Fundamentals of Oil Industry

& Gas

By Hemant Kumar Domain Consultant Energy Practice

By the end of this presentation you’ll learn
• • • • • • • • The importance of energy in our lives Overview of oil and gas supply chain What are hydrocarbons Where do crude oil and natural gas come from How are they produced How are petrol, diesel etc are produced How are they delivered to us Who are various players in the industry

Chapter- 1 Introduction to Energy

You check your mails on your PC and find that you’ve won a quiz contest Picture This You read about the increase in crude oil prices in the newspaper You wash your most favourite T-shirt in washing machine You store the delicious dish you cooked last night in your fridge You spend quality time with your family watching a movie “dog’s life” .

Your house is sufficiently heated to protect you from cold weather. And light bulbs/tubes keep your house glowing at night .

The electricity comes from the power plant which runs on natural gas or coal .And all that needs electricity to keep your day to day life running smoothly.

Fortunately we have various ways to do that Train for long distances Public Transport for daily commutation Our personal vehicles for outings Planes for faster long distance travel And we need roads for our vehicles to run on .And Picture This Also World is not so small and we require the means to move from one place to another.

And we need fuel for all these modes of transport.……. Unless of course you want to use a bicycle To build roads we need TAR which is also called COAL TAR…… .

And can we live without food? Thanks to cooking gas. preparing food is no more inconvenient Plastic bags are widely used to carry the vegetables and other food items Vegetables we love to eat also need fertilizer We need fertilizer to grow the food crops .

recreation. for preparing foods. The all-important energy comes from various sources like Crude oil & Natural Gas Wind Water Coal Sun .. we live. The way. needs lot of energy. travelling.To cut a long story short. comfort and safety.

crude oil and natural gas are all considered fossil fuels because they formed from the buried remains of plants and animals that lived millions of years ago Nuclear Fuel Coal . Non-renewable sources of energy can be divided into two types: fossil fuels and nuclear fuel Coal. Crude oil & Natural Gas Biomas s Wind Geothermal Sun Water Non Renewable Nonrenewable energy sources come out of the ground as liquids. solar. wind.Types of energy Renewable Renewable Energy is energy derived from resources that are regenerative (can be replenished in a short period of time) or for all practical purposes cannot be depleted Renewable energy accounts for about 14% of the world's energy consumption The five renewable sources used most often include hydropower (water). geothermal. gases and solids. and biomass.

Welcome to Oil and Gas industry • Now that we have understood the importance of energy in its various forms. we also need to know where it comes from. we should know that they are found. produced and delivered to us by oil and gas companies who engage in multiple activities which will be described in this presentation So let’s get ready to learn about oil and gas industry. which are nonrenewable energy resources. In the next chapters we’ll try to know more about hydrocarbons which are very important source of energy and critical to our economic growth and survival. Hydrocarbons (oil and gas). When we talk about hydrocarbons. • • • Finding & producing hydrocarbons Transporting hydrocarbons Refining hydrocarbons Selling the petroleum by products . contribute almost 50% of the total world energy requirement.

They are mainly a) Upstream (Finding & producing hydrocarbons) b) Downstream (Refining hydrocarbons and producing saleable petroleum byproducts) c) Retail (Selling the byproducts to all the users who need them).Midstream. Industry is organized into three broad categories based on the activities performed therein.Petroleum Value Chain Picture below gives an overview of the supply chain of the oil and gas industry. though is not a very popular term is used to describe the transport part.adventuresinenergy.com Platform Producers Upstream Midstream Downstream Retail . Truck Refineries Wellhead Producers Terminal/Storage/H ub Location Bulk Terminal Storage Gas Stations Platform Producers Platform Producers Source:http://www.

2 Origin of Oil & Gas .Chapter.

What Hydrocarbons are • Hydrocarbons are naturally occurring chemicals that are made up of just two elements – carbon and hydrogen. • Chemicals based on carbon and hydrogen are called as hydrocarbons • The Simplest Hydrocarbon is methane (CH4) is made up of one carbon. four hydrogen atoms • From now we’ll use terms hydrocarbons and oil & gas interchangeably (which is perfectly alright) .

html#How%20used . decay stops and the remaining organic matter is preserved. which cause physical and chemical changes in the organic.. the remains were covered by layers of sand.Origin of Oil and Gas Oil was formed from the remains of animals and plants that lived millions of years ago in a marine (water) environment even before the dinosaurs. the hydrocarbons. Continued burial.doe. i. These produce tiny droplets of hydrocarbons Source. Hydrocarbon Formation Once the body of prehistoric animals and plants became trapped they partially decomposed using up the dissolved oxygen in the sediment. As soon as the oxygen is used up.e. Over the years. Heat and pressure from these layers helped the remains turn into what we today call crude oil .gov/kids/energyfacts/sources/non-renewable/oil. silt and mud.http://www. subject the organic matter to higher temperatures and pressures.eia. The word "petroleum" means "rock oil" or "oil from the earth." Nowadays the terms petroleum is used as a common denotation for crude oil and natural gas.

Origin of Oil and Gas Facts • Oil & gas do not occur in an underground pool but lies in the pore pace of the rocks which are also called the source rocks • The oil & gas are forced through the rock on account of three reasons •Expansion of the oil itself •Expansion of gas from above •Pressure of the encroaching water from below. What a petroleum bearing rock looks like • Oil can be found with in the depth of ranging between 2km – 9km .

A word of Caution: Don’t try it at home ☺ If it’s very difficult to do.Origin of Oil and Gas-Do it yourself You can visualize what a rock containing crude oil & natural gas would look like. As shown in the picture below. a can of petrol and gas. You can imagine a sponge soaked with water or petrol. A rock will contain the hydrocarbon the same way. However a source rock as we call it will be no good on its own as oil & gas therein will leave the source rock and migrate to other areas. Sounds simple!! Isn’t it? Except that a petroleum reservoir is more complicated in its nature and very difficult to find out. Try mixing them together and resulting mixture would resemble a reservoir. don’t worry. in its pores. take a bucket. Does it make life difficult for those looking for large deposits of oil and gas? Not exactly! .

Once their upwards movement is impeded by non permeable rocks also called trap or seal or cap rocks they tend to accumulate in the porous (containing pores) and permeable rocks also known as reservoir rocks. oil and gas originate in source rock and once fully formed they start moving towards the surface through channels in the rocks surrounding the source rocks.Petroleum System As we learnt. Petroleum SystemIs a oil & gas bearing structure containing source.Origin of Oil and Gas. An oil & gas field consists of one or many such petroleum systems Petroleum System Source Rock Pore is a small open space between the rock particles Permeability is provided by the channels connecting different pores . reservoir and cap rocks.

3 Oil & Gas Exploration & Production .Chapter.

Exploration.Finding Oil & Gas Oil & gas fields are identified using seismic data which is obtained from Seismic Surveys Seismic Data Acquisition Seismic Survey Seismic Data obtained from Seismic Survey Computer generated model of underground rocks and trapped oil&gas reserves Seismic Data processed at the Workstation .

dynamic propulsion (thrusters) or a combination of these. This positioning may be accomplished with multiple anchors.is fitted with long support legs (3 0r 4) which are lowered until they rest on the sea bottom. This allows the working platform to rest above the surface of the water. Used in shallow depth Jack up Rig Semisubmersible Rig Drill Ship Semi-submersible Rig.Exploration.Finding Oil & Gas To confirm the interpretations of the seismic data.floats and retains its stabilized position by means of anchors fixed on the seabed. drilling is done which is also called as exploratory drilling. as opposed to other floating rigs. Used in deep waters Sea Bed Water Level Drill Ship. Drilling is done using drilling rigs each adapted to different water depths (more than 2000 m in some cases) Jack up Rig. A drill ship must stay relatively stationary on location in the water for extended periods of time. .is a ship designed to carry out the drilling operations in deep water.

A drill string is composed of hollow lengths of pipe leading to the surface.Exploratory Drilling Once an area has been selected and the right to drill thereon has been obtained. As the hole gets deeper. Rotary drilling operates on the principle of boring a hole by continuous turning of a bit. Drill Bit . which is the most important part and also is hollow and very heavy. The most common method of drilling in use today is rotary drilling.Exploration. actual drilling may begin. The bit. more lengths of pipe can be added at the top. is attached to the drill string.

Oil & Gas Production Exploration Exploration •Oil companies have to drill many exploratory wells before discovering •Oil companies have to drill many exploratory wells before discovering aa potential oil filed which is also called as prospect. decision is taken whether to develop the field •Following appraisal drilling. attempting to recover the maximum quantities of oil and gas in the safest attempting to recover the maximum quantities of oil and gas in the safest conditions. For example aa10% strike rate would mean one prospect among 10 exploratory wells drilled. The life of an oil field continues for many years years Production Production . On an average region where exploratory activities are being performed. The success rate also known as strike rate depends on the geological history of the particular known as strike rate depends on the geological history of the particular region where exploratory activities are being performed. Oil ••Drilling aawell is aavery costly activities especially in deep water. These forecasts. •Enormous thought goes into the best way of extracting the hydrocarbons. The success rate also potential oil filed which is also called as prospect. Once everything installations constitute the development stage of the field. These forecasts. On an average the strike rate varies between 5% to 15%. drilling more wells in the area confirmed by appraisal drilling i. drilling more wells in the area •Following appraisal drilling. decision is taken whether to develop the field for commercial extraction or stop further activities in case the producible for commercial extraction or stop further activities in case the producible quantity of oil and gas do not justify the investment in development. For example 10% strike rate the strike rate varies between 5% to 15%. •Enormous thought goes into the best way of extracting the hydrocarbons. The life of an oil field continues for many is in place. It also means the of them would be dry holes. extraction can start.e. extraction can start. studies and the eventual construction of the conditions. It also would mean one prospect among 10 exploratory wells drilled. Once everything is in place. means the 99of them would be dry holes.e. studies and the eventual construction of the installations constitute the development stage of the field. Drilling well is very costly activities especially in deep water. Oil companies are using the modern technologies to increase the strike rate companies are using the modern technologies to increase the strike rate during exploration during exploration •Hydrocarbons discovered by the initial exploration wells are further •Hydrocarbons discovered by the initial exploration wells are further confirmed by appraisal drilling i. quantity of oil and gas do not justify the investment in development.

The horizontal well has a much greater length of contact with the reservoir. at least several km² and sometimes more than 100 km² A traditional well (vertical or slightly deviated) only draws oil or gas from a radius of a few tens of meters. A large number of vertical wells would therefore be necessary to completely extract the contents of a reservoir. the technique enables a significant reduction in the number of wells necessary for a given development. such wells only cross the reservoir over the limited height of a vertical or near vertical cross section. However drilling horizontal involves a lot of technical complexity and is also more costly Reservoir Small Drainage Area for Vertical Well Large Drainage Area for Horizontal Well .Oil & Gas Production Production consists of bringing the hydrocarbons contained in the subsurface to the surface. Question is. Moreover. how many wells are required? Imagine A field spreads over a vast area. •. This requires the use of a large number of wells. Thus.

Oil & Gas Production. safety equipments and other installations are set up.Development It’s not enough to drill wells in a field to ensure production. The picture below shows an offshore oil platform which takes production from 10-12 wells housed within the platform Oil Wells . To ensure safe production from the high pressure fields.

4 Oil & Gas Transportation .Chapter.

gas and water are separated and impurities like condensate.Transportation The crude oil & gas transportation begins from the wells where production from different wells is taken to a large processing platforms via small diameter (2-8 inches) pipes. hydrogen sulphide removed. refineries & gas processing units via pipelines or tankers (more about these later) . At process platform oil. sulfur. After processing crude oil and gas are sent to the their respective destinations.

Transportation FPSO ( Floating Production Storage Offloading) are used where it’s not possible or economically justifiable to install sea bed pipelines or expensive process platforms. Sea Bed . In a sub sea well wells are located on the seabed as opposed to the conventional wells at the surface Oil Tanker The FPSO is usually a decommissioned oil tanker which has been stripped down and equipped with facilities to process and stabilize the crude oil and enable it to be connected to another oil tanker or transport tanker. Oil is processed and accumulated in the FPSO until there is sufficient to fill a transport tanker. FPSO’s find their application in sub sea wells in remote and deep water fields. at which point the transport tanker connects to the stern to the stern or bow of the FPSO and offloads the oil.

transportation of crude oil to its destination (refineries) is sometimes very complicated.Transportation Once the crude oil and natural gas are separated. volume. Sometimes many modes of transports are utilized to achieve this goal. the need to be sent to the refineries/processing units for further processing. Since most of crude oil & gas are found in remote places like deserts. distance. However in majority of the cases Maritime (large oil tankers) and Pipelines are the most preferred means of transport. time and availability. Broadly there are four modes of oil & gas transportation Pipeline. accessibility. Maritime Pipelines Truck Railways Many factors determine the choice of one mode of transport over another like cost. sea or hills. Maritime. Let’s learn a little more about them . Railways & Trucks.

has significant portions of the system above ground. unlike most pipelines. Due to the very nature pipelines are considered to be the safest.24 inches in diameter) in the U.of any nation in the world. is extensive. There are approximately 55. The oil circulates by means of pressure maintained by pumping stations located every 60 to 100 km. most efficient and economical way of transportation. up to several tens of millions of tons per year.S. it’s one of the of the largest pipeline systems in the world. The network of crude oil pipelines in the U. that connect regional markets .Oil Transportation-Pipelines Pipelines are large diameter tubes that can transport enormous quantities of oil.000 miles of crude oil trunk lines (usually 8 . 800 mile long.S. Since oil is produced in areas far away from major marketplaces where population and manufacturing centers are located. pipelines permit the movement of crude oil to these areas with little or no disruption to communities everywhere. The United States has the largest network of energy pipelines – both oil and natural gas -. The oil travels in the pipelines at speeds of around 2m/sec (7km/h). Carrying capacity of a pipeline is expressed in terms of thousands barrel per day Pipeline shown in the picture is Trans Alaska Pipeline System (TAPS). It’s also the most photographed pipeline as it. Pipelines are owned by the oil companies or third party operators who lease the pipelines to the oil companies.

200. independent owners account for approximately 80.Small size vessels used for short hauls (carrying capacity. The six categories of vessels are: ULCCs and VLCCs (Ultra and very large crude oil container) – Largest vessels used for long hauls(carrying capacity. The oil tanker fleet in divided into six major categories.000 dwt) • • • The seaborne crude oil transportation business is highly fragmented and is generally provided by two types of operators: independent ship owners and captive fleets of privately and state owned oil companies.000 to 80. These two are most commonly used.000 dwt).4% of the tanker capacity.000 dwt and greater) Suezmax and Aframax. Within the industry.Mid size vessels used for short to medium hauls(carrying capacity. and the top ten owners account for 26. In order to benefit from economies of scale companies typically charter the largest possible vessel that can be accommodated in their arrival and discharge ports. based on their carrying capacity.000 to 200. Panamax and Handysize.10.80.4% of the world tanker fleet .Oil Transportation-Maritime Maritime transport involves transporting crude oil through large oil tankers.

Gas Transportation Overall.http://www. In certain cases where the construction of gas pipelines is technically impossible or too expensive. But in detail. This means that. Overland or underwater transport by gas pipeline is preferred. liquefied natural gas) is used Source. for the same quantity of energy. with the aid of compression plants positioned at regular intervals along the network. These gas pipelines are not visible: for reasons of safety and security they are buried underground. it occupies a volume 600 times greater than that of oil. the gas is in a gaseous state at normal pressures and temperatures. production and consumption points are far apart and gas has to be taken from one to the other. The compressed gas circulates at high speed in a gas pipeline. That would cost … 600 times too much! The most usual method of transportation is therefore by gas pipelines.planete-energies. a method of maritime transport based on the liquefaction of the gas (LNG. there is no question of chartering vessels to transport gas in its gaseous state. things are quite different.html . Therefore. the problems of transport and of storage of gas are the same as for oil. Unlike oil.com/content/oil-gas/distribution/supply-storage-gas.

Crude Oil Storage • • • At the marine terminal. Depending on the country.000 litres) and can often be buried underground due to safety and security reasons In addition. the developed countries have realized for a long time now the strategic importance of oil. These commitments have been incumbent on members of the European Union since 1968. the strategic stocks are managed by state or private organizations (or both) • Storage tanks at a marine terminal Storage tank . the cargo of crude oil is discharged through pipelines to storage tanks in the refinery Storage tanks come in varying size (more than 500. They are committed to holding stocks of petroleum products (crude and finished products) equivalent to 3 months of import quantities.

All one need is a suitable geological site which must must possess good reservoir and cap rock conditions and be located at a sufficiently shallow depth (around 500m).http://www. in LNG form in large tanks & underground reservoirs. There are two ways to store the natural gas.planete-energies.com/content/oil-gas/distribution/supply-storage-gas. Only drawback is that such ideal sites are not numerous and in most of the cases liquefaction of gas to convert it into LNG is the only option Ariel view of a LNG plant • Source. Underground reservoirs offer enormous storage capacities to the extent of billions of m³. and there is no need to refrigerate the gas to liquefy it as in LNG.Gas Storage • Due to reasons such as seasonal fluctuation or supply-demand change. storage of gas is essential. so that injection of the gas is not too expensive in energy terms.html .

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not only accidental oil spills but also the deliberate discharging of polluting products such as the residue from tank and bilge cleaning. 1. . 100 airplanes & $1.000 boats. It took company four summers. • Oil Spill Pipeline Leak The largest oil spill involving a U. Most dangerous are oil spills which pose enormous threat to the environment Same precautions go for storage also as enormous quantities of oil transported are not used immediately. security and respect for the environment. At sea.S. Storage facilities ensuring total safety and security must therefore be planned for petroleum products.200 miles of rocky beach.2 billion to clean up the spill.Transportation & Storage-Safety Aspects • Whether oil is transported from production sites to the refineries by maritime or pipeline methods. killing hundreds of thousands of birds and marine animals and soiling more than 1.000 workers. vessel occurred when the Exxon Valdez oil tanker emptied 11 million gallons of crude oil into Prince William Sound off the coast of Alaska in 1989. everything must be done to avoid pollution. the main issues are those of safety. 10. On land the state of oil pipelines must be continually kept under surveillance and worn equipment replaced.

5 Oil Refining .Chapter.

These transformations are carried out in refineries.Refining Crude Oil Why do we need to refine the crude oil? Why can’t we build engines that run on crude oil? We need to refine the crude oil because • Crude oil is an unstable mixture of several hydrocarbons in varying quantities according to the density of the products • There is not one type of crude oil but a multitude of different crudes • Different crudes contain dissolved gases. well adapted to their use. Let’s learn more about the refining and refineries… . sulphuric or acid products which are very corrosive for metals That is why the crude oils must be purified and transformed into products having an almost constant composition.

Introduction to Petroleum Refinery A refinery is a factory. Diesel. Typical refinery products are LPG. Lubricating oil. Gasoline. Workers ride bicycles to move from place to place inside the complex. Asphalt and Tar . Just as a paper mill turns lumber into paper. a refinery takes crude oil and turns it into gasoline and hundreds of other useful products. Fuel oil. A refinery can occupy as much land as several hundred football fields. 365 days a year and requires a large number of employees to run. A typical refinery costs billions of dollars to build and millions more to maintain A refinery runs twenty-four hours a day. Paraffin wax. Kerosene.

Moreover crude oil can be categorized under •Light •Heavy (Asphaltic) •Sweet (Non-sulfurous-less than 1% of sulfur) •Sour (Sulfurous-more than 1% of sulfur)) Crude oil processing consists of two parts Primary Processing. which then are selectively reconfigured into new products. relative solubility.Output is commercial products which are used by us Crude Oil Primary Processing Raw Products Secondary Processing Commercial Products Separation Conversion . refining breaks crude oil down into its various components.What does refining actually do? Essentially.Output is raw (primary) products Secondary Processing. b) Conversion (Cracking) and c) Reforming d) Blending & Treatment Crude oil contains many components which differ in boiling points. All refineries perform four basic steps: a) Separation (Distillation).

eia. stay in the middle.) Source. while the heaviest fractions with the highest boiling points settle at the bottom. (Heavier liquids. where they condense back to liquids. including kerosene and diesel oil distillates. the liquids and vapors separate into components or fractions according to weight and boiling point. called gas oils.html . The lightest fractions. Distillation causes separation of breaking up of crude oil into various petrochemicals Inside the towers. separate lower down. including gasoline and liquid petroleum gas (LPG). Medium weight liquids.Primary Processing-Separation Primary processing involves distillation at atmospheric pressure or under vacuum. vaporize and rise to the top of the tower.http://www.gov/kids/energyfacts/sources/non-renewable/refinery.doe.

Primary Processing-Separation AS we learnt that distillation is done using two methods a) Atmospheric distillation b) Vacuum Distillation Atmospheric distillation Vacuum distillation .

bullet-shaped reactors and a network of furnaces. This transformation takes place during conversion stage. takes place in a series of large. instead of splitting molecules.http://www. for example. rearrange them to add value.html . We’ll learn more about these processes Source.doe. The most widely used conversion method is called cracking because it uses heat and pressure to "crack" heavy hydrocarbon molecules into lighter ones. skinny towers that loom above other refinery structures.gov/kids/energyfacts/sources/non-renewable/refinery. into high-octane gasoline components. Reforming uses heat. horizontal vessels and tall. relatively low-value fraction. Other refinery processes. a light.Secondary Processing-Conversion Primary products require further adjustment of chemical composition in order to become suitable for sale or petrochemical processing. Alkylation’s.eia. which essentially is cracking in reverse. Conversion is directed towards maximum gasoline production Cracking unit Cracking is not the only form of conversion. moderate pressure and catalysts to turn naphtha. thick-walled. The process. makes gasoline components by combining some of the gaseous byproducts of cracking. A cracking unit consists of one or more tall. heat exchangers and other vessels.

FLUID CATALYTIC CRACKING HYDROCRACKING Hydrocracking is a two-stage process combining catalytic cracking and hydrogenation.Secondary Processing-Conversion Some of the conversion processes are shown below VISBREAKING A mild form of thermal cracking. In delayed coking the heated charge (typically residuum from atmospheric distillation towers) is transferred to large coke drums which provide the long residence time needed to allow the cracking reactions to proceed to completion. oil is cracked in the presence of a finely divided catalyst which is maintained in an aerated or fluidized state by the oil vapors. significantly lowers the viscosity of heavy crude-oil residue without affecting the boiling point range. DELAYED COKING . wherein heavier feedstocks are cracked in the presence of hydrogen to produce more desirable products.

Hydrocarbons in the Naptha (another petroleum byproduct) stream have roughly the same number of carbon atoms as those in gasoline. Reforming rearranges Naptha hydrocarbons into Gasoline molecules CATALYTIC REFORMING Catalytic reforming is an important process used to convert low-octane naphthas into highoctane gasoline blending components called reformates. For example. but their structure is generally more complex.Reforming Reforming is another process designed to increase the volume of gasoline that can be produced from a barrel of crude oil. .

such as whether the gasoline will be used at high altitudes. vapor pressure ratings and special considerations. Impurities like Sulfur are also removed to make Gasoline as clean as possible CATALYTIC HYDROTREATING Catalytic hydrotreating is a hydrogenation process used to remove about 90% of contaminants such as nitrogen. oxygen.Blending & Treatment The finishing touches occur during the final treatment. sulfur. Among the variables that determine the blend are octane level. To make gasoline. . refinery technicians carefully combine a variety of streams from the processing units. and metals from liquid petroleum fractions.

http://www. Wax Fuel Oil Power Station Tar (bitumen ) for roads If you are still wondering how much of what is produced here is a general breakup of the quantity of petroleum products produced in a refinery. Bottled Gas Petrol Other Products Liquefied Petroleum Gas (LPG) Chemical Works Heavy Fuel Oil Jet Fuel Jet Fuel Diesel Fuel & Heating Oil Gasoline Diesel Fuel Lubricating Oil Don’t be surprised to know that a barrel of crude oil after refining will provide slightly more than 1 barrel of petroleum products. This gain from processing the crude oil is similar to what happens to popcorn.gov/kids/energyfacts/sources/non-renewable/oil. It provides the building blocks for countless products we depend on every day.eia. Source. For example. it gets bigger after it is popped.doe.html#How%20used . However that would also mean something else will be produced less. However the product mix can be changed as needed.Some More About Refinery To Summarize every barrel of crude holds remarkable potential. You can see below that petroleum in its more refined form contribute heavily to the modern economy. the same barrel can be processed to yield more heating oil in winter.

Some More About Refinery
Types of refinery
•Topping – CDU •Hydroskimming – CDU + Reformer •Cracking – CDU + Cracker •Coking – CDU + Cracker + Coker

Some of the refineries we may not have heard of
In India
•Haldia Refinery (IOC) 116,000 bpd •Panipat Refinery (IOC), 240,000 bpd •Digboi Refinery(IOC), 13,000 bpd •Gujrat Refinery(IOC), 68,000 bpd •Barauni Refinery (IOC), 116,000 bpd •Guwahati Refinery (IOC), 20,000 bpd •Mathura Refinery (IOC), 156,000 bpd •Bongaigaon Refinery(BRPL), 48,000 bpd •Manali Refinery (CPCL), 185,000 bpd •Jamnagar Refinery (RIL), 660,000 bpd •Mumbai Refinery (HPCL), 107,000 bpd •Vizag Refinery (HPCL), 150,000 bpd •Mumbai Refinery (BPCL), 135,000 bpd •Kochi Refinery, 146,000 bpd •Numaligarh Refinery (NRL), 58,000 bpd •Mangalore Refinery (MRPL), 190,000 bpd

World's Largest Refineries
•Paraguana Refining, Venezuela - 940,000 bpd •SK Corporation, South Korea - 817,000 bpd •Reliance I, India - 661,000 bpd •GS Caltex, South Korea - 650,000 bpd •Exxon Mobil, Singapore - 605,000 bpd •Reliance II, India (proposed) - 580,000 bpd •Exxon Mobil, Baytown, USA - 557,000 bpd •S-Oil, South Korea - 520,000 bpd •Hovensa LLC, Virgin Islands - 495,000 bpd •Exxon Mobil, Baton Rouge, USA - 493,500 bpd •Shell Eastern, Singapore - 458,000 bpd

Chapter- 6 Oil Distribution

Oil Logistics
Each one of us is a user of petroleum products. Between the refinery, where heating oil, diesel, petrol and gas are produced, and the end user, there is a distribution network that is responsible for getting these products to their final destination. Making available to each person the right product, at the right time, at the right place and at the lowest cost and in optimum conditions of safety and security, is the objective of petroleum logistics.

Am overview of petroleum distribution network
Source- http://www.planete-energies.com/content/oil-gas/logistics-supply.html

Oil Logistics.000 and 300. and aviation fuel A petroleum depot consists of 10 to 30 steel tanks. to guarantee the maintenance of product quality and the absence of contamination by mixing. petrol and diesel.000 m3. Petroleum depots are used as intermediate storage to serve a particular region. trains of tanker wagons. river/canal barges. Depot capacities are very variable. The products are regularly inspected throughout the whole distribution chain.com/content/oil-gas/logistics-supply.http://www.planete-energies. The principal products stored are heating oil. boats. A tank can be as large as 60 000 m3. Other advantage of having depots is smoothening demand-supply imbalance caused by increased demand or disruption in supply.html . That’s where strategic stocks also come into picture The petroleum products are taken from the refineries to the depots by bulk transport methods: pipelines. as well as special diesel fuels used by farmers and fishermen. it would require large numbers of road tankers covering enormous distances everyday to meet the consumption needs. on average between 10. Ariel View of Petroleum Depots Source. from the refinery to the end user.Petroleum Depots Taking the petroleum products directly from the refinery to the customer is a complicated task. In absence of any intermediary storage centres. Each depot has 3 to 12 loading bays for the road tankers that will deliver the products to different consumers.

com . Refinery Delivering fuel to the consumers Road Tankers Depots Hypermarket Petrol Pumps Petrol Pumps Petrol Pumps Source:http://www. The major users. by river and canal barges or even by pipelines carrying finished products. large numbers of road tankers deliver fuel to filling stations and heating oil and gas to individuals and to companies. the distribution network involves intermediate stages. industrial plants. are supplied directly from the refineries by rail (tanker wagons).Oil Logistics-Delivering to the End User Last step in petroleum supply chain is delivering the finished products to all the users who need them. Let’s know more about these filling/gas station. From petroleum depots. For the other consumers like us.adventuresinenergy.

gas station or petrol station is a facility which sells fuel and lubricants for motor vehicles. the term service station ("servo") describes any petrol station. The term "gas station" is mostly used in the United States and Canada. where petrol is known as "gas" or "gasoline. In Japanese English. compressed natural gas (CNG). biodiesel. fueling station. ethanol. The most common fuels sold are gasoline (petrol) or diesel fuel. it's called a Petrol Pump or petrol bunk. or kerosene.“ Elsewhere in the English-speaking world the form "petrol station" or "petrol pump" are used.Oil Logistics-Gas Station Filling station. . Some stations carry specialty fuels such as liquified petroleum gas (LPG). And finally in Indian English. it is called a "gasoline stand". hydrogen. In Australia.

Gas Logistics The products are regularly inspected throughout the whole distribution chain.htm . to guarantee the maintenance of product quality and the absence of contamination by mixing.dot.http://primis.phmsa. Source. from the refinery to the end user.gov/comm/PetroleumPipelineSystems.

23% to federal and state taxes and 47% to crude oil.78 litre) at a petrol pump in US in 2004. As you can see. Figure shows the various components of price of a gallon (3. 18% to refining costs& profits. 12% of what you paid went to distribution & marketing.Prices and Taxes Did you know that the price that you pay at the pump is a lot higher than the cost price of the products? Why this difference? It results from the fiscal policy in the consumer country. Price of petroleum products vary from country to country as tax rates are different. For example in Europe taxes on petroleum products are as high as 70% as a result of which a litre of petrol would be costlier in Europe than in US .

phmsa. you should have the understanding of the supply chain in Oil and Gas industry.dot. Source.http://primis.htm .Overall Oil & Gas Industry Supply Chain Till this point.gov/comm/PetroleumPipelineSystems. Please go through the following picture to have a quick recap of what you have learnt so far.

diesel etc are produced • How are they delivered to us .A quick Recap before we move to the last section We learnt so far • The importance of energy in our lives • Overview of oil and gas supply chain • What are hydrocarbons • Where do crude oil and natural gas come from • How are they produced • How are petrol.

Chapter.7 Oil & Gas Producers .

depth imaging. Transocean Sedco Forex These companies are involved in specific technical areas (geophysical surveying and analysis. or develop fields that have been abandoned by the major companies. which take over oil fields near the end of their useful lives. Shell.Maurel et Prom in France. of course. BP. •Companies specializing in gas distribution. such as Gazprom. Example Suadi Aramco. the largest in terms of proven reserves and production. organizations and consultants all play a part in the “hydrocarbon universe” •National companies.Oil & Gas Companies There are numerous actors in the world of oil and gas. But they are not the only ones. which are often training centers too. •International Oil Companies. Total and Chevron/Texaco. manage oil production and defend national interests in the hydrocarbon sector. The best-known are. in many countries. • Companies operating in the oil sector as suppliers of services to oil companies. A myriad of companies. Example. Examples include Exxon Mobil. such as OPEC (the Organization of Petroleum Exporting Countries).Goservices. supplying oil companies with personnel and equipment that the latter do not own or employ themselves. mainly for exploration and production. which. •Small independent oil companies. are also generally categorized as majors or supermajors. drilling. the major oil companies and OPEC. production equipment ). Among the best known: Schlumberger. •Research institutes. For example French Oil Institute •Independent consultants and other organizations or individuals who offer consultancy & design services and technical audits to the oil companies . OAPEC (the Organization of Arab Petroleum Exporting Countries) or the IEA (the International Energy Agency). the largest gas producer in the world •National agencies & government departments with responsibility for energy matters (For example DOE (Department of Energy) in the United States the DOE •International organization. Halliburton.

Some Statistics on Oil Majors Look at the graphs below to find out how the five majors compare with the other top companies in the world Profit (Million $) Revenue (Million $) Believe it or not. . but Shell’s daily production is enough to meet India’s daily Energy consumption.

The Institutions and Other Organization OPEC (Organization of Petroleum Exporting Countries) •Was founded in 1960 by Iraq. Iran. to take account of the state of the world economy and its requirements. the main objective of this organization was to redress the split of income between the oil producing countries and the oil companies. Libya. Algeria. which have tended to soar in the recent times •Eleven members of OPEC are Saudi Arabia. Venezuela. Venezuela. But since 2004. Saudi Arabia. As a result. in favor of the former. Qatar. •OPEC works on the principle of limiting oil production by means of the allocation of quotas (authorized maximum quantities) to each of its members according to their reserves. the United Arab Emirates (UAE). Iraq. OPEC has virtually lost its ability to control prices. Kuwait and Iran. (what is called excess capacity). This system has allowed OPEC to fix a range for oil prices and thus to maintain price stability. At the beginning. at regular or extraordinary conferences. have become very limited. These quotas are adjusted. Kuwait. OPEC production has been working at almost full capacity and the possibilities of increasing production further.Nigeria and Indonesia .

The IEA works towards security of energy supplies. in which it recommended consumer countries to take preparatory steps to limit their oil consumption. In addition. both to the OPEC offensive when petroleum prices rocketed at the end of 1973. It is an intergovernmental organization for the co-ordination of energy polices. and to the use of oil as an economic arm by Arab countries. In 2005. economic growth and environmental protection. It was created in 1974. at the initiative of the United States. In a completely new and unexpected step. it had 26 members. all of which are industrialized countries and major hydrocarbon consumers. The IEA is an autonomous unit within the Organization for Economic Co-operation and Development (the OECD). the IEA seeks to establish common ground and compromise solutions between signatories and non-signatories (the United States and Australia) of the protocol. With regards to the Kyoto protocol.The Institutions and Other Organization The International Energy Agency (IEA) • IEA unlike OPEC is an association of consumer countries. • • • . and also plays a more and more important role in the protection of the environment. the IEA made a report public on the 28 th of April 2005. The IEA keeps a sharp eye on the evolution of oil markets. governments of the member countries have undertaken to implement joint measures to deal with emergency situations concerning petroleum supplies. as a reaction. They have also undertaken to pool information.

8 Production & Consumption Pattern .Chapter.

Total world oil consumption as of 1st Jan 2007 were 1. Kuwait. Russia.World Oil and Gas Review . Libya.507 million barrels per day. Nigeria and rest of world.147.Reserves Middle East (Saudi Arabia. Iraq. UAE) boasts of 60% of total world oil reserves followed by Venezuela. Iran. Million Barrels as on 1st Jan 2007 Source.

Thousand Barrels per Day as on 1st Jan 2007 Source. Total world oil consumption as of 1st Jan 2007 was 84. Japan.5 million barrels per day. Germany and India.World Oil and Gas Review .Consumption US is way ahead of the pack when it comes to oil consumption followed by China. Russia.

World Oil and Gas Review . Iran. Total world oil consumption as of 1st Jan 2007 was 83.7 million barrels per day Thousand Barrels per Day as on 1st Jan 2007 Source.Production Saudi Arabia claims the maximum contribution to the world oil production followed by Russia. Mexico and China. US.

Production and Reserves Comparison Snapshot .Consumption.

com/content/oil-gas/logistics-supply/depots.html A cross section of an oil tank Back .planete-energies.http://www.

An inside view of a petrol pump/station Back .

com/content/oil-gas.planeteenergies.adventuresinenergy.com/oil.gravmag.html • http://www.eia.howstuffworks.html • http://www.gov/basics/petroleum_ basics.com/oildrilling.html .com/intera ctive/all_5000.You can visit these sites for more learning • http://www.doe.html • http://science.html • http://www.

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