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Inspection Test Plan- Piping Fabrication

Inspection Test Plan- Piping Fabrication

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Published by: hassan_ndt on Nov 20, 2012
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09/23/2014

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Inspection and Test Plan

Piping Fabrication
Document Number: XXXX XXXX XXXXX

XXXXXX—XXXX--XXXXX Piping and Mechanical Works
Contract No. XXXXXXXXX
X

Approval and Change History
Issue Description Date 0 1 Issued for Approval Revised to Incorporate Client Comments Quality Approval Proj. Man.

Piping Fabrication

Page 1 of 5

Workshop Fabricator Remarks Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed) Fabricato r 2.0 1. XXXXXXX ITP Number XXXX XXXXX Inspection & Test Plan Authorised: XXXXX XXXXX Date: XXX XXX XXX Piping Fabrication No.1 1.1 2.Contract No.0 2. Spec or Drawing Verifying Document/ Report Inspection Response .4 Approvals Welding Procedure Specification (WPS) approval Qualify welders to approved WPS Prepare WPS and Approved Welder Registers Review Subcontractors ITP’s Project Quality Plan AS4041 AS4041 AS4041 XXXXXXXX Approved WPS/PQR WQR Registers ITP PE/QC PE/QC PE/QC PE/QC H H H H H/R H/R H/R H/R R M/R R R Not required if this pre-approved ITP is used Standard.1 Materials Receive materials Inspect materials: • quantities • conformance to requirements • dimensional • damage • material certification Project Quality Plan AS4041 D/Dkt/PO D/Dkt/PO XXXXXX WF/ST WF/ST M V/D M M M M Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation Page 2 of 5 PE WF TR QC Project Engineer Workshop Foreman Tradesman Quality Inspector Responsibility ST EX SC Storeman Inspection/Expeditor Sub-Contractor Piping Fabrication .3 1.2 1. Operation Document Number 1.

4 Shop Fabrication Approved WPS available at work station Check material for item.7 3.8 Check welding consumables Check fit up.9 3. type.6 of this ITP Verify & accept by signing section 4.11 3. Operation Document Number 3. XXXXXXX ITP Number XXXX XXXXX Inspection & Test Plan Authorised: XXXXX XXXXX Date: XXX XXX XXX Piping Fabrication No. spatter.5 3. dimension and orientation Check for spool and sub spool identification Check welder qualification WPS WPS WPS AFC Dwg AFC Dwg WF/QC WF/QC WF/QC WF/QC V/M V/M V/M R M M M M M M M M AFC Drawings Welder Register WPS Register/WQR 3. configuration.0 3.Construction code acceptance criteria shall be SPEC 000-S-0011 on all NATA NDT testing reports Standard.10 3.12 3. material. Spec or Drawing Verifying Document/ Report Inspection Response .13 Check welding parameters Check weld marking (welder’s ID. Workshop Fabricator Remarks Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed) Fabricato r 3. date and consumable) Check weld root and hot pass Check removal of slag. size.3 3. scale and flux Check completed weld WPS Weld Maps WPS WF/QC WF/QC WF/QC WF/QC WF/QC M V/M V/M V/M V/M M M M M M M M M M M Verify & accept by signing section 4.2 3.Contract No.e PT/MT or UT/RT .6 of this ITP AS4041 AS4041 ITP ITP Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation Page 3 of 5 PE WF TR QC Project Engineer Workshop Foreman Tradesman Quality Inspector Responsibility ST EX SC Storeman Inspection/Expeditor Sub-Contractor Piping Fabrication .6 3.1 3. i. rating & unique number Check weld preparations Calculate NDT % Requirements on Piping – Confirm Piping Class Project Quality Plan AS4041 AS4041 AS4041 & WPS AS4041/ AS4037 Current Revision Documents AFC Dwg AFC Dwg EC-F-054 WF/QC WF/EX WF/QC WF/QC M V/M V/M V/D M M M M M M M R Nominate on Subcontractors NDT% Form amount and type of NDT required.

1 4. correct and secure Check Delivery Docket completed and forwarded to projects office Project Management Plan AS4041 AFC Drwgs P. Operation Document Number 3.2 AS4041 This ITP Ex/PE Ex/PE M H M H/W M M Verify & Accept by signing section 5.5 Veryify NDT% has been completed Final Inspection Inspect delivery dockets to ensure that they record every item Final inspection and release Project Quality Plan AS 4041 H R R 5.1 5. Spec or Drawing AS4041 AS4041 Verifying Document/ Report Not Report AFC Dwg Inspection Response .15 4.1 of this ITP Standard. all reports and documentation are available and all results comply with requirements Check tagging/marking is in place./ Scope AS4041 Delivery Docket Reports/ Checklists PE/Ex H/R H/R R 6.4 4.1 Delivery Ensure that all inspections and tests are completed.3 4.14 3.0 6.2 6.3 Ex Ex M H/R M M M M/R Every item shall be marked and listed on the Delivery Docket Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation Page 4 of 5 PE WF TR QC Project Engineer Workshop Foreman Tradesman Quality Inspector Responsibility ST EX SC Storeman Inspection/Expeditor Sub-Contractor Piping Fabrication . O. Workshop Fabricator Remarks Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed) Fabricato r WF/QC WF/Ex R V/D/M M M M M 4.Contract No.2 Record welding traceability information Final dimensional check Inspection and Testing All Welds 100% Visual NDE as per AS4041 • 5% RT and MPI for Class 2A Piping • Exempt for Class 3 Piping Pipework marking and identification correct Mark up drawings as built as necessary Engineering Drawings Project Quality Plan AS4041 This ITP WF/QC V H NATA Report Punch list Engineering Drawing marked in red pen NDT Reports M R M R M M R M W Verify & Accept by signing section 4. XXXXXXX ITP Number XXXX XXXXX Inspection & Test Plan Authorised: XXXXX XXXXX Date: XXX XXX XXX Piping Fabrication No.0 4.2 of this ITP 6.0 5.

5 Ex M M M 6. XXXXXXX ITP Number XXXX XXXXX Inspection & Test Plan Authorised: XXXXX XXXXX Date: XXX XXX XXX Piping Fabrication No. Workshop Fabricator Remarks Client (May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed) Fabricato r Ex M M M 6. Compliance is the responsibility of the approved transport contractor Deliver product and documentation to nominated location Standard.4 Ensure that all items are loaded with sufficient dunnaging to allow safe transport and unloading and prevent damage to material and surface coatings Weights and dimensions of the load shall comply with statutory requirements.Contract No. Operation Document Number 6. Project Quality Plan AS4041 SEP.70 MDR Records PE/QC R R R/H MPDJV Rep to review completed MDR at source (MEA or Subcontractor facility) covering SOW Inspection Codes Key H W M Hold Point Witness Monitor V D R Visual Inspection Dimension Inspection Review & Approve Documentation Page 5 of 5 PE WF TR QC Project Engineer Workshop Foreman Tradesman Quality Inspector Responsibility ST EX SC Storeman Inspection/Expeditor Sub-Contractor Piping Fabrication .6 Contract/ Purchase Order D/Dkt Ex/PE R R R 7. Spec or Drawing Verifying Document/ Report Inspection Response .1 Records Check MDR complete and available.0 7.

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