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The AN526 truss-head screw a) is a widely used recesses head machine screw b) provides a good clamping force # c) is a pan-head screw The first step for the coaxial cable to attach to the end fitting is # a) the outer covering is cut back to expose the braided outer conductors b) back-off the insulator and connect with conductor c) use a tooling hold between the assembly and cable Strength of fibreglass is # a) along the fibre b) across the fibre c) either direction Cable minimum breakage strain for British and American is measured by a) pounds for both # b) hundredweight for British, c.s.a. and pounds for American c) hundredweight for British, c.s.a. hundredweight for American A metal pipe has a small indentation what are the limits? # a) No dent on a bend b) 10% of external diameter c) 5% internal diameter during construction, sharp internal corners and inaccessible places should be avoided to reduce a) fretting corrosion b) filiform corrosion # c) crevice corrosion To check the interior of tubular members for corrosion attack a) dye penetrant testing should be used # b) ultra sonic testing is necessary c) any form of test is acceptable Exhaust systems are usually made from stainless steel which is susceptible to a) surface corrosion # b) intergranular corrosion c) filiform corrosion Corrosion will spread more rapidly when metals are exposed to # a) high temperatures
b) dry climates c) cold climates Anodising is a form of # a) artificial protection b) sacrificial protection c) metallic coating Age hardening of aluminium is a) never carried out b) not necessary # c) a gradual hardening over a period of time Alclad is a) aluminium with duralumin cladding b) duralumin with magnesium cladding # c) duralumin with aluminium coating The oxide film on the surface of aluminium is a) porous # b) non porous c) hard and porous Steel is tempered # a) after hardening b) before hardening c) to increase hardening Cast iron is # a) heavy and brittle b) very malleable c) tough Case hardening can be carried out on a) duralumin b) titanium # c) any ferrous metal Normalising steels a) increases the hardness # b) relieves the stresses c) increases toughness The Alocrom 1200 process was designed to treat a) surfaces too large for dip treatment # b) small surfaces c) chromium plating The maximum length of time a component is held in stores is known as the .
strength and squareness c) width. strength and squareness # b) length. therefore limiting axial movement A thread insert may be removed by # a) a blade removal tool b) a hammer and punch c) a pre-wind insertion tool If a pulley shows signs of wear on one side # a) the cable is misaligned b) the pulley is too large for the cable c) the cable is too tightly tensed Cable end sleeves are made of # a) aluminium alloy b) copper c) stainless steel A 7x7 cable has seven strands each of a) one wire # b) seven wires c) fourteen wires A spring should be inspected for correct a) width.# a) package life b) shelf life c) storage life When silica gel has absorbed moisture the colour changes to # a) pink b) white c) blue A thrust bearing is designed so that a) it transmits axial loads. therefore limiting axial movement c) it transmits radial loads. therefore limiting radial movement # b) it transmits axial loads. length and strength The process of forming a pure layer of aluminium over an aluminium alloy is a) electroplating # b) alclad c) metalizing A fire resistant cable must maintain adequate insulation in a fire for a) 30 minutes # b) 5 minutes c) 10 minutes .
Cable stops are manufactured from # a) copper b) stainless steel c) magnesium alloy Capped nuts are used # a) to stop leaks b) prevent overtightening due to the threaded portion being restricted by the cap c) to provide a dry torque joint On a pre-preg composite # a) no life extension is allowed. it must be used immediately b) life can be extended by 12 months if stored below 10oC c) life can be extended by 12 months if stored above 40oC Pulleys are manufactured from # a) brass and phenolic resin b) tungum and high tensile steel c) stainless steel and nylon A pin in a fork end fitting is subjected to what loading? a) Torsion # b) Shear c) Tensile The artificial production of a film of hydroxide on the surface of aluminium or any of its alloys is commonly called # a) alodizing b) parco lubrizing c) anodizing Alodizing protects alloy metal from corrosion and does what else? a) Seals the surface from moisture # b) Makes a good surface for paint to adhere to c) Makes the surface alkaline When silver coated connectors are used in unpressurised parts of the aircraft # a) red plague can occur b) wet track arcing can occur c) separation of the coating can occur An aircraft pipe has a number stamped on it. It is the a) fluid it is carrying # b) serial number c) aircraft system A pipe with a 0.25" inside diameter would be made from # a) 2024 alloy .
When it reaches the ribbon it will # a) stop b) carry on along the ribbon c) have no effect on its direction When cleaning aircraft faying surfaces. What substance would you use to neutralise the acid? a) Sulphur and Lime b) Hot distilled water # c) Sodium bicarbonate of soda What colour is the corrosion found on the surface of aluminium alloys? a) Green/Blue # b) White/Grey c) Black Titanium can be identified by placing it on a grinding wheel and looking for # a) White Sparks . a cause for concern is a) sharp corners etc trapping corrosive chemicals # b) corrosion acting on the end faces of panels c) leaks into the fuselage Which is the following correct statement? # a) All corrosion is a chemical action b) Selenious acid is used for the re-protection of aluminium alloys c) The chemical test for bronze is nitric acid which produces a white precipitate In a poorly produced repair to skin structure.b) 5056 alloy c) steel Hylocks # a) are pre lubricated b) do not require lubrication c) lubricate the screw part only Hot bond composite pane has a crack. where would stress corrosion start? a) Along the edges of repair # b) Radiate from the corner or sharp edges c) Form internally to produce surface corrosion The form of corrosion most likely to cause stress concentration is a) Surface Corrosion b) Fretting Corrosion # c) Pitting Corrosion Lead acid battery fluid has been found to be leaking on the surface of the aircraft structure.
What NDT method will you use to detect? a) High voltage x-ray # b) Low voltage x.with the normal 4D rivet spacing and 2 D edge distance.ray c) Coin tap test A composite flap panel has structural damage. What NDT method will you use to detect? a) High volta x-ray b) Low voltage x-ray # c) Coin tap test When metal is first heated slightly above its critical temperature and then cooled rapidly it is common that the metal will increase a) brittleness b) hardness # c) both of the above The oxide film formed on the surface of aluminium is a) porous . What does this suggest? a) They try to revert to their natural state b) They are highly prone to corrosion # c) They strongly resist corrosion Re-treatment of aluminium alloys can be performed by a) Brushing on phosphate treatment followed by paint b) Selenious acid treatment # c) Alocrom treatment Corrosion on copper is identified by a) red/brown rust # b) green discolouration c) black powder A plate 10 inches by 5 inches is to be riveted with 3 rows of rivets. The rivets are AN460AD4-6. How many rivets are required? a) 56 # b) 60 c) 52 A composite flap panel has corrosion.b) Red Sparks c) Yellow Sparks Adding more catalyst to a composite mix # a) Increases brittleness b) Decreases cure time c) Increases cure time some metals are inherently stable.
method of heating and cooling What is generally true for titanium alloy? a) It is stronger than the steel # b) It is stronger than the aluminium c) It has lower density than magnesium Malleable material are # a) easy to forge b) highly ductile c) easy to cast Sound is best absorbed by a material which is a) dense b) hard # c) soft and porous If a material has to undergo deep cold forming operation. The essential property would be a) ductility # b) malleability c) elasticity When examining a piece of metal through a magnifying glass hair line cracks would indicate a) crevice corrosion # b) intergrannular corrosion c) surface corrosion Corrosion control begins at the # a) design stage b) manufacturing stage c) production stage .# b) non-porous c) hard and porous Steel is tempered # a) after hardening b) before hardening c) to increase hardening If a steel component is operated below the fatigue limit the fatigue life is a) finite # b) infinite c) depend on its proof stress The critical process of heat treatment is a) method of heating only b) temperature and method of heating only # c) temperature.
450. In the anodic film inspection and sealing test if a good seal has been accomplished # a) the dye mark will rub off b) the dye mark will not rub off c) the dye mark has no importance After a product has been manufactured and all heat treatment has been carried out the stress remaining if any is termed as a) working stress # b) residual stress c) applied stress Aluminium alloy parts are often protected by the # a) alochrom 1200 process b) alochrom plating c) chromium plating process Corrosion is always completely removed a) to fit new parts # b) to permit the extent of damage to be assessed c) to prevent further damage The metal which must not be heated in salt bath is a) duralumin # b) magnesium alloy c) rivets made of alclad Lubrication of roller bearings and needle bearings are a) under pressure # b) by hand c) at low pressure via a tube The colour code on sheet metal indicates # a) only the specification of the material b) the spec and gauge of the material c) that the material is from an approved source The length of a straight hose assembly is measured a) along the coloured line b) between the outer faces of the union nuts # c) between the extremities of the two nipples UNF means a) unified fine b) united nations fine # c) union national fine Knuckling is a problem on earlier aircraft cables due to a) hot stamping of cables .
# b) too much flux c) wires being pulled through too hard .
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