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Performance Test Results Gmt900

Performance Test Results Gmt900

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Production Part Approval Performance Test Results

ORGANIZATION: LEAR

PAGE: 1 OF: 7

CORPORATION PIEDRAS NEGRAS 299

SUPPLIER / VENDOR CODE:

PART NUMBER: SEE PAGE 7 PART NAME: SEE PAGE 7 DESIGN RECORD CHANGE LEVEL: SEE PAGE 7 ENGINEERING CHANGE DOCUMENTS: DOES NOT APPLIED

NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code
TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED

SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS

OK

NOT OK

GM4350M Material Specification Paint N - FEB 2006 Painted Part Performance Requirements 1 Scope 1.1 Material Description. This standard covers laboratory test requirements for a number of classes of paint finishes commonly used for automobile components. This standard does not cover appearance requirements or processing parameters (exception: see 3.1.1) which are expected to be specified in material specifications (998XXXX) and is not intended to cover paint finishes as used in connection with vacuum deposited metal coatings and hot stamped coatings. For painted plastic parts only, the combinations of substrate, surface preparation and applied paints shall use that which are shown in GM Approved Paint on Parts Systems (APOPS) database. When APOPS testing is performed each test must be completed on a minimum of three (3) samples, each obtained from separate parts.

OK CONSIDERED

X

Parts which are source primed and subsequently top-coated at assembly plants shall be capable of accepting the specified topcoat paint system and meet all the test requirements of this standard. 1.2 Typical Application. The following examples show where some code classes have been utilized in the past or are currently in use. Consult your materials engineer for assistance in specifying codes for your applications. Typical applications for the classes of finishes are as follows: A336-xxx (refers to the appropriate Test Class Suffix from Table 4). Normally applicable to chassis and exterior vehicle parts having a corrodible substrate, such as unplated cold rolled steel, precoated steel, die cast zinc, aluminum or magnesium. Sometimes used for metal underhood parts. A168-xxx (refers to the appropriate Test Class Suffix from Table 4). Frequently applicable to metal underhood parts. Sometimes applicable to metal chassis components.

OK CONSIDERED

X

OK CONSIDERED

X

DOES NOT APPLY

X

DOES NOT APPLY

X

A96. Previously utilized on exterior vehicle parts having paint on a bright substrate such as stainless steel, anodized aluminum and chromium plated metal or plastic. Note that paint normally does not adhere well to bright surfaces, and passing the A96 requirement does not assure satisfactory performance in the field. Therefore, specifying paint on bright substrates is not recommended. A0. Normally applicable to exterior vehicle parts having plastic or other nonmetallic substrates.

DOES NOT APPLY

X

DOES NOT APPLY

X

C96-xxx (refers to the appropriate Test Class Suffix from Table 4). Normally applicable to visible metal parts in the trunk and vehicle interior which may be exposed to moisture.

DOES NOT APPLY

X

C24. Normally applicable to interior vehicle parts having metallic substrates which are not exposed to moisture. C0. Normally applicable to interior vehicle parts having plastic or other nonmetallic substrates.

DOES NOT APPLY

X

DOES NOT APPLY

X

Blanket statements of conformance are unacceptable for any test results

March 2006 CGF-1005

SIGNATURE GUADALUPE MARTINEZ

TITLE APQP ENG.

DATE 11/4/2007

Additional test requirements shall be specified by Z suffixed to the class number. 1.Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 2 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. see 1.2. Examples are shown in Table 1. include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS OK NOT OK OK CONSIDERED X 1.1 The tests specified herein are intended for both routine quality control (Section 3) and paint development (Section 3 and Appendix A). DATE 11/4/2007 . For new drawing callouts.3.3. 1.3 Remarks.2 Table 2 depicts deleted classes and their current applicable equivalents. OK CONSIDERED X OK CONSIDERED X 3 Requirements Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG. and the additional test requirements shall be outlined on the engineering drawing and/or material specifications.

Also. electrogalvanized.2 Physical Requirements. REPRT HENKEL 6-Mar-07 19 PIECES OK AS REQUIRED SEE REPORTS X OK CONSIDERED X OK CONSIDERED X THE RESULTS WAS 9P. OK CONSIDERED X OK CONSIDERED X Unless otherwise specified. SEE REPORT ATTACHMENT X Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG. Part performance records shall be kept for reference and be available for review.1.1 Requirements on Delivery. Parts that are unsatisfactory after a spot repair (for either primer or topcoat) must be scrapped. red over red. After exposure the parts must have a corrosion rating of 8 or better per the GM Engineering Corrosion Standards Rating Scale (See Table 4 below for appropriate rating scale specification). all sealed phosphated parts. hot dipped galvanized. include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV.e. galvanneal. The most recently tested parts should be retained for potential review. Parts furnished to this standard shall meet the test requirements shown in Table 5 for the class of finish specified. 3. 3. must use a sealer approved to 9984303. prime and topcoat applications are limited per Table 3. DATE 11/4/2007 . both new and carryover.. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS OK NOT OK 3.1.). painted parts shall be subjected to the testing after a minimum aging period of 72 h following the baking or drying cycle.e.1. including two-tone applications. For painted parts. A shorter aging period may be used.. Topcoats are to be repaired with the OEM or two-tone color only (i. for the Production Part Approval Process (PPAP). zinc die cast. white over white. aluminum. These tests are to be run on production parts for PPAP submissions and routine quality control. etc.1 Chemical Requirements. applicators are required to perform this test (GM9540P) a minimum of two (2) times per year on processed parts representing each substrate type that is being processed for GM (i. Bare steel.). 3. Effective model year 2006.. Accelerated corrosion testing is required to be performed on normally processed parts.Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 3 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. or representative sections of parts. OK CONSIDERED X 1Wet-on-wet applications are considered as only one (1) application (still limited by total film build of given layer requirement). Frequency of testing shall be based on a statistical sampling plan determined by the supplier or at minimum as specified in this specification These tests shall also be performed during the initial qualification process for paint materials.1 Cyclic Corrosion GM9540P. 2Total film for topcoat only.2. provided it is recognized that this represents a more severe condition of test and that results obtained at different aging times under 72 h are not a good basis for comparing the relative performance characteristics of paint finishes.

Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 4 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd.e.e. 8 cycles. (b) Maximum allowable creepback is 6 mm on bare steel and cast iron substrates and 3 mm creepback on all other substrates.18 mm SEE REPORT ATTACHMENT 004 (a) Minimum of 99% paint retention in as received condition.e. (c) Minimum of 99% paint retention. OK AS REQUIRED X OK CONSIDERED X AFTER 16 CYCLES RUST IS MINIMUM (LEVEL 9P IS ALMOST PERFECT) SEE REPORT OF HENKEL X Note: The Performance Criteria will be indicated by the Test Class Suffix (i. the Performance Criteria will be based on the part’s location on the vehicle per the following: • Exterior/Secondary Surface Parts – Duration C • Underhood Parts – Duration B • Underbody Parts – Duration A with Gravelometer • Interior (Floor – low mount location) – Option XI. 4 cycles (a) If SAE J2334 is run. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS OK NOT OK Records shall indicate the part performance and the coupon mass loss at regular intervals (i. (d) Maximum allowable creepback is 6 mm on bare steel and cast iron substrates and 3 mm creepback on all other substrates OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED X X X X X Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG. GM4350M A336). if run on an equivalent part with GM agreement. the latest test results (not older than 6 months) of GM9540P test can be submitted for approval. DATE 11/4/2007 . 12 cycles • Interior (Underdash – mid to high mount) – Option XI. GM4350M A336 – U/B). Note: At a PPAP submission of a part. etc. 16 cycles. SAE J2334 test procedure may be substituted for GM9540P. When the Test Class Suffix is not indicated (i. provided GM9540P coupon mass loss requirements are met. (b) No evidence of blistering or other appearance changes at the end of the h indicated. use the GM9540P coupon mass loss requirements.). SEE REPORT 003 100% PAINT RETENTION SEE REPORT ATTACHMENT X X WE RAN 480h SEE REPORTS TLAHUAC & HENKEL X CURE 10 DOUBLE RUBS W/NO PAINT TRANSFER REPORT 006 X 14 . include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV.

flexural modulus <800 MPa). (o) No visible defect in paint film. distortion or exudation (q) For APOPS submissions only. Paint removal shall be confined to an area less than the width of the furrow made by the dime. 7. flexural modulus >800 MPa). Rules and Regulations for Material Specifications.2 Acronyms.e.1 Glossary. and Symbols. Only sources listed in the GM Materials File (i.. DATE 11/4/2007 . (g) Minimum rating of 7 (rigid plastics. loss of adhesion. as follows: Material per GM4350M The following examples are for paint performance requirements only and do not include any additional material specifications that may be called out on the drawing. (k) Rating of 0 or 1. impact resistance of painted test panels with one surface painted and the reverse surface unpainted must be at least 80% of the impact resistance of identical but unpainted test panels. (f) Minimum rating of 6 (metallic substrates). Abbreviations. (l) Minimum rating of 8. 7 Notes 7.2 All materials supplied to this specification must comply with the requirements of GMW3059. Restricted and Reportable Substances for Parts. OK AS REQUIRED X 6 Approved Sources Engineering qualifications of an approved source is required for this specification. Not applicable. OK CONSIDERED OK AS REQUIRED 5. drawings. no paint removal or change in appearance). OK AS REQUIRED X OK CONSIDERED X OK CONSIDERED X Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG.e.1 All materials supplied to this specification must comply with the requirements of GMW3001. (p) No perceptible color or gloss change. Examples: GM4350M CLASS A336-EXT GM4350M CLASS A336-U/B GM4350M CLASS A168-U/H GM4350M CLASS A168-U/B GM4350M CLASS C96-INT-LO GM4350M CLASS C96-INT-HI GM4350M CLASS C24 GM4350M CLASS A0 GM4350M CLASS C0 Refer to 1. CTS.. MATSPC) under this specification number have been qualified by engineering as meeting the requirements of this specification. (i) No evidence of brittleness. 5 Rules and Regulations 5. etc. (j) No marring or paint removal of the surface (i. (m) Minimum of 8 (minimal cracking). (r) Record and report all layers independently OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED OK AS REQUIRED X X X X X X X X X X X X X X X X X 4 Manufacturing Process Not applicable. VTS.2 Typical Application for the appropriate test class.Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 5 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS NOT OK OK (e) Less than 10% of surface shall be corroded (exclusive of scribes and/or within 3 mm of sharp edges). APOPS Approved Paint on Parts Systems PPAP Production Part Approval Process 8 Coding System This material specification shall be referenced in other documents. (h) Minimum rating of 8 (flexible plastics. (n) No color change or paint removal to previous surface or lifting or peeling of paint film.

include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV.1 Release. A1. A1.6 Oven Aging Test shall be conducted according to GM9504P. DATE 11/4/2007 .8 Wear Resistance Test (Canvas Belt Wear Test) shall be conducted according to GM9516P. For exterior. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS NOT OK OK 9 Release and Revisions 9.1 Outdoor Weathering test requirements (GM9163P) are defined in the individual specifications. In most cases. A1.2 Xenon Arc Weatherometer Test (GM9125P) requirements are defined in the individual specifications. OK CONSIDERED X Appendix A A1 Paint Development Tests.4 Cold Crack/Corrosion Cycle Tests shall be conducted according to GM9505P Cycle J.5 Color Crock Test shall be conducted according to GM9033P. OK CONSIDERED X OK CONSIDERED X OK CONSIDERED X OK CONSIDERED X X X X X OK CONSIDERED OK CONSIDERED OK CONSIDERED OK CONSIDERED OK CONSIDERED X A1.9 Pencil Hardness Test shall be conducted according to ASTM D3363. Note: It is important to note that there are additional development type tests that can be used to qualify paint materials. The tests listed below illustrate some of the more common paint development tests that are used. OK CONSIDERED X Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG. Additional tests may be required depending upon the environment that a paint material will be exposed to in service.7 Abrasion Resistance Test of organic coatings shall be conducted according to GM9515P. For windshield wipers. Paint development tests are. Paint Engineering should be contacted to determine the development tests required for a specific material and application. Materials Engineering should be contacted to determine the development tests required for a specific material and applications. chassis. underhood. in most cases. and interior parts. A1. mast antennas. A1.Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 6 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd.3 Scab Corrosion Test shall be conducted according to GM9511P. A1. A1. The specification was first approved and published in December 1960. long term tests which are to be used by engineering for qualification of paint materials. these tests are not used for routine quality control. A1.

Barra de torsión trasera Pass. / DATE SPECIFICATION / LIMITS TEST DATE QTY TESTED PART NUMBER: PART NAME: DESIGN RECORD CHANGE LEVEL: ENGINEERING CHANGE DOCUMENTS: SUPPLIER TEST RESULTS ( DATA ) / TEST CONDITIONS NOT OK OK A1. Barra de torsión Frontal Pass. Length of test is defined in the individual specifications. Cond. Cond. Pasajero Soporte Trasero Int. or will be determined by Materials Engineering or Paint Engineering. Visually examine the tested area and record the results as marred or not marred. (A finish is considered marred if any paint has been removed and/or the appearance of the surface has been significantly changed. Barra de torsión Frontal Cond. include the Supplier ( Source ) & Customer assigned code TEST SPECIFICATION / REV. drag the nail across the surface so as to cause a maximum marring and/or loosening effect. Numero de parte final L0023142AB27 L0023109AB29 L0023139AA27 Blanket statements of conformance are unacceptable for any test results March 2006 CGF-1005 SIGNATURE GUADALUPE MARTINEZ TITLE APQP ENG. While holding the nail in a vertical position and maintaining heavy pressure thereon. Soporte Frontal Ext. DATE 11/4/2007 . Cond.10 Cyclic Corrosion Test shall be conducted according to GM9540P (SAE J2334 test procedure may be substituted for GM9540P. Remove specimen from the bath. Barra de torsión trasera Cond. OK CONSIDERED X Appendix B B1 Oil Immersion Test Procedure. Oil Immersion Test shall be conducted as follows: Immerse the painted specimen in a bath of current production automotive engine oil maintained at 70 to 75°C for the specified number of hours. provided GM9540P coupon mass loss requirements are met). Soporte Frontal Pasajero Soporte Trasero Cond. Pasajero Soporte Trasero Ext. Pasajero Soporte Frontal Int.Production Part Approval Performance Test Results ORGANIZATION: LEAR PAGE: 7 OF: 7 CORPORATION PIEDRAS NEGRAS 299 SUPPLIER / VENDOR CODE: NAME of LABORATORY: *CUSTOMER SPECIFIED SUPPLIER / VENDOR CODE: *If source approval is req'd. Soporte Trasero Pasajero Soporte Frontal Cond. Soporte frontal Exterior Pasajero Soporte Trasero Ext. Attempt to press a sturdy thumbnail into painted surface. Soporte Trasero Int.) OK CONSIDERED X GMT900 Part number L0075689AA01 L0023178AA05 L0023179AA03 L0023176AA05 L0023117AA03 L0074815AA03 L0070886AA04 L0035111AA04 L0035110AA04 L0035112AA04 L0035109AA04 L0023152AA10 L0023149AB11 L0023151AB12 L0023153AA11 L0023116AA05 Description Soporte frontal Interior Cond.

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