FABRIC DYEING AND FINISHING SOLUTION

FABRIC DYEING (KNITTED FABRICS)
- AIR-FLOW CLOTH TURNING MACHINE
Outside compressed air turns on the blower, and highpressure air power, evenly covers the cloth on the clothcollecting tube. After the cloth feeding through the nozzle is completed, the foot-switch controlled cylinder changes the air direction to lead the cloth into the cloth-drawing mouth piece. Plaiting is then preformed to finish the entire process. 1. Various sizes of tubular fabric can be processes with this equipment. 2. Cloth feeding and plaiting devices are equipped on the inlet and outlet of the machine.

- OVERFLOW DYEING MACHINE
This technology integrates domestic and foreign innovations of dyeing equipment at normaltemperatures. This machine can bleach, dye, boil, wash and perform other processing operations of natural or synthetic fiber cloth as well as their blends.

1. Automatically or manually operated, the operation is simple According to the dyeing production, the increase, conservation or reduction of heat can be adjusted. 2. The most optimal fluidity A streamlined body design makes the cloth flow smooth within the machine structure while being arranged evenly, without piling or creasing. 3. Leveling is excellent due to the use of the latest technology of pumping Though the pumping volume is small, its discharge quantity is large and the cycle index of the dye liquor is high, therefore the leveling is considered to be exceptional under low bath ration conditions. 4. Prevention of fluffing and easy to clean With a double-nozzle structure, this machine possesses rapid fabric-lift, light fluffing, nonelongation and secondary touch-up components. Because the front and rear nozzles are adjustable, cloths from 100g to 400g can be processed demonstrating the machines wide production range ability. In addition, due to the unique structural design, the nozzles can be

cleaned even when the equipment is operational. 5. The back positioned plaiting device will not disorganize the fabrics There is plaiting device behind the nozzle, which orderly collects the falling cloth into the cloth storage component in even layers. Furthermore, this device has a water diversion action that prevents the cloth from turning over and becoming disorganized.

6. Low bath ratio A low bath ratio is used to save water, gas, dyestuff and power. 7. Excellent leveling Adequate capacity in each groove to avoid cloth rumple caused by gravity pressing and shortening of the cloth circulating time so the cloth circulates evenly. This allows for the dye liquor to make full contact with the cloth while achieving excellent leveling because the tension is much lower without the disadvantage of fluffing.

8.

Automatic chemical adding and excellent leveling Due to the automatic chemical adding system, this machine can automatically mix and instantly inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing dyeing defects caused by manual chemical adding.

Main specifications: Max. Speed, m /min Max. Working pressure Max. Working temperature, ℃ Max. Vapor pressure, Mpa Pressure of compressed air, Mpa Used hydraulic pressure, Mpa 350 normal pressure 98 ° 0.7 0.4-0.6 0.1-0.4

Tube Number Loading (kg) 1 2 3 150-200 300-400 450-600

Total Power (kw)

Overall Dimension (mm) L W 3420 3420 3420 H 3450 3450 3450

11.5 22 27.5

2220 3130 4040

4 6 8

600-800 900-1200 1200-1500

31 42 55

5140 6880 8580

3560 3850 3850

3450 3450 3450

- HIGH-TEMPERATURE OVERFLOW DYEING MACHINE
As the high-temperature overflow dyeing

equipment. This machine can bleach, dye, boil, wash and perform other processing operations of natural or synthetic fiber cloth and blended knitted and woven fabrics under high temperature. In addition, this equipment is also programmed to dye fabrics at normal temperatures. 1. Prevention of fluffing and easy to clean With a double-nozzle structure, this machine possesses rapid fabric-lift, light fluffing, nonelongation and secondary touch-up components. Because the front and rear nozzles are adjustable, cloths from 100g to 400g can be processed demonstrating the machines wide production range ability. 2.

Creasing Prevention and “Soft Feel” Effect The structure of the special cloth guide and nozzles enhances untwisting, promotes the “soft feel” effect of the fabric and prevents creasing for long fiber cloth with a high twist.

3. The back positioned plaiting device will not disorganize the fabrics There is plaiting device behind the nozzle, which orderly collects the falling cloth into the cloth storage component in even layers. Furthermore, this device has a water diversion action that prevents the cloth from turning over and becoming disorganized. 4.

Low bath ratio The low bath ratio greatly reduces auxiliary

agents, energy consumption and the quantity of
treated waste water. 5.

Excellent leveling Adequate capacity in each groove to avoid cloth rumple caused by gravity pressing and shortening of the cloth circulating time so the cloth circulates evenly. This allows for the dye liquor to make full contact with the cloth while achieving excellent leveling because the tension is much lower without the disadvantage of fluffing.

6.

Minimal Floor Space Occupation The cylinder structure occupies limited floor space.

7. Automatic washing system A special overflow washing device can fully wash the fabric, reduce water consumption and shorten the wash cycle. 8. Automatic chemical adding and excellent leveling Due to the automatic chemical adding system, this machine can automatically mix and instantly inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing dyeing defects caused by manual chemical adding.

Main specifications: Max. Working pressure, kg/cm2 Max. Working temperature, ℃ Heating time, min Cooling time, min 4 140 °C 20℃-130℃ approximately 30 minutes (assuming the saturated vapor pressure is 7kg/cm2) 130℃-80℃ approximately 15 minutes (assuming the cooling water pressure is 3kg/cm2)

Ⅲ.

Tube Number

Loading (kg)

Total Power (kw)

Overall Dimension (mm) L W 4180 4180 4280 4280 4280 H 3350 3350 3350 3350 3350

1 2 3 4 6

100-170 200-350 300-500 400-600 600-900

11 21.6 28 32 48

3430 4300 5200 6200 7900

TREATMENT OF TUBULAR FABRICS
-UNTWISTING AND SQUEEZING MACHINE
An efficient and convenient untwisting device has a stable and dependable double-drying roll action that gives a “soft feel” effect to the dried fabric with excellent results of the processing quality. The squeezing machine can achieve 70% drying, after the squeezing and drying are complete. This

machine can also directly perform dry treatment to the fabric, continuously process and process at a high efficiency. 1. The machinery is equipped with an untwisting turntable which is simply operated.

2 . Due to the automatic pneumatic blowing, the cloth-enlarging ring can fully level the fabric without any creasing. 3. The rollers are made of specialized rubber, enhancing the squeezing and drying processes.

4. This machinery is equipped with an auxiliary stainless steel padding device which adds chemicals to assist with the drying effect and fixing of the fabric. 5. The pneumatic pressurized auxiliary padding device allows for adjustable pressure for the even adding of drying and fixing chemical agents to the fabric. 6 The fabric is processed in a plaiting form.

Hydro-extraction and padding are main features of the equipment used to squeeze and untwist dyed tubular fabrics. An air blowing device expands the tubular fabric rope form before entering the squeezing process. Main specifications: Working width, mm Speed, m/min Size 1400 5-45 2400x2350x2530

- HORIZONTAL DRYER
The horizontal dryer is suitable for the drying process of tubular or open width fabrics. During the drying process, the fabrics conveyed with relaxed tension on the web belt in waves. Fabrics that have been stretched during the dying process shrink to their original dimensions.

Fabrics treated by this machine have an excellent “soft-feel” effect with low shrinkage. The hot air circulation is blown through a centrifugal fan with high velocity affording the best results regarding shrinkage and loosening of fabrics. Vents lie crisscross and blow hot air conveying fabrics forward in waves and eliminating tension force on the fabric. Main specifications: Web belt width, mm Number of translate web belt Drying temperature, ºС 2300, 2800, 3200 1 layer, 2 layers, 3 layers 140ºС (steam); 180ºС (oil)

- COMPACTING CALENDER
This machine is equipped with a 20mm ply felt, divided conveyor and an electric heating oilcylinder that are all suitable for the fitting and the pre-shrinking of cotton and blended knitted fabrics.

Equipped with: - The electric drive has an expandable width adjustment

- The felt conveyor belt is tightened by an air cylinder and automatically relaxed when the machine is
stopped - The delivery of the machine is equipped with a feeding frame and a R-shaped chamber that stabilize the tension of the fabrics - A stainless steel double-nozzle steam chamber provides abundant and even moisture - Electric heat oil cylinder with automatically controlled temperature - Precision folding device Main specifications: Max. temperature of cylinder, ºС Working width, mm Heating mode Electric thermal power, kw Speed, m/min 220ºС 1400 Electric-heating oil 36 3-30

Ⅳ. TREATMENT OF OPEN-WIDTH FABRICS
- CENTRIFUGAL DEHYDRATOR
This machine is widely used in the dyeing, finishing and water treatment in the textile industry as well as the dehydration of washed materials for weaving and knitting.

1. Large capacity, high dehydration rate and low energy
consumption.

2.

Automatic stopping system.

3. The over loading display unit and machine switch cover protective device series, insure safe
operation and long life of the machine body. 4. Equipped with an in-out cloth-falling frame. This machine is most convenient during operation. Main specifications: Type Loading capacity Rotating speed Capacity 1000 200kg 1200 300kg 1500 500kg 1800 720kg

960rpm 730rpm 730rpm 650rpm 272L 494L 866L 1758L

- AUTO TRACE SLITTING MACHINE
In order to resolve disturbances in the flow of the rope of fabric to be formed after washing and rope dyeing of the fabrics; and to prevent losses of processing due to possible tilting and the inaccuracy of the slitting process, a labor-saving, time-saving, precise and highly efficiency automatic trace slitting machine has been developed for the dyeing and finishing processes. The functions of this machine include: 1. Tubular knitting fabrics are traced and slit automatically and accurately and delivered to be folded neat and flat. 2. Before the drying and setting processes, open width fabrics are untwisted and delivered to be folded neat and flat after being dyed. 3. Working width: 2000-2600mm

- HEAT-SETTING STENTER
The heat-setting stenter uses an A/C frequency conversion synchronous technology speeds and and PLC to realize precise achieve

synchronization among all the drive units and online detection and monitoring systems of the processing unit. These systems enhance the electromechanical integration considerably, and improve the greater efficiency benefits level for achieving

processing while satisfying the requirements for environmental safety. This machine can be used for both woven and knitted fabrics (70 ~ 400grams/m2) made of polyester, cotton and their blends. Main specifications: Nominal width, mm 1800, series) Width of fabrics to be processed, mm Machine speed, m/min Overfeeding range Fabric held by Edge controller Type of guide tracks Heat source Delivery unit 700~(W-200) 15~100 -10% to +30% clips, pins or combined pin/clips top-precision, infrared controller non-lubricated steel tracks thermal electricity plaiter, batcher or combined plaiter/batcher oil, saturated steam, gas, 2000, 2200, 2400, 2600

2800, 3000, 3200, 3400, 3600 (wide

- INSPECTING MACHINE
Main specifications: Working width, mm Speed, m/min Motor power, kw 1350 18-30 0.75