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1

8
ALL DIMENSIONS ARE IN MM

A
PROTECTION : IP 42
R THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD. Y B

CDP B

VSS ASS
H2 H3 SS1

2000 MM

EM

2000 MM

C
Q1

E 500 MM FRONT VIEW


CLIENT

500 MM

600 MM SIDE VIEW


INIT DRAWN CHKD APVD
ORDER NO.DRG NO.REV 00 SHEET 1 CONT .

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 GENERAL ARRANGEMENT RAKE CARRRIER

ALPHA CONTROL INST. PVT. LTD. F

PROJ. TITLE APPLN

A
ALL DIMENSIONS ARE IN MM

REMOTE PANEL

B
THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

P1

B
PROTECTION : IP 42

LEGEND 300
H2 H3

EM

ST

SP

POT

P1: RPM METER H2: DRIVE RUN IND. H3: DRIVE FAULT IND. EM: EMERGENCY STOP. ST: START. SP: STOP. POT : POTENTIOMETER

300
FRONT VIEW

200
SIDE VIEW E

CLIENT PROJ. TITLE APPLN

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 REMOTE PANEL DIAGRAM

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 2 CONT .

LEGEND B
THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

V: INPUT VOLT METER A: INPUT CURRENT METER H2: DRIVE RUN IND. H3: DRIVE FAULT IND. EM: EMERGENCY STOP.

C
SS1: REMOTE/ PLC SELECTOR.
Q1: INCOMER SFU. C1: DRIVE DISPLAY. ASS: AMETER SELECTOR SWITCH VSS: VOLTMETER SELECTOR SW.

CLIENT PROJ. TITLE APPLN

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 MATERIAL LIST

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 3 CONT .

LIST OF APPARATUS A Item Designation Q1 T1 T2 T4 B F1 F3 F4 F8 M1 R12, R13 C R19, R20, K 15 U4 CDP


AMP METER

Description SWITCH FUSE UNIT,100 AMP CONTROL TRANSFORMER CURRENT TRANSFORMER HRC FUSE,100 AMP HRC FUSE LINK MINITURE CIRCUIT BREAKER AUXILLARY CONTRACTOR AUXILLARY CONTRACTOR FREQUENCY CONVERTOR CONTROL DISPLAY UNIT
0-80 AMP, AE

QTY

1
1 3 3 5 1 3 3 1 1
1

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 4 CONT.

PROJ. TITLE APPLN

2 415 V

50 Hz 3 PHASE, 3 WIRE, AC MAIN


VSS V

A
F1,F2,F3

Q1

F6,F7,F8 Q6, Q7, Q8

T2, T3, T4 ASS A

F4,F5,

T1

CDP

Q4, Q5

U4 D

M1

MOTOR
CLIENT

230 V INIT DRAWN CHKD APVD


ORDER NO.DRG NO.-

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 SINGLE LINE DIAGRAM

ALPHA CONTROL INST. PVT. LTD. F


REV 00 SHEET 5 CONT.

PROJ. TITLE APPLN

2
R

3
Y B

R
A
218 217 216 Earth

F6,F7,F8

Y
221 220 219

VSS

227 228 229 226

ASS

CT!

CT2

CT3

Q1
F1 F2 F3
202 201

SFU, 100 AMP

C
F4,F5
204 203

T1 0 500 VAC

210

212

TO VFD MODULE

MCB, 1 POLE
P 211

TO CONTROL CIRCUIT

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 POWER DISTRIBUTION

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 6 CONT.

PROJ. TITLE APPLN

FROM SFU

U4 C C

E MOTOR

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 POWER DISTRIBUTION RAKE CARRRIER

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 7 CONT.

PROJ. TITLE APPLN

5
CONTROL WIRING DIAGRAM

A
252

k15 256

257 257

EM1
253

B
REMOTE
258

SS2

257 PLC

326

EM2

SP 259 ST 254 260 R 20 Rx 19

262 324 EXTERNAL

263 R 19 264 R 19 R 20 267

D
k15
267

261

267

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 8 CONT.

PROJ. TITLE APPLN

DRIVE CONTROL WIRING DIA.

ANALOGUE INPUT OUTPUT FOR ALL ACS 550 VFD A 1 2


302

A
SCR AI1 AGND +10V AI 2 AGND AO1

THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

301

POTENTIOMETER

3
303

4
304

TO PLC TERMINAL BLOCK

5
305 308

6 7 8 9

SPEED METER TO VFD PANEL TB TO VFD PANEL TB


310 309 311

AO2
AGND

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 ANALOGUE INPUT/OUTPUT

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 9 CONT.

PROJ. TITLE APPLN

STANDARD DIGITAL INPUT FOR ALL ACS 550 VFD A A

326

B
THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

10

+24V GND DCOM DI 1

11
12
R 20 R 19
320

13 14 15 16

C
DI 2 DI 3 DI 4 DI 5 D16

SS1 K 15

324

17
325

18

CLIENT PROJ. TITLE APPLN

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 DIGITAL INPUT/OUTPUT

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 10 CONT.

RELAY OUTPUT FOR ALL ACS 550 VFD A 19


THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

20
354 211

21 22 23
VFD RUN

357

RUN P

R 12
267 211

24 25 26
360

VFD TRIP

27

FAULT

R 13
267

CLIENT

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 RELAY OUTPUT

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 11 CONT.

PROJ. TITLE APPLN

A
231 241 241 231 231

R12

R13

R12

R13

B
THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

236

237

244

245

RUN
240

FAULT
240

RUN

FAULT

240

240

MAIN PANEL INDICATIONS

REMOTE PANEL INDICATIONS

CLIENT PROJ. TITLE APPLN

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4 MAIN & REMOTE PANEL INDICATIONS

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET 12 CONT .

2
MAIN PANEL

5
REMOTE PANEL

STOP STOP START DCS START DCS STOP

259 260 261 264 265 244 245 246 301 302 303 304 305 253

STOP STOP START

B
THIS DRAWING IS PROPERTY OF ALPHA CONTROL INSTRUMENT PVT. LTD.

READY RUN FAULT POT SUPPLY POT GND POT VARIABLE DCS REF + DCS REF EM STOP EM STOP SPEED + SPEED CURRENT + CURRENT PHASE NEUTRAL NEUTRAL

READY RUN FAULT POT SUPPLY POT GND POT VARIABLE

EM STOP EM STOP SPEED + SPEED CURRENT + CURRENT -

254 308
309 310 311 241 290

PHASE
NEUTRAL NEUTRAL

240

CLIENT PROJ. TITLE APPLN

NEW INDIA SUGAR MILLS HATA


ACS 550-01-059A-4

INIT DRAWN CHKD APVD

ALPHA CONTROL INST. PVT. LTD. F


ORDER NO.DRG NO.REV 00 SHEET1 3 CONT .