Simbul

Page 1

DIAGRAM SIRKULASI CLOSED COOLING / SISTEM TERTUTUP

Nitrogen VO2 ( 1-2 ) V28 Air Compressor V06 & 106 V21 V = 15870 N m3/h P1 = 30 bar P2 = 6 bar V22 V20 V19 V24 V23 Q = 430 N m3/h H = 30 bar

V3

Tank Emergency T101 / T102 175 m3 / Tank 6 bar V4 V5

Tank Balance
T103/T104 7 m3/Tank 3 bar

V25 T105 ( 1-2 ) V = 100 m3 28 - 30 bar V18 H E V17 V27

V6 V9 V10
P18.1-4 ( BSP ) P17.1-3 ( SSP-1 ) Q = 360 m / h
3

Q = 265 m3/ h P21.1-4 ( BSP ) Q = 210 m3/ h

V8

V7

V11 V15 V16

H = 50 mWS/ 75 kw

CC

Tank Chemical V = 1000 Lt

P19.1-3 ( SSP-1 ) Q = 320 m3/ h H = 57 mWS / 75 kw

MUW

V12 V14

V13

Basin Soft Water V = 215 m3
P126-1 / 2 Q = 0 - 500 Lt / h H = 30 mWS / 0.37 kw

V26

V1 V2

P124-1 / 2 Q = 40 m3/ h H = 80 mWS / 18.5 kw

Note :

: Normal Line Circulation : Emergency Line Circulation : Filling line

GAMBAR SKEMATIK PROSES PEMBUATAN SOFT WATER

V6 V3 F10 / F11 CO1 / CO2 DO1 V7

P16 -1/ 2 RW V1 V2 V5

V4 V 03 V 11 ccw V 10 mcw V9 ccw
BAK 23

V8 mcw

GAMBAR SKEMATIK PROSES REGENERASI

V2 V3 V4 V7 V5 V6 V1 F1

TK HCl

P25 -1/ 2 Bak 23

F10 / F11
V10

V8

CO1/CO2

V11

V12

V13

V9

V14

GAMBAR SKEMATIK PROSES REGENERASI

V2 V3 V4 V7 V5 V6 V1 F1

TK HCl

P25 -1/ 2 Bak 23

F10 / F11
V10

V8

CO1/CO2

V11

V12

V13

V9

V14

Inlet Dosing Y01 Raw water Y01 Y01 Y05 Y04 Y01 Y05 Y04

Y05 Y04

Y04

GF 11 / 12

TR 11 / 12

TR 21 / 22

TR 31

Y001 Y03 Back Wash Y06 Y02 Y03 Y06 Y02 Y03 Y06 Netralisasi Keterangan gambar : Y01 = Valve inlet Y02 = Valve outlet Y03 = Valve inlet back wash Y04 = Valve outlet back wash Y05 = Valve inlet dosing HCl / NaOH Y06 = Valve drainage Y02 Y03 Y06 Y02 TK 01 8122 Bak Penampung

Chemical Dosing Steam Generator M U W Closed Cooling

GAMBAR SKEMATIK PROSES NETRALISASI AIR BUANGAN DARI CATION EXCHANGER

V7 V2

CO1/CO2 Tk. HCl P25 P16 Bak 23
V14 V11 V1 V6 V3

V15 V8

V12

F10 / F11

V13 V5 V4 V9 V10

V 06

Inlet Krenceng

V16

P43

DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast COOLING TOWER CELL A V = 1600 M3 Make Up Water P30 - 1/2/3/4 Q = 475 m3/h Block Rake P12 - 1/2 ( BSP ) Q = 230 m3 / h H = 65 mWS P14-1/2/3 Q = 118 m/h H = 70 mWS Scale mixing Cyclon H=4 bar Settling Cyclon SO1-SO3 BSP P10-1/2/3 Q = 168 m/h H = 83 mWS SSP-1 P15-1/2/3 Q = 295 m/h H = 96 mWS Gravel Filter
F03,04,05,07,08

DIAGRAM SIRCULASI SYSTEM KONTAK TERBUKA LANGSUNG ( DIRECT COOLING )

Concast COOLING TOWER CELL A V = 1600 M3 Make Up Water P30 - 1/2/3/4 Q = 475 m3/h Block Rake P12 - 1/2 ( BSP ) Q = 230 m3 / h H = 65 mWS P14-1/2/3 Q = 118 m/h H = 70 mWS Scale mixing Cyclon Oil separator P08 - 1/2 ( Back Wash ) Emergency ( Filter tdk berfungsi ) P29 - 1/2 Canal ke laut Canal WTP Canal ke laut P-20 - 1/2 H=4 bar Settling Cyclon SO1-SO3 BSP P10-1/2/3 Q = 168 m/h H = 83 mWS SSP-1 P15-1/2/3 Q = 295 m/h H = 96 mWS Gravel Filter
F03,04,05,07,08

Gravel Filter Settling Cyclon SO4
F09

Keterangan : Sirkulasi air pendingin open machine dan secondary cooling BSP / SSP-1. Sirculasi Back Wash Gravel Filter. Saluran Pembuangan ( Emergency ). Aliran air bocoran dari closed system ( MC & CMC ) mengandung Nitrit yang keluar melalui oil separator.

DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING )

Pabrik Gas Industri P.01 - 1/2 Q = 530 m3/h H = 62 mWS Mainstation I MAKE UP COOLING TOWER WATER ( CELL BCD ) V = 4800 M3 F06 By pass Gravel filter P04 - 1/2 Q = 400 m3/h Heat Exchanger Closed system P05-1/2/3/4 Q = 1185 m3/h H = 2.5 bar E A F P06 - 1/2/3/4/5/6/7 Q = 530 m3 / h P = 6 bar Bak Return Furnace P31 - 1/2/3/4/5/6/7 Q = 535 m3 / h P = 2.5 bar P.02-1/2 Q = 1085 m3/h Mainstation II Bak Return Mainstation II P102 - 1/2 Q = 535 m3 / h Bak Return Mainstation I P132 - 1/2 Q = 490 m3 / h

21

DIAGRAM SIRKULASI SYSTEM KONTAK TERBUKA TAK LANGSUNG ( INDIRECT COOLING ) WATER COOLING PANEL ( WCP )

t : + 370C Cooling Tower Cell EF Make Up Water Vol : 3200 m3 Kap : 5400 m3 / h F 112 By Pass Gravel Filter

t : + 320C

P1.04 ( 4 - 2 ) Q = 350 m3 H = 35 mWS P1.02 ( 4 - 9 ) BSP & SSP Q = 562 m3 H = 70 mWS Kap : per EAF BSP : 348 m3 / h SSP : 512 m3 / h Tek : + 5 bar EAF

Emgr Line DR Air Krenceng

PEMANFAATAN AIR BLOW DOWN CELL - EF UNTUK CELL - BCD

Cooling Tower Cell - BCD By Pass Gravel Filter F 06 By Pass Gravel Filter F 112

Cooling Tower Cell - BCD

Back Wash ( P.08.1 / 2 )

Back Wash ( Raw Water )

P04.1 / 2

S 106.4

23

21

21

S 106.3 V 106.3

6

P 103.1

29

20

5

V 103.4 P 106.1 COMP P 03.3 V 106.1 COMP 106.2 S 106.2 P 39.2 S 106.1 V 106.2 P 39.1 S 106.1 V 06.1

5

19

23

5

V 06.1 06.2

18

V 06.3 V 06.2

17

4

V 02.1 06.3 02.2

V 02.1 S 06.2 02.2

P 01.1 P 01.2

16 a

16 b

3

P 02.1

DENAH LOKASI WTP - 1 / FLUID CENTER

P 02.2

P 03.1

15

P 03.2

P 04.1

14

P 04.2

P 05.1

22

EMERGENCY GENERATOR P 05.3

P 05.2

2

13

P 05.4 P 06.1

P 16.1

1

2

P 16.2
P 06.3

P 06.2

12

P 06.4

V 01.1

22

P 06.5

2

V 01.2
P 06.6

1

P 17.1
P 06.7

10 5 10

P 17.2
P 07.1

2

P 17.3 10 5 10
22

P 18.1 P 18.3 P 18.2

10 10

1

2

P 08.1

P 08.2 P 09.1

11

22

P 19.1 P 19.2 P 19.3

P 09.2

10 10

2

P 10.1

10 10

P 20.1 1350

P 10.2 P 10.3

1

2

P 12.2

10

P 20.2
P 12.3

1350
P 14.1

22

9

P 21.1

P 14.2 P 21.2

P 14.3 P 21.3

P 15.1

P 15.2

8

P 15.3

7

7

24

P 12.1

24

24

24

S 06.1 V 06.3

25

26

27

P 103.3

26

P 103.2

28

P 38.1

23,24 / 04 / 04

HASIL PENGUKURAN FLOW RATE CLOSED COOLING SYSTEM SSP-1 ( Alat ukur : Ultra Sonic Flow Meter, YOKOGAWA N200 / Kurita )
Mould Cooling SSP-1 Inlet Mould Flow : 271 m3/ h Temp.: 30 0 C CCM - 1 SSP-1 Outlet Mould Flow : 265 m3/ h Temp.: 31 0 C

Supply Mould Flow : 512 m3/ h Temp.: 33 0 C

P17 Q = 360 m3/ h ( 2 Pompa ) HE Return Mould Flow : 502 m3/ h Temp.: 36 0 C

CCM - 2 SSP-1 Inlet Mould Flow : 315 m3/ h Temp.: 33 0 C Outlet Mould Flow : 320 m3/ h Temp.: 34 0 C

Closed Machine Cooling SSP-1 Inlet CMC Flow : 283 m3/ h Temp.: 33 0 C CCM - 1 SSP - 1 Outlet CMC Flow : 280 m3/ h Temp.: 32 0 C

Supply CMC Flow : 485 m3/ h Temp.: 38 0 C

P19 Q = 320 m3/ h ( 2 Pompa ) HE Return CMC Flow : 480 m3/ h Temp.: 42 0 C

CCM - 2 SSP - 1 Inlet CMC Flow : 365 m3/ h Temp.: 38 0 C Outlet CMC Flow : 363 m3/ h Temp.: 45 0 C

23,24 / 04 / 04

HASIL PENGUKURAN FLOW RATE CLOSED COOLING SYSTEM SSP-1 ( Alat ukur : Ultra Sonic Flow Meter, YOKOGAWA N200 / Kurita )
Mould Cooling BSP Inlet Mould Flow : m3/ h 0 Temp.: C CCM - 1 BSP Outlet Mould Flow : m3/ h 0 Temp.: C

Supply Mould Flow : 441 m3/ h Temp.: 31 0 C

P18 Q = 265 m3/ h ( 2 Pompa ) HE Return Mould Flow : 441 m3/ h Temp.: 38 0 C

CCM - 2 BSP Inlet Mould Flow : m3/ h 0 Temp.: C Outlet Mould Flow : m3/ h 0 Temp.: C

Closed Machine Cooling BSP Inlet CMC Flow : m3/ h 0 Temp.: C CCM - 1 BSP Outlet CMC Flow : m3/ h 0 Temp.: C

Supply CMC Flow : 349 m3/ h Temp.: 30 0 C

P21 Q = 210 m3/ h ( 2 Pompa ) HE Return CMC Flow : 345 m3/ h Temp.: 33 0 C

CCM - 2 BSP Inlet CMC Flow : m3/ h 0 Temp.: C Outlet CMC Flow : m3/ h 0 Temp.: C

INSTALASI COMPRESSOR DAN AIR DRYER WTP-1 / FLUID CENTER
Air Compressor V 06.1 - FM - CWS V 06.2 Air Dryer Storage Tank V 06.3 T 20 S 106.1 S 06.1 - BSP : - LF - Refactory - Ganing - Electrode klemping - Pneumatic T 21 V 106.2 S 106.4 S 106.3 - SSP-1 : - LF - Refactory - Ganing - Electrode klemping - Pneumatic V 106.4 COM PRESOR V 06.1 V 06.2 V 06.3 V 106.1 V 106.2 V 106.3 V 106.4 180 Rollair 180 Rollair 180 Rollair SK270E 7.5 SK270E 7.5 SK270E 7.5 LS25S350HWC WORTINGTON 7,5 Bar WORTINGTON 7,5 Bar WORTINGTON 7,5 Bar SULLAIR SULLAIR ECOAIR SULLAIR 7,5 Bar 7,5 Bar 7,5 Bar 7,5 Bar TOTAL AIR DRYER S 06.1 S 106.1 S 106.2 S 106.3 S 106.4 W 2000 SH2101 W P SH2101 W P SH2101 W P SABROE SABROE ZEKS SABROE SABROE TYPE MANUFACTUR PRESS LOW HIGHT WORKING TYPE MANUFACTUR PRESS LOW HIGHT WORKING CAPACITY DESIGN
3 3

PLANT USER

- UTL & BL

V 106.1

S 106.2

V 106.3

KEBUTUHAN PERFOR KETERANGAN PLANT MANCE 55% 55% 60% 90% 90% 90% 100% ON ON ON ON ON ON ON

PRESS PRESS OVER PERSS

ACTUAL
3 3

1435 NM /h 789 NM /h 1435 NM /h 789 NM /h 1435 NM 3/h 861 NM3/h 1500 NM /h 1350 NM /h
3 3 3 3 3 3

1500 NM /h 1350 NM /h 1500 NM /h 1350 NM /h 2508 NM 3/h 2508 NM3/h 11313 NM /h 8997 NM /h
3 3

CAPACITY DESIGN ACTUAL

PERFOR KETERANGAN MANCE 100% 90% 0%
3

PRESS PRESS OVER PERSS 22 Bar 25 Bar 22 Bar 25 Bar 22 Bar 25 Bar 22 Bar 25 Bar 22 Bar 25 Bar 16 Bar 16 Bar 16 Bar 16 Bar 16 Bar TOTAL

1608 NM 3/h 1608 NM3/h 2970 NM /h 2670 NM /h
3 3

ON ON OFF/ RUSAK ON ON

0 2970 NM /h 2970 NM /h
3

100% 90%

1608 NM 3/h 1446 NM3/h 9156 NM /h 8694 NM /h
3 3

STORAGE TANK T 20 T 21

TYPE

MANUFACTUR PRESS LOW HIGHT

WORKING

CAPACITY DESIGN 5 NM3/h 5 NM3/h ACTUAL

PERFOR KETERANGAN MANCE

PRESS PRESS OVER PERSS OTTOKLEIN OTTOKLEIN 10 Bar 10 Bar

INSTALASI COMPRESSOR DAN AIR DRYER WTP-1 / FLUID CENTER
Storage Tank BSP ( Billet Steel Plant ) - Regulator valve emergency MCW & CMC - Regulator valve Tangki : T01 & T02 - Regulator valve Tangki : T03 & T04

T 05.1

High Compressor V 02.1

T 05.2

V 02.2

Storage Tank SSP-1 ( Slab Steel Plant ) Regulator valve emergency MCW & CMC Regulator valve Tangki : T101 & T102 Regulator valve Tangki : T103 & T104 Regulator pump mould cooling

Air Compressor

T 105.1

V 06.1 T 105.1

-

V 06.2 Air Dryer Storage Tank S 06.1 FM CWS UTL & BL BSP - LF - Refactory - Ganing - Electrode klem - Pneumatic - BSP - LF - Refactory - Ganing - Electrode klem - Pneumatic

V 06.3

T 20

S 106.1

V 106.1

S 106.2

T 21 V 106.2

S 106.3

S 106.4

V 106.3

V 106.4

Performance Compressor : V 02.1 : 45 % V 02.2 : 40 % V 06.1 : 55 % V 06.2 : 55 % V 06.3 : 60 % V 106.1 : 90 % V 106.2 : 90 % V 106.3 : 90 % V 106.4 : 100 %

Performance Air Dryer : S 06.1 : 100 % S 106.1 : 90 % S 106.2 : 0 % S 106.3 : 100 % S 106.4 : 90 %

Keterangan : V 02.1 - 2 V 06.1 - 3 V106.1- 2 V106.3 V106.4 T 20 - T 21 T 05.1 - 2 T 105.1 - 2 S 06.1 S106.1& 4 S106.2 S106.3 = Type : V 7/ 2211L 3, Q : 431 NM 3/ min , Pres. : 6 - 29 Bar, Fa : LMF = Type : 180 Rollair, Q : 1435 NM 3/ h , Pres. : 7 Bar, Fa : WORTHINGTON = Type : SK.270E 7.5, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : SULLAIR = Type : SK.270E 7.5, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : ECOAIR = Type : LS 25S 350 HWC, Q : 1500 NM 3/ h , Pres. : 7.5 Bar, Fa : SULLAIR = Kaps. : 5 NM3/ h , Pres. : 10 Bar, Fa : OTTOKLEIN = = = = = = Kaps. : 58 NM3/ h , Pres. : 31 Bar, Fa : DSD DILLINGER Type : SH 2101 W , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE Type : SH 2101 W , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE Type : , Working Over Press : Bar , Low Press : Bar, Low Press : , Fa : ZEKS Type : W 2000 , Working Over Press : 16 Bar, Low Press : 22 Bar, Low Press : 25, Fa : SABROE

DIAGRAM SUPPLY UDARA TEKAN COMPRESSOR V02. 1 / 2 KE TANGKI EMERGENCY / BALANCE & SYSTEM MC/CMC BSP & SSP-1 / WTP-1 / FLUID CENTER
BSP & SSP-1

Compressor
( 6 - 7 Bar ) V06.1 High Compressor ( 25 - 40 Bar ) V 02.1

Storage Tank ( 25 - 40 Bar )

T 05.1
Tank Emrg.

V06.2 Air Dryer V06.3 Storage Tank ( 6 - 7 Bar ) T 20.1 V106.1 S06.1 S106.1 S106.2 T 20.2 S106.3 S106.4 V106.3

Tank Balan

H E

T 05.2

V 02.2

Storage Tank ( 25 - 40 Bar )

CC

V106.2

T 105.1

V106.4

T 105.2

COMPRESOR

TYPE

MANUFACTUR

PRESSURE

CAPACITY DESIGN ACTUAL 3,23 NM3/h 3,59 NM3/h

PERFORMANCE

KONDISI ACTUAL

TAHUN PEMBUATAN TH. 1978 TH. 1978

KETERANGAN

V 02.1 V 02.2

V 7/ 2211L 3 V 7/ 2211L 3

LMF LMF

6 - 29 Bar 6 - 29 BAR

7.18 M3/Min 7.18 M3/Min

45% 50%

Kritis Kritis

Segera diganti

LAPORAN HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT COMPRESSOR UNTUK EMERGENCY WATER DI WTP-1 / FLUID CENTER 1. Fungsi Mensupply udara tekan ke tangki akumulator T05.1 - 2 & T105.1 - 2 untuk kebutuhan emergency water cooling system BSP dan SSP -1 apabila terjadi power OFF. 2. Kondisi terpasang. High pressure compressor terpasang di WTP-1 : 2 unit ( V02.1 & V02.2 ), Design kapasitas : 2 x 432 NM3 / h = 864 NM3. Kondisi high pressure compressor terpasang : V02.1 = 45 % dan V02.2 = 50 % ( Total kapasitas actual : 195 + 216 = + 411 NM3 ). 3. Penggantian baru. Dengan mempertimbangkan kondisi yang sangat kritis, performance yang telah menurun dan umur pakai sudah mencapai 29 tahun maka perlu segera diprioritaskan / diadakan 1 unit compressor baru untuk menggantikan salah satu dari 2 unit yang terpasang. TABEL - 1 DATA DAN PERFORMANCE ACTUAL COMPRESSOR V02.1 & V02.2 DI WTP-1
EQUIPMENT COMPRESSOR V 02 - 1 COMPRESSOR V 02 - 2 V 7/ 2211L 3 LMF 6 - 29 BAR 431 NM / h
3

TYPE V 7/ 2211L 3

MANUFACTUR LMF

PRESSURE 30 Bar

CAPACITY DESIGN 432 NM / h
3

PERFORMANCE
3

KONDISI ACTUAL KRITIS

TAHUN / SERIAL N0 TH. 1977 / 787289

KETERANGAN
CYLINDER, PISTON, RING PISTON, BATANG PISTON POMPA OLI ( RUSAK ).

ACTUAL 195 NM / h 45%

216 NM3/ h

50%

KRITIS

TH. 1990 / 9007256

CYLINDER, PISTON, RING PISTON, BATANG PISTON POMPA OLI ( RUSAK ).
Gambar

Catatan : Manufacture : LMF ( LEOBERSDORFER MASCHINEN FABRIK AG. ) AUSTRIA

Cilegon,

Juni

2006

DINAS FLUID CENTER

FIRMANSYAH B. Superintendent

TABEL - 2 DATA DAN PERFORMANCE ACTUAL COMPRESSOR DI WTP-1
COMPRESSOR TYPE MANUFACTUR PRESS MODE OPR I V 06.1 V 06.2 V 06.3 V 106.1 V 106.2 V 106.3 V 106.4 180 Rollair 180 Rollair 180 Rollair SK270E 7.5 SK270E 7.5 SK270E 7.5 LS25S350HWC WORTINGTON WORTINGTON WORTINGTON SULLAIR SULLAIR ECOAIR SULLAIR 7,5 Bar 7,5 Bar 7,5 Bar 7,5 Bar 7,5 Bar 7,5 Bar 7,5 Bar ON ON ON ON ON ON OFF II OFF OFF OFF ON ON ON ON PERFOR MANCE 55% 55% 60% 90% 90% 90% 100% TOTAL CAPACITY DESIGN 1435 NM3/h 1435 NM3/h 1435 NM3/h 1500 NM3/h 1500 NM3/h 1500 NM3/h 2508 NM3/h 11313 NM3/h ACTUAL 789 NM3/h 789 NM3/h 861 NM3/h 1350 NM3/h 1350 NM3/h 1350 NM3/h 2508 NM3/h 8997 NM3/h KETERANGAN

Cilegon, 21 Mei 2007

T . SIMANJUNTAK Engineer

LAPORAN HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT AIR DRYER UNTUK UDARA TEKAN DI WTP-1 / FLUID CENTER 1. Fungsi Mengeringkan udara tekan dari tangki akumulator T20.1 - 2 yang disupply dari Compressor untuk kebutuhan plant BSP dan SSP -1 . 2. Kondisi terpasang. Air Dryer terpasang di WTP-1 : 5 unit ( S06.1 & S106.1 s/d 4 ), Design kapasitas, total : 9156 NM3. Kondisi air dryer terpasang : 4 unit = > 80 % dan 1 unit = 0 % ( Total kapasitas actual = + 8694 NM3 ). Sehingga tidak mampu mengeringkan udara tekan yang disupply dari compressor / tangki akumulator T.20.1-2. 3. Penggantian baru. Mempertimbangkan 1 unit Air Dryer ( S106. 2 ) dengan kondisi rusak / tidak berfungsi dan secara total kapasitas aktual Air Dryer yang terpasang tidak mampu mengeringkan udara dari total kapasitas aktual compressor yang terpasang maka perlu segera diprioritaskan / diadakan 1 unit Air Dryer baru, untuk menggantian unit Air Dryere yang rusak. TABEL - 1 DATA DAN PERFORMANCE ACTUAL AIR DRYER DI WTP-1
AIR DRYER TYPE MANUFACTUR LOW HIGHT WORKING OVER PERSS 16 Bar 16 Bar 16 Bar 16 Bar 16 Bar TOTAL MODE OPR ON ON OFF ON ON PERFOR MANCE 100% 90% 0% 100% 90% 2970 NM3/h 1608 NM3/h 9156 NM3/h CAPACITY DESIGN 1608 NM3/h 2970 NM3/h ACTUAL 1608 NM3/h 2670 NM3/h 0 2970 NM3/h 1446 NM3/h 8694 NM3/h
Gambar

KETERANGAN

PRESS PRESS S 06.1 S 106.1 S 106.2 S 106.3 S 106.4 W 2000 SH2101 W P SH2101 W P SH2101 W P SABROE SABROE ZEKS SABROE SABROE 22 Bar 22 Bar 22 Bar 22 Bar 22 Bar 25 Bar 25 Bar 25 Bar 25 Bar 25 Bar

Rusak

LAPORAN HASIL ANALISA DAN EVALUASI PERMINTAAN UNIT AIR DRYER UNTUK UDARA TEKAN DI WTP-1 / FLUID CENTER 1. Fungsi Mengeringkan udara tekan dari tangki akumulator T20.1 - 2 untuk kebutuhan plant BSP dan SSP -1

2. Kondisi terpasang. Air Dryer terpasang di WTP-1 : 5 unit ( S06.1 & S106.1 s/d 4 ), Design kapasitas, total : 9156 NM3. Kondisi air dryer terpasang : 4 unit = > 80 % dan 1 unit = 0 % ( Total kapasitas actual = + 8694 NM3 ). Sehingga tidak mampu mengeringkan udara tekan yang disupply dari compressor / tangki akumulator T.20.1-2. 3. Penggantian baru. Dengan mempertimbangkan 1 unit Air Dryer ( S106.2 ) dengan kondisi yang sangat kritis maka perlu segera diprioritaskan / diadakan 1 unit compressor baru untuk menggantikan salah satu dari 2 unit yang terpasang. TABEL - 1 DATA DAN PERFORMANCE ACTUA AIR DRYER DI WTP-1

AIR DRYER

TYPE

MANUFACTUR

LOW

HIGHT

WORKING OVER PERSS 16 Bar 16 Bar 16 Bar 16 Bar 16 Bar TOTAL

MODE OPR ON ON OFF ON ON

PERFOR MANCE 100% 90% 0% 100% 90%

CAPACITY DESIGN 1608 NM3/h 2970 NM3/h ACTUAL 1608 NM3/h 2670 NM3/h 0 2970 NM3/h 1608 NM3/h 9156 NM3/h 2970 NM3/h 1446 NM3/h 8694 NM3/h

KETERANGAN

PRESS PRESS S 06.1 S 106.1 S 106.2 S 106.3 S 106.4 W 2000 SH2101 W P SH2101 W P SH2101 W P SABROE SABROE ZEKS SABROE SABROE 22 Bar 22 Bar 22 Bar 22 Bar 22 Bar 25 Bar 25 Bar 25 Bar 25 Bar 25 Bar

GAMBAR INSTALASI DISTRIBUSI AIR HYDRANT
BSP SSP-1

Fluid Center

Under ground MTS-I & II DR - Plant Utility Gudang CWS Gd. Produksi P2P K3LH

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