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INDEX
Product Group Product Page Group Product Page Group

Index Page

ABS & Stability - 13 AT-3 ............................................................ 97 ATR-1, ATR-3, ATR-6 .............................. 98 Axle Modules ................................................ 97 EC-60 Controller .....................................93-95 EC-30, Gen 4/5 Controller.......................... 92 ESP Sensors ............................................. 103 Harnesses & Cables.................................... 101 M-30, M-32, M-32QR Modulators ...... 96-97 MC-30, A-18, MC-12 ............................... 99 TABS-6, BR9235................................ 99-101 WS-20 , WS-24 Wheel Speed Sensors ... 102 Radar Systems Wingman ACB, VORAD VS-400 .......104-105 BlindSpotter Radar, Side Speaker ............. 106 Tire Pressure Monitoring System SmarTire TPMS ......................................... 107 Diagnostic Tools RDU, TRDU, ACom, Electronic Tools ........ 108 Actuators - 02 Brake Chambers, Diaphragms, Rotochambers, Spring Brakes, Springs, Yokes ................16-17 Air Brake System - 100 Coach, Double Train, School Bus, Tractor, Towing Trailer, Truck ..............121-128 Air Disc Brake - 23 ADB22X, ADB225, SB-7 SN-7, SK-7 ....................................... 114-115 Air Dryers - 08 AD-2 , AD-4 ............................................... 82 AD-9 ............................................................ 83 AD-IP, AD-IP DI ......................................... 85 AD-IS, DRM ......................................... 86-88 AD-SP ......................................................... 84 Cartridge Guidelines...................................... 90 Cyclone DuraDrain ..................................... 80 EverFlow Air Dryer Module ......................... 89 PuraGuard, PuraGuard QC, AF-3 ........... 81 Trailer System-Guard .................................. 80 Compressors & Governors - 01 Compressors, Inlet Gasket ......................... 2-3 Compressor Changeover ............................. 15 Engine Application....................................... 4-9 D-2, SV-1 Governors & Gaskets ............... 14 Inlet Check Valve ......................................... 12 Maintenance Kits, Service Parts .............. 10-11 Safety Valve, Air Strainers, Inlet Regulating Valve ............................................................. 13

Electronics - 15 ET-2, ET-S2 ............................................. 109 Fan Clutch - 09 Fan Clutch ..................................................... 91 Foundation Brakes - 22 Drive Axle Drum Brake............................... 112 Steer Axle Drum Brake................................ 111 Trailer Axle Drum Brake ............................. 113 Indicating & Warning Devices - 06 Air Horn Kits ................................................. DS-1, DS-2 .............................................. SL-3, SL-4, SL-5 ..................................... LP-2, TE-1 ................................................ LP-3 ............................................................

67 64 65 66 67

Slack Adjusters - 05 ASA-5 Automatic Slack Adjuster ........... 60-61 Manual .......................................................... 59 Yoke Adapters .............................................. 60 Yoke Kits ...................................................... 62 Tubing & Fittings - 07 C-1, C-3 .................................................... 68 C-5, C-6 .................................................... 69 DV-2 ........................................................... 70 Reducer Bushings ........................................ 74 Tubing, Tubing Clamps, Tubing Inserts, Nylon Tubing ....................... 71 Tubing Fittings......................................... 72-75 Air Brake Hose Hose, Hose Assembly, Hose Fittings & Suspension Spring .................................. 76-79 Hose Couplings, Dummy Couplings ....... 79-80 Valves - 03 AutoBrake .................................................. 48 Brake Valves E-2, E-3, E-5 ........................................... 18 E-8P, E-10P, E-10PR, E-12, E-14, E-15................................................. 19 E-7 ............................................................... 20 E-6, E-10, BVA-85 ................................... 21 TC-2, TC-6, TC-7 .................................... 22 TCS-9000 .................................................. 23 Check Valves Double .......................................................... 24 Single, Right Angle Check Valves ................ 25

Control Valves E-Z-Grip Soft Button Cover ................................................. 31 MV-2, MV-3............................................33-34 PP-1, PP-2, PP-3 .................................... 29 PP-5, PP-7 .............................................. 30 PP-8 ............................................................. 31 PP-DC, RD-3 ............................................. 32 SV-1, SV-4, TW-4, TW-11 .................... 37 TC-4 ............................................................ 35 TH-3, TW-1, TW-2, TW-3 ....................... 36 Inversion Valves TR-2, TR-3................................................ 23 Pressure Protection Valves PR-2, PR-4 ............................................... 24 Pressure Reducing Valves RV-3 ............................................................. 25 Quick Release Valves LQ-2, QR-1C ............................................ 27 QR-L ........................................................... 25 QRN-2, QR-1, QRN ................................ 26 Ratio, Limiting & Proportioning Valves LQ-4 ........................................................... 27 LQ-5, BP-1, BP-R1 .................................. 28 Relay Valves HR-1 ........................................................... 42 R-6, R-8, R-8P ........................................ 38 R-12, R-12P .............................................. 39 R-7 Modulating Valve ................................. 46 R-12DC ....................................................... 40 R-14 ........................................................... 41 RE-6, RE-6NC .......................................... 42 Safety Valves ST-3 & ST-4 ........................................ 13, 43 Spring Brake Valves SR-1, SR-2, SR-4, PR-3 ....................... 44 SR-5, SR-7, SRC-7000 ........................... 45 Tractor Protection Valves TP-3, TP-3DC ........................................... 46 TP-4, TP-5 ................................................ 47 Trailer Dump Valve SDS-9600 ................................................... 48 Valve Changeover ........................................ 58 Valve Maintenance Kits ........................... 49-57

Compressors & Governors 01


Compressor Sizes
BX-2150 Compressor 9.5 CFM AT 1250 RPM Tu-Flo 400 Compressor 7.25 CFM AT 1250 RPM

Compressors
Tu-Flo 500 Compressor 12 CFM AT 1250 RPM Tu-Flo 501 Compressor 12 CFM AT 1250 RPM

Tu-Flo 550 Compressor 13.2 CFM AT 1250 RPM

Tu-Flo 600 Compressor 14.5 CFM AT 1250 RPM

Tu-Flo 700 Compressor 15.5 CFM AT 1250 RPM

Tu-Flo 750 Compressor 16.5 CFM AT 1250 RPM

Tu-Flo 1000 Compressor 24 CFM AT 1250 RPM

Tu-Flo 1400L Compressor 31 CFM AT 1250 RPM

DuraFlo 596 Compressor 27 CFM AT 1250 RPM

BA-921 Compressor 15.8 CFM AT 1250 RPM

Bendix air compressors are designed to meet a wide range of vehicle needs. Several sizes and various mounting configurations are available. Compressors are available remanufactured exchange. V.M.R.S. 13-009-000
Right

BA-922 Compressor 31.6 CFM AT 1250 RPM

Compressor Port Orientation


Unless indicated, inlet & discharge locations are as shown.
Left Front

Compressors
Compressor Nameplates
A nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) and serial number (SER. NO.). When making reference to a particular compressor use the piece number (PC. NO.) stamped on the nameplate.

Compressors & Governors 01


Model Bendix Piece No.
123456 H1295H

Serial No.

Country of Manufacture Model Bendix Piece No.

The serial number is interpreted as follows: First is an alpha character (A through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the month followed by the year (two digits for each). The sixth and last character represents the manufacturing plant. For example serial number H1295H indicates the product was manufactured on August 12, 1995 in the Huntington, Indiana facility.

123456
Serial No.

H1295H

Country of Manufacture

Gaskets
Service New Pc. No. N 5013553 5016795

Compressor Tu-Flo 550/750 Tu-Flo 501

Inlet Flange Gasket Pc. No. 243430N


For all Tu-Flo Compressors except Tu-Flo 300 Compressor

Base Plate Gasket


For compressors with 1/2" bottom drain port

Phone Numbers: 1-800-AIR BRAKE (1-800-247-2725) Fax: 440-329-9556

Compressors & Governors 01


BA-921 Remanufactured Compressors
w/core group and core class identication

Compressors
BA-921 Air Compressor
(Core Class 2K) 3126, C7, C9

5010806X

CAT
Core Group 1K

Note: Flange gasket must be purchased from Caterpillar.

BA-921 Air Compressor


(Core Class 2K) C11 Acert, C13 Acert

BA-921 Compressor Kits Part No.


Maintenance Kits 5008559 5008558 K023601 K023600 K023764 5012367 5012369 5012371 5014183 K046477

Description
Compressor Seal Kit Cylinder Head Gasket Kit Cylinder Head Kit - CAT C7/C9 Cylinder Head Kit - CAT C11/C13/C15/C18 Cylinder Head Kit - Navistar Max 11/13 Engine Interface Seal Kit - CAT C7/C9 Engine Interface Seal Kit - CAT C15/C18 Engine Interface Seal Kit - DDC S60 Governor Adapter Kit Unloader Kit

5014428X
(42 tooth drive gear) external oil supply line C15 Acert, C18 Acert

5012533X
(40 tooth drive gear)

CAT
Core Group 1K

Compressors
BA-922 Remanufactured Compressors
w/core group and core class identication

Compressors & Governors 01


BA-922 Air Compressor
(Core Class 1P) C11 Acert, C13Acert

5013058X
(42 tooth drive gear)

Caution! BA-922 air compressors cannot be turbocharged.

BA-922 Air Compressor


(Core Class 1P) C15 Acert, C18 Acert

CAT
Core Group 1P

5013059X
(40 tooth drive gear)

BA-922 Air Compressor


(Core Class 1L) Series 60 non-EGR & Series 50

BA-922 Air Compressor


(Core Class 1N)

5016389X
(drive gear not included)

5013695X
(69 tooth drive gear with a 21 tooth spline) Equinox Engine

5012895X
A changeover kit is required if replacing a Tu-Flo 750 or DuraFlo 596 compressor. See BW2524 for additional information.

DDC
Core Group 1L

John Deere
Tier 3 PowerTech Plus

Core Group 1N

BA-922 Compressor Kits Part No.


Maintenance Kits 5014472 K049446 5014183 5008559 K033300 5012369 5012371 5018827 Changeover Kits 5015871 5016263 5016728

Description
Cylinder Head Gasket Kit Unloader Kit (or two Unloader Kits K046477) Governor Adapter Kit Compressor Seal Kit Cylinder Head Replacement Kit - CAT C11, C13, C15 & C18 Engine Interface Kit - CAT C11, C13, C15, C18 Engine Interface Kit - DDC S60 Engine Interface Kit - John Deere Series 50 CNG Kit Series 50 Diesel, Series 60 non-EGR (rear mount ECM) Series 50 Diesel, Series 60 non-EGR (side mount ECM)

Compressors & Governors 01


Tu-Flo 550 & Tu-Flo 750 Remanufactured Compressors
w/core group and core class identication

Compressors
Tu-Flo 550 Air Compressor
(Core Class 1A)

5011016X *5008249X 107981X


(Left Inlet)

Tu-Flo 550 Air Compressor


(Core Class 1A) 3406, C10, C12, C15, C16

Tu-Flo 750 Air Compressor

CAT
3116, 3126, C7 Acert, C9 Acert

(Core Class 2A)

5002984X
(rear end cover studs) 3176, C15, C16

5004118X
Top inlet unless noted. Removable rear ange cover.

Core Group 1A
* High torque thru drive.

5005790X 107509X
(2 tilt)

Tu-Flo 550 Air Compressor


(Core Class 1A)

109251X
Tu-Flo 750 Air Compressor

CAT
Core Group 1A

(Core Class 2A) 3406, C10, C12, C15, C16

5002713X
(rear end cover studs) 3176, C15, C16

Tu-Flo 750 Air Compressor


(Core Class 2A)

109287X

5002983X 107508X
(2 tilt)

CAT 3306
Core Group 1A

Tu-Flo 550 Air Compressor


(Core Class 1E)

Tu-Flo 550 Air Compressor


(Core Class 1B)

108804X
(top air inlet)

107506X

109653X
(left air inlet)

37 tooth gear

Tu-Flo 750 Air Compressor

Tu-Flo 750 Air Compressor


(Core Class 2B)

(Core Class 2E)

107507X

Cummins ISB & C


Core Group 1E

109382X
(top air inlet)

Cummins ISM, N14, M11


Core Group 1B

Optional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.

Compressors
Tu-Flo 550 Air Compressor
(Core Class 1D) Series 60 non-EGR

Compressors & Governors 01


Tu-Flo 550 Air Compressor
(Core Class 1C) Series 60 non-EGR

5004188X
(69 tooth gear w/ 21 tooth spline)

107622X
(21 tooth spline)

Tu-Flo 750 Air Compressor


(Core Class 2D) Series 60 non-EGR & Series 50

Tu-Flo 750 Air Compressor

DDC
Core Group 1D

DDC
Core Group 1C

(Core Class 2C) Series 60 non-EGR & Series 50

5004187X
(69 tooth gear w/ 21 tooth spline)

107623X
(21 tooth spline)

BA-922 air compressor upgrade available.

BA-922 air compressor upgrade available.

Tu-Flo 550 Air Compressor


(Core Class 60) T444E

Tu-Flo 550 Air Compressor


(Core Class 60) VT365

107514X

5015314X
(M18 water port & M10 oil port.) Engines built before 6/05 may require kit pc. no. 5016415 for oil and water port adapters - see Bendix Bulletin TCH-001-055.

NPT Ports

International V8
Pre-2004 Core Group 1I
Note: 300 pound maximum side load on belts.

International V8
2004 - 2006 Core Group 1I
Note: 300 pound maximum side load on belts.

Tu-Flo 550 Air Compressor


(Core Class 60) VT365

Tu-Flo 550 Air Compressor


(Core Class 1H)

108937X

5019445X
(M18 water port & M10 oil port.)

Tu-Flo 750 Air Compressor


(Core Class 2H)

108935X

International V8
2007 Core Group 1I
Note: 300 pound maximum side load on belts.

Volvo
Core Group 1H

Compressors & Governors 01


Tu-Flo 550 Air Compressor
(Core Class 1G) DT466, HT530

Compressors
Tu-Flo 550 Air Compressor
(Core Class 1G) DT466

5004613X

5014144X
HT570

*5014488X
Tu-Flo 750 Air Compressor
NPT Ports (Core Class 2G) HT530 Bottom drain & metric ports

International I-6
Pre-2004 Core Group 1G

5004614X

International I-6
2004 - 2006 Core Group 1G

Tu-Flo 750 Air Compressor


(Core Class 2G) HT570

*5014489X

Optional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.

* Premium crankshaft for severe duty applications.

Tu-Flo 550 Air Compressor


(Core Class 1G) DT466

Tu-Flo 550 Air Compressor


(Core Class 1F)

*108866X
(Pre -1997)

5019320X
HT570

5002865X

*5019321X
Bottom drain & metric ports

Tu-Flo 750 Air Compressor Tu-Flo 750 Air Compressor


(Core Class 2G) HT570 (Core Class 2F)

*5003729X

International I-6
2007 Core Group 1G

Mack Extended
Core Group 1F

(Pre -1997)

5002868X

*5019322X

* Premium crankshaft for severe duty applications.

* Head contoured for special clearance applications.

Other Common Bendix Compressors


Model Flange Mount BX-2150, CAT DuraFlo 596, CAT DuraFlo 596, DDC Tu-Flo 501, CAT/Mack Tu-Flo 501, CAT/Mack Tu-Flo 700, CAT Tu-Flo 700, DDC Tu-Flo 1000, CAT Base Mount Tu-Flo 501 Tu-Flo 700 Piece Number 108223X 5006570X 5005875X 108213X 103274X 103278X 289925X 108221X Core Class 26 97 97 14 14 05 05 64

Don't see your compressor?


Please contact your Bendix Account Representative or call 1-800-AIR BRAKE (1-800-247-2725) to talk with our Tech Team for a service replacement.

286528X 289350X

59 61

Compressors
Engine Application
Flanges Engines Tu-Flo 500 Compressor Tu-Flo 501 Compressor Tu-Flo 700 Compressor

Compressors & Governors 01

Tu-Flo 1400 Compressor

Tu-Flo 550 Compressor

Tu-Flo 750 Compressor

BA-921 Compressor

BA-922 Compressor

CAT 3406 CAT 3406B CAT 3408 CAT 3116 CAT C11/C13 CAT C15/C18 Mack 6 cylinder Mack (other)

284662X

286546X 103274X 286552X 286544X 286620X

289349X 103278X 289340X

104583X 104584

107509X 107511X

107508X

5014428X 5012533X

5013058X 5013059X

107510X

CAT 3126, C7 and C9

5010806

Cummins NH, NTC, KT, KTA Series Engines (See bulletin TCH-01-02) Detroit Diesel 0 Tilt 45 Tilt Series 60 0 Tilt

284718X* 284699X

286618X* 286554X

289339RX

107506X

107507X

276962RX 285252X

286539X

289941X 101158X

108779X

107513X

107512X

286619X

106780X

107622X

107623X

Detroit Diesel

5013695X

International DT466 MT530 MT I-6

5014144X 5004613X 5014488X 5019320X 5019321X

5004614X 5014489X 5019322X

Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage. **Top Discharge - Cylinder Head **Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge

Compressors & Governors 01


Compressor Maintenance and Service Kits
U-7 Compressor NUMBER OF CYLINDERS 2 NA NA NA E-12 & F-12 Compressor 2 NA 109356 (CAT) NA NA 108847N NA BX-2150 Compressor 1 108848N FIELD MAINTENANCE KIT UNLOADER KIT GASKET SET

Compressors

Tu-Flo 300 Compressor 2 229415N 279613N NA

Tu-Flo 400 Compressor 2 229416 279614 280511

Tu-Flo 500 Compressor 2 229417N 279615N 280512N

Tu-Flo 501 Compressor 2 287043N 279615N 101558

PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. 226721N 226722N 226723N 226724 NA 225514 225515N 225516N 225517N NA 104045 104046 104047 104048 NA 226778N 226779 226780 226781 NA 226721N (4) 289603N (3) 226722N (4) 289604 (3) 226723N (4) 289605 (3) 226724 (4) 289606 (3) NA 225514 225515N 225516N 225517N NA 106105N (5) 106106 (5) 106107 (5) 106108 (5) 5005216

PISTON AND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. NA NA NA NA NA NA NA NA NA NA 104049 104050N 104051 104052 NA 225704N* 226630* 226631* 226632* NA 289438N 289439N 289440N 289441 NA 289928N 289929N 289930N 289931N NA 106109N (5) 106110N (5) 106111N (5) 106112N (5) 5005217

ALUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts With Std. Inserts 229083 229082N NA NA NA 102398RX (Std.) 107465RX (.010 O.S.) 107466RX (.020 O.S.) NA 227479 (Std.) 229083 229082N NA NA NA NA

STEEL CONNECTING RODS (services 1 connecting rod) Without Inserts With Std. Inserts NA NA 229085 NA NA NA NA NA NA NA 229085 NA 286258 286259

CONNECTING ROD INSERT KIT (services 1 connecting rod) Standard Size .010 O.S. .020 O.S. .030 O.S. .040 O.S. PISTON RINGS AND CONN. ROD KIT (services the entire compressor) CRANKSHAFT BEARING KIT 282763N 282764N 282765N 282766N NA 282767N 282768N 282769N 282770N NA NA NA NA NA NA NA NA NA NA NA 282763N 282764N 282765N 282766N NA 282767N 287062N(M) 282768N 287063(M) 282769N 287064(M) 282770N NA 286254N 287058N(M) 286255N 287059N(M) 286256N 287060N(M) 286257N 287061N(M) 5005218 5005219(M) NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

NA NA

(M) For Mack style compressors with power steering driven by the compressor crankshaft. NA - Not Available

10

Compressors
Compressor Maintenance and Service Kits
Tu-Flo 550 Compressor NUMBER OF CYLINDERS FIELD MAINTENANCE KIT 2 107516N Tu-Flo 600 Compressor 2 229417N Tu-Flo 700 Compressor 2 289998N Tu-Flo 750 Compressor 2 107516N

Compressors & Governors 01

Tu-Flo 1000 Compressor 4 229417N (2 reqd.) 279615N (2 reqd.) NA

Tu-Flo 1400 Compressor 4 104592 279615N (2 reqd.) NA

BA-921 Compressor 1 NA

BA-922 Compressor 2 NA K049446 (or two K046477 kits) 5014472

UNLOADER KIT GASKET SET

107515N NA

279615N 101559

279615N 101559

107515N NA

K046477 5008558

PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston Unless otherwise indicated one piston ring set services the entire compressor. Standard Size .010 O.S. 107639N 107640 282525N (5) 282526N (5) 282525N 282526N 5005361 5005362 288646 288647N 282525N (2 reqd.) 282526N (2 reqd.) 282527N (2 reqd.) 282528N (2 reqd.) NA NA NA NA

.020 O.S.

107641

282527N (5)

282527N

5005363

288648

NA

NA

.030 O.S.

107642

282528N (5)

282528N

5005364

288649

NA

NA

PISTON AND WRIST PIN KITS (5) = 5 ring piston * These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin & two wrist pin buttons. Standard Size .010 O.S. .020 O.S. .030 O.S. 107647 107648 107649 107650 289891N 289892N 289893 289894 289891N 289892N 289893N 289894N 107643 107644 107645 107646 289928N 289929N 289930N 289931N 289891N 289892N 289893N 289894N NA NA NA NA NA NA NA NA

ALUMINUM CONNECTING RODS (services 1 connecting rod) Without Inserts With Std. Inserts NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted) Without Inserts With Std. Inserts 108841 (serv. 2) NA 229085 NA 229085 NA 108841 (serv. 2) NA 289029 NA 229085 NA NA NA NA NA

CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted) Standard Size .010 O.S. .020 O.S. .030 O.S. PISTON RINGS AND CONN. ROD KIT (services the entire compressor) CRANKSHAFT BEARING KIT 107651 (serv. 2) 107652 (serv. 2) 107653 (serv. 2) 107654 (serv. 2) 108843 (std.) 5000334 (.010 O.S.) 5000333 (.020 O.S.) 5000332 (.030 O.S.) 107969N 282767N 287062N(M) 282768N 287063(M) 282769N 287064(M) 282770N 282767N 282768N 287063(M) 282769N 287064(M) 282770N 107651 (serv. 2) 107652 (serv. 2) 107653 (serv. 2) 107654 (serv. 2) 108842N (std.) 5000331 (.010 O.S.) 5000330 (.020 O.S.) 5000329 (.030 O.S.) 107969N 282751N 282752N 282753N 282754N 282767N 282768N 282769N 282770N NA NA NA NA NA NA NA NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

NA

(M) For Mack style compressors with power steering driven by the compressor crankshaft. NA - Not Available See pages 4 and 5 for additional BA-921 and BA-922 compressor kits.

11

Compressors & Governors 01


Inlet Check Valve
The inlet check valve may be used on naturally aspirated compressors to prevent oil misting during the unloaded cycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger. Important: Installation of the inlet check valve assembly must be as shown in all illustrations.

Compressors

Applications & Kits


Compressor Tu-Flo 300 Compressor Tu-Flo 400 Compressor BX-2150 Compressor Tu-Flo 500 Compressor Tu-Flo Tu-Flo Tu-Flo Tu-Flo Tu-Flo Tu-Flo 501 Compressor 550 Compressor 700 Compressor 750 Compressor 1000 Compressor 1400 Compressor Kit Comments Not available for Tu-Flo 300 Compressor

Kit 107567N

107567N See Illustration & Notes Below 107567N 107567N 107567N 107567N 107567N 107567N 107567N

Typical Multi-Cylinder Compressor

Existing Inlet Fitting or Air Strainer

Two kits required Two kits required

Inlet Check Valve Kit 104670N for BX-2150 Compressor Cylinder Heads

This kit can be used on cylinder heads with a plugged boss as shown here.

Inlet Check Valve Kit 104670N

12

Compressors
ST-4 Safety Valve
V.M.R.S. 13-010-073

Compressors & Governors 01

ST-4 Safety Valve Used in Pc. No. Conjunction with 131081 800019 800154 800155 800350 Dryer Reservoir Module 800533 800534 801116

Pressure Setting Thread 250 psi 1/2-14 NPT 150 psi 1/2-14 NPT 250 psi 1/2-14 NPT 200 psi 1/4-18 NPT 150 psi 1/4-18 NPT 250 psi 3/4-16 UNF-2A 250 psi M16 x 1.5-6H 250 psi 7/8-14 UNF-2A

No. of Holes 2 2 2 1 1 2 2 2

Hole

Thread

See the valve section of this catalog for additional safety valves.

Air Strainers
Service New Pc. No. includes air strainer & hardware. Can not be used on a Tu-Flo 300 compressor.

Air Strainer Kit Pc. No. 278500N

Service New Pc. No. 279901N

Replacement Filter 243009N

Air Strainer Kit Pc. No. 227785N

Service New Pc. No. 226469N

Filter & Gasket Kit 277157

Replacement Filter 239292N

Inlet Regulating Valve


3/4 P.T. Turbocharger Supply Port Outlet Flange Service New Pc. No. 104171N Do not use on a BX-2150 Compressor. Can not be used on a Tu-Flo 300 Compressor.

13

Compressors 01
D-2 Governor
Available Remanufactured Exchange Maintenance Kit With High Temperature O-Rings Pc. No. 280915 Maintenance Kit With Standard O-Rings 276121N Mounting Gasket 5007834 Governor Check Valve Kit 5004049 Operating cut-in and cut-out pressures are adjustable to OE equivalent pressures except for the non-adjustable governor. V.M.R.S. 13-010-018
Reman. Exch. Pc. No. 275491RX 275707RX 284358RX

Changeover Kits/Modules
Service New Pc. No. 065018 275200N 275491N 275508N 275530N 275707N 277486N 283657N 284358N 800361N Pressure Range P.S.I. 100-120 90-105 100-120 95-110 120-150 105-125 110-130 115-135 105-125 105-130

Comments NonAdjustable See Note 1 NonAdjustable

1/8" P.T. Exhaust 1/8" P.T. Unloader (3) 5"

1/8" P.T. Res. (3)

1 Governor supplied with high temperature o-rings and waterproof cover

D-2 Governor

D-2A Governor (Non-Adjustable)

Governor Maintenance Kit Contents 276121N and 280915

D-2/SV-1 Module
Used in conjunction with the DuraFlo 596 Compressor.

SV-1 Valve

Governor

Service New Pc. No. 5005365N 5007116 5007404N

Type Steel Piston SV-1 Valve 130 PSI Standard D-2/SV-1 Module (High Temperature) w/unloader hose D-2/SV-1 Module

Mounting Bracket

14

Changeover
Tu-Flo 400 Compressor CAT 1W7146 7N4014 FORD E1HT2875JB E2HT2875AA E3HT2875EB EOHT2875N2A IHC SERVICE 97193R91 130573R91 143018R91 149628R91 179022R91 261187C93 261187R93 276468C93 278668C92 287668C91 287668C92 295435C91 337806C91 338444C91 348566C91 398566C91 398567C92 398568C91 398568C92 467418C91 467876C91 468579C91 476521C91 476522C91 476523C91 476524C91 476525C91 480214C91 480446C91 480951C91 570291C91 861447R91 861447R92 861447R93 861448R91 861448R92 861448R93 866781R91 874706R92 874707R93 990003C91 990003C92 990007C91 990081C91 990176C91 990177C91 990178C91 990187C91(R,R) 990187C91(L,L) 990209C91 990210C91 990418C91 990419C91 990420C91 990421C91 994866C91 997064R91 997065R91 997104R91 997109R91 MACK 303GB-578 303GB-587 303GB-4194 MIDLAND O.E. N5084 Series N5085 Series N5098,W,AW,CW, DW,EW N5303,B,D,F,H,M, S,W,X N5303,C,E,G,J, N,V N5308 A,C,D N5308, B 289541RX Tu-Flo 500 Compressor 284790RX 285131X 281042X 281042X 281042X 281042X 227404X 227404X 227404X 227404X 227320X 283690X 227320X 227320X 227320X 283690X 283690X 283690X 276961RX 276961RX 276961RX 227320X 228344X 228344X 228344X 228344X 227322X 227320X 227320X 281042X 283690X 280962X 283690X 280962X 281042X 284718X 283690X 285131X 281042X 281042X 284718X 228344X 228344X 228344X 227320X 227320X 227320X 280962X 227322X 227322X 276961RX 276961RX 227320X 228344X 228344X 227322X 227320X 228344X 227320X 281042X 280962X 284718X 283690X 280962X 228344X 227320X 227322X 227322X 284662X 284662X 283690X 227404X 227404X 227404X 227404X 227403X 227404X 227403X 227320X 227320X 227320X 227320X 227322X 227320X 227322X Tu-Flo 501 Compressor Tu-Flo 700 Compressor 289336X 289349X 289342X 289342X 289342X 289342X 289350X 289350X 289350X 289350X N5309 N5309A N5310 Series N5502 A,B,F N5502 H N5504 A N5504 B N5601 B,C,D,F,G, K,M,P,V N5601,E,J,L,R, S,W N5603 A,B,C N5603, D N6300 Series N7002,A,C,F,G,H, K,L,M,N,P,R,S, T,V,W,X N7004,A,B,C,D,F N7005,A,B,C,D,E, G,H,J,K,L,M,P, V,W N7006,B,C N7009C,D,E,F,G N7010A,B,C,D,E, F,N N7011,A,B N7012A,B N7015,A NT7011 Series MIDLAND SERVICE KN7000(L,L) KN7000(R,R) KN7010(L,L) KN7030(L,L) KN7030(R,R) KN7040 KN7050 KN7070 KN7080 KN7170 KN7180 KNX12031(R,R) KNX12031(L,L) KN13040 KN13050(R,T) KN13060 KN13070(R,T) KN13090 KN13100(L,T) KN13100(R,T) KN13110 KNT13110 KNT13120 KNT13150 KNX7000(R,R) KNX7010(L,L) KNX7030(L,L) KNX7030(R,R) KNX7040 KNX7050 KNX7060 KNX7070 KNX7080 KNX7170 KNX7180 KNX13020 KNX13040 KNX13050(R,T) KNX13060 KNX13070(R,T) KNX13090 KNX13100(L,T) KNX13100(R,T) KNX13110 KNX13120 KNX13150 KNX13160 KTX13110 Tu-Flo 400 Compressor 227404X 227403X 227404X 289444X 289444X 227407X 227407X 227404X

Compressors 01
Tu-Flo 500 Compressor 227320X 227322X 227320X 276961RX 276962RX 276962RX 276961RX 228344X Tu-Flo 501 Compressor 286526X 286527X 286526X 286538X 286539X 286539X 286538X Tu-Flo 700 Compressor 289350X 101256X 289350X 289925X 289941X 289941X 289925X

286546X 286542X 286542X 286542X 286542X 286526X 286526X 286526X 286526X

228344X 227320X 283690X 284718X 280962X 283690X 281042X 281042X 284662X 285131X 284790RX 284662X

286526X

289350X

289444X 289444X 289444X 227404X

286538X 286538X 286538X 286526X

289925X 289925X 289925X 289350X

289339RX 289925X

286542X 286542X 286544X 286546X 286544X

289342X 289342X 289340X 289349X 289336X 289340X

227403X 227404X 227404X

286527X 286526X 286526X 286542X

101256X 289350X 289350X 289342X 289925X

289541X

286542X 286546X 286542X 286542X

289925X 289342X 289339RX 289349X 289342X 289342X 289339RX

227406X 227407X 283429X 283429X 289444X 227404X 227403X

228344X 228344X 286526X 286526X 286527X 286538X 286539X 286526X 286527X 286527X 286526X 286541X 283690X 281042X 281042X 285252X 284662X 284662X 285131X 284790RX 228344X 286526X 289350X 289350X 101256X 289925X 289941X 289350X 101256X 289339RX 286541X 283690X 281042X 281042X 285252X 284662X 285131X 284790RX 281042X 284662X 286541X 286542X 286542X 286544X 286546X 286542X 286544X 289342X 289342X 289340X 289349X 289336X 289342X 289340X 286541X 286542X 286542X 286544X 286544X 286546X 289342X 289342X 289340X 289340X 289349X 289336X 289350X 289350X 101256X 289925X 289941X 289350X 101256X 289339RX

276961RX 276962RX 227331X 227322X 284718X

227404X 227404X 227404X 227403X 227403X 289444X 289444X 227404X 227403X 227404X

286526X 286526X 286526X 286527X 286527X 286538X 286538X 286526X 286527X 286526X 286527X 286526X 286526X 286542X

289350X 289350X 289350X 289925X 101256X 101256X 289925X 289925X 289350X 101256X 289350X

289541X 227407X 283429X 283429X 289444X 289444X 227404X 227403X

227404X

289350X 289342X 289925X 289339RX 289925X

227404X 227403X 227403X

286526X 286527X 286527X 286544X 286544X

289350X 101256X 101256X 289340X 289340X

276961RX 276961RX 276962RX 227331X 227322X 283690X 284718X

286526X 286527X 286538X 286538X 286539X 286526X 286527X

286526X 286526X 286526X 286526X 286527X 286526X 286527X

289350X 289350X 289350X 289350X 101256X 289350X 101256X

289541X

R=Right, L=Left, T=Top for (Inlet, Discharge) designation

For additional application or changeover information contact your Bendix Account Representative or the Tech Team at 1-800-AIR BRAKE (1-800-247-2725).

15

Actuators 02
Spring Brakes

Chambers
Dust Plug Piggyback Assembly

V.M.R.S. 13-010-025
Push Rod Yoke Service Diaphragm

A A Push Rod Length1


8.20" 8.00" 9.75" 24/30 24/30 ELS 2.50" 3.00" 8.00" 9.75" 7.80" 5.62" 7.80" 9.75" 30/30 2.50" 12.00" 2.25" Welded Clevis 30/30 ELS 30/36 36/36 ELS
1 2 3 4 5

Clamp Ring

Spring Brake Service New Pc. No. w/Out Yoke


800828 800829 K026559 800830 K026561 5010434 NT3030STD-56 NT3030STD-78 K049898 NT3030STD-120 K022884 802541 800832 800833

Type
20/24 24/24

Stroke
2.25" 2.50"

w/Yoke

Piggyback Kit3
K027229 K027230

Piggyback
5007123 5007124

Rubber Service Diaphragm4


802488

Clamp Band
800908

Dust Plug5

Service Return Spring

5007129 5007130 5007131 5010402 NT3030STD-56TC NT3030STD-78TC NT3030STD-120TC NT3030STD-WC K022883 5007133 5007134N

802489 K027231 5011593 5007125 801376N 801378

800909

K034202

800919 NT3030STDKIT NT3030STDPIG

K037502

800910

K057632

3.00" 2.50" 3.00"

8.00" 9.75" 7.80" 8.50"

5011594 K024654 K027243

801377N 5007127 5007128

801379 802490 802491

800910 800910 800911

K034202 802067 802067 800919 800920

Push rod length measured in the fully retracted, zero stroke position. Yoke piece number 228790N is included. See yoke information below. Piggyback kit includes: Piggyback assembly, clamp bands with hardware, and a rubber service diaphragm. Service diaphragm piece number 802490 should be used when servicing earlier Bendix 30/30 spring brake assemblies with a 2.50" stroke. Dust plug piece number K034202 should be used if servicing earlier Bendix 30/30 spring brake assemblies with a 2.50" stroke.

Yoke Assemblies
For Brake Chambers & Rotochambers V.M.R.S. 13-004-018
A C Yoke Assembly Pc. No. 205948N 228790N 228798N 229496N 282592N A End to Pin 1-3/4" 1-3/4" 1-3/4" 1-7/8" 2" B Slot Width 9/16" 9/16" 9/16" 13/16" 13/16" C Pin Dia. 1/2" 1/2" 5/8" 3/4" 3/4" D Thread Size 1/2-20 5/8-18 5/8-18 5/8-18 3/4-16

D B

16

Chambers
Brake Chambers
Fully Threaded Push Rod V.M.R.S. 13-010-034
3/8" N.P.T. Inlet Push Rod Yoke

Actuators 02

Brake Chamber Type 12 16 20 24 30 36 ELS

Stroke 1.75" 2.25" 2.50" 2.50" 2.50" 3.00"

Service New Pc. No. w/Out Yoke 800822 800823 802990 802986 800826 800827

A Push Rod Length 8.60" 8.60" 8.20" 8.00" 7.60" 8.40"

Service New Pc. No. w/Yoke 5007117N 5007118N 800824 800825 5007121N 5007122N

A Push Rod Length 8.60" 8.60" 8.20" 7.80" 8.60" 8.40"

Rubber Diaphragm 802486 802487 802488 802489 802490 802491

Clamp Band 800906 800907 800908 800909 800910 800911

Spring 800918

Diaphragm

800919 Spring

800920

Rotochambers
V.M.R.S. 13-010-034 Fully Threaded Push Rod
Spring Push Rod

Inlet B* C

A Diaphragm Material and Size Service New Pc. No. 229814 229815 229816 229817 229818 229819 229820 229821 Port Size (NPT) 1/4"-18 3/8"-18 3/8"-18 3/8"-18 1/4"-18 1/4"-18 1/4"-18 3/8"-18 A Push Rod Length 13" 11" 7-7/8" 6-7/8" 5-13/16" 9-1/16" 8-1/16" 10-15/16" Push Rod Thread 1/2"-20 1/2"-20 1/2"-20 1/2"-20 1/2"-20 5/8"-18 5/8"-18 3/4"-16 B Diameter* 4-3/4" 5-9/32" 5-7/8" 6-13/32" 6-15/16" 7-17/32" 8-5/32" 9-13/32" C Diameter 4-5/16" 4-27/32" 5-7/16" 5-31/32" 6-7/16" 7-3/32" 7-21/32" 8-29/32"

Diaphragm

Type 9 12 16 20 24 30 36 50

Rubber 231472 231506 231525 231982 231516 231543 231534 231491

Neoprene 236524 236525 236526 236527 236528 236529 236530 236531

Spring 231481 231513 231531 231933 231522 231549 231540 231498

* Diameter "B" measurement includes the bolt heads.

17

Valves 03
E-2 Brake Valve (Basic)
Available Remanufactured Exchange Maintenance Kits Pc. No. 276119N Minor Repair Pc. No. 289324N Major Repair Treadle and Mounting Plate Not Furnished. If Required, Refer To Master Parts Catalog. V.M.R.S. 13-010-019
A Pipe Thread (Delivery) 3/8" 1/2"

Brake Valves

A P.T. Delivery (4) 4-5/16"

Reman. Exch. Pc. No. 229500RX 229501RX

Service New Pc. No. 229500N 229501N

1/2" P.T. Supply (2)

1/4" P.T. Auxiliary (2)

E-3 Brake Valve (Basic)


Available Remanufactured Exchange Maintenance Kits Pc. No. 276119N Minor Repair Pc. No. 289329N Major Repair Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-019
4-5/16" A Pipe Thread (Delivery) 1/2" 1/2" B Auxiliary Ports NONE 2-1/4" A P.T. Delivery (4)

B Aux. Del Ports 1/4" P.T. Auxiliary Sup. Ports (2)

Reman. Service Exch. New Pc. No. Pc. No. 277863RX 277863N 278998RX 278998

1/2" P.T. Supply Ports (2)

2-1/2"

Exhaust Mtg. Stud or Hole 1/2" P.T. Supply

E-5 Brake Valve (Basic)


Available Remanufactured Exchange Maintenance Kits Pc. No. 281084N Minor Repair Pc. No. 289334N Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-019
1/4" P.T. Supply (5) 3-29/32"

1/8" P.T. Supply

1/2" P.T. Delivery

Bottom View

3-5/8"

3/8" P.T. Delivery

1/4" P.T. Delivery (2)

Service New Pc. No. 279950N

18

Brake Valves
E-8P , E-10P & E-10PR Dual Brake Valves

Valves 03
Service New E-8P Brake Valve 800629 800630 800631 802924 800599 Replaces E-12 Brake Valve 065313, 800583 065458 065460, 800407 _ _ Comments* Lower Body Rotated 90 Lower Body Rotated 90 1/2" NPT Exhaust High Temp PTC Fittings

Maintenance Kits Pc. No. 287368N Minor Repair Pc. No. 289335 Major Repair V.M.R.S. 13-010-051

Service New E-10P Brake Valve 800632 E-10P Basic Brake Valve E-10PR Brake Valve

Replaces E-15 Brake Valve 065315 800318 Replaces E-15R Brake Valve 800319

Service New E-10P Brake Valve 800632

E-8P Brake Valve

E-10P Brake Valve

*PTC - Push To Connect Fittings

E-12 & E-15 Dual Brake Valves


Maintenance Kit Pc. No. 108367 Minor Repair V.M.R.S. 13-010-051
Secondary Supply (2) Primary Supply (2) Primary Delivery (2)

5.17

Secondary Delivery (2) Exhaust

Exhaust

E-14 Dual Brake Valve (Basic)

Secondary Delivery 5.17

Maintenance Kit Pc. No. 108367 Minor Repair V.M.R.S. 13-010-051


Primary Delivery

Secondary Supply

Primary Supply

19

Valves 03
E-7 Dual Brake Valve (Basic)
Available Remanufactured Exchange Maintenance Kits Pc. No. 289352N Minor Repair Pc. No. 289353 Major Repair Pedal and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-051

Brake Valves
E F G H Right Side View Q Left Side View 1/2" P.T. Exhaust A N B O 5-1/16" C D 4-23/64" Rear View P J K L M

1/8" P.T. Supply

Reman. Exch. Pc. No. 284760RX 286773RX 286775RX 287411RX *287564RX *288383RX 101818RX

Service New Pc. No. 284760N 286773 287411N *287564N* *288383N* 101818N*

Port Thread Sizes & Locations A No Thd 1/2 1/2 1/2 1/2 1/2 1/2 B No Thd 1/2 1/2 1/2 1/2 1/2 1/2 C No Thd 1/2 1/2 1/2 1/2 1/2 1/2 D No Thd 1/2 1/2 1/2 1/2 1/2 1/2 E 1/4 1/4 1/4 1/4 1/4 1/4 1/4 F 1/4 1/4 1/4 3/8 1/4 3/8 G 1/4 1/4 1/4 1/4 1/4 1/4 1/4 H 1/4 1/4 1/4 3/8 1/4 3/8 J 1/4 1/4 3/8 1/4 1/4 1/4 K 1/4 1/4 3/8 1/4 1/4 3/8 L 1/4 1/4 3/8 1/4 1/4 1/4 M 1/4 1/4 3/8 1/4 1/4 3/8

Mtg. Studs in Positions Stud Stud N, O P Length Thread Above Q Size No Yes Yes No Yes No No 1-1/2" 3/4" 15/16" 3/8"-24 3/8"-16 3/8"-16

Ford Basic Valve Kit: INCLUDES BASIC VALVE & 10 SEALING RINGS * EXHAUST PORT CONTAINS DIAPHRAGM

20

Brake Valves
E-6 Dual Brake Valve (Basic)
Available Remanufactured Exchange Maintenance Kits Pc. No. 287368N Minor Repair Pc. No. 5019319 Minor Repair - High Temp Pc. No. 289335 Major Repair Treadle and Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-051
Reman. Exch. Pc. No. 286171RX Service New Pc. No. 286171N 802911 High Temp. 3/8" P.T. Delivery#2 (2) Comments Exhaust

Valves 03
3/8" P.T. Supply#1 Reservoir (2)

5-5/8" 3/8" P.T. Delivery#1 (2)

3/8" P.T. Supply#2 Reservoir (2)

E-10 Dual Brake Valves (Basic)


Maintenance Kit Pc. No. 102100 Treadle and Mounting Plate Not Furnished. If Required, Refer to Master Parts Catalog. V.M.R.S. 13-010-051
3/8" P.T. Delivery#1 (2)

3/8" P.T. Delivery#2 (2)

5-15/16" Reman Exch. Pc. No. 101100RX 3/8" P.T. Supply#1 Reservoir (2) Service New Pc. No. 101100N

3/8" P.T. Supply#2 Reservoir (2)

Exhaust

BVA-85 Brake Valve Actuator


Service New Pc. No. 5009593 5009594 K039060

Comments* 1/4" PTC Port 1/4" NPT Port 1/4" NPT Port - High Temp.

*PTC - Push To Connect Fittings E-6 /E-10 Brake Valve


BVA-85 Brake Valve

21

Valves 03
TC-2 Brake Valve (Basic)
Available Remanufactured Exchange Maintenance Kit Pc. No. 276122 Handle - Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-014
Reman. Exch. Pc. No. 276270RX Service New Pc. No. 101460 276270N 800172 800173 802634 Grad. Range Pressure (p.s.i.) 5-125 5-80 5-125 5-80 5-80

Brake Valves
Clamp (not included) 3/8"-16 Thd. Screw Lock Washer A B C

Top View Final Delivery Pressure (p.s.i.) 125 Reservoir Reservoir 80 80 B Thd./Drill Depth 1.4" 1.1" Through Through 1.1" 1/4" P.T. Supply C .97" 2.1" .09" .09" 2.1" 1/4 " P.T. Exhaust 1/4" P.T. Delivery Bottom View

A 2.35" 3.44" 1.25" 1.25" 3.44"

TC-6 Brake Valve

Maintenance Kit Pc. No. 289890


B

Mounting Plate Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-159
4-3/32"

Service New Pc. No. 065512 106385 101786N 289884N 289885N 5003601N

A 55 55 75 75 75 55

Handle B 7.03" 8.93" Self Returning 8.52" 4.5" 4.5" 8.9"

Final Delivery Pressure (p.s.i.) 85 85 120 120 50 85

1/4" P.T. Exhaust

1/4" P.T. Supply

1/4" P.T. Delivery

TC-7 Brake Valve


Maintenance Kit Pc. No. 102145 Handle and Mounting Bracket Not Furnished. If Required Refer To Master Parts Catalog. V.M.R.S. 13-010-159
Service New Pc. No. 101860 102394N 102707 108233N 800960 802672 Final Delivery Pressure Ports* Reservoir 1/4" PT Reservoir 1/4" PT 80 psi 1/4" PT 80 psi 1/4" PT Reservoir 3/8" PTC Reservoir 3/8" PTC 4-5/32" Supply

Comments Positioning Self returning Positioning Self returning Positioning Self returning

Handle Travel 71 CW 71 CW 50 CW 50 CW 71 CW 71 CW

Delivery

Bottom View

Exhaust

*PTC - Push To Connect Fittings

22

Brake & Inversion Valves


Handle Cap

Valves 03
Handle Text

TCS-9000 Control Valve

Service New Pc. No. 802033 K031988 K024944 K024946 K024947 K024948

Supply 3/8" 3/8" 1/4" 3/8" 3/8" 3/8"

Delivery 3/8" 3/8" 1/4" 3/8" 3/8" 3/8"

Comments Self-returning Self-returning Self-returning Self-returning Self-returning Positioning

Handle Text No Handle Cap No Handle Cap Rear Brake Trailer Brake Rear Brake Trailer Brake - Not for Parking Delivery Supply 1/4" PTC Exhaust

*PTC - Push To Connect Fittings

TR-2 Inversion Valve


Available Remanufactured Exchange Maintenance Kit 281138N V.M.R.S. 13-010-047 NOTE: With 125 P.S.I. supply pressure, valve must begin to exhaust at 65 P.S.I. nominal ascending control pressure. Valve must deliver full supply pressure with 40 P.S.I. nominal descending control pressure.

1/4" P.T. Supply 1-1/4"-12 Mounting Thread Reman. Exch. Pc. No. 277340RX Service New Pc. No. 277340N

1/4" P.T. Delivery (2) 1/4" P.T. Control (3)

4-5/8"

Exhaust

1-1/2"

TR-3 Inversion Valve


Available Remanufactured Exchange V.M.R.S. 13-010-047 NOTE: With common control & supply pressure, inlet opens at A P.S.I. descending pressure and exhaust opens at B P.S.I. ascending pressure.
Reman. Service Exch. New Pc. No. Pc. No. -280758N 281318RX 281318N 281459RX 281459N *101450RX* *101450N* 1/8" P.T. Control

Exhaust

1/4" P.T. Delivery 2-7/8"

A PSI 45 35 25 25

B PSI 60 70 40 40

9/32" Mtg Holes (2) 1/4" P.T. Supply

1-7/32"

*Special Duty-Bus Application

23

Valves 03
PR-2 Pressure Protection Valve
V.M.R.S. 13-010-044 With Adjustable Pressure Setting.
Reman. Exch. Pc. No. 277147RX 277148RX 277226RX Service New Pc. No. 277147N 277148N 277222N 277226N 277227N 279505N 281467N 282517N Nominal Closing Pressure P.S.I. Comments 65 85 95 60 75 65 w/lockwire 50 60 w/lockwire

Press. Prot. & Check Valves

1/4" P.T. Supply

3-15/32"

1/4" P.T. Delivery

1-1/4"

PR-4 Pressure Protection Valve


Maintenance Kit Pc. No. 287366 (Note: Not for use with Pc. No. 103976N) V.M.R.S. 13-010-044 Fixed Pressure Setting.
Reman. Exch. Pc. No. 286500RX 288323RX Service New Pc. No. 286500N 288323N Nominal Closing Pressure 85 P.S.I. 70 P.S.I. Supply & Delivery Ports 1/4" 1/4" 1/4" P.T. Delivery

3-13/16"

1/4" P.T. Supply 1-7/16"

Double Check Valves


V.M.R.S. 13-010-092
B

D B

A C A C Service New Pc. No. 278595N 278596N 278597N 278598N 280809N

Service New Pc. No. 278614N 278615N

Pipe Thread Dimensions A B C 3/8" 3/8" 3/8" 1/4" 1/4" 1/4"

A 1/4" 3/8" 1/4" 3/8" 3/8"

Pipe Thread Dimensions B C D 1/4" 1/2" 1/4" 3/8" 1/2" 1/4" 1/4" 3/8" 1/4" 3/8" 3/8" 1/4" 3/8" 3/8" 3/8"

24

Check & Reducing Valves


Single Check Valves
SC-3 valves replace both the SC-1 and SC-2 valves V.M.R.S. 13-010-013
Inlet A Outlet B

Valves 03

Single Check Valve: Female inlet Female outlet Service New A B Pc. No. 1/4" 1/4" 801144 1/2" 1/2" 800370 3/4" 3/4" 800369 Single Check Valve: Female inlet Male outlet Service New A B Pc. No.

Inlet A

Outlet B

Inlet A

1/4" 1/4" 3/8" 1/2"

1/8" 1/4" 3/8" 1/2"

800374 800375 800373 800372

Single Check Valve: Female inlet Male outlet Service New A B Pc. No. 1/2" 1/2" 800376 Outlet B

QR-L Inline Quick Release Valve


V.M.R.S. 13-010-008
1/2" P.T. Service New Pc. No. 800332 800333

Exhaust 1/2" P.T.

Comments Frame or Bracket Mount Direct Mount

Exhaust 1-1/8" UNS Direct Mount

1/2" P.T. 3/8" P.T.

Frame or Bracket Mount

RV-3 Pressure Reducing Valve


Service New Pc. No. 101837N 107154N Pipe Plug Delivery Pressure 85 psi 44 psi 9/32" Mtg Holes (2)

Exhaust

2-7/8" 1/4" P.T. Delivery

1/4" P.T. Supply

1-7/32"

25

Valves 03
QRN-2 Quick Release Valve

Quick Release Valves


11/32" Dia Mtg Holes

The QRN-2 quick release valve is a lightweight, nonmetallic quick release valve. Supply port: 1/2" or 3/8" V.M.R.S. 13-010-008 Piece Number,
Service New Pc. No. 800063 800064 800219 Supply Port 1/2" NPT 3/8" NPT 1/2" PTC Delivery Ports 3/8" NPT 3/8" NPT 1/2" PTC Crack Pressure 0 PSI 0 PSI 0 PSI Date Code, and T.M.C. Identifications Stamped Here

1-1/2"

Supply

Delivery

Body

Delivery PTC - Push-to-connect fittings Exhaust (Unthreaded)

QR-1 Quick Release Valve


Available Remanufactured Exchange Use maintenance kit piece no. 260519 to convert 0 PSI crack pressure valves to 1 PSI V.M.R.S. 13-010-008
Reman. Exch. Pc. No. 229813RX 229844RX 229859RX 229860RX 281024RX 288251RX 278483RX 289525RX 289525RX Service New Pc. No. 229813N 229844N 229859N 229860N 281024N 288251N 278483N 102344N 289042N 289525N

11/32" Dia Mtg Holes

1-1/2"

Supply Delivery (2)

Supply Port (PT) 3/8" 1/2" 3/8" 1/2" 1/4" 3/8" 1/2" 3/8" 3/8" 3/8"

Delivery Ports (PT) 1/4" 1/4" 3/8" 3/8" 1/4" 3/8" 3/8" 3/8" 1/4 3/8"

Crack Pressure 0 PSI 0 PSI 0 PSI 0 PSI 0 PSI 0 PSI 5-8 PSI 10-16 PSI 1 PSI max 1 PSI max

Comments 2-1/2"

3/8" PT Exhaust

Exhaust

3-1/4" w/ insert w/ insert

QRN Quick Release Valve


Maintenance Kit 104463
Mounting 1-1/2" Supply

V.M.R.S. 13-010-008
Service New Pc. No. 802745 802743 802741 802744 065213 065214 802742 065311 065347 800439 Supply Delivery Crack Port Port Press 1/2" 3/8" 1 PSI Max 3/8" 3/8" 1 PSI Max 3/8" 3/8" 5-8 PSI 3/8" 3/8" 1 PSI Max 3/8 3/8 4.5-7.5 PSI 3/8" 3/8" 2-4.5 PSI 1/2" 3/8" 5-8 PSI 1/2" 3/8" 4.5-7.5 PSI 1/2" 3/8" 2-4.5 PSI 1/2" 3/8" 2-4.5 PSI Mounting .34 holes .34 holes .34 holes .34 x .75 slots .34 x .75 slots .34 x .75 slots .34 holes .34 x .75 slots .34 x .75 slots

2-1/4"

Delivery (2) Exhaust (Unthreaded)

26

Quick Release & Ratio Valves


QR-1C Quick Release Valve
Available Remanufactured Exchange Use maintenance kit piece no. 260519 to convert 0 PSI crack pressure valves to 1 PSI V.M.R.S. 13-010-008
11/32" Dia. Mtg. Holes 1-1/2" 1/4" P.T. Balance

Valves 03

1/4" P.T. Supply

2-11/16"

Reman. Exch. Pc. No. 289182RX 289714RX

Service New Pc. No. 289182N 289714N 107881N 800539 109094N

Delivery P.T. Size 1/4" 3/8" 3/8" 3/8" 3/8"

Exhaust P.T. Size 1/2" w/ Silencer

Crack Pressure 0 PSI 0 PSI 0 PSI 1 PSI Max 5-8 PSI

Delivery (2) Exhaust

LQ-2 Limiting and Quick Release Valve


Available Remanufactured Exchange Maintenance Kit 282098N V.M.R.S. 13-010-008

Supply

1-1/2"

19/32" Dia Mtg. Holes

Control 1/4" P.T.

3-19/32" Reman. Exch. Pc. No. 229505RX 229507RX 229509RX 288417RX Service New Pc. No. 229505N 229507N 229509N 288417N Supply Pipe Thread 3/8" 1/2" 3/8" 3/8" Delivery Pipe Thread 3/8" 1/4" 1/4" 3/8" Exhaust Pipe Thread 3/8"

Delivery (2)

Exhaust

LQ-4 Front Axle Ratio Valve


Available Remanufactured Exchange Maintenance Kit 289500N V.M.R.S. 13-010-034
Reman. Exch. Pc. No. 101311RX 289144RX 289148RX Service New Pc. No. 101311N 289144N 289148N Nominal Hold Off Pressure 20 4 10 Nominal Equalizing Pressure 70 60 65 19/32" Dia Mtg Holes

1-1/2"

3/8" P.T. Supply

4-5/16"

3/8" P.T. Delivery

Exhaust

27

Valves 03
LQ-5 Bobtail Limiting Valve
Available Remanufactured Exchange Maintenance Kit 107195 V.M.R.S. 13-010-010

Limiting & Prop. Valves


1-1/2" 3/8" P.T. Supply

Piece No. 1/8" P.T. Control Reman. Exch. Pc. No. 065154RX Service New Pc. No. 065154 3/8" P.T. Delivery Exhaust

BP-1 Air Brake Proportioning Valve


BP-1 Air Brake Proportioning Valve Front Maintenance Kit 104710 BP-1 Air Brake Proportioning Valve Rear Maintenance Kit 104711 V.M.R.S. 13-010-222
Front Service New Pc. No. 104598N Nominal Hold Off Press (PSI) 4 Nominal Equalizing Pressure (PSI) 50 Caution: The BP-1 front air brake proportioning valve & BP-1 rear air brake proportioning valve are similar in appearance but are NOT interchangeable. Note identification tag located Piece No. 1/8" P.T. Control 1-1/2" 3/8" P.T. Supply

V.M.R.S. 13-010-222
Rear Service New Pc. No. 106284 Nominal Inshot Pressure (PSI) 8 Nominal Equalizing Pressure (PSI) 105

3/8" P.T. Delivery Exhaust

Field Installation Kit 209924 (vehicles with front axle limiting)

BP-R1 Bobtail Brake Proportioning Relay Valve


Maintenance Kit 106932 Universal Mounting Bracket 296010N furnished with Exchange Valve V.M.R.S. 13-010-222
5-13/32"

1/8" P.T. Control

1/4" P.T. Service

Exhaust

Reman. Exch. Pc. No. 065145RX 065146RX

Service New Pc. No. 065145N 065146N

Crack Pressure 4 5.5 3/8" P.T. Delivery

1/2" P.T. Supply

28

Control Valves
PP-1 Control Valve
Available Remanufactured Exchange Maintenance Kit 281126N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-016
Reman. Exch. Pc. No. 276566RX 276567RX 278450RX *281587RX* 283828RX 287417RX 287600RX *Remote controlled Service New Pc. No. 276566N 276567N 278450N * 283828N 287417N 287600N Automatic Release Pressure 20 PSI 40 PSI 40 PSI 60 PSI 30 PSI 40 PSI Delivery (2)

Valves 03

1/8" P.T. Supply (1) 3-19/32"

Delivery P.T. 1/8" 1/8" 1/8" 1/8" 1/8" 1/4" 1/4"

1/8" P.T. Exhaust

PP-2 Control Valve (Pressure Balanced)


Available Remanufactured Exchange Maintenance Kit 281127N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-104
1/8" P.T. Supply (1) 4-3/8"

Reman. Exch. Pc. No. 276462RX

Service New Pc. No. 276462N

Automatic Release Pressure 40 PSI

1/8" P.T. Delivery (2) 1/8" P.T. Brk. Vlv. (1)

PP-3 Control Valve (Automatic Tripper)


Available Remanufactured Exchange Maintenance Kit 280857N Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-016
Delivery Reman. Exch. Pc. No. *279787RX 288746RX 289477RX *289512RX* Service New Pc. No. *279787* 288746N 289477 * Delivery P.T. None None 1/8" 1/8"

1/8" P.T. Delivery

4-5/8"

Tripper Exhausts at 30 P.S.I. & Charges above 50 P.S.I. Plunger Trips at 40 P.S.I. and Charges Manually. *Remote Controlled Mtg. Nut Furnished

1/8" P.T. Supply

1/4" P.T. Delivery

29

Valves 03
PP-5 Control Valve (With Pilot Air Release)
Maintenance Kit 281949 Button is Furnished with Valve Pc. No. 284744N Refer to Master Parts Catalog for additional Buttons. V.M.R.S. 13-010-104
Service New Pc. No. 281946N 284744N Automatic Release Pressure 40 PSI Manual

Control Valves
Button Pc. No. 248433

1/8" P.T. Supply

1/8" P.T. Delivery (2) 4-3/8"

1/8" P.T. Pilot Air Inlet

PP-7 Trailer Supply Valve


Available Remanufactured Exchange Maintenance Kit 287367 Button and Mtg. Nut not furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-016
Reman. Exch. Pc. No. 288239RX 288241X 288242RX Service New Pc. No. 288239N 106113 288242 Automatic Release Pressure 40 PSI Comments 1/4" P.T. Exhaust Remote Controlled 1/8" P.T. Control Exhaust 1/4" P.T. Delivery 1/8" P.T. Supply 4-25/32"

30

Control Valves
PP-8 Control Valve
Available Remanufactured Exchange Button and Mounting Nut not Furnished with Exchange Valve Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-104

Valves 03

3-27/32"

Reman. Exch. Pc. No. 287238RX 287418RX

Service New Pc. No. 287238N 287418N

Delivery P.T. 1/8" 1/4"

1/8" P.T. Supply 1/8" P.T. Exhaust

Delivery (2)

E-Z-Grip Soft Button Cover


Service New Pc. No. 801526 801593 802123 802124 and Button Shape

Description Fits MV-3/PP-DC Valve Style Fits PP-1 Valve Style Fits PP-7 Valve Style Button not included Contains both MV-3 Button Covers

31

Valves 03
RD-3 Push Type Control Valve
Available Remanufactured Exchange Maintenance Kit 281126N Button not furnished with Exchange Valve, Roll Pin Furnished Refer to Master Parts Catalog for Button or Dial Plate Pc. No. V.M.R.S. 13-010-104
Service New Pc. No. 286211N 104644 1/8" P.T. Supply (1)

Control Valves

1/8" P.T. Delivery (2)

1/4"-28 Thd.

3-19/32" Comments See View 1 View 1 Exhaust

PP-DC Control Valve


Maintenance Kit 5006939 V.M.R.S. 13-101-017

Exhaust Mounting Hole

Supply

Supply

Cover View 2

Mounting Hole Button

Cover View 1 Button

3.00"

Button

Cover View 1

Mounting Hole 4.22" 2.54" Supply Delivery

Exhaust Service Pc. No. 065643 065661 065690 800034 800142 800309 800620 800841 801315 Cover View 2 1 1 2 1 3 4 2 2 Mounting Holes .27" Dia. 1/4-20 Thread .27" Dia. 27" Dia 1/4-20 Thread M6 x 1-6H M8 x 1-6H M6 x 1-6H .27" Dia Port Type 3/8" PTC 3/8" PTC 3/8" PTC 1/4" NPT 1/4" NPT 3/8" PTC 3/8" PTC 3/8" PTC 3/8" PTC Elbow 1.50" 5.75" 5.75" Cover View 2 Button

*PTC - Push To Connect Fittings

Mtg. Hole

Cover View 3 Mtg. Hole

Cover View 4

32

Control Valves
MV-2 Control Module
Buttons are not supplied with Spool Inserts. Refer to Master Parts Catalog for Button Pc. Nos. Maintenance kit for dual circuit supply valve is Pc. No. 101557. V.M.R.S. 13-010-112

Valves 03

Gasket 293426 5-3/8" Service New Pc. No. 101437N 101890N 102027N Mounting Hole .27" Dia. 1/4-20 Thread #10-24 Thread 4-3/16"

Valve A Spool Assy. 101569

Valve B Spool Assy. 101570

3-1/64"

Valve A

Valve B

Mounting Hole (4)

33

Valves 03
MV-3 Control Module
Maintenance Kit 5002741 Shuttle Kit 5002742 V.M.R.S. 13-010-112

Control Valves

Service New Pc. No. 800257 800259 800260 800445 800516

Replaces 065523 800036 065157 065697 065159 065379 065160 065186 065192 065208 065248 065187

Cover View 1 1 1 2 1

Mounting Hole .27" Dia. 1/4-20 Thread M5 x .8-6H Thread .27" Dia. .27" Dia. M6 x 1-6H Thread .27" Dia. 1/4-20 Thread 1/4-20 Thread M6 x 1-6H Thread #10-24 Thread 1/4-20 Thread .20" Dia

Auxiliary Port

Trailer Supply Port Type 3/8" PTC 3/8" PTC 3/8" PTC 1/4" NPT 1/4" NPT Tractor Delivery Secondary Supply

800517 800518 800519 800521 800522 800523 800573 801631

2 1 1 3 1 1 1 4

1/8" NPT 1/8-27

1/4" NPT 1/4" NPT 1/4" NPT 3/8" PTC 3/8" PTC 3/8" PTC 3/8" PTC Elbow 3/8" PTC Elbow Exhaust Port Primary Supply Tractor Delivery

4.21 Mtg. Hole 3.00 Cover View 1 Mtg. Hole 3.25

Auxiliary Port Trailer Supply 5.75 Secondary Supply

Push-in fittings shown in bottom view.

5.75 1.50

Cover View 2

Mtg. Hole

2.25 Cover View 3

TO
PU LL

NOT FOR PARKING


TO
SU PU SH

AIR SUPPLY
PP LY

TRAILER

TE UA AC EV

5.48
TO LL AP Y PL PU PU SH TO

PARKING
BRAKE
RE

2.23 Cover View 4

34

LE AS E

Control Valves
TC-4 Modulating Control Valve (With Lever Latch)
Available Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. V.M.R.S. 13-010-104
Reman. Service Exch. New Pc. No. Pc. No. 282368RX 282368N 282382N Locking Button Position LEFT LEFT Delivery Pressure P.S.I. Comments 86-100 86-100 Includes Dial Plate 1/8" P.T. Delivery (2)

Valves 03

Locking Button

3-1/16"

1/8" P.T. Supply

1/8" P.T. Exhaust (2)

35

Valves 03
TW-1 Control Valve
Available Remanufactured Exchange Dial Plate not furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. V.M.R.S. 13-016-016
Reman. Exch. Pc. No. 228729RX 229635RX 277516RX Service New Pc. No. 228729N 229635N 277516N Lever Matl and Finish Zinc-Chrome Steel-Chrome Nylon-Black

Control Valves
Lever

1/8" P.T. Delivery (2)

2-1/2"

1/8" P.T. Supply

TW-2 & TH-3 Control Valve


(TW-2 Control Valve Two Lever Positions) (TH-3 Control Valve Three Lever Positions) Available Remanufactured Exchange Maintenance Kit 282391 Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No.
2-5/8" Service New TW-2 Control Valve Pc. No. 280905N Service New TH-3 Control Valve Pc. No. 280904N 281560N

Lever Centering Positioning

1/8" P.T. Supply (1 or 2)

1/8" P.T. Delivery (2)

TW-3 Control Valve


Available Remanufactured Exchange Dial Plate Not Furnished with Exchange Valve Refer to Master Parts Catalog for Dial Plate Pc. No. V.M.R.S. 13-010-016
Reman. Service Exch. New Pc. No. Pc. No. 225892RX* 225892N* 228762RX* 228762N* 283040RX 283040N Lever Matl. Zinc Steel Steel 3"

Lever

1/4" P.T. Supply

1/4" P.T. Delivery (2)

36

Control Valves
TW-4 Control Valve
Available Remanufactured Exchange Refer to Master Parts Catalog for Button Pc. No. V.M.R.S. 32-004-007
3-1/8" Service New Pc. No. 276635N 2-1/2"

Valves 03

1/8" P.T. Delivery (2) 1/8" P.T. Supply

TW-11 Control Valve


Used in conjunction with the HR-1 Hydraulic Relay Valve.
1/8" P.T. Delivery (2) Service New Pc. No. 065356 065316 1/8" P.T. Exhaust Configuration Fig. B Fig. A Fig. B 1/8" P.T. Supply Fig. A 3-1/8"

SV-1 Synchronizing Valve

1/4" P.T. Control

1/8" P.T. Exhaust

Service New Pc. No. 278825N 282472N 283700N

2-7/8" A PSI 42 21 62 B PSI 28 11 50

With Common Control & Supply Pressure, Inlet Opens at A and Exhaust Opens at B

1/4" P.T. Delivery 1/4" P.T. Supply 1/4" P.T. Control Breather 1-7/32"

SV-4 Trailer Release Valve

Service New Pc. No. 108769 109149

Breather Valve Size/Shape 1" Hex 9/16" 12 point 1/4" P.T. Delivery 2-7/8"

1/4" P.T. Supply

1-7/32"

37

Valves 03
R-6 Relay Valve
Available Remanufactured Exchange Maintenance Kit 280856N V.M.R.S. 13-010-009
Service A New Degrees Relay Service Valve Port Pc. No. Angle 279180N 180 279952N 180 280375 90 *280651N* 180 283940N 270 Bottom View B P.T. Supply

Relay Valves
C P.T. Supply 4-5/8"

Reman. Exch. Pc. No. 279952RX 280375RX 279952RX 283940RX

B P.T. 3/4" 3/4" 3/8"

C P.T. 3/8" 3/8" 1/2" 3/8" 3/8"

Mtg. Flange 2 Hole 2 Hole 2 Hole 2 Hole 4 Hole A Top View

3/8" P.T. Delivery (4)

3-11/16"

1/4" P.T. Service

Exhaust

*Pipe Plugs & Gasket Attached Crack Pressure 2 P.S.I.

R-8 Relay Valve


Available Remanufactured Exchange Maintenance Kit 287370N V.M.R.S. 13-010-009
4-5/16" A Service Reman. Service Port Exch. New Location Pc. No. Pc. No. (Degree) Comments 286370RX 286370N 90 286371RX* 286371N* 90 No Exh. Cover 287260RX* 287260N* 180 No Exh. Cover 288369RX 288369N 180 288781RX 288781 180 Waterproof

1/8" P.T. Balance Port Located Under Exhaust Cover

Exhaust Cover

3/4" P.T. Supply

1/2" P.T. Delivery 1/4" P.T. Delivery

1/4" P.T. Service

5-13/16"

1/2" P.T. Delivery 3/4" P.T. Supply Bottom View A

R-8P Relay Valve


Available Remanufactured Exchange Maintenance Kit 103799 V.M.R.S. 13-010-009
Supply

3/4" P.T. Supply 1/2" P.T. Delivery 1/4" P.T. Delivery

Reman. Service Exch. New Pc. No. Pc. No. 287114RX 287114N

Comments

4-11/16"

3/8" P.T. Service 1/2" P.T. Delivery 3/4" P.T. Supply Bottom View

38

5-13/16"

Relay Valves
R-12 Relay Valves
Available Remanufactured Exchange All Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket as indicated. Field maintenance kit for R-12 and R-14 Relay Valves is Pc. No. 102802N. V.M.R.S. 13-010-009 Vertical Delivery Ports
Reman. Service Exch. New Pc. No. Pc. No. 5003365X 065104 065181 102626RX 102626N 103912RX 103912 104561RX *800365 Crack Delivery Pressure Port Size (P.S.I.) (P.T.) 4 3/8" 5.5 1/2" 4 1/2" 7.5 1/2" 5.5 3/8" 4 3/8" Maint. Mounting Kit Bracket 102802N 296010N 102802N 296010N 102802N 296010N 102802N 296010N 102802N 296010N 102802N 296010N 2-1/16" 1/2" Supply (1)

Valves 03
1/4" P.T. Service (1)

3-7/8"

R-12 Relay Valve (Vertical Delivery Ports)

P.T. Delivery (4)

3-3/4" Universal Mounting Bracket 3-7/8"

1/4" P.T. Service (1)

Horizontal Delivery Ports


Reman. Service Exch. New Pc. No. Pc. No. 065125 065309 065546 103009RX 103009N 104165RX 800238 800305 *800366* *800365 *Self draining piston Crack Supply Pressure Port Size (P.S.I.) (P.T.) 5.5 1/2" 4 1/2" 4 1/2" 4 3/4" 7.5 3/4" 4 3/4" 4 1/2" 5.5 1/2" 4 1/2" Maint. Mounting Kit Bracket 102802N 296010N 102802N 296010N 109523 296010N 102802N 296010N 102802N 296010N 102802N N/A 5002831 296010N 5004029 296010N 5004029 296010N Delivery (P.T.) 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/8" 1/2" P.T. Supply (2) R-12 Relay Valve (Horizontal Delivery Ports)

P.T. Delivery (2)

1/4" P.T. Service

R-12 Relay Valve Vert. (2) & Horizontal Delivery Ports


Service New Pc. No. 065206 065303 800095 800441 800483 800484 800485 800486 800508 Crack Delivery Pressure Port Size (P.S.I.) (P.T.) 5.5 3/8" 4 3/8" 4 3/8" 5.5 3/8" 5.5 1/2" 5.5 1/2" 4 1/2" 4 1/2" 5.5 1/2" 3-7/8" Maint. Mounting Kit Bracket 102802N 296010N 102802N 296010N 102802N 102846N** 102802N 102846N** 102802N N/A 102802N 296010N 102802N N/A 102802N 296010N 102802N N/A

1/2" Supply (2)

3/8" Delivery (2)

P.T. Delivery (2)

**Mounting bracket 102846N includes two 5/16" mounting studs. 1/4" Control

R-12P Pilot Relay Valve


Available Remanufactured Exchange Universal Mounting Bracket 296010 included Field Maintenance Kit 109265 V.M.R.S. 13-010-009
Service New Pc. No. 065476 Reman. Exch. Pc. No. 109264X

Cover

Body

3/8" Delivery (4) 1/2" Supply (2)

39

Valves 03
R-12DC Relay Valve with Biased Double Check
R-12DC Relay Valve with 2 Horizontal Delivery Ports
Service New Pc. No. 800470 800471 800627 Crack Pressure PSI 4 5.5 4 Supply Ports NPT 1/2" 1/2" 1/2" Delivery Bracket Ports Pc. No. NPT (Included) 1/2" 296010N 1/2" 294649N 1/2" 294649N Supply Ports (2)

Relay Valves
Secondary Control Port

Horizontal Delivery Ports (2)

R-12DC Relay Valve with 2 Horizontal and 2 Vertical Delivery Ports


Service New Pc. No. 800481 801305 801381 Crack Pressure PSI 4 4 5.5 Horizontal Vertical Delivery Delivery Ports NPT Ports NPT 1/2" 3/8" 1/2" 3/8" 1/2" 3/8" Bracket Pc. No. (Included) None(1) 3/8" Tube Fitting 102846N

Horizontal Delivery Ports (2)

1/2" NPT Supply Ports (2)

(1)

Vertical Delivery Ports (2)

Piece number 800481

R-12DC Relay Valve with 4 Vertical Delivery Ports


Service New Pc. No. 800477 800479 Crack Vertical Bracket Pressure Delivery Pc. No. PSI Ports (NPT) (Included) 4 1/2" 102846N 4 1/2" 294649N

Secondary Control Port

Supply Port (1)

Vertical Delivery Ports (4)

Mounting Bracket Pc. No. 102846N

Mounting Bracket Pc. No. 296010N

Mounting Bracket Pc. No. 294649N

40

Relay & Safety Valves


R-14 Relay Valve
Available Remanufactured Exchange Field Maintenance Kit for R-12 & R-14 Relay Valves is Pc. No. 102802N All Universal R-12 and R-14 Relay Valves Include Installation Instructions and a Universal Mounting Bracket Pc. No. 296010N. V.M.R.S. 13-010-009
Exhaust Cover 1/8" P.T. Balance Port (Beneath Exh. Cover)

Valves 03
Reman. Service Crack Exch. New Press. Pc. No. Pc. No. PSI Supply Horizontal Delivery Ports 103010RX 103010N 4 3/4" 103294RX 103294N 5.5 3/4" 103835X 103835 7.5 3/4" 104345 5 3/4" 104574RX 104574 4 1/2" Vertical Delivery Ports 103028RX 103028N 4 1/2" 103833 7.5 1/2" 106313 5.5 1/2" Vertical & Horizontal Delivery Ports* 065430 4 1/2" *Delivery ports (2) 3/8" & (2) 1/2"

1/4" P.T. Service (1)

4-7/16"

3/4" P.T. Supply (2)

1/2" P.T. Delivery (2)

Exhaust Cover

1/8" P.T. Balance Port (Beneath Exh. Cover)

R-14 Relay Valve (Horizontal Delivery Ports) 4-7/16"

1/4" P.T. Service (1)

1/2" P.T. Supply (1)

1/4" P.T. Service (1) 1/2" P.T. Delivery (4) 4-7/16" R-14 Relay Valve (Vertical Delivery Ports)

1/2" P.T. Delivery (2) 3/8" P.T. Delivery (2)

1/2" P.T. Supply (1)

R-14 Relay Valve (Horizontal & Vertical Delivery Ports)

41

Valves 03
RE-6 & RE-6NC Relay Emergency Valves
Available Remanufactured Exchange Maintenance Kits: 282812 Complete Valve 282813 Insert Only V.M.R.S. 13-010-037
3/4" P.T. Supply 3/8" P.T. Supply

Relay Valves
5-5/64" 1/4" P.T. Service

1/4" P.T. Emergency

1/4" P.T. Delivery (2) Reman. Exch. Pc. No. 281865X 281860X A P.T. Valve Delivery RE-6 Relay Emergency Valve 3/8" RE-6 Relay Emergency Valve 1/4" RE-6NC Relay Emergency Valve 1/4

A P.T. Delivery (2)

Service Pc. No. 281865 281860 065451

The RE-6NC relay emergency valve must be used in conjunction with a PR-3 reservoir control valve.

HR-1 Hydraulic Relay Valve


V.M.R.S. 13-010-015
7/8" UNF Exhaust 5-9/32"

Service Pc. No.

7/8" UNF Delivery Port Vehicles Ford, Navistar 5-9/32" 9/16" UNF Supply

065147

7/16" UNF Push Pull Delivery

7/16" UNF Control Port

7/16" UNF Reservoir Port

A P.T.

42

Safety Valves
ST-3 Safety Valves
V.M.R.S. 13-010-073

Valves 03

See the compressor section (01) of this catalog for ST-4 safety valves.

Pipe Thread ST-3 Safety Valve

ST-3 Safety Valve Pc. No. 284142 284143 285849 285850

Pipe Thread 1/4" 3/8" 1/4" 1/4"

Pressure Setting 150 PSI 150 PSI 175 PSI 75 PSI

Do you really know whats inside the valves you buy?


Appearances can be deceiving. The two valves pictured below may look alike but their performance is drastically different. The non-genuine knock-off is a component bought right off the shelf, and its poor quality is just a sample of what is being sold in the market every day.
Non-Genuine knock-off

The knock-off valves wall is 56% thinner, making it more susceptible to cracking or even a complete valve rupture. O-rings, seals, bolts & pistons all built with Inconsistent spring tension on the knock-off inferior materials can lead to accelerated can result in brake imbalance and longer wear and leakage. stopping distances.

Your brakes are not the place to cut corners. A poorly manufactured knock-off valve like the one pictured on the right above can, and frequently does, affect the performance, durability and long-term reliability of your braking system. Protect your vehicle by using only genuine Bendix parts.
Use the best. Use Bendix. Look for the familiar Bendix name and logo on the box. For the name of the authorized distributor nearest you talk to your Bendix Account Manager, call 1-800-AIR-BRAKE(1-800-247-2725) or visit www.bendix.com today.

43

Valves 03
SR-1 Spring Brake Valve
Available Remanufactured Exchange Maintenance Kit 108123 V.M.R.S. 13-010-048

Spring Brake Valves


4-5/8" 1/4" P.T. Delivery

4-3/16" Reman. Exch. Pc. No. 286364RX 288063RX Service New Pc. No. 286364N 288063N

Cust. Ident. NONE IHC-459271-C92

Reservoir Trip Press. 55 PSI 30 PSI

1/4" P.T. Res. No. 1 1/4" P.T. Control

1/4" P.T. Supply

SR-2 Trailer Spring Brake Valve


Available Remanufactured Exchange Maintenance Kit 287691 V.M.R.S. 13-010-048
Reman. Exch. Pc. No. *287376RX* 102761RX 103061RX Service New Pc. No. *287376N* 102761N 103061N A P.T. 3/4" 3/4" 1/2" 1/4" P.T. Serv. Res. (2) A Male P.T. Res. Conn. (1) 1/4" P.T. Trailer Supply

5-17/32"

1/4" P.T. Trailer Service 3/8" P.T. Delivery (4) A Male P.T. Res. Conn. (1)

*Does not have trailer service port for anti-compound

SR-4 Trailer Spring Brake Valve


Available Remanufactured Exchange Maintenance Kit 102048 V.M.R.S. 13-010-048
Reman. Exch. Pc. No. 101112RX 101622X Service New Pc. No. 107539N 108076 A P.T. 3/4" 1/2"

PR-3 Reservoir Control Valve Replacement 286460N

5-3/4" 1/4" P.T. Reservoir Charging (2) 3/8" P.T. Delivery (4) 1/4" P.T. Trailer Service 1/4" P.T. Trailer Supply

SR-4 New Configuration Trailer Spring Brake Valve


Maintenance Kit 108259 V.M.R.S. 13-010-111
SR-4 SR-5 Trailer Spring Trailer Spring Brake Valve Brake Valve Svc. New Pc. No. Svc. New Pc. No. 107539N 065437 065439 5.67

1/4" Res. Charging

1/4" P.T. Trailer Service

A 3/4" NPT 1/2" NPT

Comments With Anti-Compounding With Anti-Compounding

A Male P.T. Res. Conn.

1/4" P.T. Trailer Supply

44

3/8" P.T. Delivery (4)

Spring Brake Valves


SR-5 Trailer Spring Brake Valve
Maintenance Kit 109015 V.M.R.S. 13-010-048
A Reservoir Mounting 1/4 P.T. Service/ Spring Brake Reservoir

Valves 03
1/4 P.T. Service SR-5 Trailer Spring Brake Valve Identification Hole

Reman. Exch. Pc. No. 109615X 109616X 109617X 109618X

Service New Pc. No. 065437 065438 065439 065440

A Male P.T. 3/4" 3/4" 1/2" 1/2"

Comments With Anti-Compounding With Anti-Compounding

1/4 P.T. Trailer Supply 3/8 P.T. Delivery (4) 1/4 P.T. Trailer Service Exhaust

SR-7 Spring Brake Modulating Valve


Service New Pc. No. K021557 K021558 K021559 K021560 K021562 K021563 Mounting Stud Thd. Length 3/8"-16 .94" 3/8"-16 .94" 3/8"-16 .94" M10 1.38" Control Port Size* Fitting 1/4" NPT 3/8" PTC Straight 3/8" PTC 90 3/8" PTC 90 1/4" NPT 3/8" PTC Straight Balance Port Size* Fitting 1/4" NPT 3/8" PTC Straight 3/8" PTC Straight 3/8" PTC 90 1/4" NPT 3/8" PTC Straight

Mounting Studs (2)

Control Port Shown with NPT port

PTC - Push To Connect Fittings

1/4" NPT Park Control Port Exhaust Balance Port Shown with PTC fitting

3/8" NPT Delivery

1/2" NPT Supply Port 3/8" NPT Delivery

SRC-7000 Trailer Spring Brake Valve


Nipple Spring Brake Reservoir Service New Pc. No. K025778

1/4" NPT Control

1/4" NPT Supply

Mounting Nipple 1/2" NPT

Comments Replaces Sealco 110500

3/8" NPT Delivery Port (4) Exhaust Port

45

Valves 03
R-7 Modulating Valve
Available Remanufactured Exchange Maintenance Kit 283861 V.M.R.S. 13-010-009

Modulating Valves

1/4" Control 5-27/32"

Reman. Exch. Pc. No. 103081RX

Service New Pc. No. 103081N

Spring Brake Release Pressure 95 PSI

Balance Port 1/4" P.T. Delivery Ports (2) 3/8" P.T.

3/8" P.T. Supply

Valves 03
TP-3DC Tractor Protection Valve
Maintenance Kit 5000073 V.M.R.S. 13-010-016

Tractor Protection Valves


Tractor Control (Primary) 3/8" P.T.

Service New Pc. No. 065706

Tractor Control (Secondary) 3/8" P.T. Stop Light Switch 1/4" P.T.

Trailer Control (Primary) 1/2" P.T. Mounting Holes

Trailer Supply (Primary) 1/2" P.T.

Tractor Supply 1/4" P.T.

Auxiliary Supply 1/4" P.T.

TP-3 Tractor Protection Valve


Available Remanufactured Exchange Maintenance Kit 280858N V.M.R.S. 13-010-016
Reman. Exch. Pc. No. 279000RX 279692X Service New Pc. No. 279000N 280830N A P.T. 1/2" 3/8" 1/2" B P.T. 1/2" 3/8" 1/2" 4-3/4"

1/4" P.T. Tractor Emergency

A P.T. Trailer Emergency

B P.T. Trailer Service 3/8" P.T. Tractor Service TP-3 Tractor Protection Valve is used with PP-3 Control Valve or PP-7 Trailer Supply Valve

46

Tractor Protection Valves


TP-4 Tractor Protection Valve
Formerly VM-1 Control Valve Manifold Available Remanufactured Exchange Maintenance Kit 283863 V.M.R.S. 13-010-114
3/8" P.T. Delivery No. 2 3/8" P.T. Delivery No. 1

Valves 03

5-1/4"

Trailer Emergency Stop Light Switch 1/4" P.T.

Reman. Exch. Pc. No. 288301RX

Service New Pc. No. 288301N

Stop Light Switch 1/4" P.T.

Trailer Emergency Supply 1/4" P.T. 3-7/8"

3 Sealing O-Rings Pc. No. 212268 Included with Valve

Tractor Service Supply 1/4" P.T.

TP-5 Tractor Protection Valve


Formerly VM-2 Control Valve Manifold Available Remanufactured Exchange Maintenance Kit 289061 V.M.R.S. 13-010-114
Service Front 5-11/16" Service Rear 4-3/16"

Tractor Protection Control Delivery

Trailer Control

Stop Light Switch

Trailer Service Supply

Exhaust

Trailer Emergency Supply

Reman. Exch. Pc. No. 288605RX

Service New Pc. No. 065702 107430 288605N 800396

Service Rear 1/2" PTC 3/8" NPT 3/8" NPT 1/2" PTC

Stop Light Switch 3/8" PTC 1/8" NPT 1/4" NPT 1/4" PTC

Service Front 1/2" PTC 3/8" NPT 3/8" NPT 1/2" PTC

Trailer Control 3/8" PTC 1/4" NPT 3/8" NPT 3/8" PTC

Trailer Service Supply 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT

Trailer Emergency Supply 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT

Tractor Protection Control Delivery 3/8" PTC 1/4" NPT 3/8" NPT 3/8" PTC

PTC - Push To Connect Fittings

47

Valves 03

Dump Valve and AutoBrake Kits

SDS-9600 Trailer Suspension Dump Valve


Service New Pc. No. K025843 K025844 1/4" NPT Reservoir Port 3/8" NPT Delivery Port 1/4" NPT Control Port 1/4" NPT Supply Port

Exhaust Style 3/8 NPT Port Diaphragm

Exhaust Port Shown with Diaphragm Exhaust Port Shown with optional silencer

3/8" NPT Delivery Port

AutoBrake Retrofit Kits


Pc. No. 5011053 5008285 Comments For Buses w/non-sequential lighting For Buses w/sequential lighting Module

Wiring Harness (included in non-sequential kit 5011053) Wiring Harness

Park Brake Pressure Pressure Switch Low Switch Pressure (6-10 psi) Switch (15-25 psi) PTC

48

Maintenance Kit Contents

Valves 03

BP-1 Valve Maintenance Kit Pc. No. 104710

BP-1 Valve Maintenance Kit Pc. No. 104711

E-2 & E-3 Valve Maintenance Kit Pc. No. 276119N

E-3 Valve Maintenance Kit Pc. No. 289329N

E-5 Valve Maintenance Kit Pc. No. 281084N

49

Valves 03

Maintenance Kit Contents

E-5 Valve Maintenance Kit Pc. No. 289334N

E-6 Valve Maintenance Kit Pc. No. 287368N

E-6 Valve Maintenance Kit Pc. No. 289335

E-7 Valve Maintenance Kit Pc. No. 289352N

E-7 Valve Maintenance Kit Pc. No. 289353

50

Maintenance Kit Contents

Valves 03

E-10 Valve Maintenance Kit Pc. No. 102100

E-12 Valve Maintenance Kit Pc. No. 108367

LQ-2 Valve Maintenance Kit Pc. No. 282098N

LQ-4 Valve Maintenance Kit Pc. No. 289500N

LQ-5 Valve Maintenance Kit Pc. No. 107195

51

Valves 03

Maintenance Kit Contents

MV-2 Valve Maintenance Kit Pc. No. 101557

MV-3 Valve Maintenance Kit Pc. No. 107216

MV-3 Valve Maintenance Kit Pc. No. 107217

MV-3 Valve Maintenance Kit Pc. No. 5002741

MV-3 Valve Maintenance Kit Pc. No. 5002742

PP-DC Valve Maintenance Kit Pc. No. 5006939

52

Maintenance Kit Contents

Valves 03

PP-1 Valve Maintenance Kit Pc. No. 281126N

PP-2 Valve Maintenance Kit Pc. No. 281127N

PP-3 Valve Maintenance Kit Pc. No. 280857N

PP-7 Valve Maintenance Kit Pc. No. 287367

PR-3 & PR-4 Valve Maintenance Kit Pc. No. 287366

QRN Valve Maintenance Kit Pc. No. 104463

53

Valves 03

Maintenance Kit Contents

R-6 Valve Maintenance Kit Pc. No. 280856N

R-7 Valve Maintenance Kit Pc. No. 283861

R-8 Valve Maintenance Kit Pc. No. 287370N

R-12P Valve Maintenance Kit Pc. No. 109265

R-12 DuraDrain Valve Maintenance Kit Pc. No. 5004029

R-12 Valve Maintenance Kit Pc. No. 5002831

54

Maintenance Kit Contents

Valves 03

R-14 Valve Maintenance Kit Pc. No. 102802N

R-8P Valve Maintenance Kit Pc. No. 103799

RE-6 Valve Maintenance Kit Pc. No. 282812

RE-6 Valve Maintenance Kit Pc. No. 282813

SR-1 Valve Maintenance Kit Pc. No. 108123

SR-2 Valve Maintenance Kit Pc. No. 287691

55

Valves 03

Maintenance Kit Contents

SR-4 Valve Maintenance Kit Pc. No. 108259

SR-4 Valve Maintenance Kit Pc. No. 102048

SR-5 Valve Maintenance Kit Pc. No. 109015

TC-2 Valve Maintenance Kit Pc. No. 276122

TC-6 Valve Maintenance Kit Pc. No. 289890

56

Maintenance Kit Contents

Valves 03

TC-7 Valve Maintenance Kit Pc. No. 102145

TP-3 Valve Maintenance Kit Pc. No. 280858N

TP-3DC Valve Maintenance Kit Pc. No. 5000073

TP-4 Valve Maintenance Kit Pc. No. 283863

TP-5 Valve Maintenance Kit Pc. No. 289061

57

Valves 03
Valve Changeover
Type/Pc. No. Bendix R-1 Valve R-1C Valve R-5 Valve R-6 Valve R-8 Valve R-12 Valve R-12 Valve (H) R-14 Valve R-14 Valve (H) RE-6 Valve SR-1 Valve SR-2 Valve SR-4 Valve Bendix Reman. Exch. Replacement 103009RX 103009RX 102626RX, 103009RX 102626RX, 103009RX 103010RX 102626RX 103009RX 103028RX 103010RX 281865RX 286364RX 287376RX 101112RX Type/Pc. No. Berg 12340 12341 12342 12343 12344 12345 12346 12352 12360 A86473 A86477 Kelsey Hayes 5468 5470

Valve Changeover

Bendix Reman. Exch. Replacement 103009RX 103009RX 102626RX, 103009RX 102626RX, 103009RX 102626RX, 103009RX 102626RX, 103009RX 103009RX 101112RX & 102626RX 101112RX, 101622X 102626RX 102626RX 103009RX 102626RX

Type/Pc. No. Midland A104001 A104002 A104003 A104010 KN20541 KN28060 KN28061 KN28071 KN28132 KN28140 Sealco 9125 A1100 Wagner A78882 A78887 A88802 A88812 A98730 A98731 A98732

Bendix Reman. Exch. Replacement 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X 103009RX 103009RX 103010RX 103009RX 103010RX 102626RX, 103009RX 102626RX 102626RX, 103009RX 102626RX, 103009RX 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X 101112RX, 101622X

58

Manual Slack Adjusters


Straight Arm
V.M.R.S. 13-001-030 (FRONT) 13-002-028 (REAR) 1. 2. 3. 4. 5.

Slack Adjusters 05

Selecting A Slack Adjuster Determine if straight or offset arm. If offset, determine if RH or LH is needed. Identify spline size (diameter and number of teeth). Select model needed. Determine the arm hole used (if slack contains more than one). Identify bushing diameter.

Service SAE New Torque Pc. No. Rating-lbs Spline Teeth 278302 26,000 1-1/4" 10 278305 26,000 278323N 26,000 278326N 26,000 278008 30,000 1-1/2" 10 278010N 30,000 278045N 30,000 279634N 30,000 101827N 26,000 277959N 26,000 102110N 30,000 1-1/2" 10 278016N 30,000 278017N 30,000 278035N 30,000 288282 26,000 286965N 26,000 1-1/2" 28 288753N 26,000 287899N 30,000 101133N 26,000 101134 26,000 101289N 26,000 1-1/2" 28 101290N 26,000 101214N 30,000 101215N 30,000 101216N 30,000 283411 26,000 1-5/8" 37

Arm Length (In.) A B C 5.5 4.5 7.0 6.0 5.0 7.0 6.0 5.0 6.5 5.5 6.5 5.5 6.0 5.0 7.0 6.0 5.0 7.75 6.75 6.0 6.5 5.5 6.5 5.5 6.5 5.5 6.0 5.0 7.5 5.5 7.0 6.0 5.0 6.0 5.0 6.5 5.5 6.5 5.5 6.0 5.0 6.5 5.5 6.5 5.5 6.0 5.0 6.5 5.5 6.0 5.0 7.0 6.0

Bushing Dia. 0.5

Lube Fitting Straight

Fitting Direction Straight

Bushing Diameter

0.5

Straight

Straight A B

0.625

0.5

0.625

0.5

90 Deg. Straight 90 Deg. Straight Straight Straight Straight Straight Straight Straight Straight Straight 90 Deg. 90 Deg. Straight Straight Straight Straight

Left Straight Down Straight Straight Straight Straight Straight Straight Straight Straight Straight Right Right Straight Straight Straight Straight

Spline Lube Fitting

Offset Arm
Service SAE New Torque Pc. No. Rating-lbs Spline Teeth 278288 278289 278294N 26,000 1-1/4" 10 278295 278252 278253 279300N 279301N 279946N 26,000 1-1/2" 10 279947N 280424 280425 282560 282561 279309 279350 20,000 1-1/2 10 279351N 288539N 288540N 288541N 288542N 101413N 101414N 20,000 1-1/2 28 287896 287897 Arm Length (In.) A B C 6.0 5.0 4.0 6.0 5.0 4.0 5.5 4.5 5.5 4.5 5.5 4.5 5.5 4.5 5.25 5.25 7.0 6.0 7.0 6.0 6.0 5.0 4.0 6.0 5.0 4.0 6.5 5.5 6.5 5.5 5.75 7.0 7.0 6.5 5.5 6.5 5.5 6.0 5.0 6.0 5.0 5.5 5.5 6.5 5.5 6.5 5.5 Bushing Dia. Lube Fitting

Left Hand (LH) Shown Right Hand (RH) Opposite

Offset

Bushing Diameter

Offset

0.5

Straight

0.625

0.5

Straight

0.625

0.5

Straight

1.5

0.5

Straight

1.5

Handed RH LH RH LH RH LH RH LH RH LH RH LH RH LH LH RH LH RH LH RH LH LH RH RH LH

A B C

Spline Lube Fitting

59

Slack Adjusters 05
ASA-5 Automatic Slack Adjuster
V.M.R.S. 013-001-030 (FRONT) 013-002-028 (REAR)

Automatic Slack Adjusters

Adapter Thread Size B Arm Length A The most commonly used adapter is supplied with the slack adjuster. Other adapters may be purchased separately. Spline Size

ASA-5 Automatic Slack Adjuster Maintenance Kits


Kit Pc. No. 107162 107161N 107157 107159 107158 107160 Description 1 /2" Adapter Kit - Quick Connect 5 /8" Adapter Kit - Quick Connect Quick Connect Yoke Kit (Straight) Quick Connect Yoke Kit (Offset) Easy-On Yoke Kit (Straight) Easy-On Yoke Kit (Offset)

ASA-5 Automatic Slack Adjuster Exterior

Kit contents at the end of this catalog section.

Offset

All offset slack adjusters are provided as shown. If the opposite offset is needed remove the yoke and rotate 180.

Straight

Offset

Standard Adapter
25/32"

Extended Adapter
1-9/32"

A A

Service New Pc. No. 291452N 292756N

A Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF

Service New Pc. No. 297700N 297701N

A Push Rod Thread Size 5/8"-18 UNF 1/2"-20 UNF

60

Service Pc. Numbers


ASA-5 Slack Adjuster Service Assy. Pc. No. 065162 065163 065244 065164 801351 801359 Arm Length A 5" 5-1/2" 5-1/2" 5-1/2" 5-1/2" 5" Adapter Thread Size B 1/2"-20 5/8"-18 1/2"-20 1/2"-20 5/8"-18 5/8"-18

Slack Adjusters 05
Service Parts/Kits Yoke Offset 5/8" 5/8" 5/8" Straight Straight 5/8"

Adapter 292756N 291452N 292756N 292756N 291452N 291452N

Yoke 107160 107160 107160 107158 107158 107160

1 1/4"-10C Spline

1 1/4"-24 Spline 065166 065167 065274 065168 065169 065170 065172 801352 801358 065173 065174 065176 801354 801355 801356 5" 5-1/2" 5-1/2" 5" 5-1/2" 5-1/2" 6" 5" 5-1/2" 5" 5-1/2" 6" 5" 5-1/2" 6" 1/2"-20 5/8"-18 5/8" Straight 292756N 291452N 292756N 292756N 292756N 291452N 291452N 291452N 291452N 292756N 291452N 291452N 291452N 292756N 292756N 107160 107158 107158 107158 107160 107158 107158 107158 107160 107158 107158 107158 107158 107158 107158

1/2"-20 Straight 1 1/2"-10C Spline 1/2"-20 1/2"-20 5/8"-18 5/8"-18 5/8"-18 5/8"-18 1/2"-20 5/8"-18 5/8"-18 5/8"-18 1/2"-20 1/2"-20 Straight 5/8" Straight Straight Straight 5/8" Straight Straight Straight Straight Straight Straight

1 1/2"-28 Spline

1 5/8"-37 Spline 065177 065178 6" 5-1/2" 5/8"-18 5/8"-18 Straight Straight 291452N 291452N 107158 107158

The easy-on-yoke assemblies are standard on the ASA-5 service basic slack adjusters, however, early production assemblies may contain the quick connect yoke. If the quick connect yoke is required it must be purchased separately and installed by the customer. All ASA-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted.

61

Slack Adjusters 05

Kit Contents
5/8" Adapter Kit - Quick Connect Pc. No. 107161N

1/2" Adapter Kit - Quick Connect Pc. No. 107162

Quick Connect Yoke Kit (Offset) - Pc. No. 107159

Easy-On Yoke Kit (Offset) - Pc. No. 107160

Quick Connect Yoke Kit (Straight) - Pc. No. 107157

Easy-On Yoke Kit (Straight) - Pc. No. 107158

62

The competition falls apart in your hands . . . LITERALLY!

Look for the Bendix logo every time

Genuine Bendix MV-3 Dash Valve


Broken plunger & button

Reliable. Durable. Built to last. The only true OE replacement.

Knock-off
Knock-offs, bought right off the shelf, failed in less than 400 park applications. Thats approximately one month of operation.

Why cut corners? Protect your vehicle by using only genuine Bendix parts.

63

Indicating and Warning 06


DS-1 Combined Stop Light Switch Double Check Valve
Available Remanufactured Exchange Field Maintenance Kit 276142 V.M.R.S. 13-010-038

Stop Light Switches

A 2-13/16" D

Reman. Exch. Pc. No. 228050RX 228165RX 228520RX 229493RX

Service New Pc. No. 228050N 228165N 228520N

A Male P.T. 1/2" 3/8" 1/2" 1/2"

B Female P.T. 1/4" 1/4" 3/8" 1/4"

C Female P.T. 1/4" 1/4" 1/4" 1/4"

D Female P.T. 1/4"

E Terminal Thread 8-32 8-32 8-32 8-32

C 3-1/16"

Maintenance Kit Pc. No. 276142

DS-2 Combined Stop Light Switch Double Check Valve


V.M.R.S. 13-010-038
A

3"

Service New Pc. No. 104563 286452N 286453N 286704

A Male P.T. 3/8" 3/8" 3/8"

B Female P.T. 3/8" 3/8" 3/8" 3/8"

C Female P.T. 1/4" 3/8" 3/8" 3/8"

D Female P.T. 3/8"

E Terminal Thread 8-32 8-32 10-32 10-32

B 3-1/2"

64

Stop Light Switches


SL-3 Stop Light Switch
V.M.R.S. 34-002-008
2"

Indicating and Warning 06

2-9/16" Terminal 10-32 Thrd. Service New Pc. No. 226262N 1/4" P.T. Supply

SL-4 Stop Light Switch


V.M.R.S. 34-002-008

Terminal 8-32 Thrd.

Partial View Terminal 2-32/64"

2-1/4"

Service New Pc. No. 228687N 228688

A Pipe Thread 3/8" 1/4"

Fig. No. 1 2

A Pipe Thread Supply

Fig. 2

1-5/8" Fig. 1

SL-5 Stop Light Switch


V.M.R.S. 34-002-008

2-1/16" 1-15/64" Terminal

Service New Pc. No. 286392N 286404N

Terminal Thread Size 8-32 10-32 1/4" P.T. Supply

65

Indicating and Warning 06


TE-1 Trailer Emergency Stop Light Switch

Switches & Indicators

Terminal 8-32 Thrd.

V.M.R.S. 34-002-008

2-3/4" Service New Pc. No. 228477

Circuit between terminals to be closed from 60 PSI to 0 PSI

1/8" P.T. Air Supply 1-7/8"

LP-2 Low Pressure Indicator


V.M.R.S. 03-001-037
Cable Terminal 3-9/16" Service New Pc. No. 223578N 224044 288408 Cut-Out Pressure P.S.I. 60 + 5 60 0 70 6 60 6 1/4" P.T. Supply Remarks 1-7/8"

Without Cable Terminal Weatherproof

66

Low Pressure Indicator


LP-3 Low Pressure Indicator
V.M.R.S. 03-001-037

Indicating and Warning 06

Single Terminal
Service Cut-Out New Pressure Pc. No. P.S.I. *104246N* 66 6 279416N 60 6 279472 75 6 280530N 70 6 289397N 75 6 *Push on terminal A Pipe Thread 1/4" 1/4" 1/4" 1/4" 1/8"

1-15/16"

A P.T.

Double Terminal
Service Cut-Out New Pressure Pc. No. P.S.I. 228750N 60 6 **275083N** 276599N 30 3 277155N 50 5 *280743N* 60 6 284793N 80 6 284833N 70 6 283029N 60 6 288522 66 6 A Pipe Thread 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4"

Comments

1-15/16"

w/o w/o w/o w/o w/o

cable cable cable cable cable

terminal terminal terminal terminal terminal A P.T. Cable Terminal

**Pc. No. 275083N has a cut-in pressure of 75 6 PSI

Air Horn
Air Horn Kits
Kits Include Horn Valve, Tubing & Fittings

Indicating and Warning 06

Air Horn Kits Application Description 207945N Includes Hand Operated Horn Valve 228013 207946 Includes Foot Operated Horn Valve 228672

67

Tubing and Fittings 07


C-1 and C-3 Cut-Out Cocks
1/4 Pipe Thd. Service New Pc. No. 220332N 226338N 276068N L Length 1-7/8" 1-7/8" 2-3/8"

Cut-Out Cocks

1-7/8" Comments Closed as shown Open as shown Closed as shown

1/4 Pipe Thd. 1/4" P.T. 'L'

1-3/8"

Pc. No. 103385N

1"

1/4 Pipe Thd.

Pc. No. 221121N

68

Cut-Out Cocks
C-5 Cut-Out Cocks
Maintenance Kit 285938

Tubing and Fittings 07

Service New Pc. No. 285172N 285697

Clamping Stud Pc. No. NONE 205730N

Reducer Bushing Pc. No. NONE 212741 Reducer Bushing 1/2" P.T.

1/4" P.T.

1/4" P.T.

1/2" P.T.

Clamping Stud

C-5 Valve Maintenance Kit Pc. No. 285938

C-6 Cut-Out Cocks


Handle shown in open position

1/2" P.T. Service New Pc. No 802718

3/4" P.T.

3-1/4"

3/8" P.T. 3-1/4"

1/8" P.T.

69

Tubing and Fittings 07


DV-2 Automatic Reservoir Drain Valve
Available Remanufactured Exchange Maintenance Kit 282134 V.M.R.S. 13-010-007
Port A 3/8" P.T.

Drain Valves
3-3/4"

2-3/8"

Port B 3/8" P.T.

Port A Reman. Exch. Pc. No. 281923RX 281924RX 284412RX 284412RX Service New Pc. No. 281923N 281924N 284412N 284795N 284817N 800077 1/4" Adapter Pc. No. 293248N 293248N 293248N 293248N Pipe Plug Pc. No. 233057N 233057N

Port B 1/4" Adapter Pc. No. 293248N 293248N Pipe Plug Pc. No. 233057N 233057N 233057N 233057N Heater System 12V 12V 24V 12V

Maintenance Kit Pc. No. 282134

70

Tubing and Fittings 07


Copper Tubing and Tubing Clamps
V.M.R.S. 13-010-053
Tubing Outside Diameter 1/4" 1/4" 5/16" 5/16" 3/8" 3/8" 1/2" 1/2" 5/8" 3/4" Carton of Coiled Copper Tubing Pc. No. 279567 279568 279569 279570 279571 279572 279573 279574 279575 279576 Wall Thickness (Inches) .023 .023 .040 .040 .040 .040 .040 .040 .046 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .062 .092 .092 .092 Nylon Tubing Pc. No. 249094 112429 246113 246114 248441 248442 248443 291995 249095 246115N 246116 248444N 248445 248446 248447 291996 246117 246118 248448 248449N 248450 291997 247606 247607 248451

SAE Standard J844 Nylon Tubing


V.M.R.S. 13-010-003

Tubing Length 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 50 Ft. 25 Ft. 25 Ft.

All tubing above conforms with SAE Spec. J1149. Tubing Clamp (Rubber Covered) Pc. No. 232821N 232822N 232823N 232824N 232825 232826N 232827

For Tubing O.D. Size 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

O.D. (Inches) 1/8 1/8 1/4 1/4 1/4 1/4 1/4 1/4 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 3/4 3/4

Length Feet 100 1000 100 250 100 100 100 1000 100 100 250 100 100 100 100 500 100 250 100 100 100 500 100 100 100

Tubing Color Black Black Black Black Red Yellow Green Black Black Black Black Red Yellow Green Orange Black Black Black Red Green Orange Black Black Black Green

Each carton of Nylon Tubing is designed for self dispensing. Adaptable for use with Standard Air Brake Fittings with the use of inserts.

Tube Inserts for Nylon Tubing

Can be used with standard Bendix tubing fittings.

For Tube Size O.D. 1/4" 5/16" 3/8" 1/2" 5/8" 3/4"

Service New Pc. No. 246088N 292802 246089N 246090N 247608 246091N

Standard Nuts and Sleeves


The tubing O.D. size determines the nut and sleeve used.

Nut

Sleeve

For Tubing Size O.D. 1/4" 5/16" 3/8" 1/2" 5/8" 3/4" 1"

Nut Pc. No. 200455 200363 200360N 203755N 210613 203896 203899

Sleeve Pc. No. 200457N 200364 200361N 203754N 210612N 203897 203900

71

Tubings & Fittings 07


Tubing Fittings (cont.)
A Pipe Thread Male B A Pipe Thread Male 1/8" 1/4" 3/8" 3/8" A Tubing O.D. 1/4" 3/8" 3/8" 3/8" B Tubing O.D. 1/4" 3/8" 3/8" 1/2" Tee Service New Pc. No. 221978N 205104N 217050 224647N Pipe Thread Male Pipe Thread Female

P.T. Female 1/4" 1/4" 1/2"

P.T. Male 1/4" 3/8" 3/8"

A Tubing O.D. 3/8" 1/2" 3/8"

Tee Service New Pc. No. 217619N 224799N 223664

A Pipe Thread Male A Tubing O.D. 3/8" 1/2" 1/2"

Pipe Thread Female

A Pipe Thread Male P.T. Male 1/8" 1/8" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" A Tubing O.D. 1/4" 3/8" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" 5/8" B Tubing O.D. 1/4" 3/8" 3/8" 3/8" 3/8" 3/8" 1/2" 1/2" 5/8"

P.T. Female 1/4" 1/4" 3/8"

P.T. Male 1/4" 3/8" 1/2"

Tee Service New Pc. No. 215954 217640N 275284N

Tee Service New Pc. No. 205182N 217051N 225838 205103N 205177N 224645N 215700 224721N 221982

A Tubing O.D. 1/4" 3/8" 1/2" 5/8" 3/4" 1"

B Tubing O.D. 1/4" 3/8" 1/2" 5/8" 3/4" 1"

Union Service New Pc. No. 205514 205134N 215710 221826 216523 216339N

Pipe Thread Female A Tubing O.D. 3/8" B Tubing O.D. 3/8" Tee Service New Pc. No. 224681N

P.T. Female 1/4"

72

Tubings & Fittings 07


Tubing Fittings (cont.)
Pipe Thread Female A

Pipe Thread Male

P.T. Female 1/8" 1/4" 3/8" 3/8" 1/2" 1/2" 1/2"

A Tubing O.D. 1/4" 3/8" 3/8" 1/2" 1/2" 5/8" 3/4"

Connector Service New Pc. No. 205101N 205826 205827 215711 225561 221987N 229738N

C A Tubing O.D. 1/4" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" B Tubing O.D. 1/4" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" C Tubing O.D. 1/4" 1/4" 3/8" 3/8" 1/2" 3/8" 5/8" Tee Service New Pc. No. 221979N 225760N 205106N 225836N 215712N 222064N 221984

P.T. Male 1/8" 1/8" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 1"

A Tubing O.D. 1/4" 3/8" 1/4" 5/16" 3/8" 1/2" 3/8" 1/2" 5/8" 3/8" 1/2" 5/8" 3/4" 1/2" 3/4" 1" 1"

Connector Service New Pc. No. 205127N 205509N 205183N 205054 205053 217690N 205824N 217525N 216685 222063 217691N 216684N 217621N 217689N 215762 225786N 215763

B Pipe Thread Male A B Elbow Tubing Height to Service New O.D. Tubing Center Pc. No. 1/4" 3/4" 205539N 3/8" 31/32" 205522N 1/4" 15/16" 224318N 3/8" 31/32" 205102N 3/8" 1-7/16" 222858N 1/2" 1-1/8" 220475N 3/8" 15/16" 205829N 1/2" 1-1/8" 215709N 5/8" 1-5/32" 221993N 3/8" 1-5/16" 222062N 1/2" 1-5/16" 216310N 5/8" 1-3/8" 221825N 1/2" 1-5/16" 221536N 5/8" 1-5/16" 229108N 3/4" 1-3/8" 216520N

A Pipe Thread Female Elbow Service New Pc. No. 221977N 205135 205830 221983

P.T. Female 1/8" 1/4" 3/8" 1/2"

A Tubing O.D. 1/4" 3/8" 3/8" 5/8"

P.T. Male 1/8" 1/8" 1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4"

73

Tubings & Fittings 07


Tubing Fittings (cont.)
A B Internal A External

Reducing Bushing Pc. No. 212862N 230130N 230808N 212349N 234680

Pipe Thread A Brass 3/8" 1/2" 1/2" Steel 1/2" 3/4" B 1/4" 1/4" 3/8" 3/8" 1/2" A Tubing O.D. 3/8"

B B Tubing O.D. 3/8" Elbow Pc. No. 205113

A B Pipe Thread Male P.T. Male 1/8" 1/2" A Tubing O.D. 3/8" 3/4" B Height to Tubing Center 1-7/8" 1-3/8" Elbow Pc. No. 215953 217504N P.T. Male 1/4" 3/8" 3/8" 1/2" 1/2" 1/2" A Tubing O.D. 3/8" 3/8" 1/2" 3/8" 1/2" 5/8"

Pipe Thread Male Elbow (45) Pc. No. 220722N 220291 220292 225650 227162 222065

Miscellaneous Fittings
V.M.R.S. 13-009-016
Street Elbow P.T. 90 A B Pc. No. Brass 1/8" 1/8" 233567 1/4" 1/4" 233568 3/8" 3/8" 233569N 1/2" 1/2" 233570 3/4" 3/4" 233571

Reducing Elbow P.T. 90 A B Pc. No. Brass 1/8" 1/4" 232871N

P.T. A 1/4"

Pipe Elbow B Pc. No. Brass 1/4" 202915 B

74

Tubings & Fittings 07


Miscellaneous Fittings (cont.)
A Nut A B Washer

B A Pipe Tap 1/4" 3/8" B Pipe Tap 1/4" 3/8" Anchor Elbow Pc. No. 201030N 212765N

C A Pipe Tap 1/8" 1/4" 1/4" 3/8" B Pipe Tap 1/8" 1/4" 1/4" 3/8" Anchor Coupling Pc. No. 225740N 221204N 205465N 217709N

C Length 1-17/32" 31/32" 1-17/32" 1-5/16"

Washer Nut A Pipe Tap 1/4" 3/8" B Pipe Tap 1/4" 3/8" Anchor Elbow Pc. No. 201010N 233420N A B 3/4" Pipe Thread Clamping Stud Pc. No. 205498N 205499 Washer Nut A D Pipe Tap 1/4" Clamping Stud Pc. No. 205730N 223464 228146 B C A Pipe Tap 3/8" Anchor Coupling Pc. No. 215672N

C B Pipe Tap 1/4" 1/4"

Washer D

Nut

A P.T. 1/2" 1/2" B

C Length 1/8" 2-1/2"

A C B Pipe Tap 1/4" 1/4" 1/4"

A P.T. 1/2" 1/2" 1/2"

C Length 2-15/16" 3-15/16" 2-15/16"

B P.T. 3/8" B

C Length 1-7/8"

A A A A Pipe Tap 1/4" 3/8" 3/8" B Pipe Tap 3/8" 3/8" 1/2" C Pipe Tap 1/4" 3/8" 3/8"

B A Pipe Tap 3/8" B Pipe Tap 1/4"

B Manifold Fitting Pc. No. 210398N

Anchor Tee Pc. No. 231379N 236056N 239727N

75

Tubings and Fittings 07

Air Brake Hose and Fittings


BW-304-M TYPE B HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. It is most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous markings on the outside surface. 3/8" I.D.TYPE B (FRONT VIEW)
BENDIX BW304M<>AU TYPE B 3/8 SAE J1402b

TYPE BW-101-M TYPE A HOSE is standard for all flexible connections in the air brake system where conditions do not require larger hose. They are most commonly used for Brake Chamber Hose connections, or Trailer Hose connections. Identify by inside and outside diameters and continuous marking on the outside surface. 3/8" I.D.TYPE A (FRONT VIEW)
BENDIX BW101M<>AU TYPE A 3/8 SAE J1402b

BACK VIEW
DOT AU 10/74 3/8 AI&II

BACK VIEW
DOT AU 10/74 3/8 AI&II

BW-304-M HOSE is available as follows: BW-101-M HOSE is available as follows:


PC. NO. 285496 DESCRIPTION 50 Ft. Coil Carton ORDER BY PIECE NUMBER PC. NO. 277546 285497 285498N DESCRIPTION 50 Ft. Coil Carton 100 Ft. Coil Carton 250 Ft. Coil Reel

ORDER BY PIECE NUMBER

TYPE BW-432-M TYPE B HOSE is of similar construction to BW-101-M TYPE B HOSE but has larger inside and outside diameters. It is used in special cases requiring larger hose than the standard Type BW-101-M. Identify by inside and outside diameters and continuous markings on the outside surface. BW-127-M HOSE is available in a maximum length of 50 Ft. It is supplied as follows: 1/2" I.D. TYPE B (FRONT VIEW)
BENDIX BW432M<>AU TYPE B 1/2 SAE J1402

BACK VIEW
DOT AU 10/74 1/2 AI&II

PC. NO. 5005978 5005979 5006705

DESCRIPTION 100 Ft. Coil Bulk 250 Ft. Coil Bulk 50 Ft. Coil Bulk

ORDER BY PIECE NUMBER

3/8" P.T. Conn.

Swivel Conn.

3/8" P.T.

BW-432-M Type B 1/2" I.D. x 7/8" O.D.


A Overall Length 18" 20" 22" Hose Assembly Pc. No. 5005961 5005962 5005963 A Overall Length 24" 26" 28" Hose Assembly Pc. No. 5005964 5005965 5005966 A Overall Length 32" 34" 36" Hose Assembly Pc. No. 5005968 5005969 5005970 A Overall Length 38" 40" 44"

1/2" I.D. TYPE B HOSE


Hose Assembly Pc. No. 5005971 5005972 5005974 A Overall Length 46" 48" 60" Hose Assembly Pc. No. 5005975 5005976 5005977

76

Air Brake Hose and Fittings


1/4" P.T. Conn. Swivel Conn.

Tubings and Fittings 07

1/4" P.T.

Stud 202687N A

BW-304-M Type B 3/8" I.D. x 3/4" O.D.


A Overall Length 15-1/8 18-5/8 20-3/8 22-5/8 24-1/8 Hose Assembly Pc. No. 228533 228535 228539 228541N 228472 A Overall Length 24-7/8 26-7/8 27-5/8 29-1/8 30-1/8 Hose Assembly Pc. No. 228544N 228547 228548 228549 228550 A Overall Length 32 34-3/8 36-1/8 38-1/8 42-5/8 Hose Assembly Pc. No. 228552 228554 228555 228557 228561

3/8" I.D. TYPE B HOSE


A Overall Length 45-1/8 50-1/8 54-1/8 68-5/8 Hose Assembly Pc. No. 228563 228565 228566 228567

FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Connector For BW-101-M & BW-304-M Hose
A P.T. 1/4" 3/8" 1/2" Hose Connector Pc. No. 226134 226135 226136 Body Pc. No. 236268 236269 236270

Shell 236271

Body

A Pipe Thd.

FOR 3/4 O.D. x 3/8 I.D. HOSE Hose Union For BW-101-M & BW-304-M Hose

Sleeve

Hose Union Pc. No. 216678

Sleeve Nut Body 2 Required 2 Required Pc. No. Pc. No. Pc. No. 216694 203610N 203624

Nut

Body

FOR 3/4 O.D. x 3/8 I.D. HOSE


Shell Stud

1/4" Pipe Thd.

Hose Connector (Swivel) For BW-101-M & BW-304-M Hose


Hose Connector (Swivel) Pc. No. 226293N

Stud Pc. No. 202687N

Shell Pc. No. 236271

77

Tubings and Fittings 07


Shell and Spring Assy. 226950 A Pipe Thd. Spring Guard 201045

Hose Fittings
FOR 3/4 O.D. x 3/8 I.D. HOSE

Body

Shell

Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose
A P.T. 1/4" 3/8" 1/2" Hose Connector with Spring Guard Pc. No. 226137 226138 226139N Body Pc. No. 236268 236269 236270

A Pipe Thd.

Body

Sleeve

Nut

Spring Guard

Hose Connector with Spring Guard


Hose Connector with Spring Pc. No. 215536N 223907N 216172 215535N

A P.T. 1/4" 3/8" 3/8" 1/2"

For Hose 3/8" I.D. Types A & B 3/8" I.D. Types A & B 7/16" I.D. Types A & B 3/8" I.D. Types A & B

Body Pc. No. 215993 233470 216173 215992

Sleeve Pc. No. 203610N 203610N 204741 203610N

Nut Pc. No. 203613 203613 204742 203613

Spring Guard Pc. No. 201045 201045 204743 201045

Hose Fittings
Hose Connector
A P.T. 1/2" 1/4" 3/8" 3/8" For Hose No. BW-101 & 304-M BW-101 & 304-M BW-127 & 348-M BW-101 & 304-M Hose Connector Pc. No. 215539 215540N 217604 224887 Body Pc. No. 215992 215993 216173 233470 Sleeve Pc. No. 203610N 203610N 204741 203610N Nut Pc. No. 203624 203624 212318 203624

A Pipe Thd.

Sleeve

Body

Nut

78

Hose Fittings & Misc.


Hose Suspension Spring
Description 3/4" Dia.-Std. 1" Dia.-H.D. 1-1/16" Dia.-H.D. Spring Pc. No. 200661N 249393 249394
Supply

Tubings and Fittings 07

Control

Connection Tag For Supply Hose Line Pc. No. 201499N

Connection Tag For Control Hose Line Pc. No. 201500N

Hose Couplings
V.M.R.S. 13-010-030 13-010-031 Standard Die Cast
Filter Screen Pc. No. None None 241839N 1/2" P.T. Coupling Identification None None None Packing Ring Filter Screen

Pc. No. 275150N *275824* 278698N

* With 1/2" Nipple Pc. No. 212324N

TRU-CUPL Hose Couplings


Hose Filter Coupling Screen Pc. No. Pc. No. 278850N None 278851N None 278852N 241839N 278853N 241839N

Coupling Identification Control Supply Control Supply

Filter Screen

Packing Rings

Pc. No. 241839N Fits All Couplings

Pc. No. 213630N Standard

Pc. No. 248579 Double Lip Fits All Couplings

79

Tubings and Fittings 07


Dummy Couplings
Dummy Coupling with Chain Service New Pc. No. 220635N 220636N 224810N 277994 Rivet Eye None None Included None Hole Dia. 1/8" None None None Chain Pc. No. 212930 212930 212930 212930 Hole

Couplings
Hole

Chain Dummy Coupling Service New Pc. No. 212227N 291991N Hole Dia. None 3/16"

Air Dryers 08

Water Separator and Trailer Air Dryer


3/8" NPT "Out" 1/4" Mounting Hole 3/8" NPT "In" 2-1/2"

Cyclone DuraDrain Water Separator


Removes moisture Purge Nut Kit Pc. No. 5013824 Mounting Spacer Kit Pc. No. 5014792
Service New Pc. No. 801747

1-1/4"

Trailer System-Guard Air Dryer


Control Outlet

Mounting This Side

Control Inlet

Removes both moisture and solid contaminants


Service New Pc. No. 800765 3-5/8" Supply Inlet Supply Outlet 11-3/16" 2-1/2" All Supply and Control ports 1/4" NPT

80

Filters
PuraGuard Filter
For service new replacement assembly use PuraGuard QC Filter Service Pc. No. 801731 Maintenance Kit 5006788 Rebuild Kit 5006789

Air Dryers 08

Included In Kit Pc. No. 5006788 Included In Kit Pc. No. 5006789

PuraGuard QC Filter
Mounting Bracket Kit Pc. No. 5013671N Cartridge Kit Pc. No. 5013672

4-5/16"

6-1/2" 5-1/2" .5" x .36" Mounting Slot

7-3/8"

Service Pc. No. 801731

AF-3 In-Line Filter


Removes Solid Contaminants

Service New Pc. No. 801331

1/4" P.T.

1/4" P.T.

81

Air Dryers 08
AD-2 Air Dryer
End Cover Available Remanufactured Exchange V.M.R.S. 13-010-033

AD-2 & AD-4 Air Dryer


Pipe Plug

Outlet w/Integral Check Valve 21-3/16"

AD-2 Air Dryer Field Installation Kits For Trucks


Reman. Exch. Pc. No. 286934RX Service New Pc. No. 286934N Inlet/ Outlet Size 1/2" P.T. Inlet Remarks 12 V.D.C. - 60 W. Heater

Inlet

1/4" P.T. Purge Line Port Back Side

Service/Maintenance Information Maintenance Kits:


Service New Pc. No. 286718 287313 101900X 287298N 287053N 102657N 288918 6-15/32" Description Desiccant Cartridge Refill Kit Desiccant Cartridge Kit Reman. Desiccant Cartridge Check Valve Maintenance Kit Purge Valve Maintenance Kit Thermostat Maintenance Kit Thermostat Cover Maintenance Kit

End Covers
Reman. Exch. Pc. No. 103253RX 286875RX 286876RX Service New Pc. No. 286875N 286876

Remarks 24 V.D.C. - 120 W. Heater 12 V.D.C. - 60 W. Heater 24 V.D.C. - 60 W. Heater

AD-4 Air Dryer


Reman. AD-4 Air Dryer Assemblies
AD-4 Air Dryer Reman. Exch. Pc. No. 065041X 065102X

Maintenance Kits
Pc. No. 102657N 103817 103818 103879 103980N 103981 103982 104027N 104358RX 288918 Description Thermostat Kit (single term.) Major Kit Purge Valve Kit Seal Kit End Cover Kit Desiccant Cartridge Kit Thermostat Kit (double term.) Mounting Bracket Kit Reman. Desiccant Cartridge Thermostat Cover Kit (single)

AD-9 Service New Pc. No. 065225 065228

AD-9 Air Dryer Reman. Exch. Pc. No. 5009378 065228RX

Heater Volts 12 12

Supply Ports 1/2 P.T. 3/4 P.T.

Comments Extended Purge

82

AD-9 Air Dryer


7.2"

Air Dryers 08

AD-9 Air Dryer


More Desiccant Works Longer Compact Size Saves Space Remanufactured Exchange
14.1" Standard

V.M.R.S. 13-010-033
Pc. No. 107800N 107799 107794X 107796 107796PG 5004479 5004480 5004381 5005037 800405 5004380 5004338 5005893 5004339 5004340 5004341X 5004342X 109578 109579 5002595 109871N 5003838 K021189 107695 113209 *K041395 Description Check Valve Kit 1/2" Check Valve Kit 3/4" Reman. Exchange Desiccant Cartridge Service New Desiccant Cartridge AD-9 Integrated PuraGuard Coalescing Desiccant Cartridge Service New Kit Hard Seat Purge Valve Kit 12V-75W Hard Seat Purge Valve Kit 24V-75W Hard Seat Purge Valve Kit 24V-100W Hard Seat Purge Valve Maintenance Kit Soft Seat Purge Valve Kit 12V-75W Field Modification Kit (Kit Pc. No. 800405 Included) Soft Seat Purge Valve Kit 24V-75W Soft Seat Purge Valve Kit Maintenance Kit DLU Purge Valve Kit 12V-75W DLU Purge Valve Kit 24V-75W Reman. Soft Seat Purge Valve Asm. Kit 12V-75W Reman. Soft Seat Purge Valve Asm. Kit 24V-75W Heater & Thermostat Kit 12V-75W Heater & Thermostat Kit 24V-75W Heater & Thermostat Kit 24V-100W Heater Electrical Splicing Kit Exhaust Cover Kit - AD-9 air dryer only Silencer Kit Bracket Kit Universal Mounting Plate Universal Check Valve Kit

16.5" w/Extended Purge

Control Port End Cover Supply Port Heater & Thermo Wire Harness & Connector Delivery Port Purge Valve Housing Check Valve *Service with Universal Check Valve Kit Only 9.3" Delivery Port

Heater & Thermo Connection Supply Port

Safety Valve 5001909 Purge Exhaust Port New Style End Cover

Delivery Port Check Valve

Detail Parts or assemblies not displaying a part number and not contained in a kit ARE NOT AVAILABLE Service New Pc. No. 065225 065226 800243 065650 065651 065652 065499 065605 065647 065243 065228 800686 065227 803106 K054865 Reman. Exch. Pc. No. 109685X 109687X 109689X 109690X 109691X 5000205X 065228RX 109688X 5020297X Purge Volume Std. Std. Std. Std. Std. Extend Std. Std. Std. Extend Extend Extend Extend Std. Std.* Purge Valve Hard Hard Hard Soft Soft Soft DLU DLU Soft Hard Hard Hard Hard Hard Hard Port Size 1/2" 3/4" 3/4" 1/2" 3/4" 3/4" 1/2" 3/4" 1/2" 1/2" 3/4" 1/2" 3/4" 1/2" 1/2" Heater 12V / 75W 12V / 75W 24V / 100W 12V / 75W 12V / 75W 24V / 75W 12V / 75W 24V / 75W 12V / 75W 12V / 75W 12V / 75W 24V / 75W 24V / 75W 12V / 75W 12V / 75W Notes Old Style End Cover

Drop In**

Wiring Harness & Connector Pc. No. 109871N

Freightliner DTNA Cascadia***

Universal Mounting Plate Pc. No. 113209

* Uses Integrated PuraGuard Coalescing Desiccant Cartridge **For use with Holset Series QE Compressors only ***Other AD-9 air dryer models can not be used in this application.

83

Air Dryers 08
AD-SP Air Dryer
System Purge V.M.R.S. 13-010-033 AD-SP Air Dryers & Field Installation Kits
AD-SP Air Dryer w/ SC-PR Valve Service New Pc. No. 131031 131032

AD-SP Air Dryers


5.62" Widest

AD-SP Air Dryer Service New Pc. No. 800887 800972

Heater & Thermostat VoltsWatts (See Note 2) 12v-90w 24v-90w Control 1/4" PT

11.07" Height

Note 1: All replacement air dryers include 109871N, wire harness and splice kit. Note 2: 12 & 24 volt AD-SP air dryers are identified by connector color White = 12v, Gray = 24v

Heater & Thermostat Connector 1/2" Supply

1/2" Delivery

Maintenance Kits Desiccant Cartridge Kit .................... 5008414 Purge Valve Kit ................................... 109995 Check Valve Kit ................................ 5005624 Silencer Kit ....................................... K021189 Turbo Cut-off Kit ................................. 109993 Heater & Thermostat Kit 12V ................................................ 109495 24V ................................................ 109496 Wire Harness & Splice Kit ............... 109871N Integrated PuraGuard Coalescing Cartridge Kit ............. 5008414PG Mounting Bolt Kit ............................... 5001201

AD-SP Air Dryer Cartridge 5008414

Tubing Elbow Make-Up Air Line (Kit 109960) Delivery Port Adapter Fitting (Kit 109961)

Single Check Valve (Kit 800374) Supply Port Adapter Fitting (Kit 109961) Do not remove rear cover of AD-SP air dryer. The components under the cover are not serviceable.

Supply 1/2" PT Delivery 1/2" PT SC-PR Single Check Protection Valve must be used in conjunction with the AD-SP Air Dryer 065677 - Service New

AD-SP Air Dryer Drop-In

Tubing Elbow

84

AD-IP Air Dryer


AD-IP Air Dryer

Air Dryers 08
9.25" Widest

Integral Purge Air Dryer V.M.R.S. 13-010-033


Description Cartridge Bolt Kit Desiccant Cartridge Service New Desiccant Cartridge Remanufactured Delivery Check Valve Kit Exhaust Cover Kit *Extended Purge Kit 3/8" U-Bolt *Extended Purge Kit 1/2" U-Bolt 12 Volt Heater & Thermostat Kit 24 Volt Heater & Thermostat Kit Integrated PuraGuard Coalescing Desiccant Cartridge Service New Kit

Pc. No. 109498 065624 109493X 109494 5011327 5012561N 5005309N 109495 109496 065624PG 5001247 K021189 109871N Delivery 1/2" P.T. Supply 1/2" P.T. Heater & Thermostat Connector Control 1/4" P.T. 12.5" Height

Mounting Bracket Kit Silencer Kit Wire Harness & Splice Kit *For extended purge air dryers only; includes 90 in3 reservoir.

For purge valve kits see the AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits on page 87.
Service New Pc. No. 065612 065613 065693 800089 800618 800576 Note Note Note Note Note Note 1 2 3 4 5 6 Reman. Exch. Pc. No. 109477X 109478X 109503X 5000985X 5006234X 5005556X Heater & Thermo. Volts-Watt 12v - 90w 24v - 90w 12v - 90w 12v - 90w 24v - 90w 12v - 90w

Supply Port 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT

Delivery Port 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT 1/2" PT

Comments Notes 2, 3, 4, 5 Notes 2, 3, 4, 5 Notes 1, 2, 3 Notes 2, 3, 4, 5 Notes 2, 3, 4, 5, 6 Notes 2, 3, 4, 5, 6

- No upper or lower mounting bracket. - All replacement air dryers include 109871N (wire harness and splice kit). - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v - Center to center of slots in both mounting brackets 5.64 inches - Includes 5001247 (mounting bracket kit) - Extended Purge

AD-IP Drop-In Air Dryer

AD-IP Drop-In Air Dryer


Service Pc. No. 800067 Exhaust Cover Kit 5011327 Universal Mounting Plate Pc. No. 113209 (Can be used to mount any Bendix air dryer to vehicle) Note 1 - All replacement air dryers include 109871N (wire harness and splice kit) and 5001247 (mounting bracket kit). Note 2 - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v Note 3 - Includes Drop-In Check Valve Kit Reman Pc. No. 5000709X Supply Port 1/2" PT Delivery Port 1/2" PT Heater & Thermo. Volts-Watt 12v - 90w Comments

Notes 1, 2, 3

Wire Harness Assembly (Use Kit 109871N)

85

Air Dryers 08
AD-IS Air Dryer

AD-IS Air Dryer

Spin on cartridge V.M.R.S. 13-010-033


Reservoir

(Located between Reservoir and Dryer) AD-IS Air Dryer to Reservoir o-rings (2 used) Integrated Purge Reservoir

Desiccant Cartridge

Safety Valve

AD-IS Air Dryer Governor

Heater & Thermostat

AD-IS Air Dryer

This port plugged on DRM applications

Pressure Protection Valves (4)

Purge Reservoir Drain Valve (Not Shown) Pressure Protection Valves (4)
KITS AND SERVICE PARTS

Pc. No. Location

Purge Valve

1/4 NPT Air Suspension Port Mounting Bolt and Washer - (3) Accessory Ports (4)

Delivery Check Valve Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . 5004052 Desiccant Cartridge Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . 5008414 Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5004961N Governor and Check Valve Replacement Kit. . . . . . . . . . . . . . . . . . . 5004049 Governor Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5007834 Heater & Thermostat Replacement (12 volt) . . . . . . . . . . . . . . . . . . . . 109495 Heater & Thermostat Replacement (24 volt) . . . . . . . . . . . . . . . . . . . . 109496 Integrated PuraGuard Coalescing Desiccant Cartridge Service New Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5008414PG Mounting Bolt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5009233 Protective Boots (for pressure protection valves) . . . . . . . . . . . . . . . . 5005163 Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800350 Splash Shield Kit (includes bracket and cover) . . . . . . . . . . . . . . . . . 5006698 Splash Shield Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005266N Silencer Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K021189 Wiring Harness & Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109871N Specialty Kits Adapter Block and Check Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5011033 Delivery Check Valve Kit for Adapter Block . . . . . . . . . . . . . . . . . . . . . 5011034 Exhaust Cover Kit for Purge Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5011327 Governor (KB low range) and Check Valve Kit . . . . . . . . . . . . . . . . . 5010935 NOTES: 1. For purge valve kits see the AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits on page 87. 2. There are no kits available for the pressure protection valves. These are not serviceable items - see warning below.

22 SEC

21 PRI

'A' Port* *AD-IS air dryers with a plugged port 'A' can not be interchanged with those that do not have a port in this location.

WARNING:

Do not attempt to adjust or service the Pressure Protection valves. Incorrect pressure protection valve settings can result in automatic application of vehicle spring brakes without prior warning.

86

AD-IS Air Dryer

Air Dryers 08
Primary Port Opening Pressure 103psi 106psi 103psi 106psi 106psi 106psi 106psi 103psi 103psi 103psi 103psi 106psi 103psi 103psi Secondary Port 1/2 PTC 1/4 NPT 1/2 PTC 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/2 PTC 1/2 PTC Secondary Port Opening Pressure 109psi 106psi 109psi 106psi 106psi 106psi 106psi 109psi 103psi 109psi 109psi 106psi 109psi 109psi Accessory Ports Opening Pressure 55psi 106psi 55psi 106psi 106psi 106psi 106psi 109psi 103psi 109psi 109psi 106psi 55psi 55psi Suspension Port Opening Pressure 85psi 106psi 85psi 106psi 106psi 106psi 106psi 109psi 109psi 109psi 109psi 106psi 85psi 85psi Heater Voltage (90 Watt) 12 24 12 12 12 24 24 12 12 12 12 12 12 12

Pc. No. on AD-IS Air Dryer (Ref.) 5005921 (Note 2) 5008296 (Note 2) 5008925 (Note 2) 5010134 5010135 5010212 5010213 5010694 (Note 1) 5010900 5015533 5015534 5016364 (Note 2) 5016420 (Note 2) 5016421 (Note 2)

A Port* Plugged Plugged Plugged Plugged Plugged Plugged Plugged Plugged Plugged Plugged

Service Pc. No. 800959 801145 801147 801147 801164 801164 801266 810301 801266 801266 802191 802174 802174

Reman Pc. No. 5008871X 5010104X 5008871X 5010133X 5010133X 5010211X 5010211X 5010696X 5010924X 5010696X 5010696X 5008871X 5008871X

Primary Port 1/2 PTC 1/4 NPT 1/2 PTC 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/2 PTC 1/2 PTC

Comments GMT560-C

(obsolete) Orion Bus


GMT560-T

(obsolete) Generic 12V Generic 12V Generic 24V Generic 24V Peterbilt DLU Operation Kenworth Kenworth
International

GMT560-C

(obsolete)
GMT560-T

(obsolete)

Note 1 - Contains three Accessory ports - all other AD-IS air dryers shown have 4 Accessory ports. Note 2 - AD-IS air dryer has 1/4" NPT auxiliary inlet port.

AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits


Original Kit Piece Number 800404 Description Conguration / Installation AD-IS / AD-IP Air Dryer AD-IS / AD-IP EverFlow air dryer modules AD-IP Drop-In Air Dryer

Replacement Kit Piece Number K022105 K031560 K031559 K031561 K031562

Purge Valve Assembly Kit for climate conditions above -40C (-40F)

5017687

Arctic Purge Valve Assembly Kit for climate conditions between -40C to -50C (-40F to -58F) Purge Valve Assembly Kit for climate conditions above -40C (-40F) Arctic Purge Valve Assembly Kit for climate conditions between -40C to -50C (-40F to -58F) Purge Valve Maintenance Kit for climate conditions above -40C (-40F) Arctic Purge Valve Maintenance Kit for climate conditions between -40C to -50C (-40F to -58F)

AD-IS / AD-IP Air Dryer AD-IS / AD-IP EverFlow air dryer modules AD-IP Drop-In Air Dryer

5009650

AD-IP Air Dryer Discharge Line Unloader

5017682

AD-IP Air Dryer Discharge Line Unloader

K031563

5003547

5017683

Purge valve maintenance kits will no longer be offered. Select the appropriate purge valve assembly kit from those shown above that best matches your application.

87

Air Dryers 08
DRM Dryer Reservoir Module with AD-IS Air Dryer

AD-IS Air Dryer

AD-IS Air Dryer used on DRM Dryer Reservoir Module


AD-IS Service New Pc. No. 800383 800838 801100 801330 801324

Figure 1

AD-IS Reman. Exch. Pc. No. 5004050X 5008332X 5009483X 5011075X

Pc. No. on AD-IS Air Dryer (Reference) 5003424 5007593 5009232 5011074 5011041

'A' Port* Plug without without without without without

Suspension Port 1/4" NPT 1/4" PTC 1/4" NPT none 1/4" PTC

Accessory Ports (Qty.) 1/4" NPT (4) 1/4" NPT (3) 3/8" PTC (1) 1/4" NPT (4) none 1/4" NPT (3) 3/8" PTC (1)

Heater Voltage (90 Watt) 12 12 12 12 24

22 SEC

21 PRI

Service and Remanufactured AD-IS air dryers do not include DRM Reservoirs or Purge Volume Reservoirs. 'A' Port B

*AD-IS air dryers with a plugged port 'A' can not be interchanged with those that do not have a port in this location.

Figure 2

Reservoirs for DRM Dryer Reservoir Module


Service New Pc. No. 5005313N 5009107N 5007588 5008939N 5009569N **5011548N** 'B' Dia. 9" 9" 9" 9" 12" 9" 'C' Length 53.5" 55.5" 26" 29.8" 56.1" 53.5" Number of Compartments 2 2 3 2 3 3 Comments Steel Aluminum Steel Steel Steel Steel Figure 1 1 1 1 1 1

Bracket

**for use on vehicle with FreedomLine transmission & has an integral 610 in3 chamber

Purge Volume Reservoirs


Service New Pc. No. 5009028N 5008574 5011292 'B' Dia. 9" 9" 9" 'C' Length 6" 3.9" 3.9" Volume (Cubic Inches) 300 200 200 Mounting Bracket 4 Hole SAE Mtg. 4 Hole SAE Mtg. Included Figure 3 Figure 2 2 3 Comments Extended Purge Standard Standard

PTC = Push to Connect

88

EverFlow Module Assembly


EverFlow Module Assembly
Air Dryer Service New Pc. No. 801032 800801 801288 802121 802537 Service New Pc. No. 065650 065693 065613 802114 alpha 802115 beta Reman. Exch. Pc. No. 109689X 109503X 109478X DNA Mounting Bracket 5009610 5001247 EverFlow Mounting Bracket 5008483 5008483 Part of Dryer Bracket Cable Assembly Kit 5008484 5008484

Air Dryers 08

Voltage 12 12 24 12

Type AD-9 AD-IP

Module 800685 800685 800722 800685

Supply & Delivery Port Location Shown Shown Shown Opposite

AD-IS

5017324

5015949

For model specific service kits see the individual air dryer page. EverFlow Module Mounting Bracket

EverFlow Module Mounting Bracket Alpha

EverFlow Module

Beta

Cable Assembly - Kit


Supply Port EverFlow Module Mounting Bracket Delivery Port Air Dryer Mounting Bracket Supply Port Delivery Ports (5) AD-IP EverFlow Air Dryer Assembly AD-IS EverFlow Air Dryer Assembly

Cable Assembly - Kit

Supply Port

Delivery Port Air Dryer Mounting Bracket AD-9 EverFlow Air Dryer Assembly

EverFlow Air Dryer Module


Retrofit Kit* Service New Pc. No. 800684 800723 Service New Pc. No. 800685 800722 Voltage 12 V 24 V 1/8" NPT Control Dryer #2

Electrical Connector

*Includes EverFlow module & hardware does not include air dryers.

1/8" NPT Control Governor 1/8" NPT Control Dryer #1 3/8"-16 UNC x .7 in. deep Mounting Holes (2)

1/8" NPT RES

89

Air Dryers 08

Air Dryer Cartridge Guidelines

Air Dryer Cartridge Part Numbers shown in BOLD provide the increased performance of Bendix PuraGuard Oil Coalescing Technology, and are recommended by Bendix for all applications. Vehicle Year 2004 - 2006 2007 - 2009 Emission Standard Pre-EPA '04 EPA '04 EPA '07 Pre-2004 107796PG 107796 107794PG 107794 065624PG 065624 109493PG 109493 5008414PG 5008414 107796PG 107796 107794PG 107794 065624PG 065624 109493PG 109493 5008414PG 5008414 2010 EPA '10

Vehicle Make

Air Dryer Model Service New AD-9 Reman Service New AD-IP

107796PG 107794PG 065624PG 109493PG 5008414PG

Volvo/Mack

Reman AD-IS Service New

NOTE: PuraGuard Coalescing Cartridges required for all models beginning in 2008 model year.

Service New AD-9

Reman Service New AD-IP

Freightliner & Western Star

Reman DRM / AD-IS Service New

NOTE: PuraGuard Coalescing Cartridges required for all vehicles equipped with DD-13 and DD-15 engines.

Kenworth & Peterbilt

AD-IS AD-SP AD-IS EverFlow

Service New

5008414PG 5008414 107796PG 107796 107794PG 107794 065624PG 065624 109493PG 109493 065624PG 065624 109493PG 109493 5008414PG 5008414 107796PG 107796 107794PG 107794 065624PG 065624 109493PG 109493 5008414PG 5008414

Service New AD-9 Reman Service New Reman Service New AD-IP Reman AD-IS Service New Service New Reman Service New Reman Service New

International

AD-IP / AD-IP EverFlow

AD-9 / AD-9 EP / AD-9 EverFlow

Bus/RV/Other

AD-IP / AD-IP EP / AD-IP EverFlow AD-IS / AD-IS EP / AD-IS EverFlow

NOTE: Consult manufacturer specifications to verify the specific application cartridge requirement, PuraGuard Coalescing Cartridges are recommended by Bendix.

90

Fan Clutch/Maintenance Kits

Fan Clutch 09

For Fan Clutch Information Visit www.kit-masters.com or call 1-800-810-9110.

91

ABS & Stability 13


EC-30 Electronic Controller
EC-30 ECU

Tractor: EC-30 & Gen 4/5 ECUs

Connectors are black Gen 4/5 ECU

Service New Pc. No. 801167 801173 801177 801180 801199 801202 801227 801228 801239 801233 801234 801235 801236 801238 801335 801205 801206

Sensors/ Modulators 4S/4M 6S/4M 4S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 6S/4M 4S/4M 6S/4M 4S/4M 4S/4M

Traction Control Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes -

Engine Communication

J1939 Dash Support Yes Yes -

Customers Include (Comments) International International International Freightliner / Mack GMC GMC Volvo Mack Volvo (EC-16 / EC-17 ECU Service Replacement) GMC (86 Tooth Tone Ring - EC-17 ECU Service Replacement) GMC (100 Tooth Tone Ring - EC-17 ECU Service Replacement) (EC-16 / EC-17 ECU Service Replacement) GMC (100 Tooth Tone Ring) GMC (86 Tooth Tone Ring)

J1939

Yes Yes -

J1939, J1922

J1939

Gen 4/5 Electronic Controller


OE Pc. No. 300130 300199 300208 300345, 300367 300368, 5012926 5012608 300222 300342 300344, 5006806 5012582
1

Service New Pc. No. 801764 801765 801759 801755 801758 801762 300222N 801752 801753 801754

Sensors/ Modulators 6S/6M 4S/4M 4S/4M 6S/6M 4S/4M 4S/4M 6S/6M 6S/6M

Traction Control Yes Yes Yes Yes Yes Yes

Engine Communication J1939 J1922

Mounting

Comments 24 Volt -

Frame J1939

Configured as 6S/4M ABS1 -

No Cab J1939

Configured as 6S/4M ABS1 Use for a 6 x 2 vehicle with a tag axle

ECU reconfiguration required for 6S/6M and/or Traction Control. The following tools can be used for reconfiguration: Bendix ACom Diagnostic Software (free download available from www.bendix.com), or Nexiq Pro Link application card (Nexiq p/n 804001). NOTE: Gen 4/5 ECUs were formerly marketed under the Eaton brand name

92

Tractor: EC-60 Electronic Control Units


Bendix EC-60 Advanced Cab ECU
All shown have traction control and communicate over J1587 and J1939
Service New Pc. No.

ABS & Stability 13

Customer

OE Pc. No. 802780 5018531 K022161 K040157 801905 803082 5012231 5019416 K023054 K038368 803146 5016144 5020080

Stability Configuration

Sensors/ Modulators

Supply Voltage

PLC

EC-60 Advanced

Volvo, Mack

K031692*

IMPORTANT The vehicle VIN number must be specified when ordering Bendix EC-60 Advanced ECUs, since the ECU is individually configured for the vehicle.

Electronic Stability Program (ESP) K039393 4S/4M 12 Yes

International

K033963 K033964 K034014 K040122 K021136 K021415 K021416

ABS Op

rs Manual ABS Operato nual Ma erators

PACCAR

K024560 K025766 K025780 K041759 802054 803147 5015578 5020081 K033968 K033969 K034015 K040121 Roll Stability Program (RSP)

ms ck Brake Syste Bendix Antilo s System res: k Brake ck Braking Featu Antiloc Advanced Antilo tures: Bendix With Optional king Fea ilock BraControl (ATC) n anced Ant Automatic Tractio (ATC) ional Adv With Opt Control Traction and atic Autom System and onic Stability ESP Electr System Stability Electronic ESP

VEHICLE DO NOT FROM REMOVE VEHICLE

DO NOT and ope REMOVE FROM important benets tion and you that informa

contains This booklet tains ional important operat klet con nal This boo safety information ratio
ty owners. and safe subsequentand ets you ers. that ben uent own subseq

in this the information this tand and follow nt Safety Information tion in Read, unders Importa tion larly the w the informa manual, particu 5) folloESP (page 9). Informa ty and nt Safe (page and about ABSand the Importa 9). underst rly e Read, particula and ESP (pag manual, e 5) ABS (pag about

International

K041711

Bendix Antilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) Available on www.Bendix.com

*Aftermarket part number K031692 for Volvo & Mack ESP configured vehicles is only available through a Volvo or Mack dealer. Note: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix ACom diagnostics.

Bendix ACom Diagnostic Software BW2329 (visit www.bendix.com)

93

ABS & Stability 13

Tractor: EC-60 Electronic Control Units

Bendix EC-60 Standard Cab ECU


All shown communicate over J1587 and J1939
OE Pc. No. 801876 801877 5012226 K038358 K038360 PACCAR K021134 K021414 K041767 802130 5016139 K040114 802136 5016145 K020367 K020833 K040116 802325 5016357 K020368 K020834 K040115 K041718 4S/4M 12 Yes PLC operation for International Service New Pc. No. Sensors/ Modulators Supply Voltage

Customer

PLC

Notes

K039381 EC-60 Standard (Cab)

ABS Op

rs Manual ABS Operato nual Ma erators

ms ck Brake Syste Bendix Antilo s System res: k Brake ck Braking Featu Antiloc s: Advanced Antilo Bendix Feature With Optional k Braking l (ATC) ed Antiloc Contro l Advanc atic Traction h Optiona Autom (ATC) Wit Control Traction and omatic Aut System and onic Stability ESP Electr System Stability Electronic ESP

International

VEHICLE DO NOT FROM REMOVE VEHICLE

DO NOT and ope REMOVE FROM important benets tion and you that informa

contains This booklet tains ional important operat klet con nal This boo safety information ratio
ty owners. and safe subsequentand ets you ers. that ben uent own subseq

K041720

Configured for J1939 control of ABS warning lamp

in this the information this tand and follow nt Safety Information tion in Read, unders Importa tion larly the w the informa manual, particu 5) folloESP (page 9). Informa ty and nt Safe (page and about ABSand the Importa 9). underst rly e Read, particula and ESP (pag manual, (page 5) about ABS

Bendix Antilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) Available on www.Bendix.com

Bendix EC-60 Standard Frame ECU


All shown communicate over J1587 and J1939
OE Pc. No. 801879 5012228 5020281 K020841 K038362 K038363 802131 5016140 K040077 802132 5016141 K020369 K020832 K040078 5015991 5018131 Service New Pc. No. Sensors/ Modulators Supply Voltage

Customer

PLC

Notes

Bendix ACom Diagnostic Software BW2329 (visit www.bendix.com)

K039532

Yes 4S/4M 12

International

K041714

PLC operation for International EC-60 Standard (Frame)

802831 802833 No

GM

Includes mounting bracket; retarder disable via relay

Note: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix ACom diagnostics.

94

Tractor: EC-60 Electronic Control Units

ABS & Stability 13

Bendix EC-60 Premium Cab ECU


All shown are traction control capable and communicate over J1587 and J1939.
OE Pc. No. 801880 803167 5012229 5013147 5013148 5020000 K021135 PACCAR K021412 K041761 K041775 802133 803168 5016142 5020001 International K040117 802324 5016356 K022285 K022568 K040118 802781 5018530 Volvo, Mack 5018581 K019671 K034397 801882 Generic 5012251 K038365 K039712 24 No K034569 J1939 and J1587 messages configured per Volvo/Mack requirements K041722 PLC operation for International K041721 4S/4M
ABS Op
rs Manual ABS Operato nual Ma erators

Customer

Service New Pc. No.

Sensors/ Modulators

Supply Voltage

PLC

Notes

K039698

EC-60 Premium (Cab) Notes: It is recommended that the part number being replaced is verified and cross-referenced to the aftermarket replacement number from the part itself or read back through the OEM's service tool or Bendix ACom diagnostics. Premium ECU's may be modified by the OEMs during installation. The part may require re-configuration using the OEM's service tool or Bendix ACom diagnostics.

K048751

Configured to receive J1939 signals for ABS and ATC switches from PACCAR vehicles

12

Yes

Configured for J1939 control of ABS warning lamp

ms ck Brake Syste Bendix Antilo s System res: k Brake ck Braking Featu Antiloc s: Advanced Antilo Bendix Feature With Optional k Braking l (ATC) ed Antiloc Contro l Advanc atic Traction h Optiona Autom (ATC) Wit Control Traction and omatic Aut System and onic Stability ESP Electr System Stability Electronic ESP

VEHICLE DO NOT FROM REMOVE VEHICLE

DO NOT and ope REMOVE FROM important benets tion and you that informa

contains This booklet tains ional important operat klet con nal This boo safety information ratio
ty owners. and safe subsequentand ets you ers. that ben uent own subseq

in this the information this tand and follow nt Safety Information tion in Read, unders Importa tion larly the w the informa manual, particu 5) folloESP (page 9). Informa ty and nt Safe (page and about ABSand the Importa underst rly e 9). Read, particula and ESP (pag manual, (page 5) about ABS

Bendix Antilock Brake Systems Operator's Manual BW2489 (ESP) and BW2499 (RSP) Available on www.Bendix.com

Bendix EC-60 Premium Frame ECU


All shown have traction control and communicate over J1587 and J1939.
OE Pc. No. 801881 5012230 5013149 5013150 5020008 K019237 K038366 802134 5016143 International K020822 K020823 K040079 Oshkosh K038367 K039623 6S/4M 24 No K041715 PLC operation for International EC-60 Premium (Frame) 4S/4M 12 Yes K039622 Service New Pc. No. Sensors/ Modulators Supply Voltage
Bendix ACom Diagnostic Software BW2329 (visit www.bendix.com)

Customer

PLC

Notes

95

ABS & Stability 13


M-32 and M-32QR AntiLock Modulators
V.M.R.S. 13-011-071

AntiLock Modulators
Delivery (Port 2)

Supply (Port 1)

Mounting Holes (2) .35" Dia. M-32QR Modulator

Exhaust (Port 3)

Electrical Connector (Twist-Lock Shown) M-32 Modulator

Straight Snorkel Service New Pc. No. 801665 801585 801456 801736 801737 802697 801583 801457 801481 801479 801482 802888 NPT = Pipe Thread M-32QR Modulator M-32 Modulator

90 Snorkel Electrical Connector Type Twist-Lock 12 Packard Metric thread Twist-Lock 1/2" NPT 1/2" NPT 1/2" NPT 1/2" PTC 1/2" NPT 1/2" PTC 1/2" STC 1/2" NPT 1/2" PTC 1/2" NPT 1/2" PTC Twist-Lock Packard 12 International Bluebird

OE Pc. No. 300387 5014706 5016334 5013223 5013224 5015514 5012961 5016344 5014705 5014704 5011281 5019258

Description

Exhaust Adapter Straight snorkel 90 snorkel -

Supply Port 1/2" NPT 1/2" NPT 5/8" PTC

Delivery Port 1/2" NPT 1/2" NPT 1/2" STC

Supply Voltage

Customers Include Volvo, Mack, Peterbilt, Kenworth International GM Oshkosh GM

1/2" NPT

1/2" NPT

24

PTC = Push-To-Connect

STC = Snap-to-Connect

M-30 to M-32 and M-32QR AntiLock Modulator Changeover


M-30 antilock modulators are no longer available. M-32 and M-32QR modulators are available for service. When replacing the M-30 modulators on the steer axle, replace both with M-32 modulators.
M-30 Pc. No. 5005894 5005895 5006659 5008951 5009085 5009086 M-32 Service New Pc. No. 801481 801479 801481 801481 801456 801456 M-30 Pc. No. 5009304 5009305 5009306 5009308 5009309 M-32 Service New Pc. No. 801481 801583 801583 801457 801457 Electrical Connector (Packard Shown)

M-30 Modulator (Superseded by the M-32 and M-32QR modulators)

96

Axle Modules and Traction Valves


Axle Modules
Axle Module Service Assemblies are not available as a complete assembly. Service with individual components as needed.
Service Replacement Valve (Relay, Quick Release or Traction Relay) Figure No. Pc. No. 801629 Description R-14 Relay Valve (4.0 psi) M-32 Modulator Service Replacement Pc. No. (Typically 2 are required) Pc. No.

ABS & Stability 13

OE Axle Module Pc. No. 5015283 5017276 5011782 5017071 5011740 5020024 K034765 K034767 K034768 K034778 5020567 5015631 5019619

803115 801930 1 803115

R-12 Relay Valve (5.5 psi) ATR-3 Traction Relay Valve (5.5 psi) 801665 R-12 Relay Valve (5.5 psi)

803119 803121 803170 Not shown 2 n/a 229859N

ATR-6 Traction Relay Valve (5.5 psi) ATR-6 Traction Relay Valve (4.0 psi) ATR-6 Traction Relay Valve (5.5 psi) n/a QR-1 Quick Release Valve 802888 802697

Quick Release Valve Relay Valve M-32 Modulator M-32 Modulator

Figure 1 Axle Module R-12 Relay Valve Version Shown (R-14 , ATR-3 and ATR-6 are similar)

Figure 2 Axle Module Quick Release Valve Version

AT-3 Traction Valves


Service Replacement Valve OE Pc. No. 300128 300354 K025064 K036918 K037085 Pc. No. 801936 801931 Electrical Connector Metric Thread Supply Voltage 24 12 24 Customers Oshkosh Mack, Volvo, Kenworth, Peterbilt Navistar Electrical Connector (Twist-Lock Shown)

Electrical Connector (Metric Thread Shown)

Twist-Lock

AT-3 Traction Valve

97

ABS & Stability 13


ATR-3 Traction Relay Valve
OE Pc. No. 5014494 5014497 5018362 300317 5014495 5015755 K002569 Service New Pc. No. 801932 801934 802749 801930 801933 802350 K019736 4.0 24V 5.5 4.0 12V Crack Pressure PSI Supply Voltage Mounting Bracket Included No Yes Yes No Yes Yes No Mounting Bracket -

Traction Relay Valves

Customers

Mounting Slots .52" long Mounting Slots .96" long Mounting Slots .96" long Mounting Bolts 1.32" long -

Volvo Volvo

Twist-Lock Connector

ATR-3 Traction Relay Valve

Kenworth Twist-Lock Connector Mounting Bracket

ATR-6 Traction Relay Valve


OE Pc. No. 5020201 5019764 K040733 K041063 K025600 K035538 5020205 K033317 K033319 Service New Pc. No. 803121 803010 K042974 K041117 K035622 803119 803009 5.5 5.5 4.0 Crack Pressure PSI Exhaust Port 1/2-14 NPT Silencer A B B No Yes Kenworth B Yes 12V Navistar Twist-Lock Connector Lower Body Style Mounting Bracket Included No Supply Voltage Customers Volvo

Mounting Bolts

(A) Lower Body Style

Mounting Holes (3)

(B) Lower Body Style Exhaust Silencer

ATR-6 Traction Relay Valve

ATR-1 to ATR-6 Traction Relay Valve Changeover


ATR-1 traction relay valves are no longer available. ATR-6 traction relay valves and retrofit kits are available for service.
ATR-1 Valve Pc. No. 065516 800030 5003921 800818 5008259 801127 5009773

Connector

ATR-6 Valve Service New Pc. No.*

Crack Pressure PSI

Mounting Bracket See Bracket A 5/16" x 1.35"

ATR-1 Valve Connector Type

Harness Service Pc. No.

Supply Voltage

K049444 K042710 4.0

DT04-2P

K032114

ATR-1 Traction Relay Valve


12V

K023889

5/16" x 1.35" DTM062S-E007 K032115

Harness Pc. No. K032114

K023891

M8 x .95"

*All the ATR-6 traction relay valves have a twist lock connector type; the replacement part numbers include a harness adapter.

A Mounting Bracket

98

Harness Pc. No. K032115

Trailer ABS: MC-30, A-18 & MC-12


MC-30 Trailer ABS Modules
The MC-30 Trailer ABS Modules are available for service. All service assemblies contain J1587.
OE Pc. No. 5007642 5007644 5008502 5008264 5009157 5010565 5010566 Service New Pc. No. 800736 800737 800736 800819 801033 801267 801268 EC-30 Trailer ABS ECU MC-30 Trailer ABS Module Default Configuration Auto-Configurable To: 2S/2M - Axle; 2S/1M 2S/2M - Axle; 2S/1M 2S/2M - Axle; 2S/1M 4S/2M - Side 2S/2M - Axle; 2S/1M 2S/2M - Axle; 2S/1M 2S/2M - Axle; 2S/1M 2S/2M - Axle; 2S/1M

ABS & Stability 13

Description

Mounting Tank Tank Tank Bracket Bracket -

PLC No Yes No No Yes No Yes MC-30 Trailer ABS

A-18 Trailer ABS Modules


The A-18 Trailer ABS Modules are no longer available. TABS-6 kits are available for service.

Bendix TABS-6 Replacement Kits A-18 Pc. No. (Reference Only) 300340 300341 300266 300267 300268 300269 300358 300359 300360 300213 300362 300364 K019709 K019710 K019712 K019713 TABS-6 Trailer ABS Trailer ABS Module K019708 With Short - 60" Pigtail Description Trailer ABS ECU 2S/1M 2S/2M Side K019709 4S/2M Side K019710 K019711 With Long - 234" Pigtail 2S/1M 2S/2M Side K019712 4S/2M Side K019713 A-18 Trailer ABS

MC-12 Trailer ABS Modules


The MC-12 Trailer ABS Modules are no longer available. TABS-6 kits are available for service. The MC-12 was only available in 2S/1M configurations.
Bendix TABS-6 Replacement Kits With 60" 5-pin ABS Pigtail 802893 802894 With 234" 5-pin ABS Pigtail 802902 802901 With 18" 4-pin ABS Pigtail 802900 802899 With 96" 4-pin ABS Pigtail 802898 802897 With 180" 3-pin ABS Pigtail 802896 802895 MC-12 Trailer ABS

Description MC-12 ABS Assembly for Trailers MCE-12 ABS Assembly for Dollies

99

ABS & Stability 13


TABS-6 Trailer ABS Module

Trailer ABS: TABS-6

All TABS-6 Trailer ABS Modules communicate over PLC and have a 4 port relay
Service New Pc. No. 801855 801856 801990 801991 J1587 Direct Wires Available No Yes No Yes Yes

OE Pc. No. 5014015 5014016 5014112 5014113

Description TABS-6 Standard TABS-6 Premium TABS-6 Standard TABS-6 Premium

Default Configuration 2S/1M 2S/1M - Dolly 2S/1M - Dolly 2S/1M

Auto-Configurable To: None 2S/2M - Side; 4S/2M - Side; 4S/3M - Side/Axle None 2S/2M - Axle; 4S/2M - Axle

PLC

TABS-6 Trailer ABS

TABS-6 Advanced Trailer ABS with Stability Control Module


User is required to verify proper configuration with Bendix and perform installation test using ACom diagnostic software All TABS-6 Advanced modules are 2S/1M; have a 4 port relay and may be nipple mounted to a reservoir
Default Configuration OE Pc. No. K029053 K041383 K027233 Service New Pc. No. K029141 K041385 K028577 Axle Spacing (inches) 49" 49" 49" Mounting Orientation (degrees) 270 90 270 Offset (inches) - side 10" curb 0" 10" curb Air Suspension Empty 13 psi @ 8k 14 psi @ 9k 11 psi @ 8k Air Suspension Loaded 82 psi @ 34k 83 psi @ 34k 69 psi @ 34k Yes Yes CAN Available TABS-6 Advanced Trailer ABS

Description TABS-6 Advanced TABS-6 Advanced TABS-6 Advanced

PLC

TABS-6 Advanced Multi-Channel Trailer ABS with Stability Control Module


User is required to verify proper configuration with Bendix and perform installation test using ACom diagnostic software All TABS-6 Advanced Multi-Channel modules have 6 delivery ports and must be frame mounted
TABS-6 Advanced Multi-Channel Trailer ABS

Default Configuration OE Pc. No. K026500 K028920 Service New Pc. No. K028522 K028974 Axle Spacing (inches) 49" 121" Mounting Orientation (degrees) 0 0 Offset - side (inches) 0" 0" Air Suspension Empty 9 psi @ 7k 9 psi @ 7k Air Suspension Loaded 70 psi @ 34k 82 psi @ 40k
CAN Available

Description TABS-6 Advanced MC TABS-6 Advanced MC

Configuration 4S/2M - Side 4S/2M - Side

PLC

Yes

Yes

Bendix ACom Diagnostic Software BW2329 (visit www.bendix.com)

100

Trailer ABS: TABS-6 & BR9235


BR9235 ABS Modulator/Relay Valve
OE Pc. No. 5012023 5012024 Service New Pc. No. 801993 801994

ABS & Stability 13

BR9235 ABS Modulator/ Relay Valve Description Modulator Relay Valve Modulator Relay Valve with Bracket Supply 3/4" NPT 3/4" NPT Delivery 4 x 3/8" NPT 4 x 3/8" NPT

TABS-6 Harnesses and Cables


OE Pc. No. 300258 5015531 5019464 5015014 5015016 5015018 K022146 K025593 5015019 5015021 5015023 5015025 5015027 5015029 5013352 5013353 5013343 5019463 5007833 5009193 Service New Pc. No. 802025 802052 802946 801996 801998 802000 K025647 K025621 802001 802003 802005 802007 802009 802011 802016 802017 802018 802947 800790 ECU Pigtail - Standard 2S/1M ECU Pigtail - Advanced or Premium 2S/1M ECU Pigtail - Advanced MC 4S/2M or 2S/2M Advanced MC - CAN diagnostic ECU Pigtail - Premium 2S/1M WS-24 Wheel Speed Sensor Extension Description 80" 60" 260" Power - 60" Power - 234" Power - 9", Diagnostic - 9" Power - 9" Diagnostic - 9" Power - 60", Diagnostic - 9" Power - 234", Diagnostic - 9" Power - 60", Modulator - 36", Diagnostic - 9" Power - 234", Modulator - 36", Diagnostic - 9" Power - 60", Modulator - 36", Sensors - 60", Diagnostic - 9" Power - 234", Modulator - 36", Sensors - 60", Diagnostic - 9" 120" 5-pin Packard, Non-Terminated Warning Lamp - 10" 780" 5-pin Packard, Non-Terminated Warning Lamp - 10" 36" 280" 120" Length

ECU Pigtail - Premium 2S/2M

ECU Pigtail - Premium 4S/2M

Trailer Power Harness

BR9235 Remote Modulator Harness

J1587 / J1708 Remote Diagnostic Harness

TABS-6 Service Replacement Components


Service New Pc. No. 802028 K048189 K016644 801924 K040542 K048190

Description TABS-6 Standard / Premium / Advanced connector cover TABS-6 Advanced MC connector cover TABS-6 Standard connector lever TABS-6 Standard / Premium / Advanced control line filter TABS-6 Advanced MC 12 pin connector plug TABS-6 Advanced MC silencer

101

ABS & Stability 13

Sensors: WS-24 Wheel Speed Sensors


Clamping Sleeve Pc. No. 801534 Included with all service new WS-24 Sensors
90 Bendix WS-24 Wheel Speed Sensors

WS-24 Wheel Speed Sensors

New universal clamping sleeves have a Dynamark symbol stamped as shown. NOTE: Early WS-20 clamping sleeves have BW in a diamond symbol stamped and cannot be used for WS-24 sensors.

0 (Straight) Bendix WS-24 Wheel Speed Sensors

Connectors Available

OE Pc. No. 300083 K028296 300084 300087 300150 300151 K034750 5012266 5012267 5012268 5012269 5012270

Service New Pc. No. 801544 K029519 801538 801542 801541 801543 K034753 801549 801550 801551 801552 801553

Body Style 90 Straight 90 Straight 90 Straight 90 90 90 90 Straight Straight

Harness Length 12" 75" 78" 63" 66" 90" 60" 75" 40" 75" 40"

Connector Type

Customers Include Trailer OEMs. Peterbilt, Kenworth Delphi Metripack Series Connector CP 150.2 Delphi Metripack Series Connector GT 150

DIN

Kenworth, Mack Volvo, Blue Bird Peterbilt, Kenworth, Volvo Utility

A
P (280M)

B
P (280F)

Delphi Metripack 280 Series Connectors

DT04

International Deutsch DTM06-2S Connector NOTE: Deutsch model number "DTM06-2S" molded into connector body Deutsch DT04-2P Connector NOTE: Deutsch model number "DT04-2P" molded into connector body

Standard 2-Pin DIN Barrel Connector

WS-20 Wheel Speed Sensor Replacements


WS-20 wheel speed sensors are no longer available
WS-24 Service New Pc. No. 801566 801566 801566 801546 801546 801567 801567 Straight 90 60" Deutsch DTM 75" Packard (150.2) Retainer for a 2-Pin DIN Connector Pc. No. 300122N Hose Clip Pc. No. K044394 (10 pieces) Previous Bendix Wheel Speed Sensors The WS-24 sensor t and function is compatible with all previous Bendix wheel speed sensors (when used with correct clamping sleeve - see above).

WS-20 Pc. No. 065517 065518 550657 5000889 5005707 5006663 5006664

Body Style

Harness Length

Connector Type

63"

Packard (150.2)

102

Sensors: Other Sensors


ESP Sensors
Hub

ABS & Stability 13

Tab Hub

Straight Connector Hub Color (Denotes Size) SAS-60 Steering Angle Sensor Customers Include

90 Connector

OE Pc. No.

Service New Pc. No.

Connector Type

Stability System Compatibility

Steer Angle Sensor 5013702 5018284 5015743 5018418 K022678 K022680 802144 K022679 90 90 Straight Straight Tan Tan Black Tan Bendix Other Other Bendix Navistar, Kenworth, Peterbilt, Volvo, Mack Freightliner Freightliner Navistar, Kenworth, Peterbilt, Volvo, Mack

OE Pc. No.

Service New Pc. No.

Model

Mounting Orientation Guides

Customers Include

Yaw/Lateral Acceleration Sensor* 5013703 K0205682E4 K0205682E4P 802126 K058836 K048055 YAS-60 YAS-70X Included Navistar, Kenworth, Peterbilt, Volvo, Mack, Prevost Volvo, Mack Navistar, Kenworth, Peterbilt, Prevost

Pressure Sensor 5005758 5008677 PS-60 Navistar, Kenworth, Peterbilt

*Yaw/Lateral acceleration sensor models and part numbers are not interchangeable.

PS-60 Pressure Sensor

YAS-70X Yaw/Lateral Acceleration Sensor Package

YAS-60 Yaw/Lateral Acceleration Sensor Package

103

Radar Systems 13
Wingman ACB Active Cruise w/ Braking
OE Pc. No. K043283 K051105 K051131 K036725 K052401 K053778 K053351 K055999 K048620 K056699 K056700 K050056 K043225 K050057 Service New Pc. No. Radar Only Service New Pc. No. w/Bracket* K051410 Customers Mack

Forward Looking Radar

K051511 K053126 K053784 K053438 K056455 K056701 K056702 K056703 none

Volvo Radar K050057 Kenworth

Peterbilt

Navistar Radar Sensor with Mounting Bracket (Kenworth K053126) Radar Sensor with Mounting Bracket (Peterbilt K053438)

*In the event that the mounting bracket has sustained physical damage, service the entire assembly using the Service New Pc. No. w/Bracket.

Radar Sensor Cover K040237 (for use with Radar Sensors K051511 and K051410)

Radar Sensor with Mounting Bracket (Volvo K051511)

Radar Sensor with Mounting Bracket (Mack K051410)

di Wi O Bendix Wingman Operator's Manual BW2751 Available on www.Bendix.com

Wingman ACB Alignment Tool K041451

104

Forward Looking Radar


Bendix VORAD VS-400 Forward Looking Radar

Radar Systems 13
VS-400 Forward Looking Radar

Functionality SmartCruise Service New Pc. No. Adaptive Cruise Control

OE Pc. No. VSFR-002 VSFR-002H K054325 VSFR-003 VSFR-003H K054326 VSFR-005P VSFR-006 VSFR-008 VSFR-011 VSFR-017 VSFR-018

Collision Warning

Range Adjustable

Bracket Type

Customers Freightliner 6.5 A Bracket 6.5 C Bracket (Peterbilt)

VSFR-002N

Yes

None

International International Freightliner

VSFR-003N

Yes

Yes

Yes

None

International International

VSFR-005N VSFR-006N VSFR-008N VSFR-011N VSFR-017N VSFR-018N

Yes Yes Yes Yes Yes Yes

Yes Yes Yes

Yes

None A A B C C

Kenworth Volvo Volvo Freightliner PACCAR Peterbilt 9.6 B Bracket 6.5

Forward Looking Radar Driver Display

OE Pc. No. VSDI-001 VSDI-001P VSDI-001P2 VSDI-001V VSDI-003 K040748 K046159

Service New Pc. No.

Volume Adjustable

Customers Freightliner Peterbilt Kenworth Forward Radar Driver Display

K045093

Yes

Volvo International International Kenworth

105

Radar Systems 13
BlindSpotter Side Radar
OE Pc. No. 15671-001 15671-001P 15671-001V VSSD-001 VSSD-001H 15671-001N Service New Pc. No. Customers Kenworth Kenworth, Peterbilt Volvo, Mack Freightliner Navistar

Side Radar

Side Radar

BlindSpotter Side Speaker


OE Pc. No. 15670-001P1 15670-001P2 15670-001V VSSD-002 VSSD-003 VSSD-004 VSSD-004N 90 15670-001N Straight Service New Pc. No. Cable Connector Customers Kenworth, Peterbilt Kenworth, Peterbilt Volvo Freightliner Navistar Freightliner Side Speaker

90 Cable Connector

Straight Cable Connector

106

SmarTire TPMS by Bendix CVS 13


SmarTire Tire Pressure Monitoring Systems (TPMS) by Bendix CVS
Retrofit Kits, Service Parts and Tools
Transmitter SmarTire Tire Pressure Monitoring System Retrofit Kits Retrofit Kit Pc. No. 108.1006 108.1008 108.1010 108.1206 Transmitter Mounting Strap

Description SmarTire TPMS 6 Wheel Kit SmarTire TPMS 8 Wheel Kit (Coach) SmarTire TPMS 10 Wheel Kit SmarTire TPMS 6 Wheel Kit - Super Single

Service Parts OE Pc. No 201.0007 264.0332 200.0184 200.0179 240.0162 269.0155 260.0309 260.0232 260.0266 264.0318 Service New Pc. No. 201.0007N 264.0332N 200.0184N 200.0179N 240.0162N 269.0155N 260.0309N 260.0232N 260.0266N 264.0318N Description Transmitter Transmitter Mounting Strap (up to a 24-1/2" wheel) Receiver ECU Dash Display Antenna Wheel Rim Label System Harness 40 Co-ax cable 30 Co-ax cable Receiver ECU Mounting Bracket Antenna Tools and Diagnostic Aids Tool Pc. No. 090.0011 090.0021 108.9003

Receiver ECU

Display

Components Shown Above Are Included In Retrofit Kits


Description

SmarTire Maintenance Tool SmarTire LF Tool SmarTire Diagnostic Cable

Maintenance Tool

LF Tool

Diagnostic Cable

107

Electronic Tools 13
Diagnostic Tools
Service New Pc. No. Powered Vehicle Tools 801869 801872 802229 K022055 K041451 090.0011 090.0021 Trailer Tools 802162 802165 800790 K044767 Software BW2329 ACom PC Diagnostic Software (free download available from www.bendix.com, or order a CD from the Literature Center on www.bendix.com) TRDU - Trailer Remote Diagnostic Unit TRDU adapter - 7 pin adapter J1587 (6 pin) trailer diagnostic cable J1939/ J1587 (9 pin) trailer diagnostic cable RDU - Remote Diagnostic Unit RDU adapter - J1587 (6 pin) to RDU adapter cable RDU adapter - J1939 (9 pin) to RDU adapter cable Datalink Monitoring Unit Wingman ACB Alignment Tool SmarTire Maintenance Tool SmarTire LF Tool

Diagnostic Tools

Description

RDU Adapter 801872

RDU 801869

RDU Adapter 802229

DataLink Monitor K022055

Wingman ACB Alignment Tool K041451

Maintenance Tool 090.0011 Bendix ACom Diagnostic Software BW2329 (visit www.bendix.com)

LF Tool 090.0021

TRDU 802162

Diagnostic Cable 800790 TRDU Adapter 802165

Diagnostic Cable K044767

108

ET-2 & ET-S2


ET-2 Electronic Throttle
Pivot Pin Kit 550392 Lever Shaft Spring Kit 550393 V.M.R.S. No. 44-007-047
ET-2 Electronic Throttle Assembly Pc. No. Stamped Here Treadle Cover

Electronics 15
Not Supplied With Service Replacement

Cable Assembly

OE Pc. No. 550281 550546 550604 550482 5004022 5006301 5006302 5006578 550615 5002574 5009751

Service New Pc. No. 065320 065529 065381 800347

Major Kit

Customer Roller Mounting Base

550394

DDC

550543 Cummins

800638

5006362

065483

550403

Caterpillar

ET-S2 Electronic Treadle


V.M.R.S. No. 44-007-047
Connector Potentiometer (Detroit Diesel version shown)

Service New Pc. No. 800606 800607 800608 K019453

Treadle & Spring Kit

Potentiometer Replacement Kit 5002356

Customer Cummins DDC Caterpillar Mounting Plate

Treadle

5006085

5006086 5010163

Piece number stamped on opposite side for identification

109

From the company you trust for your heavy-duty foundation brake needs, comes Formula Blue brake parts, a complete line of light- and medium-duty hydraulic brake parts for import and domestic vehicles, class 1 6.
Brake Pads and Shoes
Proven stopping performance Long service life Superior friction attachment Resistance to noise and kind to rotors Formula Blue medium-duty pads are available in both Heavy Duty grade where maximum service life is essential and Premium formulations, where quiet running is a must.

Calipers
Includes remanufactured and service new versions Fits the broadest range of medium- and light-duty commercial vehicles Available in semi-loaded and loaded applications to do the complete job right, the rst time Superior quality control minimizes service related issues

Rotors & Drums


Exact application t and function Superior casting nish Smoother stops Reduced vibration Rust resistant nish

Brake & Clutch Hydraulics


Exact form, t and function is the key to Formula Blue brake cylinders, master cylinders, and other key brake components, providing long, reliable service life

Hardware
Formula Blue brake hardware provides exact form, t and function, ensuring quiet reliable operation

Comprehensive Coverage Outstanding Value Prompt Delivery Proven Sales & Service Support Expert Technical Assistance Full Electronic Cross Reference Refer to Formula Blue Hydraulic Parts Catalog (BW7348) for a complete listing of hydraulic parts.

Find out more. Talk to your Bendix representative, call 1-866-610-9709, or visit www.foundationbrakes.com.

Steer Axle
Steer Axle Drum Brake
Application 15x4 Bendix 15x4 Bendix Extended Service 15x4 Meritor 15x4 Meritor Q Plus 15x4 Bendix 15x4 Bendix Extended Service 15x4 Meritor 15x4 Meritor Q Plus Description Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Camshaft Repair Kit Camshaft Repair Kit Camshaft Repair Kit Camshaft Repair Kit Piece Number HK54 HK54 HK55 HK29XLS 43-7060 43-7060 43-7059 43-7070

Foundation Brakes 22

This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224. For camshafts and overhaul kits see catalog BW7240.

111

Foundation Brakes 22
Drive Axle Drum Brake
Application 16.5 Dia. Bendix 16.5 Dia. Bendix Extended Service 16.5 Dia. Meritor 16.5 Dia. Meritor Q Plus 16.5 Dia. Bendix Extended Service 16.5 Dia. Meritor Q Plus Description Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Camshaft Repair Kit Camshaft Repair Kit Piece Number HK24XLSHM HK61XLS HK29XLS HK29XLS 43-7069 43-7048

Drive Axle

112

This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224 For camshafts and overhaul kits see catalog BW7240.

Trailer Axle
Trailer Axle Drum Brake
Application 16.5 Dia. SAP Bendix 16.5 Dia. SAP Bendix Extended Service 16.5 Dia. DAP Bendix 16.5 Dia. DAP Bendix Extended Service 16.5 Dia. Meritor 16.5 Dia. Meritor Q Plus 16.5 Dia. ProPar 16.5 Dia. Bendix Extended Service 16.5 Dia. Meritor Q Plus 16.5 Dia. ProPar Description Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Brake Hardware Kit Camshaft Repair Kit Camshaft Repair Kit Camshaft Repair Kit Piece Number HK24XLSHM HK61XLS HK29XLS HK29XLS HK29XLS HK29XLS HK34XLS 43-7118 43-7072 43-7039

Foundation Brakes 22

This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. For a complete listing see Brake Shoe and Hardware catalog BW7248. For Bendix OEM Certified Friction Material refer to BW7224. For camshafts and overhaul kits see catalog BW7240.

113

Air Disc Brakes 23


1 6 5 8 4 2

Type A Wheel Rotation


(typically right hand)

Type B Wheel Rotation


(typically left hand) 16 15 11 10 9 14 20 19 30 7 3 17

18

33 32 31

23 28 13 12 21 34B 22B 22A

29

24

25 26

21

27

34A

Bendix ADB22X Air Disc Brake Shown


This catalog contains the most common components and kits. Many other applications and variations are available in the Bendix product offering. Visit the literature center on www.foundationbrakes.com for additional information.

114

Air Disc Brakes 23


Air Disc Brake Kit Pad Kit (axle set) Splint Kit (box of 25) Shear Adapter (box of 10) Tappet/Boot Kit (wheel end kit) Piece Number 802078 802593 5013257 803151 802455 802119 K010604 802456 Adjuster Cover (non-wear sensing - box of 10) K003902 K000945 803114 K001915 K010766 K004100 Guide Pin, Seal and Boot Kit (wheel end kit) K048396K50 K048371K50 II328090062 II39769F0062 II368470064 II14525 Guide Pin Grease K021964 K021963 K021975 K028039 Service Actuator K028226 K028022 K028225 K027557 Spring Brake Actuator K025670 K025669 K026451 K019174 Caliper Kit (rationalized) Includes 803114 K019175 K019180 K019181 K051853 Carrier Kit K043288 K056559 K020505 803134 802847 K020514 Hubs 803138 802859 K045298 K045297 See hub supplier for these standard hub products K037766 802081 802082 802083 802569 Rotor K034497 802669 K021958 II37415N K021959 803129 Shields 803130 802948 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit White (5 grams) White (500 grams) Green (8 grams) Green (500 grams) Bendix Type 14 Universal (2, 14) Bendix Type 16 Universal (2, 14) Bendix Type 18 Universal (2, 14) Bendix Type 20 Universal (2, 14) Bendix Type 18/16 Piston Style Truck/Trailer Universal (1, 14) Bendix Type 18/24 Piston Style Truck/Trailer Universal (1, 14) Bendix Type 20/24 Piston Style Truck/Trailer Universal (1, 14) Bendix Type 18/24 Double Diaphragm Style Trailer Universal (1, 14) Steer and Drive Axle "A" (23) Steer and Drive Axle "B" (23) Trailer Axle "A" (23) Trailer Axle "B" (23) Steer and Drive Axle, Axial (12, 13, 17, 18, 19, 20, 22A, 32, 33) Trailer Axle, Axial (12, 13, 17, 18, 19, 20, 22A, 32, 33) Steer and Drive Axle, Vertical (12, 13, 17, 18, 19, 20, 22B, 32, 33) Splined Disc Brake - Aluminum - FF Steer, LMS Bearing Package (34A) Splined Disc Brake - Aluminum - FL Steer, LMS Bearing Package (34A) Splined Disc Brake - Aluminum - R Drive, LMS Bearing Package (34B) Splined Disc Brake - Aluminum - FF Steer, Standard Bearing Package* (34A) Splined Disc Brake - Aluminum - FL Steer, Standard Bearing Package* (34A) Splined Disc Brake - Aluminum - R Drive, Standard Bearing Package* (34B) Splined Disc - Aluminum - "TN" Trailer, Standard bearing package* (34B) Splined Disc - Aluminum - "TP" Trailer, Standard bearing package* (34B) U-shaped - Iron/Aluminum, LMS/Standard Bearing Packages Flat - Iron/Aluminum, LMS/Standard Bearing Packages All Splined Disc Rotor Applications (24, 25, 26) 138mm U-shaped (28, 29) 150mm U-shaped (28, 29) Severe Duty Splined Disc Kit (24, 25, 26, 27) Heavy Duty Splined Disc Kit (24, 25, 26, 27) 104.7mm Offset (28) 114.7mm Rotor U-shaped (28) 131mm Rotor U-shaped (28) 136mm Rotor U-shaped (28) 179.7mm Rotor U-shaped (28) Trailer Axle Pad & Rotor Shield Kit Drive Axle Pad & Rotor Shield Kit Steer Axle Pad Shield Kit (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) See Service Data Sheet SD-23-7550 (BW2000) for Guide Pin Identification (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) ADB22X ADB225 SB-7 SN-7 SK-7 (3, 4, 5, 6, 7, 8, 19, 20) (3, 4, 5, 6, 7, 8, 19, 20) (3, 4, 5, 6, 7, 8, 19, 20) (8) (19) (9, 10, 11) (9, 10, 11) (20) (20) Components Included in Kit

Splined Disc Rotor Attaching Kit

* Universal Replacement with standard bearing configuration and long studs. Contact 1-800-AIR-BRAKE if identification assistance is required.

115

Trademarks

Trademarks
The ACOM, AD-2, AD-4, AD-9, ADB225, ADB22X, ADB22X-V, AD-IP, AD-IS, AD-SP, AF-3, ALWAYS ALERT, ASA-5, AT-3, AT-30, AT-6, ATR-1, ATR-3, ATR-6, AUTOBRAKE, BA-921, BA-922, BACKSPOTTER, BASIC, BENDIX, BENDIX DESIGN, BLINDSPOTTER, BLUECHROME, BP-1, BP-R1, BR9235, BVA-85, BX-2150, BW IN A DIAMOND, BX DESIGN, C-1, C-3, C-5, C-6, CORELESS, D-2, D-2A, DATALINK, DC-1, DC-2, DC-3, DC-4, DD2, DD3, DRM, DS-1, DS-2, DURADRAIN, DURAFLO 596, DV-2, DYNAMARK DESIGN, E-10PR, E-10P, E-10R, E-10, E-12, E-14, E-15, E-2, E-3, E-6, E-7, E-8P, EC-16, EC-17, EC-30, EC-60, ECUTALK, ES BRAKES, ESP, ESR, ES, ET-2, ET-S2, EVERFLOW, E-Z-GRIP, FLEX, FORMULA BLUE, HR-1, KNORR-BREMSE, LMS, LP-2, LP-3, LQ-1, LQ-2, LQ-4, LQ-5, M-30, M-32QR, M-32, MC-30, MV-2, MV-3, PAVE, PBS, PP-1, PP-2, PP-3, PP-5, PP-7, PP-8, PP-DC, PS-60, PR-2, PR-3, PR-4, PURAGUARD, QR-1, QR-1C, QRD-2, QR-L, QRN-2, QRN, QUADXVISION, R-12, R-12DC, R-12P, R-14, R-1, R-1C, R-5, R-6, R-7, R-8P, R-8, RD-3, RE-6, RE-6NC, RSP, RV-1, RV-3, SAS-60, SB-4, SB-7, SC-1, SC-2, SC-3, SC-PR, SD3, SDS-9600, SK-7, SL-3, SL-4, SL-5, SMART ATC, SMARTCRUISE, SMARTIRE, SMARTWAVE, SN-7, SPICER, SPLINED DISC, SR-1, SR-2, SR-4, SR-5, SR-7, SRC-7000, ST-3, ST-4, SURESTROKE, SV-1, SV-4, SYSTEM-GUARD, TABS-6, TC-2, TC-4, TC-6, TC-7, TCS-9000, TE-1, TH-3, TP-3, TP-3DC, TP-4, TP-5, TR-1, TR-2, TR-3, TR-4, TR-5, TRSP, TRUCK PRODUCTS DESIGN, TU-FLO, TW-11, TW-1, TW-2, TW-3, TW-4, TW-5, VORAD, WINGMAN, WS-20, WS-24, XVISION, YAS-60 and YAS-70X trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC. Any references in this catalog to ACERT, BERG, BLUEBIRD, CASCADIA, CAT, CATERPILLAR, CUMMINS, DDC, DETROIT DIESEL, DTNA, EQUINOX, FORD, FREEDOMLINE, GM, HOLSET, IHC, INTERNATIONAL, JOHN DEERE, KELSEY HAYES, KENWORTH, MACK, MERITOR, MIDLAND, NAVISTAR, OSHKOSH, PACCAR, PETERBILT, SEALCO, VOLVO, WAGNER, and any other company or trademark are solely for identification and cross reference purposes. The trademarks are the property of their respective companies and are not affiliated with or endorsing Bendix Commercial Vehicle Systems LLC. Bendix Commercial Vehicle Systems LLC does not represent any parts shown as products manufactured or remanufactured by the companies so named herein.

116

Heres the only number you need! 1-800-AIR-BRAKE (1-800-247-2725)

Get convenient, quick and easy access to the Bendix service and support areas you call most at 1-800-AIR-BRAKE (1-800-247-2725).

The name says it all.


TM

1-800-AIR-BRAKE (1-800-247-2725) Bendix Commercial Vehicle Systems LLC www.bendix.com

1-800-AIR-BRAKE puts you in touch with a host of Bendix experts, including our seasoned technical support professionals, our customer service team, and even order assistance. Get answers to your warranty questions, learn about our latest air brake training schools and so much more. Its all right at your fingertips. Call us today!

Call 1-800-AIR-BRAKE to reach Bendix Commercial Vehicle Systems LLC.


Press 1 for Customer Service or to Place An Order 2 for Product Technical Assistance (Tech Team) 3 for Air Brake Training 4 for a list of Bendix Aftermarket Account Managers 5 for Ordering Product Literature 6 for bendix.biz Support Specialist 9 Repeat menu 0 for a Bendix Operator

Call 1-800-AIR-BRAKE (1-800-247-2725) or visit us online at www.bendix.com

Bendix Air Disc Brakes


Optimum Performance. Optimum Engineering.

Bendix has pulled out all the stops on this one.

With all that weve designed into our Bendix ADB22X air disc brakes, its no wonder theyre the choice of leading OEs. They provide surer, safer stops. They require less maintenance, and last longer twice the lining life, four times the rotor life, and they cut service time in half all of which adds up to less truck downtime, and a healthy return on investment. Whats more, their braking feel is like that of a passenger car, with virtually no brake fade. Tough and reliable, they were tested on Americas ultimate braking challenge Colorados I-70 west of the Eisenhower Tunnel. Over an 8-mile stretch on a 7% grade, there was no degradation in stopping power. But then, this is the kind of advanced technology that so many have come to expect from Bendix. With over 19.2 million Bendix brakes in service worldwide, a full range of commercial vehicles ride with condence. After 80 years of pioneering expertise and innovations, you know you can depend on us to safely lead the way.

Bendix ADB22X air disc brakes advanced braking technology from the Industry Leader.

Trademarks On-Line Bendix Literature Center At Your Service


Bendix announces exciting improvements to our on-line literature center, focused on making it easier for you to order Bendix literature. Our streamlined on-line ordering process is fast and easy to use, and puts the most up-to-date Bendix product and technical literature right at your ngertips 24/7. All literature will be ordered directly from the on-line Bendix Literature Center . . . one complete source for all of your literature needs. Sign-up takes just a few short minutes, offering you access to the documents you need to help sell or service Bendix products. Access our 24/7, on-line literature center rather than calling in orders to ensure accuracy, timeliness, and convenience. To register or to access your existing account, visit www.bendix.com and click on the Visit the Bendix Literature Center icon on the homepage, or use the link on www.foundationbrakes.com.

Bendix AD-IS EverFlow Assembly

EVERFLOW MODULE GOVERNOR

-IS Bendix AD

Assembly EverFlow

EVERFLOW GOVERNOR

MODULE

EVERFLOW ELECTRONIC MODULE

PURGE RESERVOIR

EVERFLOW ELECTRONIC MODULE

AD-IS EVERFLOW ASSEMBLY

AD-IS AIR DRYER

17 SD-08-24

SD-08-2417

RES GOVERNOR RESERVOIR (2) ERVOIR PURGE RES

22 SEC DELIVERY TO SECONDARY RESERVOIR

PRESSURE PROTECTION VALVES (4)

AD21 PRI DELIVERY TO PRIMARY RES OR RESERVOIR GOVERN (2) RESERVOIR 21 PURGE VALVE PRI TO DELIVERY PRIMARY RESERVOIR

IS EVERFL

LY OW ASSEMB
DESICCANT CARTRIDGE

DRYER AD-IS AIR

MOUNTING HOLES - 4

DESICCANT CARTRIDGE

MOUNTING HOLES - 4

PURGE PRESSURE RESERVOIR PROTECTION 22 VALVES (4) UNL SEC GOVERNOR Y TO DELIVER UNLOADER (2) ARY U SECOND GOVERNOR RESERVOIR EXH GOVERNOR PURGE EXHAUST RESERVOIR

dix ting Ben bleshoo y System Trou bilit ESP Sta


PURGE VALV E
SAFETY VALVE

SAFETY BOLTS (3)

MOUNTING VALVE

Sy UNL Tractor Typical GOVERNOR OADER (2)


UNL

he stem Sc
PP-5 Cont Valve

AD-IS AIR DRYER PART NUMBER STAMPED HERE


rol

ith ES matic w
TP-3DC Tractor n Protectio Valve

1 IN SUPPLY FROM COMPRESSOR

P Stabili
C

GOV IN AND EVERFLOW lyELECTRONIC Supp MV-3 FIGUR FIGURE 1 - AD-IS eEVERFLOW ASSEMBLY, AD-IS AIR DRYER,FROM

ERNOR

AUXILIARY DELIVERY PORT 23 HEATER / AUX2 24 THERMOSTAT AUXILIARY T AUX1 MOUNTING AUXILIARY DELIVERY POR BOLTS (3) PRESSURE PROTECTION DELIVERY PORTS VALVES 24el Whe WS-24 AUX1 HEATER / or Speed Sens THERMOSTAT AUXILIARY TS Control POR ADB-22X DELIVERY PROTECTION Disc PRESSURE ES Brake VALV

23 AUX2

Truc Typical

ty

Were hitt ing Systems LLC the road in 2011. Ben dix Commer and Bendix offering the Spicer Fou ndation Bra cial Vehicle chance to ke LLC is now conduct its Training Sch renowned ool in you Bendix Bra r Bendix trai ke ning comes U.S.-based facility. Thats righ to you ! t... Ben neering and dix pro in engi vides the ucts ad the way provide . materials ndix eading s Bendix-lleading application specific prod the facility and the stud and the instructor, of plication for travel exp ents You development you SS121. s and ense do t need don The mor your trai or exceed FMV e stud to pay linings meet ents lowest cost ning All Bendix ide the that attend, the dollars stretch further. The to prov further they and engineeredcos for each stretch. GG lining is coverin t of 23,000 lbs., site, onimum three-day Our ES 710 up to a max g the rst 15 stud school is problem. lbs. G.A.W.R. single axles ents. Hav per mile for of 46,000 e more than $3,750, imum per per Each additional stud 15? ent son the s up to a max sam with tandem axle Stability imum load capacitiese tuition can register for just No pro $30 0 cost as P ty to maxgram. Paym nda ic with ES handling emp refulife. ble unleent is made by cred our remote training is capable of for Schemat ES 710 e performance and maximum drum your apporgass canceled d is days it card only and is nonBendix nic compoun 30 System ion licable class. If a clas prior to the star t will be issu consistent brak date el s is canceled ulated high-frict edications. Whe form WS-24 , a full refu appl for 710 uniquely d Sensor expensesl to hos the class only. Reim nd Spee and vocationaADB-22X t the clas Bendix's ES bursement Primarily, s on-site will for other y-duty line haul Bendix Remanufac Disc not be cov handle heav tured ered. Brake designed to

Cant Ge t To Training C Us? Bendix Brak e an Come To You.


ing ES 710 GG Lin
delines: The trai ning room provided mus classroom t be conduc learning (e.g ive to ., not on the Classes shop oor can not exc ). eed eight (8) will be con hours per ducted betw day. Sessions een the hou Tuesday-Thu rs of 6 a.m rsday. a m. - 6 p.m ., Reserva tions for onsite training one month must be mad prior to the e at least requested Dates are training date subject to . instructor Air boa availability. rds will not be used for To secu demonstrat re Bendix ions. Brake Trai operation, ning for you contact us r U.S.-ba today. See instructor the map belo sed near you. w for an On-site tra ining gui

Rethink buying a compressor thats be en Rebuilt Its Jus


t Not the Same

Park PP-DC Valve Control

EC-60 c Electroni r Controlle Advanced

Compressors use origin

MODULE

Control

Valv

EXH GOVERNOR EXHAUST

DRYER SUPPLY R AD-IS AIR BER COMPRESSO PART NUM HEREt Switch Stop STAMPED Ligh
EC-60 c Electroni r Controlle Advanced EMBLY,

Hose Couplings

1
/ M-32 E IC MODUL M-32QR

E-8P / E-6 e Brake Valv

OE components, origin al OE processes, and are tested to OE-quality specs . Antilock

al

Wheel WS-24 or o Speed Sens

ADB-22X e Disc Brak

FIGURE 1

- AD-IS EVE

M-32QR M-32 / r Modulato le DC-4 Doub e RFLOW Check Valv 0 TCS-900 Valve

ASS

AD-IS AIR

EVE DRYER, AND

ADB-22X e Disc Brak

RFLOW

ELECTRON

r Modulato (4 places)

Yaw Think About That! YAS-60 ral Rate & Late ion Accelerat Sensor

Traction e Relay Valv

SR-7 e Spring Brak ng Modulati Valve

e Bendix a nam

you can trust

top Stop Sto Light Switch Rear Axle ) (RAM Module 6 with ATRTraction e Relay Valv
1C QR-1C Quick Release Valve

SAS S -60 le Angle Steering Sensor Low Pressure Indicator

Superior Performanc

M-32 / M-32QR r Modulato (4 places)

Antilock Traction Relay Valve

k Orice Chec Valve

ssories To Acce

PR-3 / PR-4 Valve

Antilock Traction Relay Valve

E-8P / E-6 e with Brake Valv Brake BVA-85 ator Valve Actu

SAS-60 Steering Angle Sensor

Yaw YAS-60 ral Rate & Late ion Accelerat Sensor

AD-9 / AD-IP r Air Drye

Front rvoir Axle Rese

afety Safety Valve


Supply Reservoir

Same great 3 train with convenieSuperior ing,veragethe 4 Co nce Two year warranty, techni : of your locacal voice & tion. 24/7/365 online support; and A world wide netwo 5 rk of eld
Wheel WS-24 or Speed Sens

Cores stripped down, inspected, degreased, bead blasted, and then Regrind & polish re-inspected; all crankshaft journa l and bearing surface Cylinder bores re-hon s (poor components scrapped, new Bendix ed to OE specication OE components used); s; All new rings, seals, gaskets, springs and washers installed; Upgrade with and anylicationOE chang new s: Zone es to meetsthe App State Cove latest red performance specs Instructor Cont . Heavy line haul l AK, AZ, CA, s act Info: HI, ID, MT, y vocationa e the lining that NV, OR, UT, Paul Jone s (775) 353 WA, WY Units rigorously -4266 tested for air leakag paul.jones@b IA, IL, IN, e & general operat MI, MN, endix.com MO, ion; Units further tested ND, NE, SD, Bob Pawluk for specic air deliver WI (248 ) 634 -403 y & efciency, build-u Quicker build-up robe level, 0 p time, noisert.pawluk times, lower discha @bendix.com and correct cut-in KY, rge temps., and OH, TN, WV operation; and John 5-15% longer service Hawker life. (419) 345 -099

Superior Process:

Remanufactured

Non-genuine rebuilt

X X

e:

Rear Axle Rese

rvoir

Brake w/ ES Drum c Slack Automati ASA-5 and SB-4 Adjuster ber e Cham Spring Brak

AD-IS r Air Drye

sure Low Pres Indicator Brake w/ ES Drum c Automati ASA-5 ster and Slack Adju Chamber Service

Front rvoir Axle Rese Rear rvoir Axle Rese


550/ Tu-Flo 750 Tu-Flo / BA-922 BA-921 pressor Air Com

750/ 550/Tu-Flo Tu-Flo / BA-922 BA-921 pressor Air Com


Brake w/ ES Drum c Slack Automati ASA-5 and SB-4 Adjuster ber e Cham Spring Brak

Wheel WS-24 or Speed Sens

d Practice ommende TMC Rec c follows schemati pictorial e system shown for Notes: of the brak le axle are r coding d on a sing The colo combine e actuation BW2844 2010 #423. Bendix Comm drum brak Air disc & ercial Vehic only. le Systems purposes LLC,

Heres a sampling of the rebuilt compressors boug


CONNECTING RODS

john.hawker@ 6 bendix.com Martin Pyt lak (570 ) 460 -5437 mar tin.pytlak @bendix.com OK, TX Gilberto Cor support (SWAT teams, ona (210 ) eld sales, technical rto.c 366 gilbe specialists, and custom-0427 orona@ bend AL, FL, GA, ix.com er service). MS, NC, SC John Reid (352) 483-344 5 john.reid @b substandard componen endix.com Registra ts and
CT, DE, MA, ME, MD, NH, NJ, NY, PA, RI, VA, VT LA, NM, AR, CO, KS,

X X

pract eas ht right off the shelf.conrmed tion is icesy.foundr on non-Genuine, Afte the
class is for your site , registration com plet ed can be by pho ne (1-8 00- AIR PISTON RING on 3), by opti -BR faxGASKET (216-651-SURFACES AKE , 3261) or onli ne at www.b
p. All Right s Reserved.

a member

of the Knorr

Brake w/ ES Drum c Automati ASA-5 ster and Slack Adju Chamber Service

ssories To Acce

CTORS: CK TRA AND TRU TRUCKS


Primary Secondar y Park (Supply) Parking (Control)

-Bremse Grou

www.found
12/2010.

Printed in

endix.com or ationbrakes.co m.
U.S.

PISTON

SECURING HARD WARE

Accessor

ies

Bendix es Poor h as the surface , sucbearing s nostic tool ols & Mod from the based diag red on CD nostic To , use a PCalso be orde 2329) may never possible com. Whe ACom Software (BW BW2837 2011 dix. Bendix Bendix d on www.ben Commercial Vehicle Systems LLC, a The nloa member of the Knorr-Brem le for dow any DTCs. the se Group 1/11 All Rights Reserved onse from 869 availab help correct oublesho 13-4 to Tr Printed on recycled code resp ting steps Sheet, SDpaper overall blink mode selected by the vice Data troubleshoo PC-based troller Ser codes. The on-screen the de Timing hooting: ware uses ed ABS Con ending on of blinks for uence of blink Blink Co ACom Soft 60 Advanc with a seq includes, dep ply record the number Troubles responds Bendix EC- (RDU). The Bendix h message bleshooting The ECU tion of the of blinks. Sim wn here or full trou ssage. Eac Unit groups nostic hand held h l d a me h ting sec

Chargin

ink oting, Bl

d Diag Codes an

Damaged salvaged

piece

Poor machining &

scratches

Poor quality replace

ment pieces

Lower grade bolts

often used

ONE SEEMS LIKE A SMALL NUMBER. UNLESS ITS THE NUMBER OF CRASHES YOU HAD THIS YEAR.

Insurance

Litigation Costs Hospitalization Insurance Claims Downtime and Repairs

Cleanup Costs Negative Publicity

Not all stability systems are the same. A full-stability system, like Bendix ESP, mitigates more types of crashes than a roll-only system. It has more sensors that read, and more capability to react, to a wider variety of road conditions, so it can help prevent both rollovers and loss-of-control situations. Of course nothing replaces the need for good drivers, sound driving practices, and ongoing driver training. Dont risk one more crash. Get Bendix ESP. Call 1-800-247-2725 or visit www.bendix.com today.
2011 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. All Rights Reserved.

Typical Air Systems 100

Typical School Bus Air System Schematic with a Bendix AD-9 Air Dryer
Wheel Speed Sensor and Tone Ring Air Disc Brake Park Control Valve

Dual Brake Valve w/ BVA-85 Brake Valve Actuator

Bendix BVA-85 Door Interlock Kit

Antilock Modulator (4 places)

Traction Solenoid Quick Release Valve


C

Relay Valve

Spring Brake Control Valve

Stop Light Switch

Antilock Electronic Controller

To Accessories Brake Chamber Automatic Slack Adjuster Bendix AD-9 Air Dryer

Pressure Protection Valve

Low Pressure Indicator Automatic Slack Adjuster

Safety Valve Supply Reservoir Compressor Governor Single Check Valve Front Axle Reservoir

Rear Axle Reservoir Air Pressure Gauge Drum Brake Wheel Speed Sensor and Tone Ring

Spring Brake Chamber

Manual Drain Valve

Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.

SCHOOL BUS:
Charging Primary Secondary Parking (Control) Accessories

121

Typical Air Systems 100

Typical Tractor System Schematic


PP-5 Control Valve (for pre-trip inspection) MV-3 Control Valve TP-3DC Tractor Protection Valve

Hose Couplings

Control
C S

Supply
WS-24 Wheel Speed Sensor

Stop Light Switch TCS-9000 Valve EC-60 Electronic Controller

ADB-22X Disc Brake

ADB-22X Disc Brake

Standard1 Premium2

Antilock Modulator (4 places)

Quick Release Valve

E-8P / E-6 Brake Valve with BVA-85 Brake Valve Actuator

R-12/R-14 Service Relay Valve

QR-1C Quick Release Valve

AD-IS Air Dryer

Low Pressure Indicator

Front Axle Reservoir

ES Drum Brake w/ASA-5 Automatic Slack Adjuster and Service Chamber

Tu-Flo 550/ Tu-Flo 750/ BA-921/ BA-922 Air Compressor

Rear Axle Reservoir

ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and SB-4 Spring Brake Chamber

WS-24 Wheel Speed Sensor

To Accessories

Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. 1 Equipped with standard Bendix ABS Antilock Brake System 2 Equipped with Bendix ABS and Smart ATC Traction Control

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

122

Typical Air Systems 100

Typical Tractor System Schematic with ESP Stability


MV-3 Control Valve PP-5 Control Valve (for pre-trip inspection) TP-3DC Tractor Protection Valve Control
C S

WS-24 Wheel Speed Sensor ADB-22X Disc Brake Antilock Modulator DC-4 Double Check Valve TCS-9000 Valve

Stop Light Switch EC-60 Electronic Controller Advanced

Hose Couplings

Supply

ADB-22X Disc Brake

Antilock Modulator (4 places)

Antilock Traction Relay Valve

E-8P / E-6 Brake Valve with BVA-85 Brake Valve Actuator

SAS-60 Steering Angle Sensor

Rear Axle Module (RAM) with ATR-6 Traction Relay Valve

YAS-60 Yaw Rate & Lateral Acceleration Sensor Low Pressure Indicator

QR-1C Quick Release Valve

AD-IS Air Dryer

Front Axle Reservoir

ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and Service Chamber

Tu-Flo 550/ Tu-Flo 750 BA-921 / BA-922 Air Compressor

Rear Axle Reservoir

To Accessories

ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and SB-4 Spring Brake Chamber

WS-24 Wheel Speed Sensor

Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

123

Typical Air Systems 100

Typical Truck System Schematic


WS-24 Wheel Speed Sensor PP-DC Park Control Valve ADB-22X Disc Brake EC-60 Electronic Controller Standard1 Premium2

ADB-22X Disc Brake

Antilock Modulator (4 places) SR-7 Spring Brake Modulating Valve Service Relay Valve PR-3/ PR-4 Valve Low Pressure Indicator

Quick Release Valve E-8P / E-6 Brake Valve

To Accessories AD-9/ AD-IP Air Dryer

Safety Valve
Supply Reservoir

Front Axle Reservoir

Rear Axle Reservoir

Tu-Flo 550/Tu-Flo 750/ BA-921/ BA-922 ES Drum Brake w/ Air Compressor ASA-5 Automatic Slack Adjuster and Service Chamber

WS-24 Wheel Speed Sensor ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and SB-4 Spring Brake Chamber

Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only. 1 Equipped with standard Bendix ABS Antilock Brake System 2 Equipped with Bendix ABS and Smart ATC Traction Control

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

124

Typical Air Systems 100

Typical Truck System Schematic with ESP Stability


WS-24 Wheel Speed Sensor

WS-24 Wheel Speed Sensor EC-60 Electronic Controller Advanced ADB-22X Disc Brake

ADB-22X Disc Brake PP-DC Park Control Valve

Antilock Modulator (4 places)

E-8P/ E-6 Brake Valve

Stop Light Switch Antilock Traction Relay Valve

SAS-60 Steering Angle Sensor

YAS-60 Yaw Rate & Lateral Acceleration Sensor

Antilock Traction Relay Valve

SR-7 Spring Brake Modulating Valve

Orice Check Valve


To Accessories

PR-3/ PR-4 Valve

Low Pressure Indicator

AD-9/ AD-IP Air Dryer Safety Valve


Supply Reservoir

Front Axle Reservoir

Rear Axle Reservoir

WS-24 Wheel Speed Sensor ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and SB-4 Spring Brake Chamber

ES Drum Brake w/ASA-5 Automatic Slack Adjuster and Service Chamber

Tu-Flo 550/Tu-Flo 750/ BA-921/ BA-922 Air Compressor

Notes: The color coding of the brake system schematic follows TMC Recommended Practice #423. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

125

126

Typical Coach Bus Air System Schematic


AD-IS Extended Purge Air Dryer BA-922 Air Compressor

Typical Air Systems 100

PP-DC Control Valve

To Accessories

Stop Light Switch


BVA-85 Door Interlock Valve with Contol Module

EC-60 Electronic Controller


Premium

Front Axle Module (FAM) with Quick Release Valve Traction Solenoid

Dual Brake Valve

Antilock Modulator (4 Places) Low Pressure Indicator

Rear Axle Module (RAM) with R-14 Relay Valve

SR-7 Spring Brake Modulating Valve

Front Reservoir

Rear Reservoir

ASA-5 Automatic Slack Adjuster and Service Chamber

ASA-5 Automatic Slack Adjuster and Spring Brake Chamber

Notes: The color coding of the brake system schematic follows APTA Recommended Practice. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Secondary

COACH:
Parking Compressor Governor Accessories

Typical Articulated Coach Bus Air System Schematic


AD-IS Extended Purge Air Dryer BA-922 Air Compressor

ASA-5 Automatic Slack Adjuster and Service Chamber


To Accessories

PP-DC Control Valve

Stop Light Switch

Rear Reservoir

Rear Axle Module (RAM) with R-14 Relay Valve Traction Solenoid

Front Axle Module (FAM) with Quick Release Valve Multi-Relay Valve EC-60 Electronic Controller
Premium

BVA-85 Door Interlock Valve with Contol Module

Rear Axle Module (RAM) with R-14 Relay Valve R-14 Relay Valve

Dual Brake Valve Low Pressure Indicator


Mid Reservoir

Antilock Modulator (6 places)

Front Reservoir

ASA-5 Automatic Slack Adjuster and Spring Brake Chamber

ASA-5 Automatic Slack Adjuster and Spring Brake Chamber

Typical Air Systems 100

Notes: The color coding of the brake system schematic follows APTA Recommended Practice. Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Articulated Circuit

COACH:
Secondary Parking Compressor Governor Accessories

127

TABS-6 Module QR-1 Quick Release Valve TR-3 Valve SV-4 Valve PP-1 Valve DC-4 Double Check Valve

TABS-6 Module QR-1 Quick Release Valve C-5 Vented Cut-Out Cock Slack Adjuster Spring Brake Chamber

C-5 Vented Cut-Out Cock

Slack Adjuster Slack Adjuster

Spring Brake Chamber

Brake Chamber ABS Indicator Lamp


CDU

WS-24 Wheel Speed Sensor

CDU

ABS Indicator Lamp WS-24 Wheel Speed Sensor

VCDU

128

Typical Double Train


WS-24 Wheel Speed Sensor WS-24 Wheel Speed Sensor ADB-22X Disc Brake ADB-22X Disc Brake

WS-24 Wheel Speed Sensor

ADB-22X Disc Brake

Typical Air Systems 100

Hose Coupling
SC-1 Single Check Valve R-12P Valve R-12P Valve SC-1 Single Check Valve

C-5 Vented Cut-Out Cock

R-12P Valve

C-5 Vented Cut-Out Cock

SC-1 Single Check Valve Brake Chamber


VCDU

SR-5 Trailer Spring Brake Valve PR-3 Valve

TABS-6 Module

SR-5 Trailer Spring Brake Valve

Brake Chamber

WS-24 Wheel Speed Sensor

CDU

ABS Indicator Lamp ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and Service Chamber

ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and Service Chamber

ES Drum Brake w/ ASA-5 Automatic Slack Adjuster and Service Chamber

TRAILERS:
Trailer (Supply) Trailer (Control) Trailer (Park)

Air disc & drum brakes combined on a single axle are shown for pictoral purposes only.

Typical Tractor System


SL-4 Stop Light Switch
C S S C

Typical Trailer System


System-Guard Trailer Air Dryer

MV-3 Valve TP-5 Tractor Protection Valve

ADB-22X Disc Brake Antilock Modulator


EC-60 Electronic Controller DC-4 Double Check Valve

ADB-22X Disc Brake

Wheel Speed Sensor

Cyclone DuraDrain Water Separator

ADB-22X Disc Brake

Wheel Speed Sensor

TCS-9000 Valve

Antilock Modulator (4 places)


Antilock Relay

Antilock Traction Relay Yaw Rate Sensor


QR-1C Quick Release Valve

TABS

SR-5 Trailer Spring Brake Valve


TABS-6 Module

Brake Valve

Steering Axle Sensor


Front Rear Axle Axle Reservoir Reservoir

Air Dryer Automatic Slack Adjuster Spring Brake Chamber Automatic Slack Adjuster

Brake Chamber PuraGuard QC Filter

Safety Valve

Automatic Slack Adjuster

Compressor

Spring Brake Chamber

ABS Indicator Lamp

_ _ _ _ Indicates electrical connection

Air disc & drum brakes combined on a single axle are shown for pictoral purposes only.

TRUCKS AND TRUCK TRACTORS:


Secondary Park (Supply) Parking (Control) Accessories
Trailer (Supply)

TRAILERS:
Trailer (Control) Trailer (Park)

Charging

Primary

Bendix brand air and hydraulic brake products are brought to you by:

Bendix, Formula Blue, and select Spicer brand foundation brake products are brought to you by:

Service Plants Huntington 1850 Riverfork Drive West Huntington, IN 46750 260.356.9720 Bowling Green 346 Central Avenue Bowling Green, KY 42101 270.783.5000 Acua 100 Jessica Lane Del Rio, TX 78840 (01152877) 773-05-04 Vancouver Suite 150 13151 Vanier Place Richmond, British Columbia Canada V6V 2J1 604.276.9884

Distibution Centers Huntington 1850 Riverfork Drive West Huntington, IN 46750 260.356.9720 Mexico City Rio Lerma #108 ext. 2 Fracc. Ind. Tlaxcolpan Tlalnepantla Edo. de Mex. 54030 011 52 (55) 16 65 90 40 Montreal 8851 4e Croissant Anjou, Quebec H1J 1A9 514.323.0303 Sparks 1095 Spice Island Drive Suite 101 Sparks, NV 89431 775.353.4255

901 Cleveland Street

BW1114 2011 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group All rights reserved 1/2011 Printed in U.S.A.

Elyria, OH 44035

1-800-AIR-BRAKE

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