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www.rizzio.it firstname.lastname@example.org ITALY – 13018 Valduggia (VC) - via Circonvallazione, 37 Ph. 0039 0163 438 911 Fax +39 0163 48 181
DSS DOUBLE SAFE SHUT VALVES TECHNICAL MANUAL
CONTRAVENTION WILL BE PROSECUTED. RIZZIO S. PAGES Masso Paolo 28/05/09 04 2/8 .A.M. DATE OF ISSUE LAST REVISION DATE OF LAST REV.M. LINE BLIND AND DOUBLE SAFE SHUT COMPARISON 4. P. – VALDUGGIA (VC) – ITALY G.P. GENERAL DESCRIPTION 2.DSS TECHNICAL MANUAL RIZZIO Spa Contents Page 1. DSS . THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY.MAIN FEATURES 3. ATTACHED DOCUMENTS 3 3 4 4 THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS.
DATE OF ISSUE LAST REVISION DATE OF LAST REV. 2.P. symmetrical. Also in case of two non-miscible fluids in pressure one against the other there will be the possibility to collect them from the two draining valves in two independent lines. Lateral inspection door for ambient air communication with the internal body and maintenance procedure inspections.DSS TECHNICAL MANUAL RIZZIO Spa 1. No dismantling procedures are required to segregate the valves and so very low operating costs. 1. The opposite side on butterfly valve will have moreover 2 seats. Capacity to segregate two different fluids at difference pressures.24 and solve the uncertainty leaking risks and all the very complex and delicate tightening procedures typical of the Line Blind valves. The two draining valves can be used to check the two independent chambers and to control any possible leak between them.A.3. One or two option draining valves will make possible the recovering of the internal mixing of cargo product on a return tank.MAIN FEATURES Auto emptying and very sturdy body. Tightness recovering having pipelines in pressure. independent. Double primary metallic seat on the discs also for propylene oxide. Double secondary dynamic and energized PTFE seat for bubble tightness. which avoids the fluid contact towards the DSS valve. P. to grant internal discs movement on specific guides and to reduce any type of maintenance. Lockable hand wheel or lockable hydraulic actuator. RIZZIO S.M. GENERAL DESCRIPTION DSS valves satisfy IBC code par.M. The segregation can be identified from the group valves composed by one DSS and one 2D Butterfly. The chambers can be inspected in differential mode. CONTRAVENTION WILL BE PROSECUTED. The segregation is grant from several factors : the DSS is protected in order to avoid any big loss leakage. bi-directional and no floating blinded discs with a central no floating cast wedge that segregates pipelines in two independent isolate parts. Rising shaft for a distant visual indication of the valve position. Also in case of damaged seat the valve will never allow the passage of big flow but only of few drops. DSS can be used in any possible position. PAGES Masso Paolo 28/05/09 04 3/8 . The discs are realized from flat stainless steel to prevent any possible passing leakage from the parts. anyway there will be 2 + 2 seats to protect. DSS . in order to verify any possible leakage and its location. Double. bonnet and cover entirely bolted to protect the trim. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. – VALDUGGIA (VC) – ITALY G. THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS. Moreover DSS valves can be used according to the “DEMO C 2002_05 rev 0” drawing and so with only one butterfly valve on condition that it is provided with the additional metal seat according to Fire Safe Design.
close so no external overflow is possible. of 3142 Kg on DN 200 and of 4909 Kg on DN 250. ships with such body type withMostly on our competitor valves out any problem. af. RIZZIO S. leakage. able to reduce any leak also in This is due to the absence of the case of dirtiness. DATE OF ISSUE LAST REVISION DATE OF LAST REV. PAGES Masso Paolo 28/05/09 04 4/8 . Blind valve can be placed only in ver. The valve body cover that cannot be placed when the is only one piece and it is entirely discs are inside of the body.All the closing procedures are toter the discs introduction and their tally safe. The only safe place is the deck on the cargo product column. where bodies and discs are welding constructions. in There are no possibilities of case that a seat leakage is bigger overflow because the conical then the drain plug capacity. taken to tight the valves. 10 bar of pressure corresponds to a force of 1767 Kg on DN 150. The too thin shaft is not able We have built over 500 cargo to contrast any lateral water hammer. it’s correct to never DSS valves can be placed in any locate a Blind valve under a cargo location also under a cargo tank. In case of water hammer the disc and The cast body is so sturdy that it body structure will never grant any cannot be affected by water sure protection when the valve is hammer problems. LINE BLIND AND DOUBLE SAFE SHUT COMPARISON Valve location LINE BLIND FLANGE VALVES DSS . THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. tions. The tightness recovering is never One big advantage of DSS is possible. This is because the closing in the body. Overflow risk Water hammer Positioning Preventive Air test procedure Tightness recovering when lines are in pressure THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS. the metallic seats are self-cleaning cargo product will be poured out of during the valve closing and so the valve with all the possible risks.DSS TECHNICAL MANUAL RIZZIO Spa 3. closed.M. tank column like a tunnel or in the pump room. The internal screw is not that the recovering of the tightable to tight the discs under pressure ness is always possible. P. These must be decided in advance for the drain plugs positioning in the bottom place.P.Double Safe Shut Valves For safety reason. Independently from the location. due to a high torque request.M.A. – VALDUGGIA (VC) – ITALY G. it would be correct tightness is done simply operata tightness air test in order to avoid ing by a hand wheel or in a recargo products losses in case of seat mote way by an actuator. For a safe segregation procedure.DSS can be placed in all positical position. CONTRAVENTION WILL BE PROSECUTED. This preventive action is No spanners are required and no rarely done because too long and preventive actions are to be complex.
It's spection door will leave the posspection. The competitor’s valves without me. The two soft seats are totally simply passing a finger on them to protected in their stroke.M. Preventive me. A contact tact.The two discs have to be introduced Vertical and guided movement carefully. preferable to change them at any sibility to inspect them during the closing operation. use a crane in order to avoid big efforts that would increase all the possible mechanical contact of the parts.A. Disc introduc. avoiding any metallic con. working statically. to grind them on a machine.In the same way the two metallic disc For the same reasons the intertallic disc seats seat surfaces have to be inspected.DSS TECHNICAL MANUAL RIZZIO Spa When the Blind has to be closed it’s No preventive actions to control necessary to inspect carefully the me. THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS.protects all the mechanical contion tact with the internal body. fixing fixed position on a special support in order to avoid any collision or dragging with other external elements. can create permanent damage on the machined surfaces. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY.M. The two soft seats gaskets have to be changed at any have to be changed only during closing operation. CONTRAVENTION WILL BE PROSECUTED. Preventive disc The two soft o-rings must be checked. PAGES Masso Paolo 28/05/09 04 5/8 . sedi. Preventive metallic body seats inspection. DATE OF ISSUE LAST REVISION DATE OF LAST REV. In case of damages it’s necessary to dismount the body from the flanges and to grind it on a machine.the seats are foreseen. grip. The insoft seats inverify the scratches absence. are No components are to be placed to be placed in vertical. – VALDUGGIA (VC) – ITALY G. when are not used. Help of a crane In the biggest sizes is necessary to Not required. suffer additional soft rings for bubble of permanent deformations. safety and out of the valve. External disc The two discs. the programmed and very rare maintenance procedures. They have The internal wedge is moving in to be like mirrors. Scratches.P. The main tightness. tallic body seat surfaces.internal body tracks that do not ments or any form of scale will never allow any contact between the give a perfect disc support or o-ring components.DSS are built to have a primary Soft seat detallic seats are provided with only flat metallic seat for each side plus formations gaskets that. dismount them from the flanges and actions are required. P. RIZZIO S. In nal discs can’t be damaged durcase of damages it’s necessary to ing their stroke and so no inspect inspection. periodical but very rare maintenance procedures.
its valve and recovering pipe. Cover closing The cover must be positioned and Please see the previous item. suffers of permanent deformation. An extra force has to conical angle of body and disc be applied when the discs are in con. – VALDUGGIA (VC) – ITALY G. This requires very rare replacement.A. use of two arms is enough to Any hesitation of this will not assure tight the valve.seats. the the internal tightening screw by dimensioning of the hand wheel means of a spanner in a very reduced plus a perfect respect of the rotation angle. Closing procedure. Cover and his In the same way the cover and the We have only a lateral inspection gasket inspec. The opening of cover and disc risk to DSS let you open the discs when Cargo gas have external pouring of cargo gas the valve body is closed. In our valves the gasket is dimensioned for a dynamic tightness and it grants a capacity to adapt itself to the external profile of the groove when the pressure will move it against it. CONTRAVENTION WILL BE PROSECUTED. The two nuts have to be screwed down simultaneously.M. tion Cover gasket In case of competitor valve the top Please see the previous item. ing of a small flange.M. DATE OF ISSUE LAST REVISION DATE OF LAST REV. will grant a very simresolute and constant force in only ple closing operations where the one step in the last degrees rotation. P. the reaching of the tightness end po. THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS. No risks for the operators. So it’s once more preferable to test the line with air before the pipeline is in use with cargo products. tight in a perfect parallel way to the procedure top valve body. rotating The shaft and yoke threaded. working statically. PAGES Masso Paolo 28/05/09 04 6/8 .DSS TECHNICAL MANUAL RIZZIO Spa The valve has to be closed.ternal gas can be drained out by erator. RIZZIO S. It has to be changed during all closing operations. A wrong closing procedure of the cover will surely involve external fluid losses. The inproduct surely hazardous for the op. hesitation and external tools. procedure after the pressure test.P.No spanners or special tools are sition and it will require to repeat this required.top cover o-ring have to be inspected doors corresponding to the closin advance. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. cover seal is a flat gasket that. by means of CNC machintact against the body seats applying a ing centre. operating with a correspondent number of turns and torque for every nut.
0 • DSS – dimensional drawing P24100 5 DSS ISO 5752 S3 Manual Operated 02 P24100 7 DSS ISO 5752 S3 with LDD Actuator 02 P24200 5 DSS ISO 5752 S15 Manual Operated 02 P24200 7 DSS ISO 5752 S15 with LDD Actuator 02 THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS. RIZZIO S. DATE OF ISSUE LAST REVISION DATE OF LAST REV.P. – VALDUGGIA (VC) – ITALY G. CONTRAVENTION WILL BE PROSECUTED.M. P. PAGES Masso Paolo 28/05/09 04 7/8 . THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY.DSS TECHNICAL MANUAL RIZZIO Spa 4. ATTACHED DOCUMENTS • RINA Approval MAC/FSC/36060 date 6/7/2005 • DSS Segregation functionality P24100-00010-Functional Views • Segregation with one DSS valve and one 2D Butterfly valve DEMO C 2002_05 rev.M.A.
THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. RIZZIO S.M. CONTRAVENTION WILL BE PROSECUTED. DATE OF ISSUE LAST REVISION DATE OF LAST REV.M.P. – VALDUGGIA (VC) – ITALY G. P. annexed and dwg update New format THE COPYRIGHT / OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS.A. PAGES Masso Paolo 28/05/09 04 8/8 . REVISIONS HISTORY Author PM PM GM Date Revision 28/05/2009 04 03/05/2009 23/10/2007 02 01 Comments Renamed file.DSS TECHNICAL MANUAL RIZZIO Spa 5.
BLIND DISC Nr.Fax +39 0163 48 181 www. +39 0163 47 107 . CONTRAVENTION WILL BE PROSECUTED. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZATION OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY.A. 00 ---DATE 09/09/2004 ---DESIGNER GS ---REVISION DESCRIPTION DWG FILE TITLE GENERAL TOLERANCES LENGHT : DIAMETER : ANGLE : `0.rizziovalvole. VALDUGGIA (VC) ITALY .1 FLUID 1 BLIND DISC Nr 2 FLUID 2 VALVE OPEN EXPANSION WEDGE OPTIONAL DRAINING VALVE INTERNAL SEGREGATION AIR FLUID 1 FLUID 2 VALVE CLOSED 03 02 01 REV.13018 Valduggia (VC) ITALY Ph.p.100 `0. 37 .25° ONLY FOR QUOTA WITHOUT SPECIFIC INDICATION RIZZIO Valvole spa P24100-00010 P24100-00010-Functional Views r 01 DOUBLE SAFE SHUT VALVE 2103 OS&Y HAND OPERATED ISO 5752 S3 FUNCTIONAL VIEWS -- FOR INTERNAL USE ONLY Via Circonvallazione.com THE COPYRIGHT/OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN OURS.100 `0. RIZZIO VALVOLE S.
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