Machining Operations and Machine Tools

Machining Operations and Machine Tools

Dr. Pulak M. Pandey
http://paniit.iitd.ac.in/~pmpandey

Manufacturing of Rotational Parts
Turning operation Turning tool

1

Principal Components of an Engine Lathe 2 .

Various types of Lathe Machine Tools • • • • • • • Engine lathe Tool room lathe Speed lathe Turret lathe Chucking lathe Automatic screw machine or a bar machine Numerically controlled lathe 3 .

Concept of generatrix and directrix Workholding Methods in Lathe 4 .

Drilling Operation (a)Reaming (b) Taping (c) Counter-boring (d) Countersinking (e) Centerdrilling (f) spot facing Drill Presses •Upright drill press •Bench drill press •Radial drill press •Gang drill press •Multiple spindle drill press Upright drill press •Numerical control drill press 5 .

Boring Operation Milling Operation Peripheral or plain milling Face milling Slab milling slotting side milling saddle milling 6 .

Up Milling Down Milling Single point cutting tool superimposed on a tooth of a plain milling cutter Contouring by using End Mill Pocket Milling Surface Milling Milling Machines Horizontal Milling Vertical Milling 7 .

Special types of Knee-and-column milling machines (a) universal-overarm. and cutter are omitted for clarity (b) ram type Shaping. arbor. Slotting and Planing Shaper Planar 8 .

Broaching (a) (b) Sawing (b) 9 .

Machining centers and Turning centers • Automatic tool changing • Pallet shuttles • Automatic workpart positioning CNC 4-axis turning center Universal machining center 10 .

Comparison of Machining Processes 11 .

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