Manual transmission 1

Copyright by Kia Motors Corp. All rights reserved.

Manual transmission 1
Purpose of transmissions

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Gear drive

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Shift mechanism

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Shift mechanism

Shift rail

Differential gear

Shift rail

Interlock sleeve

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Shift mechanism

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Synchronizer

Double synchronizer cone

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Power flow

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Power flow

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Clutch

10

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Different clutch systems

11

Push type

Pull type

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Concentric slave cylinder CSC

12

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Self adjusting clutch
Coil spring

13

Adjusting ring

Cover

Cover
Diaphragm spring

Sensor spring

Diaphragm spring

Conventional clutch cover assembly

SAC cover assembly

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Self adjusting clutch

14

SAC Clutch
Conventional Clutch normal operation

SAC Clutch
adjusting

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Double mass fly wheel
Cover 2nd Mass Spring Spring 1st Mass

15

Drive Plate

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Clutch inspection and replacement

16

Clutch disc

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Drive train layouts

17

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Sample rear wheel drive

18

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Differentials

19

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Locking differentials

20

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Multi plate self locking differential

21

From rear propeller shaft A B C

To left wheel

To right wheel

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Helical type self locking differential

22

Marking
Serial No. Month Year ZEXEL Part No. - 9500 : for M/T - 9600 : for A/T

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Sample front wheel drive

23

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Service and maintenance

24

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KIA transmissions

25

M5CF1

M5GF1

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KIA transmissions

26

HTX

M5GF2

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KIA Transmissions

27

M5UR1

M5SR1

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Model application list
Vehicle
SA BC Picanto Rio 1.1 1.1 C/Rail 1.3/1.5/1.6 1.4/1.6 1.5 C/Rail 1.4/1.6 ED cee'd 2.0 1.6 C/Rail 2.0 C/Rail 1.5/1.6 LD Cerato 2.0 2.0 C/Rail 1.5 C/Rail

28

Engine Volume

Model
M5EF2 M5CF1 ST-C M5GF1 M5CF1 M5CF1 M5CF2 M5CF3 M5GF2 M5BF2 M5CF2 M5CF1 M5CF1 M5BF2 M5CF3

JB

Pride

New LD

Cerato F/L

1.6 2.0 1.6 C/Rail

Manual transmission 1
Model application list
Vehicle
1.8 RS Carens 2.0

29

Engine Volume

Model
T5M M5GF1 M5GF1 M5GF2

2.0 C/Rail
2.0 UN Carens / Rondo 2.4 2.7 2.0 C/Rail

1.8/2.0
MS Optima / Magentis 2.0/2.4 2.5/2.7 1.8/2.0 M5GF1 M5GF2 M6GF2 M5GF1 M6GF2 M5GF1

MG

Optima / Magentis

2.4 2.7 2.0 C/Rail VGT

GH

Opirus

3.0/3.5 2.0

KM

Sportage

2.7 2.0 C/Rail

Manual transmission 1
Model application list
Vehicle
3.5 BL Sorento 2.4 2.5 C/Rail 3.3/3.8 BL Sorento F/L 2.5 C/Rail 2.4/2.5 GQ Carnival / Sedona 3.5 2.9 C/Rail 2.7 VQ New Carnival 3.8 2.9 C/Rail 2.5 PU K2700 2.7/3.0/2.9 2.5 CT Pregio 2.7/3.0/2.9 RT10 RT10 M5TR1 M5UR1 M5SR1 HTX HTX M5GF2 M5HF2 M5TR1 M5UR1

30

Engine Volume

Model