QUALITY MANAGEMENT SYSTEM

Page: 01 Step - I Yarn Test

Yarn count

Moisture content %

Neps + Hairiness, Thick, thin, etc. Contamination test: dye 10 kg off white colour Dead, foreign fibre test; Thick, Thin, Patta, etc: dye 10 kg royyal colour

Step - II

Grey Fabric Circular knitting

Stitch length, setting / check On knitting machine test (during production, Take down and roll on the rollar ) Step - III Grey Inspection

4 Point system

Step - IV

Dyed Fabric Check

At dryer, during plating, 4 point syestem

At stenter, during Platting, 4 point syestem

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Page: 02 Step -V Fabric test

GSM

Shrinkage

Light fastness, Wash fastness, Pilling, Running, Etc.

Step - VI

Shade continuity

Check in the Light Box

Check in the Spectrophotometer Step - VII Fabric - Relaxing Relax fabric 12 to 24 hours depending on the type of fabric

Step - VIII

Fabric cutting

Laying

Spreader for Solid shades

Manual for yarn dyed shades Cutting Finish total quality cutting in one particular colour Cutt pannel numbering 100% cut pannel inspection MOZART KNIT LIMITED

Page: 03

Step - IX

Printing / Embroidary

Sending for print

100% inspection of each print

Sending for embroidery

100% inspection of Embroidery

Step - IX (A)

Trims

Inspection As per individual inspection format Receive at store

Issue for sewing

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Page: 04 Sewing

Step - X

Input in Line

In line inspection (Trafic light chart)

100% Inspection at line end

Spot / dirty mark Reject/ Material defect Sewing alter

Sorting

Spot cleaning and alter repair

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Page: 05 Step - XI Finishing

Iron

100% Final Inspection 100% measurement check up

Folding

Get up check up

Poly

Needle detection

Packing area

Assortment and Cartoning

Pre shipment inspection (Mozart/ buyer / 3rd party)

Step - XII

Dyeing

Dyes

Chemical

Depth of shade checking

Strength test

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Step - XIII

Batching

Rope length measurement

Equal rope length in each chamber

Finishing process diagram/ instruction in each batch card

Step - XIV

Dyeing water test

Aeration

Reduce Iron

Water Treatment Plant: Reduce hardness

Cold water

Hot Water

pH test

Hardness test

pH test

Hardness test

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