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Service Training MALAGA

MACHINE ELECTRONICS
ELECTRONIC CONTROL OSCILLATOR SENSOR SUPPLY

A C AMPLIFIER THERMISTOR B SIGNAL GROUND

DUTY CYCLE

Adolfo December 1997

MACHINE ELECTRONICS

OHM'S LAW

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BASIC ELECTRONIC SIGNALS
MACHINE ELECTRONICS • DC SIGNALS • SINE WAVES • ANALOG SIGNALS • PULSE TYPE SIGNALS

12V Time (B) + Varying Positive +12V Positive Pulse DC Signals MACHINE ELECTRONICS 6V 0 Time (C) 0 Time (D) .Page: 4 Fixed Positive + 12V 0 Fixed Negative 7V 6V 7V 0 Time (A) 6V .

MACHINE ELECTRONICS One Hertz Page: 5 SINE WAVES 0 Time .

DC volts Page: 6 ANALOG SIGNALS + MACHINE ELECTRONICS 0 Pressure ( kPa) .

Page: 7 DIGITAL SIGNALS High TWO DISTINCT AMPLITUDE LEVELS MACHINE ELECTRONICS Low .

Page: 8 PULSE WIDTH MODULATED "DUTY CYCLE" TIME ON vs TIME OFF + ON MACHINE ELECTRONICS 0 OFF ONE PERIOD .

Page: 9 ELECTRONIC COMPONENTS Input Devices MACHINE ELECTRONICS Output Devices Controls .

777D OFF-HIGHWAY TRUCKS GAUGE CLUSTER MODULE TACHOMETER MODULE MESSAGE CENTER MODULE ACTION LAMP 1F ACTION ALARM DISPLAY DATA LINK °C kPa MilesKM RPM Liter SERV CODE X10 . . MACHINE ELECTRONICS CAT DATA LINK INPUT COMPONENTS AUTO RETARDER CONTROL ENGINE CONTROL INPUT COMPONENTS TRANSMISSION CONTROL © 1997 Caterpillar Inc..Page: 10 CATERPILLAR MONITORING SYSTEM 769D ..

Page: 11 INPUT COMPONENTS • SWITCHES • SENDERS • SENSORS MACHINE ELECTRONICS .

MACHINE ELECTRONICS Page: 12 .

MACHINE ELECTRONICS Page: 13 .

Page: 14 SENDER-TYPE • 0 to 240 OHM • 70 to 800 OHM MACHINE ELECTRONICS .

MACHINE ELECTRONICS Page: 15 .

Page: 16 SENSOR-TYPES • • • • FREQUENCY PWM (DIGITAL) ANALOG ANALOG to DIGITAL MACHINE ELECTRONICS .

MACHINE ELECTRONICS Page: 17 1 2 .

MACHINE ELECTRONICS Page: 18 MAGNETIC FREQUENCY SENSOR .

Page: 19 TRANSMISSION SPEED SMALL SIGNALS FROM SENSING ELEMENT OUTPUT ROTATING GEAR AMP SMALL SQUARE WAVE REMOVE DC VOLTAGE AMP SMALL AC SQUARE WAVE LARGE SQUARE WAVE MACHINE ELECTRONICS SENSING ELEMENT ('HALL CELL') HALL CELL IN SLIP HEAD .

MACHINE ELECTRONICS Page: 20 .

MACHINE ELECTRONICS Page: 21 .

Page: 22 DIGITAL TEMPERATURE SENSOR V+ VS +8 B+ GND Signal MACHINE ELECTRONICS .

MACHINE ELECTRONICS Page: 23 .

5V) ANALOG RETURN .Page: 24 ANALOG TEMPERATURE SENSOR THERMISTER ENGINE CONTROL T MACHINE ELECTRONICS AMPLIFIER A C B 5V SIGNAL (0 .

Page: 25 ANALOG SECTION DIGITAL CONVERTER PWM OUTPUT TO CONTROL MACHINE ELECTRONICS SIGNAL V+ GROUND SCHEMATIC ENVELOPE DISPLAY GRAPHICS .

Page: 26 OUTPUT COMPONENTS • Main Display Module • Display Data Link • Alert Indicators • Action Lamp/Alarm MACHINE ELECTRONICS .

MACHINE ELECTRONICS Page: 27 .

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List the shematic grid location and the machine silouette.MACHINE ELECTRONICS LAB EXERCISES SCHEMATICS QUIZ Directions: Using the truck electrical schematic given complete the following quiz. Locate the start aid switch on the schematic. Fill in the blanks or mark the correct answer. ___ ___ 2 grid location machine location (silouette). 1 Locate the engine coolant sensor on the schematic. How many wires are attached to the switch in question 8? a) b) c) d) 2 3 4 5 Page: 31 . List the schematic grid location and the machine silouette. What is the part number of the engine coolant temperature sensor? _____________ 3 What gauge wire s are attached to the sensor in question 2? a) b) c) d) 14 16 18 20 4. ___ ___ 5. grid location machine location (silouette).

MACHINE ELECTRONICS LAB EXERCISES 6. throttle position sensor engine RPM sensor Automatic retarder pressure switch Parking brake pressure switch The electronic control displays a FMI of 4. What is the resistance of the upshift. Locate the right front strut sensor. What does the letter B mean on the machine silhouette? ___________________________________________________________ 13. What colour is the signal wire? ___________________________________________________________ 12. Briefly explain what a solid red line represents on the schematic. downshift & LU solenoids ______________ Page: 32 . explain the failure description: ___________________________________________________________ 10. the probable malfunction is in the a) b) c) d) 9. The ARC displays a CID of 627. What are the wire numbers & colours attached to the switch in question 5 __________________________________________________ 7. ___________________________________________________________ 8. At what pressure does the secondary brake pressure switch actuate? ______________________________ 11.