Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH

SV: Nguyn Th Lan Phng MSSV: 20801624

TRNG I HC BCH KHOA TP HCM
KHOA C KH
B MN THIT K MY

BI TP LN
CHI TIT MY

Sinh vin: Nguyn Th Lan Phng
Mssv: 20801624


s 6
THIT K H THNG DN NG BNG TI

H thng dn ng bng ti gm:
1-ng c in
2-Ni trc n hi
3-Hp gim tc trc vt tr
4-B truyn xch ng con ln
5-B phn cng tc - Bnng ti

S liu thit k
Lc vng trn bng ti, F=9000N
Vn tc bng ti, v=0.4m/s
ng knh tang dn, D=315mm
Thi gian phc v: L=5nm
Quay 1 chiu, lm vic 2 ca, ti va p nh (1 nm lm vic 300 ngy, 1 ca lm 8h)
Ch ti: T1=T ; T2=0.6T
t1 =36s ; t2=15s
Sai s vng quay trc my cng tc so vi yu cu s 5%

Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624

Bi tp ln s 1: Chn ng c in, phn phi t s truyn

1. Chn ng c in:
A - Xc nh cng sut
Cng sut cc i trn bng ti
P
max
=
F
t
.v
1000
=
9000x0.4
1000
= 3.6kW
Do ti trng thay i theo bc nn cng sut tng ng l
P
td
=
E
i = n

i = 1
P
i
2
t
i
E
i = n

i = 1
t
i
= P
m


E
i = n

i = 1
(
T
i
T
)
2
t
i
E
i = n

i = 1
t
i

= 3,6
(
T
T
)
2
.36+(
0.6T
T
)
2
.15
36+15

= 3.24Kw

Hiu sut chung ca tan b h thng (Bng 3.3 - C s thit k my-Nguyn
Hu Lc)

ch
=
X
.
OL
2
.
V


Hiu sut b truyn xch :
X
= 0.93 ( h)
Hiu sut b truyn ln:
OL
= 0.995 (c che kn)
Hiu sut b truyn trc vt :
V
= 0.75
=>>
ch
= 0.93 x 0.995
2
x 0.75 = 0.691

Cng sut cn thit trn trc ng c
P
ct
=
P
td

ch

=
3.24
0.691
= 4.69 kW

B - Chn ng c
S vng quay trn trc tang trng bng ti
n
ct
=
60000.v
tD
=
60000x0.4
3.14x315
= 24.26 vng/pht

T s truyn (Bng 3.2 - C s thit k my-Nguyn Hu Lc)
T s truyn ca xch l : u
x
= 3
T s truyn ca hp gim tc u
h
= 18
=>> S vng quay s b
u
sb
= n
ct
. u
t
= n
ct
. u
x
.u
h
= 24.26 x 3 x 18 = 1310.04 vng/pht

iu kin chn ng c
P
dc
> P
sb

n
dc
~ n
sb


Bng 3.4 (C s thit k my-Nguyn Hu Lc):
Cc loi ng c: P = 7.5 kW
Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624
4A112M2Y3 : S vng quay 2922 vng/ pht
4A132S4Y3 : S vng quay 1455 vng/ pht
4A132M6Y5: S vng quay 968 vng/ pht
4A160S8Y3: S vng quay 730 vng/ pht
=> Chn ng c 4A132S4Y3 c P
dc
= 7.5 kW , n
dc
= 1455 vng/pht


2. Phn phi t s truyn
- T s truyn ca tan b h thng
u
ch
=
n
dc
n
ct

=
1455
24.26
= 60

- Chn t s truyn
u
h
= 18
u
ch
= u
h
. u
x

=> u
x
= 3.33


3. Cng sut, s vng quay, moment xon
A - Cng sut
P
dc
= 7.5 kW
P
3
= P
max
= 3.6 kW
P
2
=
P
max
n
x
.n
OL

=
3.6
0.93x0.995
= 3.89 kW
P
1
=
P
2
n
v
.n
OL

=
3.89
0.75x0.995
= 5.21 kW

B - S vng quay
n
1
= n
dc
= 1455 vng/pht
n
2
=
n
dc
u
v

=
1455
18
= 80.83 vng/pht
u
v
= u
h
=18

C - Moment xon
T
1
= 9.55 x 10
6
x
P
1
n
1

= 9.55 x 10
6
x
5.21
1455
= 34196.22 Nmm
T
2
= 9.55 x 10
6
x
P
2
n
2

= 9.55 x 10
6
x
3.89
80.83
= 459600.4 Nmm
T
dc
= 9.55 x 10
6
x
P
dc
n
dc

= 9.55 x 10
6
x
7.5
1455
= 49226.8 Nmm
T
m
= 9.55 x 10
6
x
P
m
n
ct

= 9.55 x 10
6
x
3.6
24.26
= 1417147,57 Nmm





Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624
Bng s liu tm tt
Trc ng c I II III
Cng sut P( Kw) 7.5 5.21 3.89 3.6
T s truyn 1 18 3.33
S vng quay n
(vng/pht)
1455 1455 80.83 24.26
Moment xon T (Nmm) 49226,8 34196.22 459600.4 1417147.57









































Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624

Bi tp ln s 2: Thit k b truyn xch ng con ln

A. Thng s ban u
Cng sut: P = 3.89kW
S vng quay bnh dn: n = 80.83 vng/pht
Moment xon: T = 459600.4 Nmm
T s truyn: u = 3.33
iu kin lm vic: Quay 1 chiu, lm vic 2 ca, ti va p nh, bi trn nh k.


B. Tnh tan thit k

1. Chn lai xch ng con ln
2. Chn s rng ca da xch dn
Z
1
= 29 - 2u = 29 - 2x3.33 = 22.34 => Chn Z
1
=23 rng
Chn s rng ca da b dn
Z
2
= uxZ
1
= 3.33 x 23 = 76.59 => Chn Z
2
= 77 rng

3. H s iu kin s dng xch K
H s
lv b dc o a r
K K K K K K K . . . . =
K
r
= 1.3 : h s ti trng ng ( ti trng c va p)
K
a
= 1 : h s xt n nh hng ca khang cch trc hay chiu di xch
K
o
= 1 : h s xt n nh hng ca cch b tr b truyn
K
dc
= 1:h s xt n nh hng ca kh nng iu chnh trc cng xch
K
b
= 1.5 : h s xt n iu kin bi trn ( bi trn nh k)
K
lv
= 1.12: h s xt n ch lm vic ( lm vic 2 ca)
K= 1.3 x 1 x 1 x 1 x 1.5 x 1.12 = 2.184
H s K
n
=
n
01
n
1

=
200
80.83
= 2.474
( n
01
>n
1
, chn n
01
=200vng/pht)
H s K
z
=
Z
01
Z
1

=
25
23
= 1.087
Chn xch cho 1 dy nn K
x
= 1

4. Cng sut tnh tan
P
t
=
KK
z
K
n
P
1
K
x

=
2.284x1.087x2.474x3.89
1
= 22.847kW
Theo bng 5.4 ( C s thit k my-Nguyn Hu Lc ) v theo ct n
01
=200v/ph ta chn
bc xch
p
c
= 38.1mm , [p
0
]=34.8mm

5. Kim nghim bc xch p
c

p
c
> 600
3
P
1
K
Z
1
n
1
[p
0
]K
x
=
3,89x2.184
23x80.83x29x1
=32.41mm
Chn p
0
=29mm do p
c
=31.75 38.1mm (Bng 5.3 C s thit k my-Nguyn Hu Lc)
=> Do p
c
=38.1mm nn iu kin c tha

6. Kim tra s vng quay ti hn
Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624
( Bng 5.2 - C s thit k my - Nguyn Hu Lc)
p
c
= 38.1mm => n=500vng/pht > n= 80.83
=>> Bc xch va chn tha

n= 80.83 vng
p
c
=38.1mm


7. Tnh tan cc cng thc

- Vn tc trung bnh
v =
np
c
Z
1
60000

=
80.83x23x38.1
60000
=1.18m/s


- Lc vng c ch
F
t
=
1000P
v
=
1000x3.89
1.18
= 3296.61N

- Chn khang cch trc s b a = (3050) p
c

a=50p
c
= 50x38.1=1905mm

- S mc xch
X =
2a
p
c
+
Z
1
+Z
2
2
+
(
Z
2
-Z
1
2t

)
2
.
p
c
a

=
=
2.1905
38.1
+
23+77
2
+ (
77-23
2t
)
2
.
38.1
1905
= 151.477
Chn X= 152

- Chiu di xch:
L= p
c
.X = 38.1x152 = 5791.2mm

- Tnh chnh xc khang cch trc:
a = p
c
x 0.25 [ X -
Z
2
+Z
1
2

+ (X-
Z
2
-Z
1
2
)
2
-8(
Z
2
-Z
1
2t
)
2
] = 1925.7mm
b truyn xch lm vic c chng bnh thng, ta nn gim khang cch
trc a mt khang a = ( 0.002 0.004 )a
=> Vy khang cch trc a = 1920mm


8. S ln va p xch trong 1s
i =
Zn
15X
=
23x80.83
15x152
= 0.851 s [i]= 14
( Theo bng 5.6 C s thit k my-Nguyn Hu Lc vi bc xch p
c
= 38.1mm ta
chn [i]=14 )


9. Kim tra xch theo h s an ton
Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624
s =
Q
F
1
+F
V
+F
0


Trong

Ti trng ph hy Q tra theo bng 5.2 vi bc xch p
c
=38.1mm th
Q = 127kN , q
m
= 5.5kg/m
Lc trn nhnh cng F
1
~ F
t
= 3296.61N
Lc cng do lc ly tm gy nn
F
v
= q
m
. v
2
= 5.5x1.18
2
= 7.6582N
Lc cng ban u ca xch F
0

F
0
= K
f
.a.q
m
.g= 6x192x5.5x9.81 = 621.562N
K
f
= 6 : h s ph thuc vng ca xch nm ngang (Bng 5.7 C s Thit
k my-Nguyn Hu Lc)

==>> s=
127000
3296.61+7.6582+621.562
=32.35
p
c
= 38.1mm (Bng 5.7 C s Thit k my-Nguyn Hu Lc)
=> s=32.35 >[s
0
]=8.0 => tha


10. Lc tc dng ln trc
F
r
= K
m
.F
t
= 1.15x3296.61 = 3791.1N


11. ng knh a xch:
- Bnh dn
d
1
=
p
c
.Z
1
t

=
38.1x23
t
=279.076mm
d
a1
= d
1
+ 0.7p
c
= 279.076+ 0.7x38.1 = 305.746mm

Bi tp ln CHI TIT MY GVHD:NGUYN VN THNH
SV: Nguyn Th Lan Phng MSSV: 20801624
- Bnh b dn
d
2
=
p
c
.Z
2
t

=
38.1x77
t
=934.3mm
d
02
= d
2
+ 0.7p
c
= 934.3 + 0.7x38.1 = 960.97mm



Thng s ca b truyn xch

P = 3.89kW
n = 80.83 vng/pht
T = 459600.4 Nmm d
1
=279.076mm
u = 3.33 d
01
=305.746mm
d
2
=934.3mm
p
c
=38.1mm d
02
=960.97mm
Z
1
=23 rng
Z
2
=77 rng
a=1920mm
X=152
L=5791.2mm