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PP1

PREPARATION MAINTENANCE

MAINTENANCE
PP0E601

EQUIPMENT
Mirror Torque wrench Brake hose

Author :

Date :

53

PP2
PREPARATION ENGINE MECHANICAL (5SFE)

ENGINE MECHANICAL (5SFE)


PP0JQ04

SST (Special Service Tools)


0920110000
Valve Guide Bushing Remover & Replacer Set

(0920101060)

Valve Guide Bushing Remover & Replacer 6

0920141020

Valve Stem Oil Seal Replacer

0920270020

Valve Spring Compressor

(0920200010)

Attachment

0921354015

Crankshaft Pulley Holding Tool

(9165160855)

Bolt

Crankshaft pulley (Type A)

0922230010

Connecting Rod Bushing Remover & Replacer

0922315030

Oil Seal & Bearing Replacer

Crankshaft rear oil seal

0922346011

Crankshaft Front Oil Seal Replacer

Camshaft oil seal

0922474010

Engine Balancer Backlash Adjusting Tool

0922610010

Crankshaft Front & Rear Bearing Replacer

Crankshaft front oil seal

Author :

Date :

54

PP3
PREPARATION ENGINE MECHANICAL (5SFE)

0924855040

Valve Clearance Adjust Tool Set

(0924805410)

Valve Lifter Press

(0924805420)

Valve Lifter Stopper

0924963010

Torque Wrench Adaptor

Camshaft timing pulley

0933000021

Companion Flange Holding Tool

Crankshaft pulley

0961224014

Steering Gear Housing Overhaul Tool Set

(0961724011)

Steering Rack Wrench

Fuel inlet hose

0984318020

Diagnosis Check Wire

0995050012

Puller C Set

(0995105010)

Hanger 150

Crankshaft pulley Crankshaft timing pulley

(0995205010)

Slide Arm

Crankshaft pulley Crankshaft timing pulley

(0995305010)

Center Bolt 100

Crankshaft pulley Crankshaft timing pulley

(0995305020)

Center Bolt 150

Crankshaft pulley Crankshaft timing pulley

Author :

Date :

55

PP4
PREPARATION ENGINE MECHANICAL (5SFE)
Crankshaft pulley (Type B) Crankshaft timing pulley

(0995405010)

Claw No.1

(0995405020)

Claw No.2

Crankshaft pulley (Type A)

0995070010

Handle Set

(0995107100)

Handle 100

Valve guide bushing Crankshaft rear oil seal

0996010010

Variable Pin Wrench Set

(0996201000)

Variable Pin Wrench Arm Assy

Camshaft timing pulley Oil pump pulley Camshaft subgear gear

(0996300500)

Pin 5

Oil pump pulley Camshaft subgear gear

(0996301000)

Pin 10

Camshaft timing pulley

Author :

Date :

56

PP5
PREPARATION ENGINE MECHANICAL (5SFE)
PP0JR04

RECOMMENDED TOOLS
0909004020
Engine Sling Device For suspending engine

0920000010

Engine Adjust Kit .

0925800030

Hose Plug Set .

Plug for vacuum hose, fuel hose etc.

0990400010

Expander Set .

Author :

Date :

57

PP6
PREPARATION ENGINE MECHANICAL (5SFE)
PP0JS04

EQUIPMENT
Abrasive compound Caliper gauge CO/HC meter Compression gauge Connecting aligner Cylinder gauge Dial indicator Dye penetrant Engine tuneup tester Groove cleaning tool Heater Magnetic finger Micrometer OBDII scan tool Pin hole grinder Piston ring compressor Piston ring expander Plastigage Precision straight edge Press Ridge reamer Soft brush Solvent Spring tester Steel square Thermometer Torque wrench Valve seat cutter Vblock Vernier calipers Wire brush Valve Valve spring Valve spring Cylinder Piston pin hole of piston Piston ring groove Valve

Author :

Date :

58

PP7
PREPARATION ENGINE MECHANICAL (5SFE)
PP1WA02

SSM (Special Service Materials)


0882600080
Seal Packing Black or equivalent (FIPG) Camshaft bearing cap Cylinder head cover Semicircular plug

0883300070

Adhesive 1324, THREE BOND 1324 or equivalent

Flywheel or drive plate bolt Torque converter clutch bolt

0883300080

Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent

Oil pressure switch

Author :

Date :

59

PP8
PREPARATION ENGINE MECHANICAL (1MZFE)

ENGINE MECHANICAL (1MZFE)


PP0BR03

SST (Special Service Tools)


0920101055
Valve Guide Bushing Remover & Re placer 5.5

0920141020

Valve Stem Oil Seal Replacer

0920270020

Valve Spring Compressor

(0920200010)

Attachment

0921354015

Crankshaft Pulley Holding Tool

(9165160855)

Bolt

0922230010

Connecting Rod Bushing Remover & Replacer

0922315030

Oil Seal & Bearing Replacer

Crankshaft rear oil seal

0924855040

Valve Clearance Adjust Tool Set

(0924805410)

Valve Lifter Press

(0924805420)

Valve Lifter Stopper

0924963010

Torque Wrench Adaptor

RH camshaft timing pulley

Author :

Date :

60

PP9
PREPARATION ENGINE MECHANICAL (1MZFE)
Crankshaft pulley

0933000021

Companion Flange Holding Tool

0960803071

Replacer

Spark plug tube gasket

0981630010

Oil Pressure Switch Socket

Knock sensor

0984318020

Diagnosis Check Wire

0995050012

Puller C Set

(0995105010)

Hanger 150

Crankshaft pulley Crankshaft timing pulley

(0995205010)

Slide Arm

Crankshaft pulley Crankshaft timing pulley

(0995305010)

Center Bolt 100

Crankshaft pulley Crankshaft timing pulley

(0995305020)

Center Bolt 150

Crankshaft pulley Crankshaft timing pulley

(0995405010)

Claw No.1

Crankshaft timing pulley

(0995405020)

Claw No.2

Crankshaft pulley

0995070010

Handle Set

(0995107100)

Handle 100

Valve guide bushing Crankshaft rear oil seal

Author :

Date :

61

PP10
PREPARATION ENGINE MECHANICAL (1MZFE)

0996010010

Variable Pin Wrench Set

(0996201000)

Variable Pin Wrench Arm Assy

Camshaft timing pulley Camshaft subgear

(0996301000)

Pin 10

Camshaft timing pulley

(0996300500)

Pin 5

Camshaft subgear

Author :

Date :

62

PP11
PREPARATION ENGINE MECHANICAL (1MZFE)
PP0BS03

RECOMMENDED TOOLS
0904000010
Hexagon Wrench Set .

0909004020

Engine Sling Device

For suspending engine

0920000010

Engine Adjust Kit .

0925800030

Hose Plug Set .

Plug for the vacuum hose, fuel hose etc.

0990400010

Expander Set .

Author :

Date :

63

PP12
PREPARATION ENGINE MECHANICAL (1MZFE)
PP0BT03

EQUIPMENT
Abrasive compound Caliper gauge CO/HC meter Connecting rod aligner Cylinder gauge Dial indicator Dye penetrant Engine tuneup tester Groove cleaning tool Heater Magnetic finger Micrometer OBDII scan tool Pin hole grinder Piston ring compressor Piston ring expander Plastigage Precision straight edge Ridge reamer Soft brush Spring tester Steel square Thermometer Torque wrench Valve seat cutter Vernier calipers Wire brush Valve Valve spring Valve spring Piston pin hole

Author :

Date :

64

PP13
PREPARATION ENGINE MECHANICAL (1MZFE)
PP1WT01

SSM (Special Service Materials)


0882600080
Seal Packing Black or equivalent (FIPG) Camshaft bearing cap Semicircular plug Cylinder head cover Rear oil seal retainer

0882600100

Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG)

Engine coolant drain union Water seal plate Water inlet housing

0883300070

Adhesive 1324, THREE BOND 1324 or equivalent

Spark plug tube Drive plate bolt

0883300080

Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent

No.1 idler pulley pivot bolt

Author :

Date :

65

PP14
PREPARATION EMISSION CONTROL (5SFE)

EMISSION CONTROL (5SFE)


PP0JU04

SST (Special Service Tools)


0984318020
Diagnosis Check Wire

Author :

Date :

66

PP15
PREPARATION EMISSION CONTROL (5SFE)
PP0JV04

EQUIPMENT
Torque wrench Hose clipper Pressure gauge Vacuum gauge

Author :

Date :

67

PP16
PREPARATION EMISSION CONTROL (1MZFE)

EMISSION CONTROL (1MZFE)


PP0BV03

EQUIPMENT
Hose clipper MITYVAC (Handheld vacuum pump) Torque wrench

Author :

Date :

68

PP17
PREPARATION SFI (5SFE)

SFI (5SFE)
PP1WB02

SST (Special Service Tools)


0926841047
Injection Measuring Tool Set

(0926841100)

Clamp

Except California

(0926841110)

Adaptor

(9040509015)

No.1 Union

0926845014

EFI Fuel Pressure Gauge

(0926841190)

Adaptor

(9040506167)

I Union

0963122020

Power Steering Hose Nut 14 x 17 mm Wrench Set

Fuel line flare nut

0981630010

Oil Pressure Switch Socket

Knock sensor 1

0984230070

Wiring F EFI Inspection

0984318020

Diagnosis Check Wire

Author :

Date :

69

PP18
PREPARATION SFI (5SFE)
PP0JX04

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0925800030

Hose Plug Set .

Plug for vacuum hose, fuel hose etc.

Author :

Date :

70

PP19
PREPARATION SFI (5SFE)
PP0JY04

EQUIPMENT
Carburetor cleaner Graduated cylinder OBDII scan tool Soft brush Sound scope Torque wrench Vacuum gauge Throttle body Injector Throttle body Injector

Author :

Date :

71

PP20
PREPARATION SFI (1MZFE)

SFI (1MZFE)
PP1WW01

SST (Special Service Tools)


0926841047
Injection Measuring Tool Set

(0926841100)

Clamp

Except California

(0926841300)

Clamp

For California

0926841250

T Joint

0926845012

EFI Fuel Pressure Gauge

0963122020

Power Steering Hose Nut 14 x 17 mm Wrench Set

Fuel line flare nut

0981716011

Backup Light Switch Tool

Knock sensor

0984230070

Wiring F EFI Inspection

0984318020

Diagnosis Check Wire

Author :

Date :

72

PP21
PREPARATION SFI (1MZFE)
PP1WX01

RECOMMENDED TOOLS
0904000010
Hexagon Wrench Set .

0908200040

TOYOTA Electrical Tester.

0920000010

Engine Adjust Kit .

0925800030

Hose Plug Set .

Plug for the vacuum hose, fuel hose etc.

Author :

Date :

73

PP22
PREPARATION SFI (1MZFE)
PP1WY01

EQUIPMENT
Carburetor cleaner Graduated cylinder OBD II scan tool Soft brush Sound scope Torque wrench Vacuum gauge Throttle body Injector Throttle body Injector

Author :

Date :

74

PP23
PREPARATION SFI (1MZFE)
PP1WZ01

SSM (Special Service Materials)


0882600080
Seal Packing Black or equivalent (FIPG) Intake air control valve

Author :

Date :

75

PP24
PREPARATION COOLING (5SFE)

COOLING (5SFE)
PP0JZ05

SST (Special Service Tools)


0923001010
Radiator Service Tool Set

0923114010

Punch

Author :

Date :

76

PP25
PREPARATION COOLING (5SFE)
PP0K003

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

77

PP26
PREPARATION COOLING (5SFE)
PP0K103

EQUIPMENT
Heater Radiator cap tester Thermometer Torque wrench Vernier calipers ECT switch, Thermostat ECT switch, Thermostat

Author :

Date :

78

PP27
PREPARATION COOLING (5SFE)
PP0K203

COOLANT
Item Engine coolant w/ Oil cooler w/o Oil cooler Capacity 6.9 liters (7.3 US qts, 6.1 lmp. qts) 6.2 liters (6.5 US qts, 5.4 lmp. qts) Classification Toyota Long Life Coolant or equivalent

Author :

Date :

79

PP28
PREPARATION COOLING (1MZFE)

COOLING (1MZFE)
PP1WU01

SST (Special Service Tools)


0923001010
Radiator Service Tool Set

0923114010

Punch

Author :

Date :

80

PP29
PREPARATION COOLING (1MZFE)
PP0C103

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

81

PP30
PREPARATION COOLING (1MZFE)
PP0C202

EQUIPMENT
Heater Radiator cap tester Thermometer Torque wrench ECT switch ECT switch

Author :

Date :

82

PP31
PREPARATION COOLING (1MZFE)
PP0C304

COOLANT
Item Engine coolant Capacity 9.2 liters (9.7 US qts, 8.1 lmp. qts) Classification Toyota Long Life Coolant or equivalent

Author :

Date :

83

PP32
PREPARATION LUBRICATION (5SFE)

LUBRICATION (5SFE)
PP0K304

SST (Special Service Tools)


0903200100
Oil Pan Seal Cutter

0922806501

Oil Filter Wrench

0995060010

Replacer Set

(0995100350)

Replacer 35

Oil pump oil seal

0995070010

Handle Set

(0995107100)

Handle 100

Oil pump oil seal

Author :

Date :

84

PP33
PREPARATION LUBRICATION (5SFE)
PP0K404

RECOMMENDED TOOLS
0920000010
Engine Adjust Kit .

0990500013

Snap Ring Pliers .

Author :

Date :

85

PP34
PREPARATION LUBRICATION (5SFE)
PP0K504

EQUIPMENT
Oil pressure gauge Torque wrench

Author :

Date :

86

PP35
PREPARATION LUBRICATION (5SFE)
PP0K604

LUBRICANT
Item Engine oil Dry fill Drain and refill w/ Oil filter change w/o Oil filter change 3.6 liters (3.8 US qts, 3.2 lmp.qts) 3.4 liters (3.6 US qts, 3.0 lmp.qts) Capacity Classification API grade SJ, EnergyConserving or ILSAC multigrade engine oil. SAE 5W30 is the best choice for your vehicle, for good fuel economy, and good starting in cold weather w/ Oil cooler w/o Oil cooler 4.3 liters (4.5 US qts, 3.8 lmp.qts) 4.2 liters (4.4 US qts, 3.7 lmp.qts)

Author :

Date :

87

PP36
PREPARATION LUBRICATION (5SFE)
PP1WC01

SSM (Special Service Materials)


0882600080
Seal Packing Black or equivalent (FIPG) Oil pan

0883300080

Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent

Oil pressure switch

Author :

Date :

88

PP37
PREPARATION LUBRICATION (1MZFE)

LUBRICATION (1MZFE)
PP0C403

SST (Special Service Tools)


0903200100
Oil Pan Seal Cutter No.2 oil pan

0922300010

Cover & Seal Replacer

Crankshaft front oil seal

0922807501

Oil Filter Wrench

0981630010

Oil Pressure Switch Socket

Author :

Date :

89

PP38
PREPARATION LUBRICATION (1MZFE)
PP0C503

RECOMMENDED TOOLS
0920000010
Engine Adjust Kit .

Author :

Date :

90

PP39
PREPARATION LUBRICATION (1MZFE)
PP0C602

EQUIPMENT
Oil pressure gauge Precision straight edge Torque wrench Oil pump

Author :

Date :

91

PP40
PREPARATION LUBRICATION (1MZFE)
PP0C704

LUBRICANT
Item Engine oil Dry fill Drain and refill w/ Oil filter change w/o Oil filter change Capacity Classification API grade SJ, EnergyConserving or ILSAC multigrade engine oil. SAE 5W30 is the best choice for your vehicle, for good fuel economy and good starting in cold weather. 5.2 liters (5.5 US qts, 4.6 lmp. qts) 4.7 liters (5.0 US qts, 4.1 lmp. qts) 4.5 liters (4.8 US qts, 4.0 lmp. qts)

Author :

Date :

92

PP41
PREPARATION LUBRICATION (1MZFE)
PP1WV01

SSM (Special Service Materials)


0882600080
Seal Packing Black or equivalent (FIPG) Oil pump No.1 oil pan No.2 oil pan

0883300080

Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent

Oil pressure switch

Author :

Date :

93

PP42
PREPARATION IGNITION (5SFE)

IGNITION (5SFE)
PP0K804

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0920000010

Engine Adjust Kit .

Author :

Date :

94

PP43
PREPARATION IGNITION (5SFE)
PP0K904

EQUIPMENT
Megger insulation resistance meter Spark plug cleaner Spark plug

Author :

Date :

95

PP44
PREPARATION IGNITION (1MZFE)

IGNITION (1MZFE)
PP0CF03

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0920000010

Engine Adjust Kit .

Author :

Date :

96

PP45
PREPARATION IGNITION (1MZFE)
PP0CG02

EQUIPMENT
Megger insulation resistance meter Spark plug cleaner Spark plug

Author :

Date :

97

PP46
PREPARATION STARTING (5SFE)

STARTING(5SFE)
PP0KA01

SST (Special Service Tools)


0928646011
Injection Pump Spline Shaft Puller Armature bearing

0981038140

Starter Magnet Switch Nut Wrench 14

Terminal nut

0982000030

Alternator Rear Bearing Replacer

Armature front bearing

Author :

Date :

98

PP47
PREPARATION STARTING (5SFE)
PP0KB01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

99

PP48
PREPARATION STARTING (5SFE)
PP0KC01

EQUIPMENT
Dial indicator Magnetic finger Press Pull scale Sandpaper Torque wrench Vblock Vernier calipers Commutator Commutator, Brush Commutator Steel ball Magnetic switch terminal kit part Brush spring Commutator

Author :

Date :

100

PP49
PREPARATION STARTING (1MZFE)

STARTING (1MZFE)
PP0C901

SST (Special Service Tools)


0928646011
Injection Pump Spline Shaft Puller Armature bearing

0981038140

Starter Magnet Switch Nut Wrench 14

Terminal nut

0982000030

Alternator Rear Bearing Replacer

Armature front bearing

Author :

Date :

101

PP50
PREPARATION STARTING (1MZFE)
PP0CA01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

102

PP51
PREPARATION STARTING (1MZFE)
PP0CB02

EQUIPMENT
Dial indicator Magnetic finger Press Pull scale Sandpaper Torque wrench Vblock Vernier calipers Commutator Commutator, Brush Commutator Steel ball Magnetic switch terminal kit Brush spring Commutator

Author :

Date :

103

PP52
PREPARATION CHARGING (5SFE)

CHARGING(5SFE)
PP0KD01

SST (Special Service Tools)


0928576010
Injection Pump Camshaft Bearing Cone Replacer Rotor rear bearing cover

0928646011

Injection Pump Spline Shaft Puller

Rectifier end frame

0982000021

Alternator Rear Bearing Puller

0982000030

Alternator Rear Bearing Replacer

Rotor rear bearing

0982063010

Alternator Pulley Set Nut Wrench Set

0995060010

Replacer Set

(0995100500)

Replacer 50

Rotor front bearing

Author :

Date :

104

PP53
PREPARATION CHARGING (5SFE)
PP0KE01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

105

PP54
PREPARATION CHARGING (5SFE)
PP0KF01

EQUIPMENT
Battery specific gravity gauge Belt tension gauge Torque wrench Vernier calipers Rotor (Slip ring), Brush Except maintenance free battery

Author :

Date :

106

PP55
PREPARATION CHARGING (1MZFE)

CHARGING (1MZFE)
PP0CC01

SST (Special Service Tools)


0928576010
Injection Pump Camshaft Bearing Cone Replacer Rotor rear bearing cover

0928646011

Injection Pump Spline Shaft Puller

Rectifier end frame

0982000021

Alternator Rear Bearing Puller

0982000030

Alternator Rear Bearing Replacer

Rotor rear bearing

0982063010

Alternator Pulley Set Nut Wrench Set

0995060010

Replacer Set

(0995100500)

Replacer 50

Rotor front bearing

Author :

Date :

107

PP56
PREPARATION CHARGING (1MZFE)
PP0CD01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

108

PP57
PREPARATION CHARGING (1MZFE)
PP0CE02

EQUIPMENT
Ammeter(A) Battery specific gravity gauge Belt tension gauge Torque wrench Vernier calipers Rotor (Slip ring), Brush Except maintenance free battery

Author :

Date :

109

PP58
PREPARATION CLUTCH

CLUTCH
PP0HC01

SST (Special Service Tools)


0902300100
Union Nut Wrench 10 mm Clutch line

0930100210

Clutch Guide Tool

5SFE Engine

0930100220

Clutch Guide Tool

1MZFE Engine

0933300013

Clutch Diaphragm Spring Aligner

Author :

Date :

110

PP59
PREPARATION CLUTCH
PP0HD01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0990500013

Snap Ring Pliers .

Author :

Date :

111

PP60
PREPARATION CLUTCH
PP0HE01

EQUIPMENT
Calipers Dial indicator Torque wrench

Author :

Date :

112

PP61
PREPARATION MANUAL TRANSAXLE (E153)

MANUAL TRANSAXLE (E153)


PP0H703

SST (Special Service Tools)


0922315020
Oil Seal & Bearing Replacer Differential case oil seal

0930800010

Oil Seal Puller

Output shaft front bearing outer race

0931620011

Transfer Bearing Replacer

Differential case tapered roller bearing

0931660011

Transmission & Transfer Bearing Replacer

(0931600011)

Replacer Pipe

(0931600021)

Replacer A

(0931600041)

Replacer C

1st gear No.1 hub sleeve Differential case tapered roller bearing outer race

(0931600071)

Replacer F

Output shaft front bearing

0950630012

Differential Drive Pinion Rear Bearing Cone Replacer

Output shaft rear bearing

0950635010

Differential Drive Pinion Rear Bearing Replacer

No.2 hub sleeve 3rd gear Input shaft rear bearing

0960800081

Differential Side Bearing Cone Replacer

Input shaft oil seal

0961265014

Steering Worm Bearing Puller

Input shaft bearing Differential case tapered roller bearing outer race

Author :

Date :

113

PP62
PREPARATION MANUAL TRANSAXLE (E153)

0995000020

Bearing Remover

0995000030

Bearing Remover Attachment

Output shaft front bearing

0995030010

Puller A Set

5th driven gear No.3 clutch hub

0995040011

Puller B Set

Differential case tapered roller bearing

0995060010

Replacer Set

(0995100310)

Replacer 31

Control shaft cover oil seal Installation

(0995100580)

Replacer 58

Input shaft bearing

0995070010

Handle Set

(0995107150)

Handle 150

Author :

Date :

114

PP63
PREPARATION MANUAL TRANSAXLE (E153)
PP0H801

RECOMMENDED TOOLS
0902500010
Torque Wrench (30 kgfcm) Differential preload

0903100030

Pin Punch .

0904000010

Hexagon Wrench Set .

0904200040

Torx Socket T50 .

0904200050

Torx Socket T45 .

0909004010

Engine Sling Device .

0990500012

Snap Ring No.1 Expander .

Author :

Date :

115

PP64
PREPARATION MANUAL TRANSAXLE (E153)
PP0H901

EQUIPMENT
Dial indicator with magnetic base Feeler gauge Micrometer Torque wrench Precision straight edge Magnetic finger

Author :

Date :

116

PP65
PREPARATION MANUAL TRANSAXLE (E153)
PP0HA01

LUBRICANT
Item Manual transaxle oil (w/ Differential oil) Capacity 4.2 liters (4.4 US qts, 3.7 Imp. qts) Classification API GL4 or GL5 SAE 75W90

Author :

Date :

117

PP66
PREPARATION MANUAL TRANSAXLE (S51)

MANUAL TRANSAXLE (S51)


PP0H204

SST (Special Service Tools)


0930800010
Oil Seal Puller Input shaft front bearing Output shaft front bearing

0930912020

5th Driven Gear Replacer

5th driven gear

0931035010

Countershaft Bearing Replacer

Input shaft front bearing Output shaft front bearing

0931660011

Transmission & Transfer Bearing Replacer

(0931600011)

Replacer Pipe

3rd driven gear Differential side bearing

(0931600041)

Replacer C

Output shaft thrust washer

0935032014

TOYOTA Automatic Transmission Tool Set

(0935132120)

Overdrive Bearing Replacer

Differential side bearing

(0935132130)

Handle

Differential side bearing retainer oil seal Differential case oil seal (Transaxle case side)

(0935132150)

Oil Seal Replacer

Differential side bearing retainer oil seal Differential case oil seal (Transaxle case side)

0956432011

Differential Preload Adaptor

0960800071

Drive Pinion Rear Bearing Cone Replacer

Input shaft rear bearing

Author :

Date :

118

PP67
PREPARATION MANUAL TRANSAXLE (S51)
Input shaft front oil seal

0960800081

Differential Side Bearing Cone Replacer

0961222011

Tilt Handle Bearing Replacer

Output shaft rear bearing No.3 clutch hub

0995000020

Bearing Remover

0995000030

Bearing Remover Attachment

0995030010

Puller A Set

No.3 clutch hub

0995040011

Puller B Set

5th driven gear

0995060020

Replacer Set No.2

Differential side bearing retainer oil seal Differential side bearing outer race

(0995100680)

Replacer 68

0995070010

Handle Set

(0995107150)

Handle 150

Author :

Date :

119

PP68
PREPARATION MANUAL TRANSAXLE (S51)
PP0H301

RECOMMENDED TOOLS
0902500010
Torque Wrench (30 kgfcm) Differential preload

0903100030

Pin Punch .

0904000010

Hexagon Wrench Set .

0909004010

Engine Sling Device .

0990500012

Snap Ring No.1 Expander .

Author :

Date :

120

PP69
PREPARATION MANUAL TRANSAXLE (S51)
PP0H401

EQUIPMENT
Dial indicator Torque wrench Feeler gauge Magnetic finger Micrometer

Author :

Date :

121

PP70
PREPARATION MANUAL TRANSAXLE (S51)
PP0H501

LUBRICANT
Item Manual transaxle oil (w/ Differential oil) Capacity 2.6 liters (2.7 US qts, 2.3 lmp. qts) Classification API GL4 or GL5 SAE 75W90

Author :

Date :

122

PP71
PREPARATION AUTOMATIC TRANSAXLE (A140E)

AUTOMATIC TRANSAXLE (A140E)


PP0KG01

SST (Special Service Tools)


0930800010
Oil Seal Puller

0935032014

TOYOTA Automatic Transmission Tool Set

(0935132010)

Oneway Clutch Test Tool

(0935132020)

Stator Stopper

(0935132130)

Handle

(0935132150)

Oil Seal Replacer

0999200095

Automatic Transmission Oil Pressure Gauge Set

(0999200231)

Adaptor C

(0999200271)

Gauge Assy

Author :

Date :

123

PP72
PREPARATION AUTOMATIC TRANSAXLE (A140E)
PP0KH01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0909004010

Engine Sling Device .

Author :

Date :

124

PP73
PREPARATION AUTOMATIC TRANSAXLE (A140E)
PP0KI01

EQUIPMENT
OBD II scan tool Torque wrench Hexagon wrench Dial indicator with magnetic base Vernier calipers Straight edge Drive plate Torque converter clutch Torque converter clutch

Author :

Date :

125

PP74
PREPARATION AUTOMATIC TRANSAXLE (A140E)
PP0KJ01

LUBRICANT
Item Automatic transaxle Dry fill Drain and refill Differential oil Capacity Classification 5.6 liters (5.9 US qts, 4.9 Imp.qts) 2.5 liters (2.6 US qts, 2.2 Imp.qts) 1.6 liters (1.7 US qts, 1.4 Imp.qts) ATF DII or DEXRONIII (DEXRONII)

ATF DII or DEXRONIII (DEXRONII)

Author :

Date :

126

PP75
PREPARATION AUTOMATIC TRANSAXLE (A541E)

AUTOMATIC TRANSAXLE (A541E)


PP0M101

SST (Special Service Tools)


0922315020
Oil Seal & Bearing Replacer

0930800010

Oil Seal Puller

Side gear shaft oil seal

0931660011

Transmission & Transfer Bearing Replacer

RH side bearing

(0931600011)

Replacer Pipe

RH side gear shaft oil seal

0935032014

TOYOTA Automatic Transmission Tool Set

(0935132010)

Oneway Clutch Test Tool

(0935132020)

Stator Stopper

(0935132130)

Handle

0999200095

Automatic Transmission Oil Pressure Gauge Set

Line pressure

(0999200231)

Adaptor C

(0999200271)

Gauge Assy

Author :

Date :

127

PP76
PREPARATION AUTOMATIC TRANSAXLE (A541E)
PP0M201

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0909004010

Engine Sling Device .

Author :

Date :

128

PP77
PREPARATION AUTOMATIC TRANSAXLE (A541E)
PP0M301

EQUIPMENT
Straight edge Vernier calipers Dial indicator or dial indicator with magnetic base Hexagon Wrench (10 mm) Torque wrench OBD II scan tool Torque converter clutch Torque converter clutch Drive plate

Author :

Date :

129

PP78
PREPARATION AUTOMATIC TRANSAXLE (A541E)
PP0M401

LUBRICANT
Item Automatic transaxle fluid (w/o Differential oil) Dry fill Drain and refill Capacity Classification

8.0 liters (8.5 US qts, 7.0 Imp. qts) 3.9 liters (4.1 US qts, 3.4 Imp. qts)

ATF DII or DEXRONIII (DEXRONII)

Author :

Date :

130

PP79
PREPARATION SUSPENSION AND AXLE

SUSPENSION AND AXLE


PP1WM01

SST (Special Service Tools)


0922356010
Crankshaft Rear Oil Seal Replacer Front drive shaft

0924000020

Wire Gauge Set

Front drive shaft

0930936010

Transmission Rear Bearing Replacer

Front drive shaft

0931035010

Countershaft Bearing Replacer

Front axle hub

0931620011

Transfer Bearing Replacer

Front drive shaft

0931660011

Transmission & Transfer Bearing Replacer

Front axle hub Front suspension

(0931600011)

Replacer Pipe

(0931600041)

Replacer C

0950635010

Differential Drive Pinion Rear Bearing Replacer

Front drive shaft

0952000031

Rear Axle Shaft Puller

Front axle hub

0952124010

Drive Shaft Boot Clamping Tool

Front drive shaft

0952717011

Rear Axle Shaft Bearing Remover

Front axle hub

Author :

Date :

131

PP80
PREPARATION SUSPENSION AND AXLE
Front drive shaft

0955555010

Differential Drive Pinion Bearing Replacer

0960816042

Front Hub Bearing Adjusting Tool

Front drive shaft

(0960802021)

Bolt & Nut

(0960802041)

Retainer

0960832010

Steering Knuckle Oil Seal Replacer

Front axle hub Front suspension

0961020012

Pitman Arm Puller

Front axle hub

0962810011

Ball Joint Puller

Front axle hub Rear axle hub

0962862011

Ball Joint Puller

Front axle hub Front suspension

0972730021

Coil Spring Compressor

Front suspension Rear suspension

0972922031

Front Spring Upper Seat Holder

Front suspension

0995000020

Bearing Remover

Front axle hub Front drive shaft

0995060010

Replacer Set

Front axle hub

(0995100400)

Replacer 40

Author :

Date :

132

PP81
PREPARATION SUSPENSION AND AXLE
Front axle hub

0995070010

Handle Set

(0995107100)

Handle 100

Author :

Date :

133

PP82
PREPARATION SUSPENSION AND AXLE
PP08W01

RECOMMENDED TOOLS
0902500010
Torque Wrench (30 kgfcm)

0904200010

Torx Socket T30 .

0990500012

Snap Ring No.1 Expander .

0990500013

Snap Ring Pliers .

Author :

Date :

134

PP83
PREPARATION SUSPENSION AND AXLE
PP08X03

EQUIPMENT
Dial indicator Drill Torque wrench

Author :

Date :

135

PP84
PREPARATION SUSPENSION AND AXLE
PP08Y01

LUBRICANT
Item 5SFE: Outboard joint grease Color=Black Inboard joint grease Color=Yellow ocher 1MZFE: Outboard joint grease Inboard joint grease Capacity Application 140 160 g (5.5 6.3 oz.) 185 215 g (7.3 8.5 oz.)

Color=Black Color=Gray Joint side Boot side

105 125 g (3.7 4.4 oz.) 142.5 157.5 g (5.0 5.6 oz.) 52.5 57.5 g (2.1 2.3 oz.)

Author :

Date :

136

PP85
PREPARATION BRAKE

BRAKE
PP0I701

SST (Special Service Tools)


0902300100
Union Nut Wrench 10 mm

0970330010

Brake Shoe Return Spring Tool

0970929018

LSPV Gauge Set

0971800010

Shoe Hold Down Spring Driver

0973700010

Brake Booster Push Rod Gauge

0975136011

Brake Line Union Nut 10 x 12 mm Wrench

0984318020

Diagnosis Check Wire

0999000150

ABS Actuator Checker and Subharness

DENSO type ABS, ABS & TRAC type

0999000163

ABS Actuator Checker Sheet A

ABS & TRAC type

0999000250

ABS Actuator Checker Subharness G

DENSO type ABS, ABS & TRAC type

0999000300

ABS Actuator Checker Subharness I

DENSO type ABS

0999000360

ABS Actuator Checker Subharness L

DENSO type ABS, ABS & TRAC type

Author :

Date :

137

PP86
PREPARATION BRAKE
DENSO type ABS

0999000430

ABS Actuator Checker Sheet P

0999000450

ABS Actuator Checker Subharness P

ABS & TRAC type

Author :

Date :

138

PP87
PREPARATION BRAKE
PP0I801

RECOMMENDED TOOLS
0904200030
Torx Socket T20 . BOSCH type ABS

0908200040

TOYOTA Electrical Tester.

0990500013

Snap Ring Pliers .

Author :

Date :

139

PP88
PREPARATION BRAKE
PP0I903

EQUIPMENT
Torque wrench Micrometer Dial indicator Brake drum gauge Vernier calipers Brake disc Brake disc Brake drum and disc Brake drum

Author :

Date :

140

PP89
PREPARATION BRAKE
PP0IA01

LUBRICANT
Item Brake fluid Capacity Classification SAE J1703 or FMVSS No.116 DOT3

Author :

Date :

141

PP90
PREPARATION STEERING

STEERING
PP0DB03

SST (Special Service Tools)


0924963010
Torque Wrench Adaptor PS vane pump

0952124010

Drive Shaft Boot Clamping Tool

PS gear

0952720011

Rear Axle Shaft Bearing Remover

PS gear

0961200012

Rack & Pinion Steering Rack Housing Stand

PS gear

0961222011

Tilt Handle Bearing Replacer

PS gear

0961224014

Steering Gear Housing Overhaul Tool Set

(0961322011)

Steering Rack Shaft Bushing Puller

PS gear

0961600010

Steering Worm Bearing Adjusting Socket

PS gear

0963110021

Rack Stopper Wrench

PS gear

0963112071

Steering Rack Oil Seal Test Tool

PS gear

0963120081

Seal Ring Tool

PS gear

0963122020

Power Steering Hose Nut 14 x 17 mm Wrench Set

PS vane pump PS gear

Author :

Date :

142

PP91
PREPARATION STEERING
PS gear

0963133010

Steering Rack Cover I

0963300020

Power Steering Hose Nut Wrench

PS gear

0964010010

Power Steering Pressure Gauge Set

(0964101010)

Gauge Assy

Power steering fluid

(0964101030)

Attachment B

Power steering fluid

(0964101060)

Attachment E

Power steering fluid

0992210010

Variable Open Wrench

PS gear

0995050012

Puller C Set

(0995105010)

Hanger 150

Tilt steering column

(0995205010)

Slide Arm

Tilt steering column

(0995305020)

Center Bolt 150

Tilt steering column

(0995405020)

Claw No.2

Tilt steering column

0995060010

Replacer Set

Author :

Date :

143

PP92
PREPARATION STEERING
PS gear

(0995100180)

Replacer 18

(0995100240)

Replacer 24

PS gear

(0995100250)

Replacer 25

PS gear

(0995100260)

Replacer 26

PS gear

(0995100290)

Replacer 29

PS gear

(0995100310)

Replacer 31

PS gear

(0995100320)

Replacer 32

PS gear

(0995100330)

Replacer 33

PS vane pump

(0995100340)

Replacer 34

PS gear

(0995100400)

Replacer 40

PS gear

(0995100430)

Replacer 43

PS gear

(0995206010)

Adapter

PS gear

0995070010

Handle Set

Author :

Date :

144

PP93
PREPARATION STEERING
PS vane pump

(0995107100)

Handle 100

(0995107200)

Handle 200

PS gear

(0995107360)

Handle 360

PS gear

0996010010

Variable Pin Wrench Set

(0996201000)

Variable Pin Wrench Arm Assy

PS vane pump

(0996301000)

Pin 10

PS vane pump

Author :

Date :

145

PP94
PREPARATION STEERING
PP0DC03

RECOMMENDED TOOLS
0902500010
Torque Wrench (30 <kgfcm>) . PS vane pump PS gear

0904200010

Torx Socket T30 .

Tilt steering column

0990400010

Expander Set .

0990500012

Snap Ring No.1 Expander .

0990500013

Snap Ring Pliers .

Author :

Date :

146

PP95
PREPARATION STEERING
PP0DD05

EQUIPMENT
Belt tension gauge Caliper gauge Calipers Dial indicator Feeler gauge Micrometer Torque wrench Onvehicle inspection PS vane pump PS vane pump PS gear PS vane pump PS vane pump

Author :

Date :

147

PP96
PREPARATION STEERING
PP0DE05

LUBRICANT
Item Power steering fluid Total Capacity 0.8 liters (0.8 US qts, 0.7 lmp.qts) Classification ATF DEXRON II or III

Author :

Date :

148

PP97
PREPARATION STEERING
PP1XK01

SSM (Special Service Materials)


0883300080
Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent PS gear

Author :

Date :

149

PP98
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM


PP0MQ01

SST (Special Service Tools)


0908200700
SRS Airbag Deployment Tool

0908200750

Airbag Deployment Wire Subharness No.3

0908200760

Airbag Deployment Wire Subharness No.4

0984318020

Diagnosis Check Wire

Author :

Date :

150

PP99
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP1XL01

RECOMMENDED TOOLS
0904200020
Torx Socket T40 . Airbag sensor assembly

0908200050

TOYOTA Electrical Tester Set.

0908200040

TOYOTA Electrical Tester.

(0908300150)

Test Lead Set

Seat belt pretensioner connector

Author :

Date :

151

PP100
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP0MS01

EQUIPMENT
Torque wrench Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.) Diam.: 6.0 mm (0.236 in.) Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.) Airbag disposal Airbag disposal Airbag disposal Airbag disposal

Tire with disc wheel Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Vinyl bag

Author :

Date :

152

PP101
PREPARATION BODY ELECTRICAL

BODY ELECTRICAL
PP0KY01

SST (Special Service Tools)


0984318020
Diagnosis Check Wire

Author :

Date :

153

PP102
PREPARATION BODY ELECTRICAL
PP0KZ01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0904100030

Torx Driver T30 .

For removing and installing steering wheel pad

0904200010

Torx Socket T30 .

For removing and installing steering wheel pad

Author :

Date :

154

PP103
PREPARATION BODY ELECTRICAL
PP0L001

EQUIPMENT
Voltmeter Ammeter Ohmmeter Test lead Syphon Bulb (3.4 W) Bulb (21 W) Dry cell battery Torque wrench Masking tape Tin foil Rear window defogger wire Rear window defogger wire Brake fluid level warning switch Fuel sender gauge, Seat belt warning relay Turn signal flasher relay Fuel sender gauge

Author :

Date :

155

PP104
PREPARATION BODY

BODY
PP0MU01

SST (Special Service Tools)


0980424010
Luggage Compartment Door Torsion Bar Tool

0981200020

Door Hinge Set Bolt Wrench

Author :

Date :

156

PP105
PREPARATION BODY
PP0MV01

EQUIPMENT
Clip remover Torque wrench Drill Drill bit, diam 3.2 mm (0.126 in.) Hand riveter Tape Adhesive tape Adhesive Cleaner Shop rag Water pump pliers Knife Heat light Piano wire Rope (no projections, difficult to break) Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.) Tire with disc wheel Width: 185 mm (7.28 in.) Inner diam 360 mm (14.17 in.) Vinyl bag Regulator handle Window regulator Moulding Moulding Windshield Seat belt pretensioner disposal Seatbelt pretensioner disposal To avoid surface damage To avoid surface damage

Seat belt pretinsioner disposal Seat belt pretensioner disposal

Author :

Date :

157

PP106
PREPARATION BODY
PP0MW01

LUBRICANT
Item MP grease Capacity Classification

Author :

Date :

158

PP107
PREPARATION AIR CONDITIONING

AIR CONDITIONING
PP1XJ01

SST (Special Service Tools)


0711058060
Air Conditioner Service Tool Set

(0711758060)

Refrigerant Drain Service Valve

(0711758070)

TJoint

(0711758080)

Quick Disconnect Adapter

Discharge (diam. 16 mm)

(0711758090)

Quick Disconnect Adapter

Suction (diam. 13 mm)

(0711778050)

Refrigerant Charging Gauge

(0711788060)

Refrigerant Charging Hose

Discharge (Red)

(0711788070)

Refrigerant Charging Hose

Suction (Blue)

(0711788080)

Refrigerant Charging Hose

Utility (Green)

0711266040

Magnetic Clutch Remover

0711276060

Magnetic Clutch Stopper

0711484010

Snap Ring Pliers

Author :

Date :

159

PP108
PREPARATION AIR CONDITIONING

0711484020

Snap Ring Pliers

0711638360

Gas Leak Detector Assembly

0987000015

A/C Quick Joint Puller No.1

Suction tube

0987000025

A/C Quick Joint Puller No.2

Liquid tube

Author :

Date :

160

PP109
PREPARATION AIR CONDITIONING
PP0B701

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

0921600021

Belt Tension Gauge .

Author :

Date :

161

PP110
PREPARATION AIR CONDITIONING
PP0B802

EQUIPMENT
Voltmeter Ammeter Ohmmeter Test lead Thermometer Torque wrench Dial indicator Plastic hammer Magnetic clutch Magnetic clutch Thermistor, ECT switch

Author :

Date :

162

PP111
PREPARATION AIR CONDITIONING
PP0B902

LUBRICANT
Item Compressor oil When replacing receiver When replacing condenser When replacing evaporator When replacing compressor Capacity 20 cc (0.71 fl.oz.) 40 50 cc (1.4 1.7 fl.oz.) 40 50 cc (1.4 1.7 fl.oz.) 120 cc (4.1 fl.oz.) Classification NDOIL 8 or equivalent

Author :

Date :

163

PP1
PREPARATION ENGINE MECHANICAL

ENGINE MECHANICAL
PP24T01

RECOMMENDED TOOLS
0920000010
Engine Adjust Kit .

Author :

Date :

43

PP2
PREPARATION ENGINE MECHANICAL
PP0JS05

EQUIPMENT
CO/HC meter Compression gauge Micrometer OBDII scan tool Torque wrench Vernier calipers

PP3
PREPARATION SFI

SFI
PP24U01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

Author :

Date :

45

PP4
PREPARATION SFI
PP0JY05

EQUIPMENT
Sound scope Torque wrench Injector

PP5
PREPARATION IGNITION

IGNITION
PP24V01

RECOMMENDED TOOLS
0920000010
Engine Adjust Kit .

Author :

Date :

47

PP6
PREPARATION IGNITION
PP0K904

EQUIPMENT
Megger insulation resistance meter Spark plug cleaner Spark plug

PP7
PREPARATION SUSPENSION AND AXLE

SUSPENSION AND AXLE


PP24O01

SST (Special Service Tools)


0960816042
Front Hub Bearing Adjusting Tool Front drive shaft

(0960802021)

Bolt & Nut

(0960802041)

Retainer

0961020012

Pitman Arm Puller

Front drive shaft

0995000020

Bearing Remover

Front drive shaft

0930936010

Transmission Rear Bearing Replacer

0931620011

Transfer Bearing Replacer

0950635010

Differential Drive Pinion Rear Bearing Replacer

0952124010

Drive Shaft Boot Clamping Tool

Author :

Date :

49

PP8
PREPARATION SUSPENSION AND AXLE
PP24P01

RECOMMENDED TOOLS
0902500010
Torque Wrench (30 kgfcm)

PP9
PREPARATION SUSPENSION AND AXLE
PP24Q01

EQUIPMENT
Digital indicator with magnetic base Torque wrench

PP10
PREPARATION SUSPENSION AND AXLE
PP24R01

LUBRICANT
Item Outboard joint grease Color=Black Inboard joint grease Color=Yellow ocher Capacity 100 120 g (3.5 4.2 oz.) 125 155 g (4.4 5.5 oz.) Application

PP11
PREPARATION BODY ELECTRICAL

BODY ELECTRICAL
PP0KY02

SST (Special Service Tools)


0984318020
Diagnosis Check Wire

Author :

Date :

53

PP12
PREPARATION BODY ELECTRICAL
PP24S01

RECOMMENDED TOOLS
0908200040
TOYOTA Electrical Tester.

PP13
PREPARATION BODY ELECTRICAL
PP0L002

EQUIPMENT
Voltmeter Ammeter Ohmmeter Test lead Bulb (3.4 W) Torque wrench Fuel sender gauge, Engine coolant temperature sender gauge

PP14
PREPARATION BODY

BODY
PP24Z01

EQUIPMENT
Clip remover Torque wrench Hog ring pliers Tape Adhesive tape Adhesive Cleaner Shop rag Knife Piano wire Sealer gun Brush Putty spatula Wooden block or similar object For tying both piano wire ends Regulator handle Moulding Back window glass To avoid surface damage To avoid surface damage

Author :

Date :

56

PP15
PREPARATION BODY
PP25001

LUBRICANT
Item MP grease Capacity Classification

PP16
PREPARATION BODY
PP25101

SSM (Special Service Materials)


0883300030
Three cement black or equivalent

0885000801

Windshield Glass Adhesive Set or equivalent