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IS 458:2003

W7mm

Indian Standard PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT) — SPECIFICATION (Fourth Revision)

ICS23.040.50;91 .100.30

0 BIS2003

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS
ZAFAR MARG

9 BAHADUR SHAH NEW DELHI 110002

December 2003

Price Group I I

Cement

Matrix Products Sectional Committee, CED 53

FOREWORD This Indian Standard (Fourth Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Cement Matrix Products Sectional Committee had been approved by the Civil Engineering Division Council. Precast concrete pipes are widely used for water mains, sewers, culverts and in irrigation. This standard lays down the requirements of quality and dimensions for concrete pipes to serve as guidance to the manufacturers and users in producing and obtaining concrete pipes of suitable quality. Guidance regarding laying of concrete pipes is given in IS 783: 1985 ‘Code of practice for laying of concrete pipes’.
In case

liquid

conveyed

by

the

pipeline

is likely to be harmful to concrete, necessary precautions

should be

taken. This standard was first pub] ished in 1956 and subsequently revised in 1961, 1971 and 1988. The present revision has been taken up with a view to incorporating the modifications found necessary as a result of experience gained with the use of this standard. This revision also incorporates some of the important amendments issued to the last version of the standard including those relating to restricting the use of plain ended pipes and incorporation of detailed provisions regarding pipes manufactured by vibrated casting process and various decisions taken by the Sectional Committee from time to time. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off numerical values (revised’. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.

1S 458:2003

Indian Standard PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT) — SPECIFICATION (Fourth Revision)
1 SCOPE I.1 This standard covers the requirements for reinforced and unreinforced precast cement concrete pipes, of both pressure and non-pressure varieties used for water mains, sewers, culverts and irrigation. The requirements for collars are also covered by this standard.
NOTES 1 This standard covers the requirements Ior pressure trod non-pressure pipes manufactured by spinning process and also non-pressure pipes of class NP3 and NP4 manufactured by vibrated casting process. 2 [n addition to the requirements specitied specifically for the collars, the requirements given in the following clauses shall also apply for the collars: 5.2, s.3, 5.4, 5.5.1, 5.5.3, 5.5.4, 5.7, 5.8, 7.1, 7.2, 7.2.1, 7+2.z, 7.3, 7.3,1, 7.4, 8.2, 9.1, 9.1.1, 9.1.2, 9.1.3, 9.1.4, 12.1 and 12.1.1.

3TERMINOLOGY 3.0 For the purpose of this standard, the following definitions shall apply. 3.1 Working Pressure — The maximum sustained internal pressure excluding surge, to which each portion of the pipeline may be subjected when installed. 3.2 Site Test Pressure — 1.5 times working pressure pertaining to the section or 1.1 times static pressure, whichever is more (surge pressure is to be controlled within 25 percent of pump head in case of pumping mains). 3.3 Hydrostatic Test Pressure — It is the maximum pressure which the pipe can withstand without any leakage when tested for hydrostatic pressure in accordance with this standard and IS 3597. 3.4 Surge (Water Hammer) Pressure — It is a pressure which is produced by a change of velocity of tbe moving stream and becomes maximum when there is a sudden stoppage which may be caused by the closing of a valve or by shutting down a pump station. Surge pressure is to be controlled within 25 percent of pump head. 4 CLASSIFICATION 4.1 For the purpose of this standard, concrete pipes shall be classified as under: Conditions Where Normally Used For drainage and irrigation use, above ground or in shallow trenches For drainage and irrigation use, for cross drains/culverts carrying light traffic For drainage and irrigation use, for cross drains/culverts carrying medium traffic For drainage and irrigation use, for cross drains/culvert carrying heavy traffic For use on gravity mains, the site test pressure not exceeding two-thirds of the hydrostatic test pressure For use on pumping mains, the site test

1.2 Prestressed concrete pipes and pipes with noncircular section are not covered by this standard. 2 REFERENCES standards given in Annex A contain provisions which through reference in this text constitute provisions of this standard. At the time of publication, the editions indicated were valid. Ail standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated in Annex A.
The

Class NP1 NP2 NP3

Description Unreinforced concrete non-pressure pipes Reinforced concrete, light-duty, non-pressure pipes Reinforced and also unreinforced (in case of pipes manufactured by vibrated casting process) concrete, medium-duty, non-pressure pipes Reinforced and also unreinforced (in case of pipes manufactured by vibrated casting process) concrete, heavy-duty, non-pressure pipes Reinforced concrete pressure pipes tested to a hydrostatic pressure of 0.2 MPa (20 m head) Reinforced concrete pressure pipes tested to a I

NP4

PI

P2

However. However.4 Reinforcement Reinforcement used for the manufacture of the . Design mix requirements shall be as per IS 456. The maximum size of aggregate should not exceed one third thickness of the pipe or 20 mm.2 For pressure pipes.4 MPa (40 m head) Reinforced concrete pressure pipes tested hydrostatic pressure of 0.0 percent hy mass 5.1. Fly ash Imrscd cement conforming to ]S 1489 (Part 1) with il y ash contents up to 25 percent is permitted t’or non-pressure pipe only. 2 5. maximum water-cement ratio. 5. NOTE — Wire fabric conforming to IS 1566 or deformed bars and wires conforming to IS 1786 or plain hard-drawn steel wire for prestressed concrete conforming to IS 1785 (Part 1) or IS 1785 (Part 2) may also be used. hydrostatic test and three-edge bearing test shall be met to the satisfaction of customer before it is oscd for regular production.6 MPa (60 m head) The uses arc only to a Conditions Where Normally Used For use on pumping mains.2 to 5. minimum cement content. For pressure pipes if mortar is used. The conversion factor for 28 days compressive strength for spun concrete may be taken as 1.5. 5 MATERIALS 5. 5. the type of cement to be wed is Iefi to the discretion of the manufacturer. it shall have a minimum cement content of 600 kg/m3 and a compressive strength not less than 35 N/mmz at 28 days. Bttt for pipes of internal diameter 80 to 250 mm the maximum size of aggregate should be 10 mm.1S 458:2003 <’lass P2 Description Reinforced concrete pressure pipes tested hydrostatic pressure of 0. NOTE — It is preferable to have the size and grading of that aggregates conforming to IS 383.1 The concrete quality (concrete mix.07 MPa (7 m head). he shall ask for it before placing the order. etc) shall be as per IS 456 for at least very severe environment exposure condition. If the purchaser requires evidence of this factor. Specified requirements ofconcrctc strength. the site test pressure not exceeding half of the hydrostatic test pressure For use on pumping mains. in case of pipes cast by spinning process higher cement contents. 5. when tested in accordance with IS 5816. It is also preferable nuucrials liocr than 75 micron IS Sieve is restricted to 3.5 N/mm2. more fines and higher water-cement ratio may be the need of the process. where sulpbatc is predominant. the site test pressure not exceeding half of the hydrostatic test pressure P3 to a NOTE charge. 3 Site blending with Ily fish up to a maximum of 25 percent miiy be carried out provided its uniform blending with ordinary Portland cement is ensured. permeability. Where the process of manufacture is such that the strength of concrete or mortar in the pipe differs from that given by tests on cubes. For non-pressure pipes.2 Unreinforced and reinforced concrete non-pressure pipes shall be capable of withstanding a test pressure of O.25 in the absence of any data. splitting tensile strength of concrete cylinders at 28 days. by way of recommendations as a general guidance and the exact usage shall be decided by the engineer-in- 4. 5.5. it shall have a minimum cement content of 450 kg/m3 and a compressive strength not less than 35 N/mm2 at 28 days. if mortar is used. Such blended cement shall be used only For non-pressure pipes. 7 and 8 for the respective classes of pipes. For such reinforcement maximum tensile stress shall be as given in 6. materials complyktg reinforced concrete pipes shall conform to mild steel Grade 1 or medium tensile steel bars conforming to IS 432 (Part 1) or hard-drawn steel wire conforming to IS 432 (Part 2) or structural steel (standard quality) bars conforming to IS 2062. 2 Sulph:tte resisting Portland cement (see IS 12330) shall be used. concrete shall have minimum compressive strength as indicated in Tables 4.3 Aggregates Aggregates used for the manufacture of unreinforced and reinforced concrete pipes shall conform to 3 of 1S 383.2 Cement Cement used for the manufacture of unreinforced and reinforced concrete pipes shall conform to 1S 269 or [S 455 or IS 1489 (Part 1) (see Note 1) or IS 1489 (Part 2)or IS 8041 or 1S 8043 orlS 81120rlS 12269 or IS 12330.5 Concrete or Mortar 5.5. shall be not less than 2. 5. the two maybe related by a suitable conversion factor. in case of pipes manufactured by vibrated casting process. NO’I’I:S 1 Unless otherwise specified by the purchaser. the requirements given in 5.1 with For precast concrete pipes.3 Compressive strength tests shall be conducted on 150 mm cubes in accordance with the relevant requirements of IS 456 and IS 516.8 shall be used. “1’hefly ash used for blending shall bc either from ESP or processed by established Ily ash processing units :ind shall conform to Grade I of IS 3812. whichever is smaller for pipes above 250 mm internal diameter.

9. 10 and I 1 subject to 8. The circumferential and longitudinal reinforcement shall be adequate to satisfy the requirements specified under 6. where used. 6.1. the reinforcement given in Tables 2. shall not exceed 2 N/mmz for pressure pipes and 1. 7 and 8. it shall be proved by calculations and tests that the quantity of the reinforcements conforms to all the requirements specified in the standard.4 The manufacturer shall give a certificate indicating thequantity ofcernent inthe concrete mix.2.2. 9. internal internal internal The pitch shall also be not less than the maximum size of aggregate plus the diameter of the reinforcement bar used.6 Rubber Ring Rubber ring chords used in pipe joints shall conform to Type 2 of IS 5382.2.1.1 Tolerances given in IS 432 (Part 1).1. tolerance on mass shall be calculated from the diameter tolerance. 6. when considered as effective to take stress along with the tensile reinforcement.5 N/mm2 for non-pressure pipes. 5. Total mass of longitudinal reinforcement shall be calculated taking into account the clear cover provided at each end of the pipe. shall conform toIS9103. 6.3 Longitudinal reinforcement shall be provided to ensure rigidity and correct location of cages (grids) longitudinally and to limit the effects of transverse cracking. 6.2. 1S 432 (Part 2). 6.1 General Reinforced concrete pipes either spun or vibrated cast shall be designed such that the maximum tensile stress in the circumferential steel due to specified hydrostatic test pressure does not exceed the limit of 125 N/mmz in the case of mild steel rods. 2. 6. 5. 6. the maximum tensile stress in concrete. In the absence of calculations and tests.8 Chemical Admixtures The admixtures. 3. manufactured by spinning process.1 The barrel thickness shall be such that under the specified hydrostatic test pressure. and 100 mm for pipes of nominal diameter 400 mm and above. 3.2. 3. Such spiral reinforcement at ends shall be part of the total spiral reinforcement specified in different tables. 10 and 11 for pipes 3 to 4 m maybe user and the quantity of 6.7 Water Water used for mixing of concrete and curing of pipes shall conform to 5. The spacing of such end spirals shall not exceed 50 mm or half the pitch whichever is less. and IS 2062 shall be applied to the minimum mass of longitudinal reinforcement specified in different tables.5.2 Pipes of length above 3 m and up supplied by agreement between the supplier and for such pipes. For pipes manufactured by vibrated casting process. longitudinal reinforcement shall be L2/3z times the longitudinal reinforcement used for 3 m long pipes. 6. the manufacturer shall give a certificate indicating the details relating to . For ‘L’ (in metre) length of pipe.4 of IS 456.2.2 Reinforcement The reinforcement in the reinforced concrete pipe shall extend throughout the length of the pipe and shall be so designed that it may be readily placed and maintained to designed shape and in the proper position within the pipe mould during the manufacturing process. the reinforcement shall be modified as per 6.2 The quantity and disposition of steel in pipes may be decided by mutual agreement between the purchaser and the supplier.1.1S 458:2003 5. 5.1 The pitch of circumferential be not more than the following: a) b) c) reinforcement shall 200 mm for pipes of nominal diameter 80 to 150 mm. however.1.1. For non-welded cages spiral reinforcement of the same diameter shall be closely spaced at the end of the pipe for a length of 150 mm to minimize damage during handling. 5.2(iii) for pipes manufactured by spun process. 150 mm for pipes of nominal diameter 200 to 350 mm. 6. But the barrel wall thickness shall be not less than those given in Tables 1. NOTE — For longitudinal reinforcement conforming to IS 432 (Part 2). 6 DESIGN 6.3 If so required by the purchaser. For reinforced pipes manufactured by vibrated casting process. Minimum longitudinal reinforcement shall be as given in Tables 2.2. 140 N/mmz in the case of hard-drawn steel wires and high strength deformed steel bars and wires. 9. the barrel wall thickness shall be as given ill “]’ables 4.2. 6. the minimum longitudinal reinforcement shall be as given in Tables 5 and 8. 10 and 11 for pipes manufactured by spinning process and in Tables 5 and 8 for pipes manufactured by vibrated casting process shall be used as minimum reinforcement subject to the requirements of 6.1.1.1 Longitudinal reinforcement Reinforced cement concrete pipes of lengths up to 4 m maybe accepted if the longitudinal reinforcement is increased in proportion to the square of length compared with what is used for 3 m length as specified in Tables 2 to I 1. except for Table 4 and 7.2. 6.

. .1 General The method of manufacture shall be such that the forms and dimensions of the finished pipe are accurate within the limits specified in this standard. 74. Nol E ----The requirements of 6..2.’ ..1. . .. 1 DETAILS OF FLUSH JOINTS 6. t ::. However the dimension of spigot and socket shall be as given in Tables 15 and 16 in case of pipes manufactured by vibrated casting process. Spacers for this purpose shall NOIE the reinforcement during manufacture be ot’rustproof material or ofstcel protected against corrosion. illustrated in Fig..aj . ~ ~ . ..1 does not impl y that the collar shal I also be tested for the test pressure for pipes specified in 4.“ ~ . 4.3. the ends of concrete pipes used for road cttlverts/ cross drains maybe suitable for flush (NP3 and NP4) orcollarjoints (NP2) (see Fig. . .. . Reinforcement in socket of rubber ring jointed pipes shall be as given in Table 20. For pipes of diameter up to 700 mm. d. 4. . a .” ~ > . . . The end of the collar reinforcement shall have a full ring at both ends.. “i. ( . “ LENGTH :. OF JOINT 6. min.. . .. 14. :a:. irrigation and cuIverts/cross drains. i) ii) iii) Precast Concrete Pipe/ Minimum Collar Clear Cover.1 Concrete shall be mixed in a mechanical mixer. lo-~: “: :. and their ends shall be square with the longitudinal axis.3ot CAULKING SPACE (10 mm] q h?: & ~. 12 mm L~ CAULKING SPACEJ 1A Internal Flush Joints o. .. Whereas. 17.-.. min. * .1 Only flexible rubber ring joints shall be used for the joints in (a) all pressure pipes and (b) all nonpressure pipes except when used for road cttlvertsl cross drains. . PIPE 74 6.30 t min..3. The ends of concrete pipes used for water mains.’A” . CEMENT MORTAR CAULKING ~. 1. The reinforcement in collars shall be as given in Table 21. . .:4.4 . “ . this standard shall conform to the requirements ot’ IS 7322.-.. NO’I’I:S I Ikwts.1S 458:2003 quality. t “A . . ID 1B External Flush Joints ~ — wall thickness.. 0. .....junctions 2 SOmc typical and specials thr concrete pipes arrangcnlcnt of reinforcement min. loma* .” .. .:$::’ ::4. The pipe joints shall be capable of withstanding the same pressures as the pipe.. .002 of intenal ID – coveredunder in socket are dia or 2 mm. mm Barrel wall thickness: a) Up to and including 75 mm 8 b) Over 75 mm 15 At spigot steps 5 At end of Iongitudinals 5 — An effective means shall be provided for maintaining in position and for ensuring correct cover of the onit. Mixing shall be continued until there is a uniform S1 N(). flush jointed (NP3 and NP4) and collar jointed (NP2) pipes shall be used for culverts/cross drains only. 3 and Fig.: @q 0. 1 and 2).2 Concrete Mixing and Placing 7. !4. 13.. 18 and 19 for pipes manufactured by spinning process. . .’” .. . .35 t . . o’3ot “ ‘ i j ID . internal flush joint is recommended.. Dimensions of spigot and socket for various classes of pipes shall be as given in Tables 12.?{ . sewer. roll on joints or confined gasket joints.: : .f. .4 Cover clear covers for reinforcement The minimum and collars shall be as given below: FIG.2. cc – included angle not more than 25° (only for design purpose not be measured).’ . “. Dimensions of collars for NP1 and NP2 class pipes shall be according to details given in Table 1 and Table21 respectively.: 10‘+” ~ ? 2rnm~. .. . FIG. internal diameter. external [lush joint and for diameters above 700 mm. Mirr. . .. quantity and dispersion of steel in the pipes as well as the clear cover to the steel provided in the pipes.. ””. However. 2 COLLAR JOINT(RIGID) in pipes 7 MANUFACTURE 7. The surfaces and edges of the pipes shall be well defined and true. . . i. 7. . sewer and irrigation shall be suitable for socket and spigot.4.3 Ends of Pipes Spigot and Socket ended pipes shall beused for water mains.2 a!]d 10. s – 0..

2 pipes. or other appropriate mechanical means. that is equal to half the total mass of Iongitudinals specified in the relevant tables. 4A Socket Cage Cage Connected to Barrel by Means of Z Bars the cages for which are not welded so as to help in binding the cage securely. the minimum period of water curing shall be 14 days. 7.4. The spirals shall end in a complete ring at both theendsofapipe. 3A Socket Cage by Gonnected to Barrel Reinforcement Cages Cage Means of Z Bars r~~ ~= 36 Socket Cage Longitudinal Suitably Bent cages for pipes shall extend throughout Reinforcement the pipes barrel. Maximum equal to numbcrot’lorrgitudinals. requirements shall be as specified in Tables } to 11. It should be ensured that the concrete k . It shall. NOTE — It is preferable that single reinforcement cage should be located near the inner surface of the pipe with adequate clear cover.4 Curing 4B Socket Cage Longitudinal Suitably Bent for Connecting to Barrel Cage 4C Cage made of Continuous Longitudinal OF REINFORCEMENT CAGE FIG. whilst the total shall conform to the requirements specified in the relevant tables of this standard. the pipes shall be cured for a minimum period of 7 days in case of non-pressure pipes and 14 days in case of pressure pipes. If steam curing is used. made of Continuous Longitudinal or REINFORCEMENT CAGE 3 TYPICAL ARRANGEMENTS IN SOCKET FOR SINGLE %l\---?+1---+l NOTE — No. 7. The mass of longitudinal in the outer cage and inner cage should be the same.IS 458:2003 not dropped freely so as to cause segregation.2.3 ===lE= NOTE — No.1 Pipes The internal diameter. If water curing is used. vibrating. of Z bars: Minimum half the number of Iongitudinals.3.2 Concrete commenced. Dimensions of collar for class NP1 and dimensions and 5 SocKm FOR DOUBLE SUITABLE 1 YPE OF SPACERS) distribution of the materials and the mass is uniform in colour and consistency. The concrete shall be consolidated by spinning. Diagonal reinforcement may be provided in for Connecting to Barrel Cage 3C Cage FIG. or by use of approved curing compounds. be ensured that the clear cover for any reinforcement is not below the limits specified in 6.1 Pipes having barrel wall thickness 100 mm and above shall have double reinforcement cage and the amount of spirals steel in the outer cage shall be 75 percent of the mass of spiral steel in the inner cage. the minimum reinforcements and strength test for different classes of pipes (see 4. 7. 4 TYPICAL IN (USE ARRANGEMENTS Curing shall be either by steam or by water or by a combination of steam and water. however. after that it shall be water cured for 3 days. 7. barrel wall thickness. shall be placed before setting has 7. Maximum equal to number oflongitudinals.3. but in no case shall the mixing be done for less than 2 min. In case of pipes where cement with fly ash or slag is used. of Z bars: Minimum halfthe number oflongitudinals. length. 8 DIMENSIONS 8. spinning combined with vibrations. Diagonal reinforcement is a process requirement and shall not be counted against longitudinal and spiral reinforcement. Reinforcement cages shall be placed symmetrically with respect to the thickness of the pipe wall. The cages shall consist of spirals or circular rings and straights of hard-drawn steel wire or mild steel rod.1). The total longitudinal steel per pipe shall be as given in the relevant tables.

Near the robber ring joints.0 m. Dit71et7. For better bond. effective length shall be 2 m or 2. in case of pipes manufactured by vibrated casting process.5 m up to 250 mm nominal diameter pipes and 2. Forcollarjointed pipes. 9.5 m or 4. 3.4 16. the internal diameter.5mm : +6 -3 ‘m : +7 _mm –3. and 6 mm in pipes larger than 600 mm diameter. the tolerance on thickness shall be as given in Tables 13 to 19 in case of pipes manufactured of pipes manufactured by vibrated casting process. (I1c design crt’ pipes submitted to the purchaser shall include all standard ciclails as covcrcd in “Iables 1 1o11.(K) 350 ‘too 4io (2) 25 25 25 25 25 25 30 32 32 35 mm (3) 13 13 13 13 13 13 16 16 16 19 mm (4) 25 25 25 25 25 25 30 32 32 35 mm (5) 1S(I 1q) 150 150 150 ] jo I 50 I yJ 150 200 reinforcement of collar for class NP2 shall be as per Tables 1 and 21 respectively.0 m for pipes above 250 mm nominal diameter.5 m.5 NOTE — In case of’ pipes with flexible rubber ring joints. However..4 17.71.9 (1) X() I 00 I 50 200 T?$ --~jo . the effective length may also be 1. barrel wall thickness and iii) Barrel wall thickness: a) Up to and including 30 mm b) Over 30 mm up to and including 50 mm c) Over 50 mm up to and including 65 mm d) Over 65 mm up to and including 80 mm e) Over 80 mm up to and including 95 mm f) Over 95 mm : +2 : –1 ‘m : +3 –1. Non-pressure Pipes (Clauses 6. 7 and 8. i) ()~wall length ii) internal diameter of pipes: a) [Jp to and including . N()’I I — I)ipcs nt’ inlerntl diameter. 5.1. Class NP3 and NP4 pipes of nominal internal diameter 900 mm and above. the minimum reinforcement (in case of reinforced pipes) and sirenzth test requirements for different classes of pipes shall be as given in Tables 4. 6. spinning process and as given in Table 15 and Table 16 in case 9 WORKMANSHIP 9. the tolerance on thickness near the ends will have to be reduced.3 15.25 m.1.4 18.3 and 8. The inside surface of the pipe shall be smooth.3() ) mm ( h) Over 300 mm and up to and including 600 mm c) C)ver 600 mm : +3 mm : +5 mm : *lOmm . 3.3 15. wall thickness.5mm : +4 mm –2 : +5 –2.8 21.1.2 Tolerances “l-hefollowing tolerances shall be permitted: .1 Finish AND FINISH 8. by length {~1’barrel and collar other than tbosc spcciticd in 8.6 18.4 16.1 may hc suppliut hy mutual a:rccmcnt between tbc purcbascr and the . The ends of the pipes shall be square with their longitudinal axis so that when placed in a straight line in the trench.vi(uz~ Tolerutwes : * i percent of standard length Pipes shall be straight and free from clacks except that craze cracks may be permitted. inner surface of the collar may be finished rough.1) Iolcrosrl I)iamcter 01 Pipes Ihrrrcl Wall Collar Dimensions Minimum Length ‘Ihickness Minimum Caulking Minimum Thickness of Collar space 111 Ill nlnl Strength Test Requirements for Three Edge Bearing Test Ultimate Load Test kN/1 inear metre (6) 15.uppiicr In such caw. The manufacturer shall inform the purchaser of the effective length of spigot and socket.3 16. and flush jointed pipes that he is able to supply.1 The outside and inside surfaces of the pipes shall be dense and hard and shall not be coated with cement wash or other preparation unless otherwise agreed to between the purchaser and the manufacturer or the supplier. no opening between ends in contact shall exceed 3 mm in pipes up to 600 mm diameter (inclusive).IS 458:2003 Table 1 Design and Strength Test Requirements of Concrete Pipes of Class NP1 — Unreinforced.%’0.

1.46 44.22 1.77 12.22 I .47 4.2.59 0.57 22. Non-pressure Pipes (C[auses 6.6.58 0.22 1.1.76 1. and Table 20) Strength Test Requirements for Three Edge Bearing Test ~ Longitudinal.64 3.59 0.05 10.08 15.2.60 6.66 18.1.78 0. 6.. 100 mm and 150 mm only.79 1.78 0.IS 458:2003 Table 2 Design and Strength Test Requirements of Concrete Pipes of Class NP2 — Reinforced Concrete.55 13.08 ]6.13 48.64 60.28 (1) 80 I 00 I 50 200 225 250 300 350 400 450 500 600 700 800 900 I ()()0 1 100 I 200” I 400 1 (m 1800 2 ()()() 2200” (2) 25 25 25 25 25 25 30 32 32 35 35 45 50 50 55 60 65 70 75 80 90 100 110 (3) 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 12 12 or 8+8 12 or 8+8 12+12 12+!2 (6) 10.27 25.47 20.40 32. by increasing }veight to 140/84.18 24.18 0.48 14.25 40.78 I .74 I 5.59 56.05 10.76 40.37 Produce 0.88 20.2 and 8.59 0.35 21.59 0.39 18. Internal I)i*meter of Pipes Barrel Wall Thickness -.3.21 (7) 15.71 9.52 3.16 0.78 0.25 mm Crack kN/linear metre Ultimate Load kN/linear metre mm mm ‘Klmlmum number kg/1mew> metre (4) 0.32 30.5 m effective length for internal diameter of pipe up to length for higher diameter pipes.74 45. the weight specified under COI 5 shall be increased to 140/125.14 56.38 0.49 I .83 20.36 34.57 25.79 11.26 12.41 38.50 26.2.69 23.52 5.12 35.13 1.69 ]2. 3 The longitudinal reinforcement given in this table is valid for pipes up to 2.74 28. shall be calculated by multiplying the values given in COI 4 by the length olthe pipe and 250 mm and LIp to 3 m etlcctive 4 ‘t’otal mass of longitudinal reinforcement then dcdocting for the cover length provided at the two ends.3. 2 Soil grade mild steel wire for spirals may bc used for pipes of’ internal diameters 80 mm.1.. Hard Drawn Steel kg/1inear metre (5) 0.25 10.53 32.27 25.97 2. Mild Steel or Hard Drawn Steel Spirals.46 0.20 36.7.42 32.78 0.76 1. .06 37.22 21.1.19 17. Light Duty.18 17.59 0.80 24.97 29.59 0.18 52.45 16.46 3.78 0.28 5.32 NO’I’ES 1 It mild steel is used for spiral reint’orcement.6.76 2.46 15.1.16 18.24 0.

90 133.16 28.66 2.22 100.59 0.36 9. Hard Drawn Steel I@linear metre (5) 0. given in this table is valid for pipes up to 2.2 Reinforcements and8.3.06 76.33 143.95 3.38 114.53 38.82 7.00 13.1.1.11 47.78 0.55 9.64 86.78 0.30 146.55 3.20 22.36 14.00 86.6. Non-pressure Pipes (Clauses 6.55 3. and Table 20) Strength Test Requirements for Three Edge Bearing Test Longitudinal.81 1.95 28.7.93 43.2.70 158.90 52.32 43.57 46.18 1. lnternssl Diameter of Pipes Barrel Wall Thickness 6.30 21.50 23.55 21.1.74 33.27 13.40 87.25 25.66 3.66 2.34 35.36 9.74 32.96 124.99 33.50 19.18 2.3.59 0.59 0.6.52 27.01 10.66 2.59 0.1.59 0.69 57.80 15. Medium Duty.10 97.75 22.2.48 67.30 3.61 175.80 2.78 1.50 20. z ‘Fhc longitudinal reinforcement the weight specified under COI 5 shall be increased to 140/125.54 (7) 19.88 (6) 13.IS 458:2003 Table 3 Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Reinforced Concrete.77 19.70 14.07 172.l.24 1.50 14.79 4.80 105.48 64.60 114.50 16.81 NOTES I If mild steel is used for spiral reinforcement.16 21.2. Mild Steel or Hard Drawn Steel 111111 mm Spirals.16 0.56 23.44 186.21 65.25 mm Crack kN/linem metre Ultimate Load kN/1 inear metre - ‘iWhlmurn number kg/i ineai% metre (1) 80 I 00 150 200 225 250 300 350 400 450 500 600 700 w) 900 I 000” I I 00 I 200 I 400 I 600 I 800 2 ()()() 2200 2400” 2600 (2) 25 25 25 30 30 30 40 75 75 75 75 85 85 95 100 115 115 120 135 I 40 150 170 185 200 215 (3) 6 6 6 6 6 6 8 8 8 8 8 8 or 6+6 8 or 6+6 8 or 6+6 6+6 6+6 rj+(j 8+8 !3+8 8+8 12+12 12+12 12+12 12+[2 12+12 (4) 0.85 79.59 0.5 m effective length for internal diameter of pipe Up to 250 mm and up to 3 m effective length ior higher diameter pipes.03 1.46 0.11 50.30 57.04 18.88 14.78 0.00 13. 4 Concrctc for pipes shall have a minimum compressive strength of 35 N/mmz at 28 days.67 71. 3 Total mass of longitudinal reinforcement shall be calculated by multiplying the values given in COI4 by the length of the pipe and then deducting for the cover length provided at the two ends.1.22 95.96 129.78 0.22 0.76 Load to Produce 0. .00 15.

6. Mild Steel or Hard Drawn Steel Spirals.1.1 I 47.66 3.48 67.30 (6) 15.22 95.16 28.53 38.2.55 9.1.78 0.11 50.53 1.07 172.1.87 11. 9 .34 35.40 115.5.1 .90 52.7.3 Internal Diameter of Pipes mm (1) 300 350 400 450 500 600 700 800 900” I 000” I 100 1200 I 400 1600 1800 NOTE — Concrete Ifw pipes shall have a minimum and8.25 25.36 9.95 28.67 71.2.32 43.88 8+8 g+g 8+8 12+12 12+1’2 12+12 12+12 NOTE — Concrete Ior pipes shall have a minimum compressive strength of 35 N/mmz at 28 days.1. and Table 20) Strength Test Requirement for Three Edge Bearing Test.90 52.22 Minimum Barrel Wall ‘rhiekness mm (2) 50 55 60 65 70 75 85 95 100 115 120 125 140 165 180 compressive strength of 45 N/mmz at 28 days.77 19.55 3. Longitudinal.78 0.53 38.56 23.44 Load to Produce 0.6.25 mm Crack kN/iinear metre kN/linear metre Ultimate Load 01111 (1) 300 350 400 450 500” 600 700 800” 900” I ()()() I I 00 1200 I 400 1600 1800” 2 ()()0 2200” 2400” mm (2) 50 55 60 65 70 75 85 95 100 }15 120 125 I 40 165 180 I 90 210 225 f Minimum number (3) 8 8 8 8 8 8 or 6+6 8 or 6+6 8 or 6+6 6+6 6+6 6+6 kg/1inear metre (4) 0.00 86.90 2.5.16 21.19 83.00 (7) 23.60 I .32 43.63 64.l.06 76.36 9.6 .78 1. Hard Drawn Steel kgAinear metre (5) 1.61 21.48 64.70 19.78 0.0 2.IS 458:2003 Table 4 Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Unreinforced Concrete.36 14.96 129.50 16.66 2.16 21.64 86.69 57.2.93 43.1.56 23.50 16.74 33. Non-pressure Pipes Made by Vibrated Casting Process (C/ause.33 143.20 4.58 1.55 3.06 76. Table 5 Design and Strength Test Requirements of Concrete Pipes of Class NP3 — Reinforced Concrete. Medium-Duty.74 32.85 79.78 0.25 30.1.66 2.80 105.55 15.18 2.66 2.87 6.1.60 114.64 86.74 33.70 158.48 67.6.s 5. 6.6.77 19.12 105.3.22 100.53 133.18 1.2 Reinforcements and8. Non-pressure Pipes Made by Vibrated Casting Process (C/uuses 5. Ultimate Land kN/lioear metre (3) 15.l. and Table 20) Strength Test Requirements for Three Edge Bearing Test Internal Diameter Pipes of }Iinimum Barrel Thickness .3. Medium-Duty.1.69 57.30 57.00 50.11 47.95 28.

30 232.78 0.9 36.3.1.30 61.l.96 258. length for internal diameter of pipe 2 I hc longitudinal given in this table is valid for pipes up to 2.20 27.2.25 mm Crack .3 142.60 44.6 25.30 1.78 0.34 3.4 29.7 kN/linear metre (7) 33.90 37.2.74 1.6 135.2.76 53.30 89.2 155. reinlorccrnent tlw weight specitied under COI 5 shall be increased to 140/125.3 52.59 0.5 m effective LIpto 250 mm and 3 m effective length Ior higher diameter pipes.3 72.70 50.5 26.48 43.80 38. 10 .95 36.24 0.88 5.71 3.3 66.13 35.3. Drawn Steel I. Hard Drawn Steel f Load to 0.22 151.2 59.00 (1) (~) 25 25 25 30 30 30 40 75 75 75 75 85 85 95 I ()() 115 115 120 135 140 150 I 70 185 200” 215 (4) 0.1 22.2 119.1S 458:2003 Table 6 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Reinforced Concrete.78 2.25 39.04 6.59 0.40 108.50 250.63 14.20 69.2 and8.1 23.07 77.2 25.44 3.6.36 14.79 160.36 0.4 88.90 216.52 3.98 2. 4 Concrete Ior pipes shall have a minimum the values given in COI4 by the length of the pipe and then compressive strength of 35 N/mmz at 28 days.44 3.88 14.40 179. 6.3 104.1.14 3.04 6.1.ongitudintri Mild Steel or Hard Spirals.90 55.6 80. 3 ‘Iotal mass of’longitudinal reinlorccmen( shall be calculated by multiplying dedLictIng tor the cover length provided at the two ends.0 46. Ultimate Load m In mm kg/linearmetre kg/linear metre (5) 0.1.00 213.50 203.90 120.88 14.96 9.59 0.40 156.00 203.9 40.3 24.44 6.8 33.88 N) I00 150 200” ~~j 250 300” Sio 400 450 500” 600” 700 800 900” I 000” I 100 I 200” I 400 I 600 I 800 2000 2200 2400 2600 NOTES I Ilmild steel is L[sedibr spiral reinforcement.3 135.97 150.0 166.04 9. and Table 20) Strength Test Requirements for Three Edge Bearing Test Reinforcements .6.64 1.78 0.60 132.36 9.33 21.10 99.88 14.59 0. Non-pressure Pipes (Clauses Internal Diameter of Pipes Barrel Wall Thickness 6.7.1.59 0.78 0.59 0.62 108.15 3315 34.88 14.40 78.93 kN/linear metre (6) 22. Heavy Duty.

04 6. 11 .7. Hard Drawn Steel Load to Produce 0.8 33.78 (). ---- . L.7 50. Non-pressure Pipes Made by Vibrated Casting Process (C/auses 5. Heavy Duty.3 61.4 78.36 14.ongitudioal. .34 3.72 20.IS 458:2003 Table 7 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Unreinforced Concrete.3 52. and Table 20) Mrengtn 1est KeqUlreSSSents10r Three Edge Bearing Test Internal l)iamcter ot’ Pipes Barrel Wall Ulickness .4 29.1.1.3 52.2 119.56 8..78 0.6.l.3 104.2 59.2.5 203.9 55.3.88 comprwsive 8or 6-+6 8+8 8+X x+x 8+8 6+6 12+.4 108.8 33.1.3 89.3 72.6 135. Non-pressure Pipes Made by Vibrated Casting Process (C/uuses 5.0 46.92 85. 6.6 .61 1.78 16.9 40.78 0.3 135. .2 119.04 6.53 1.4 X8.2 69.6 .4 88.1. Heavy Duty.25 mm Crack UltimateLoad Minimum nambcr (3) 8 8 8 8 8 Xor 6+6 8or 6+6 I@inear mtre (4) 078 kgjlinear metre (5) 1.6 132.0 203. Table 8 Design and Strength Test Requirements of Concrete Pipes of Class NP4 — Reinforced Concrete.3 66.2. -.6.6.9 40.60 42.88 14.4 29.92 26.50 12.39 79.44 3.1.78 2.2.1.1.3 Minimum Barrel Wall Thickness mm (2) 50 55 60 65 70 75 85 95 100 115 125 135 155 i 80 205 compressive strength of 50 N/mrnz at 28 days.44 3.3 72.5.4 I 79.6 44.9 36.4? 53.00 kN/lineot metre (6) 26.2 59.2 -.5.0 (1) 300” 350 400” 45(} ioo” 60(1 700 800” 900” I ()()() I 100” I Q()() I 400 1600” I 800” 2 O(K) N()11 (2) 50 j! 60 65 70 75 X5 9i I ()() IIs I 20 125 I 40 165 180 I 90 (). Mild Steel or Hard Drown Steel 111111 mnl Spirals.0 46. Internal Dinmcter of Pipes mm (1) 300 350 400 450 500 600 700 800” 9(J() I 000 i I 00 I 200 1400 I 600” 1800” Nofl” -– Concrm ~or pipes shall hwc a minimum and Table 20) Strength Test Requirements for Three Edge Bearing Test..12 Coocrcte for pipes shall have a minimam strength of 35 N/mm’ at 2X days.3.12 12+ 12 12+.1. Ultimate Load kN/linear metre (3) 26.4 156.3 66.44 6.1. Keintorcements and 8.75 108.9 120.97 3.3 104.1.3 kN/linear metre (7) 38.04 9.6 80.70 35.36 5.1 99.6 80.3 and8.36 9.9 36.6 135.

5 m effective length for internal diameter of pipe up to 250 mm and up to 3 m effective length for higher diameter pipes.59 (). Spirals.82 I.6 . 2 If mild steel is used for spiral reinforcement.64 22. 3 %lt grade mild steel wire for spirals may be used for pipes of internal diameters 80 mm.88 26.22 1.6. mm mm (2) 25 25 25 25 25 25 30 32 32 35 35 40 40 45 50 55 60 65 Minimum numlwr (3) 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 8 kg/linear metre (4) 0.2 MPa Pressure Test (C/uuses 6.75 2.72 6.76 1.59 0.59 0.94 15.78 1.2.59 0.78 0.22 1. Hard Drawn Steel I@linern metre (5) 0.12 18.2.46 0.1. the weight specified under COI 5 shall be increased to 140/125.76 1.2 and 8.78 0.59 0. 12 .79 1.1.3.59 0.78 0.1.1.1.6.37 3.oogitudinal. by increasing \vcight to 140/84.78 0.76 (1) 80 I 00 150 200 225 250 300 350 40(I 450 500 600 700 800 900 I ()()() 1 I 00 I 200 NC)TES I Strength requirements for pressure pipes shall be the same as for NP2 class pipes.7.22 I .16 0.3. 5 Total mass of longitudinal reinforcement shall be calculated by multiplying the valoes given in COI4 by the length of the pipe and then deducting for the cover length provided at the two ends. 4 The longitudinal reinforcement given in this table is valid for pipes up to 2.IS 458:2003 Table 9 Design and Strength Test Requirements of Concrete Pipes of Class PI— Reinforced Concrete Pressure Pipes Safe for 0. and Tab/e 20) Reinforcements - / .3.05 3. 100 mm and 150 mm only.22 i.00 1.2.15 11.86 4.22 0.79 9.1.78 0. Mild Steel or Harcl Drawn Steel . [ntcrnal Diameter of Pipes Barrel Wall Thickness 6.

1.63 30.36 7. 2 It’ milcl steel is used for spiral reinforcement.7.06 i 5.66 2.59 0. 2 It’ mild steel is used for spiral reinforcement.59 0. 6.66 1.59 0.2. by increasing weight to 140/84.96 22.66 2.03 2.1.66 2.1. Hard Draw~ Steel kg/linear metre (5) 0. 3 Soft grade mild steel wire for spirals may be used for pipes of internal diameters 80 mm. I.2.47 3. 13 length for internal diameter of pipe tbe values given in COI4 by the length oftbe pipe and then .6.59 0.1.1.76 1.l.4 MPa Pressure Test (C/auses 6.3.45 0.78 1.5 m effective up to 250 mm and up to 3 m effective Iengtb Ior higher diameter pipes. 4 “tic longitudinal rcinlorccment given in this table is valid for pipes up to 2.1.59 0.88 6.250 300 350 400 450 500 600” 700 800 900” 1000 NorEs 1 Strcn:th requirements Ior pressure pipes shall bc the same as for NP2 class pipes.78 13.90 28.10 3. 3 Soft grade mild steel wire for spirals may be used for pipes of internal diameters 80 mm.2.59 0. 100 mm and 150 mm only. the weight specitied under COI 5 shall be increased to 140/125. length for internal diameter of pipe the values given in COI4 by the length of tbe pipe and then Table 11 Design and Strength Test Requirements of Concrete Pipes of Class P3 — Reinforced Concrete Pressure Pipes Safe for 0.7.78 0.59 0.80 14.59 0.66 kg/linear metre .78 2.1.39 2. 5 ‘fetal mass of Iongi(odinal reinforcement shall be calculated by multiplying deducting for the cover length provided at the two ends.61 4.59 0. 4 ‘Ihc longitudinal reinforcement given in this table is valid for pipes up to 2. mm (2) 25 25 25 35 35 35 45 55 60 70 75 90 105 120 %linimum (3) 6 6 6 6 6 6 8 8 8 8 8 8or6+6 6+6 6+6 number Reinforcements Mild Steel or Hard Drawn Steel kg/linear mew? (4) 0. by increasing weight to 140/84. 100 mm and 150 mm only.2.49 3. 6. 6.1.6. Hard Draw~ Steel kg/linear metre (5) 0.78 0.66 2. Reinforcements — M iid Steel or Hard Drawn Steel — mm (2) 25 25 25 30 30 30 40 45 50 50 55 65 70 80 90 I 00 Minimum (3) 6 6 6 6 6 6 8 8 8 8 8 8 8 8or6+6 8or6+6 6+6 number (1) 80 I 00 150 200 225 .3.2 und8.78 0.1. and Table 20) Internal I)iametcr of Pipes Ill m (1) Barrel Wxll Thickness ~.78 0.78 0.96 9.63 2.93 1.92 43.5 m effective up to 250 mm and up to 3 m effective length for higher diameter pipes.48 the weight specitied under COI 5 shall be increased to 140/125.3.29 0.59 0.78 0.49 7. (4) 0.52 9.6 .78 0.10 21.1.2.2 and 8.3.78 0. Spirals.66 Spirals.6 MPa Pressure Test (Clauses 6.2.46 80 100 I 50 200 225 250 300 350 400” 450 500” 600” 700 800 Norm I Strength requirements for pressure pipes shall be the same as for NP2 class pipes.59 0.ongitudinal.IS 458:2003 Table 10 Design and Strength Test Requirements of Concrete Pipes of Class P2 — Reinforced Concrete Pressure Pipes Safe for 0. 5 T’otal mass of longitudinal reinforcement shall be calculated by multiplying (lcducting for the cover length provided at the two ends.76 2.78 5.82 39.59 0.54 35.45 0. and Table 20) Internal Diameter of Pipes 111111 Barrel Wall Thickness longitudinal.

+3 mm for dimensions up to 60 mm. D (1) 80 100 I 50 250 300 350 400 450 w D. [4 . — “1’hedin]cnsions . 011 the critical dimensions: The following (olcronces shall apply D> = *3 mm fir pipes up to and including 300 mm diameter +4 mm for pipes over 300 mm internal diameter. +3 mm for dimensions above 3(I mm. (3) 206 226 276 376 452 ~lo 560 628 D (4) [56 176 226 326 392 446 496 558 e (5) 22 22 22 22 26 28 28 31 h (6) 60 60 65 70 75 80 80 85 f (7) 45 45 50 55 60 65 65 70 (2) 25 25 25 25 30 32 32 35 N()’~l.3) I ~ 0>30’ T DI D2 v “’’’’’’’’’’’’’’’’’’’’’’’’’’’’’-’’’’’”’’””’ “ — ‘ 1 D 1 L k ~-””””’”””’”’”’’’”””’” II T w All dimensions in millimctres.02 /7 and e sIMII conlcmn @ the values given in this table as these are critical dimeilsions. +5 mm for dimensions above 60 mm h = e= +2 mm t’or dimensions up to 30 Imm.IS 458:2003 Table 12 Spigot and Socket Dimensions of NP1 Class Pipes (Clause 6.

(19) 19.L LxY ‘-” UA5 “ K ‘-L.5 5.5 6 6 6 6 6 7.5 w ““” (21) 1 1 1 1 1 1 I 1 1 1 1 28 28 2 2 2 2 2 2 2.5 35 37 37 4(3 40 44 44 49 56 60 65 71 82 87 99 I 09 119 (6) 70 70 70 70 70 70 77 77 77 77 77 I 02 I 02 128 128 141 141 141 141 165 165 165 165 (7) 8 8 8 8 8 8 9 9 9 9 9 12 12 15 15 17 1? 17 1? 20 ~() 20 20 (8) 28 28 28 28 28 28 31 31 31 31 31 42 42 52 52 57 57 57 57 67 67 67 67 (9) 34 34 34 34 3-I 34 37 37 37 37 37 48 48 61 61 67 67 67 67 78 78 78 78 1 ‘“ 1> ‘LAS ‘-In 1 ‘-.5 6 6 6 6 6 9 9 11 11 12 12 12 12 15 IS IS 15 (12) 6.5 32.5 32.5 13.2 13.5 5.5 5.5 5.5 5.5 K[ ‘- (lo) 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 8 8 8 8 8 8 8 8 120 I 70 215 225 250 315 360 400 450 500 590 680 785 875 980 1070 I 170 1370 1560 I 780 I 935 2130 (Ii) 5.5 2.5 2.5 44.5 6.5 10..3 mm’ 8.5 7.5 5.5 6.5 5.5 24 26 26 29 29 32.5 6 6 6 6 6 10 10 11 11 11 11 12 12 12 12 = A m m .’ ‘ : m m@_+ \ z x Pw RuBBER RING— : f L(EFFECTIVE LENGTH) Al] dlmen>lons m milllmetres Pipe Diameter w! M (1) 80 I 00 150 200 125 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 I 400 1600 1800 2000 2200 Rubber Ring Chord Diameter (2) 11 II 11 II 11 11 12 12 12 12 12 16 16 20 20 22 22 22 22 25 25 25 ~~ Rubber Ring Internal Diameter (3) 102 (4) 25 25 25 25 25 25 30 32 32 35 35 40 40 45 50 55 60 65 75 80 90 I 00 110 (5) 32.5 13.5 10.5 6.5 7.5 11.5 32.5.5 2.3u “r K “ Iv ‘LI HT LSF P S H x ‘“ (20) 1 1 1 1 1 1 1 1 I 1 1 2 2 2 2 2 2 2 2 2.2) 4 N LT * m 1- DS Dsl DS2 DS3 g LSD .5 40. + {-q ‘1-+ K R ~ .5 11. .5 j. N o 0 u .5 32.5 49.5 2.5 6.5 15 15 ]S Ij (13) 95 95 95 95 95 95 107 109 I 09 112 112 13.5 19.5 5.~ 5.5 19.5 7. 5.5 7.5 54.5 32..Table 13 Spigot and Socket Dimensions of NP2 and P1 Class Pipes (Rubber Ring Roll on Joint) [Clauses 6.5 10.5 19. .5 12.5 7 7 7 7 7 9.5 10 10 12.5 9.5 2.5 68 78 88 98 (22) 5.5 7.5 10.5 19.5 64.5 9.5 6.5 14 14 14 14 15 15 15 15 (18) 5.5 12 12 :.5 32.5 19.5 5.5 5.5 5.5 5.5 2.2 162 165 169 171 173 179 205 210 215 220 (14) 84 84 84 84 84 84 92 96 96 104 104 106 106 117 133 137 148 161 184 195 22 I 242 264 (15) 34 34 34 34 34 34 37 39 39 42 42 47 47 52 59 64 69 75 86 91 103 113 123 (16) S(I 50 50 50 50 50 55 j~ 55 55 55 72 72 90 90 99 99 99 99 100 100 100 I00 (17) 7 7 7 7 7 7 7.5 13.5 35.5 9.5 13.

in mm. 7S. K&S Tolerarws Same as that of barrel wail thickness given in The tolerance. t H.25 * 3. w . ffTand K shall conform to the values given in this table as these are critical dimensions.2 K * 1.Table 13 (Corrcluded NOTES 1 Corners to be rounded off.5 *7 . shall be as given below: Chord Diameter 11 12 16 20 25 DS2 *2 *2 *2. DS3.75 * 1. Other dimensions are for guidance only. D.00 *5 *5.5 +4 *5 8. w o G a m LSP.S3.50 * 2. 2 The dimensions DS2.00 *2.25 Half the tolerance on barrel wall thickness given in LSP *4 q 4 s q 0. S.25 k 1. The following tolerances shall 3 aPPIY on the critical dimensions.25 * 1. Dimensions T and HT TS and H DS2.25 * 2.5 *3 +4 DS3 &3 *3 *3.75 * (). LSP..2 8.

5 6 8 8 8 8 10 10 10 10 ‘% A m m .5 5.5 5.5 5.5 10 10 10 10 (18) 5.5 32.5 5.5 103.5 24.5 39. ‘ ~ ‘1 W .3 N and from 80 to 900 mm Diameter 8.5 5.5 5. .5 6 8 8 8 8 10 10 (19) 19.5 88.5 6.5 39...5 53 78 78 78 78 88.5 7 10 10 10 10 (12) 6.5 (16) 50 50 50 50 50 50 55 72 72 72 72 90 90 90 90 (17) 7 7 7 7 7 7 7.5 6.Table 14 Spigot and Socket Dimensions of NP3 and NP4 Class pipes (Rubber Ring Roll on Joint] (Clauses 6. ~ o w 12 16 16 16 16 20 20 20 20 12 12 12 12 12 12 12 12 10 10 . 1- $+!iJ+ K R ‘~ .5 34 67 67 67 67 75 75 85 90 (20) 1 1 I 1 1 1 1 2 2 2 2 ~ 2 2 2 (21) I 1 1 1 1 1 1 2 2 2 2 2 2 2 2 (22) 5.rqq+ x x P RUBBER RING— < L(EFFECTIVE LENGTH) J All dimensions in millimetres 4 Pipe Diameter DA (1) 80 100 150 200 225 250 300 350 400 450 500 600 700 800 900 Rubber Ring Chord Diameter (2) 11 11 11 11 11 11 Rubber Ring Internal Diameter (3) 102 120 170 230 255 275 340 435 480 525 570 675 765 875 970 T TS DS DSI DS2 DS3 R LSD K N LT HT LSP P S H X W RI (4) 25 25 25 30 30 30 40 75 75 75 75 85 85 95 100 (5) 32.5 24.5 98. LT m + 0S S1 0s2 DS 3 & LSD .5 24.5 32.5 6.5 38 38 38 51 75 75 75 75 85 85 95 100 (6) 70 70 70 83 83 83 90 120 120 120 120 150 150 I 50 150 (7) 8 8 8 11 11 11 12 16 16 16 16 20 20 20 20 (8) 28 28 28 38 38 38 42 56 56 56 56 70 70 70 70 (9) 34 34 34 34 34 34 36 48 48 48 48 60 60 60 60 (lo) 3 3 3 5 5 5 6 8 8 8 8 10 10 10 10 (11) 5.5 6.5 5.5 6.5 5.5 19.5 5.5 6.5 5.5 19.5 7 10 10 10 10 12 12 12 12 (13) 95 95 95 113 113 113 130 158 158 158 158 193 I 93 197 200 (14) 84 84 84 97 97 97 130 135 135 135 135 I 53 153 171 180 (15) 34 34 34 39.5 5.5 6. .2) 1.5 5.5 6.

k’& S LSP *4 K * 1.50 00 .75 * 0. in mm.25 i 12 16 20 *2 *2. 7 H S HTand K shall conform to the values given in this table as these are critical dimensions Other dimensions are for guidance only.75 * 1.25 s 0. The following tolerances shall w o 0 Tolerances Same as that of barrel wall thickness gik en in 8..5 * 1.?.5 *3 *3 *3.25 * 2. Noms 1 Corners to be roorrded off 2 The dimensions DS2. Dl!llerrslons N 23.25 * 1.LSP apply on the critical dimensions.00 + 2.2 Halfthe tolerance on barrel wall thickness given in 8. shall be as given below: Chord Diameter 11 DS2 i2 DS3 *3 T and f{T TS and DS2. 11 LSP.. D.5 *4 *4 *5 *5.Y.2 The tolerance. DS3.

5 14.80 2341.80 I G is Ihe diameter 2 of the unstretched of the rubber chord.0 11..00 2126.30 I 401. -----I 4 1 1 1 — -—.00 1148.00 f 1.5 14. ring 3 T is the minimum 4 wall d.2 14.07 590. —- I=+Lbl —---- - .00 924.91 2040.00 2376.10* 1. ..10* I7.91 1814.65 * 1. D.ooil.0 8.07 606. 386. dimensions.65 * 1. —.00 2591.00 I 058.65 + 1.2 11.00 L. stretching 15 percent R is the inner diameter barrel unstretched thickness. 370.00 *1..07 552.00 *1. hardness 40 + 5 IRHD rubber .07 496.07 425.07 480. 49 49 49 49 49 49 61 61 61 61 72 72 72 72 72 75 75 75 50 50 50 50 50 50 65 65 65 65 63 63 63 63 63 78 78 78 1.8 1.00 1291.00 D..07 808.07 830.00 ~ I.07 441..00 * 1.2 11.00 1170.and 1 arc nominal 19 .00 f 1.8 800 + 7 900 * 7 1000+7 llooi7 1200+7 1400ilo 1600*10 1800+10 2000* 2200f12 2400 NOTES *I2 I 262.2 11.L ‘- ---- —--- ---- ----— t I H-l+ All dimensions (/.65 * 1.IS 458:2003 Table 15 Spigot and Socket Dimensions for NP3 Reinforced and Unreinforced+ NP4 Reinforced Pipes Made by Vertical Vibrated Casting Process from 300 to 2400 mm Diameter (Clauses 6.5 17. 155?6 155*6 155*6 173*8 173*8 173*8 Lb 105*2 105i2 105*2 105*2 105t2 105i2 132f3 132t3 132*3 132*3 145*3 145*3 145*3 14553 145*3 168*4 168*4 168i4 d.07 716..——-. 1. 487 + 4 555*4 615*4 680 + 4 735*4 850 + 4 980 * 5 I 100*5 1215*5 1330f5 1520~6 1640+6 1870f6 21(JO*6 2340 2380*8 2620*X 2850*8 i 6 1.O 8..07 700.5 14..80 2556.21 2069.oofl.1O* 17.07 536... s 8.65 * 1.30 2161. 300 t 350+ 400 * 450* 500 f 600 * 700 f 4 5 5 5 5 5 7 CRT 13 13 13 13 13 13 18 18 18 18 24 24 24 24 24 12 28 28 28 322 370 417 465 513 609 706 803 901 998 1097 I 195 I 383 I 578 I 774 I 850 2037 2224 50 55 60 65 70 75 85 95 100 115 120 125 140 165 180 190 210 225 in millimetres D.5 14.00 1372.00 f 1.2) I--————N’——————+ I -.8 1.00 946.78 1620.21 1844.00 1036.0 8.00 * 1.3 and8.0 8.0 8.48 1590. 112*4 l12f4 l12f4 112+4 l12f4 112*4 141*5 141 *5 141 &5 141 *5 155+6 155*(.

30 I 401.00 1036..21 1844.00 I 058.00+ 1. L. 386. 50 50 50 50 50 50 65 65 65 65 63 63 63 63 63 s 8.5 14.2) -.00 I 262. hardness 40 + 5 lRHD.00 + 1.00 +1.00 q 1.5 14.07 830.0 8.65* 1.07 496.21 2069.3 amd8.07 716.00 924. dim~nsions..00 D.2 11.2 11..0 8.07 441. __ -.. IIi 30(I & 4 350+5 400 h 5 450 & 5 500 q 5 600 * 5 700 * 7 800 q 7 900 * 7 I 000*7 I IO()+7 1200*7 1 400+ 1600+10 1 800+ 10 10 G 13 13 13 13 13 13 ]8 18 18 18 24 24 24 24 24 RT 322 370 417 465 513 609 706 803 90 I 998 I 097 1 195 1383 I 578 1774 50 55 60 65 70 75 85 95 100 115 120 125 140 165 180 D.48 I 590.00 1372.65 * 1. 20 .65 * 1.00 1 170.2 14. and [.00 *1. 487 + 4 555 + 4 615*4 680 * 4 735 * 4 850 q 4 98o + 5 1 100+5 1215+5 1330*5 1520*6 1640*6 I 870*6 2100+6 2 300+6 [. rabber ring.00 946..1-” T I M--M All dimensions in millimetres.00 + 1.—. R is the inner diameter of the T is the minimum barrel wall d. 112+4 112*4 112+4 112*4 112+4 112*4 141*5 141 *5 141+5 141*5 155*6 155+6 155*6 155*6 155+6 Lb 105+2 105+2 105+2 105+2 105+2 105+2 132*3 132+3 132+3 132+3 145*3 145+3 145+3 145*3 145+3 d. D.0 8.5 NOTES I G is the diameter 2 3 4 of the unstretched rubber chord.00 *1. stretching 15 percent.07 606.-— ____ 3t _____ IF____ t————— ‘L -1 I I=-’bl .07 425. 49 49 49 49 49 49 61 61 61 61 72 72 72 72 72 1. are nominal unstretched thickness.0 8.07 590.07 808.00 + 1.07 700.5 14.IS 458:2003 Table 16 Spigot and Socket Dimensions for NP4 Unreinforced Pipes Made by Vibrated Casting Process from 300 to 1800 mm Diameter (Ckw.07 536.65* 1.00 1148.sw 6.0 11.91 1814.0 8.91 2040.2 11.5 14.07 480.78 1620.00 * 1.65 * 1. 370.30 L. —-------_____ -— -—.00 1291.07 552.00 + 1..

5 42.0 102..5 42.Table 17 Spigot and Socket Dimensions of NP3 and NP4 Class Pipes from 1000 to 2600 mm Diameter (Rubber Ring Confined Joint) (C/au.5 110.5 95.5 77.5 87. N z G .0 58.2) RUBBER RING> N All dimensionsin millimetres.5 50 50 55 65 72.5 67.5 42.~es 6.5 i (14) 4 4 4 4 4 4 4 4 4 4 L gD (16) 1102 1202 1307 1520 1720 1930 2150 2365 2580 2795 E A (4) 115 115 120 135 140 150 170 185 200 215 (5) 58.5 H (13) 42 42 44.5 42.5 72.0 (7) 20 20 20 20 25 25 25 25 25 25 (8) 13 13 13 16 16 16 16 16 16 16 (lo) 25 25 25 25 25 25 25 25 25 25 (Ii) 28 28 28 35 35 35 35 35 35 35 (15) 9 9 9 10 10 10 10 10 10 10 W 00 .5 42.5 80 87.3 and 8. Pipe Diameter DA (1) 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600 Rubber Ring Chord Diameter (2) 20 20 20 25 25 25 25 25 25 25 Rubber Ring Internal Diameter (3) 920 I 003 1095 1275 1445 1620 I 810 I 995 2180 2360 T TS Ls (6) 114 114 [14 114 114 114 114 114 114 114 LS1 K LSP (9) 114 114 I 14 114 114 114 114 114 114 114 u b J (12) 39 39 39 42.5 42.0 60.

L.5 mm for 35 mm +1. 2 The dimensions LS.75mm for 20 mm rubber ring chord diameter +2.5 mm +1 mm for 28 mm and +]. The following tolerances shall apply Dimensions Tolerances LSand LSP T *7 mm Same as that of barrel wall thickness given in 8. L. T.5 mm for 25 mm rubber ring chord diameter Hand TS L b K IQ w .SP. Other dimensions are for guidance only. N NOTES 1 Corners to be rounded off.Table 17 (Concluded) G R m . H. 7“. on the critical dimensions.2 *0..2 Half the toleranee on barrel wall thickness given in 8. b and K z w shall conform to the values given in this table as these are critical dimensions.

KN LT HT LSP P s w R.5 24. K . I-AU . Kuuner iwng Internal Diameter (3) 102 120 170 230 255 275 340 400 450 500 525 640 740 845 970 1060 I TS DS U.5 9.5 39.5 6.. +A (1) 80 100 150 200 225 250 Chord Diameter (2) II 11 11 11 11 11 12 12 12 12 12 16 16 20 20 22 (4) 25 25 25 30 30 30 40 45 50 50 55 65 70 80 90 100 (5) 32.5 5.5 14 (18) 5. .5 9.5 300 350 400 450 500 600 700 800 900 I 000 10 10 12 12 13 9.5 (12) 6..5 32.5 32.5 6.5 5. ripe Diameter ----wtmer rwrg .5 19.5 24.5 19.5 5.5 5.5 5.5 39. ..5 89.5 10. .5 7.5 24.5 9.5 6. . “.5 7.5 6.5 38 38 38 51 57 61 61 67 79 84 96 108 120 (6) 70 70 70 83 83 83 90 90 90 90 90 120 120 150 150 165 (7) 8 8 8 11 11 11 12 12 12 12 12 16 16 20 20 22 (8) 28 28 28 38 38 38 42 42 42 42 42 56 56 70 70 77 (9) 34 34 34 34 34 34 36 36 36 36 36 48 48 60 60 66 (lo) 3 3 3 5 5 5 67 67 67 67 67 8 8 10 10 11 (11) 5.5 7.5 7.5 5.5 7.5 70.5 7 7 7 7 7 (13) 95 95 95 113 113 113 130 135 140 140 145 185 190 230 240 265 (14) 84 84 84 97 97 97 130 145 155 155 170 185 195 225 250 265 (15) 34 34 34 39.5 6.5 12 12 13 % 10 10 f% m .5 5.5 10 10 12. (or LENGTH) +% 1 I: L(EFFECTIVE w . N 11+’.5 12.5 5.5 80.5 6.Table 18 Spigot and Socket Dimensions of P2 Class Pipes (Rubber Ring Roll on Joint) (Clauses 6.5 5.5 53 59 63 63 69 82 87 100 I 12 124 (16) 50 50 50 50 50 50 55 55 55 55 55 72 72 90 90 99 (17) 7 7 7 7 7 7 7.5 6 6 6 6 6 7.5 5.5 5.5 6..5 1 1 1 1 1 1 1 I 1 1 1 2 2 2 2 2 (21) 1 1 1 1 1 I 16 16 16 16 16 28 28 2 2 (22) 5.3 and 8.5 34 39 44 44 49 57.5 6.5 19.2) tt RUBBER RINGJ -2 s I All dimensions in millimetres.S1 ----- ---USA LAM .5 5.5 62.

Table 18 (CorIc/u&~ NOTES 1 Corners to be rounded off w .5 *6 K + 1.5 in mm.. shall lx as given beloIv: Chord Dtameter 11 12 16 20 22 DS3 i3 *3 *3. S. aPPU LSP.25 * 1. DS3.00 + 2. G A m w 2 The dimensions D.75 * 1.2 LSP.S2.25 * 2. The following tolerances shall o w o onthe critical dimensions. DS3.2 Half the tolerance The tolerance. Tolerances Same as that of barrel wall thickness given jn 8.25 i 1.75 .50 q 1.5 LSP +4 +4 +5 +5. Other dimensions are for guidance only.5 *3 &3.5 54 *4. Dim ensiot?s T and HT TS and H DS2. TS.50 * 2. K & S DS2 *2 %2 h2. on barrel wall thickness given in 8.75 + 0. Z H.25 s * 0. HTand A’ shall conform to the values given in this table as these are critical dimensions.

5 62 77 82 97 102 123 143 164 (16) 50 50 50 50 50 50 55 55 55 55 55 72 72 90 (17) 7 7 7 7 7 7 7.5 11.5 29.5 6.3 and 8. w + S1 0s DS2 DS 3 ~ I.5 19.SD .5 7 7 (13) 95 95 95 120 120 120 135 145 150 (14) 84 84 84 115 115 115 150 190 200 240 250 275 320 365 (15) 34 34 34 46. M o 0 u 7 7 9.5 45 45 45 60 75 80 95 100 120 140 160 (6) 70 70 70 83 83 83 90 90 90 90 90 120 120 150 (7) 8 8 8 11 11 11 12 12 12 12 12 16 16 20 (8) 28 28 28 38 38 38 42 42 42 42 42 56 56 70 (9) 34 34 34 34 34 34 36 36 36 36 36 48 48 60 (lo) 3 3 3 5 5 5 6 6 6 6 6 8 8 10 (11) 5.5 5.5 5.5 39 49 54 64 69 82.5 6.5 6. .5 5.5 32.5 29..5 10 10 12.5 7.5 46. .5 5.5 7.5 5.5 160 165 190 200 240 .5 5.5 9.5 110.5 9.5 5.5 5.5 7.5 7.5 (18) 5.Table 19 Spigot and Socket Dimensions of P3 Class pipes (Rubber Ring Roll on Joint) (Clauses 6.5 7.5 19.5 5.5 7 7 77 7 7 10 10 12 (12) 6.5 (20) 1 1 1 1 1 1 1 1 1 I 1 2 2 2 (21) 1 1 1 1 1 1 I 1 1 1 I 2 2 2 (22) 5. N VI Pipe Diameter DA (1) 80 100 150 200 225 250 300 350 400 450 500 600 700 800 Rubber Ring Rubber Ring Internal Chord Diameter Diameter (2) 11 11 11 11 11 11 12 12 12 12 12 16 16 20 (3) 102 120 170 230 255 275 340 400 450 525 570 680 805 915 T TS DS DSI DS2 DS3 R LSD K N LT HT LSP PSH x w R.5 46.5 32.5 5.5 97.5 5.5 5.5 6.5 6 6 6 6 6 7.5 5.5 (19) 19.5 6 6 6 6 6 8 8 10 G & 00 ..5 5. I- G< K R ~.5 5. (4) 25 25 25 35 35 35 4$ 55 60 70 75 90 105 120 (5) 32. co RuBBER RING< s L(EFFECTIVE LENGTH) All dimensions in millimetres.2) N LT .5 6.5 29.

00 k 2.25 q 1. shall lx as given below Chord Diameter 11 12 16 20 : DS2 q2 +2 *2.2 Half the tolerance The tolerance.5 *4 LSP *4 +4 *5 *5. K & S Tolerances Same as that of barrel wall thickness given in 8.5 K + 1. T’S.5 +3 DS3 *3 *3 *3.25 * 2.25 . o Dimensions T and HT TS and H DS2. DS3. S. itr mm.Table 19 (Concluded) G % Oe . N o u tolerances NOTES 1 Corners to be rounded off. 2 The dimensions DS2.. T H. HT’and K shall conform to the values given in this table as these are critical dimensions. The following shall apply on the critical dimensions. Other dimensions are for guidance only. LSP. DS3. on barrel mall thickness given in 8. LSP.

33 4.71 0.08 0.88 (3) 0.80 3.14 1.52 1.14 0.99 I 50 200 225 250 300 350 400 450 500 600 700 800 900 1000 1 100 1200 I 400 1600 1800 2000 2200 NOTES 1 Longitudinal reinforcement 0. 10 TESTS 10.08 0.12 0.45 0.79 2.1.12 0.2 The specimens of pipes selected in accordance with 10.15 0.1 shall be subjected to the following tests in accordance with IS 3597: a) Hydrostatic test.84 1.76 0.64 0.1S 458:2003 Table 20 Weight of Spirals (Hard Drawn Steel) in Socket of R/R Joint RCC Pipes of Different Classes (kg/Number) (CfuZLse6.25 11.43 0.12 0.5.29 1. the repairs are sound and appropriately finished and cured.31 0.63 0.21 0.08 2.1 During manufacture.08 4.12 0.53 0.06 — — — — — .76 1.67 6. the results of compressive tests of concrete cubes (see 5.03 — — — — — — .4 Pipes may be repaired.09 0. tested by means of a rigid straight edge as described in IS 3597 shall not exceed.26 0.09 0.14 0.23 1.63 0.15 0.1. the weight specitied 9.2) made from the concrete used for the pipes. — — — shall be proportional to the length of socket cage as given in Tables 2 to 11. and the repaired pipe conforms to the requirements of this specification. 9.16 0. For pressure pipes. for all diameters. 2 It’ mild steel is used for spiral reinforcement.51 0.50 1.08 0.64 7. above shall be increased to 140/125.09 0.09 0.5. when required to do so by the purchaser or his representative. 10. All pipes for testing purposes shal I be selected at random from the stock of the manufacturer and shall 27 10.56 0.56 0. 3 mm for every metre run.1.63 3.45 0.04 2.92 1.45 0.15 0.3) Irrterrwl Diameter NP2 Class NP3 Class PI Class P2 Class P3 class of Pipes 111111 (1) 80 I 00 (2) 0. if necessary.5 I 0.21 0.88 3.2 The pipes shall be free from defects resulting from imperfect grading of the aggregate.08 (4) 0.24 1.1.51 0.09 0.15 0. For non-pressure pipes.87 4.82 5.64 0.8S 4.12 0.71 0.26 0.16 2. and such cylinders or cubes shall withstand the tests prescribed in 5.34 2.57 2.81 0.12 3.99 1. 9.1 and 5.87 I .53 0.1 Test Specimens be such as would not otherwise be rejected under this standard.96 6. tests on compressive strength of concrete cubes shall be done as described in IS 516.0 mm in depth and extending over a length in any direction greater than twice the barrel wall thickness. because of accidental injury during manufacture or handling and shall be accepted if in the opinion of the purchaser.09 0.1 ).74 6.5~1) and split tensile tests of concrete cylinder (see 5.31 0. — (5) 0.78 12.74 0.91 2.79 9. 9. mixing or moulding. The manufacturer shall supply cylinders or cubes for test purposes required by the purchaser.35 0. — — — — (7) 0.02 4.16 0.90 — — — — — — (6) 0.2 Deviation from Straight The deviation from straight in any pipe throughout its effective length.00 2.68 0. me manufacturer shall supply.08 0.3 Pipes shall be free from local dents or bulges greater than 3. splitting tensile strength tests of concrete cylinders shall be carried out as described in IS 5816.16 0.66 2.26 2.14 0. Every pressure pipe shall be tested by the manufacturer for the hydrostatic test pressure (see 4.08 0. 2 percent of the pipes shall be tested for hydrostatic test pressure.5.2.29 .68 1. .28 8.

to the requirements oilbis specification.2 For ascertaining the conformity of the material 11.00 I [t’ mild s[cel is used for spiral reinforcement.1.1. by 2 Soft grade mild steel wire may be used as reinforcement shall bc total weight ot’col 6 and 7 moltiplicd incrctising the weight by a factor 140/84.2). all the pipes of same class.55 9.2 Number of Tests and Criteria for Conformity 11 SAMPLING 11. procedures given in IS 4905 maybe followed.3 and 8.15 13.00 1.1.08 0. 11.27 0.2.08 0.33 0. which shall not exceed 0.1 ) and deviation from straight (see 9.07 0. 2.3.05 2.1 Lot In any consignment.85 .11 0.1 All the pipes selected according to 11.11 0.08 0.08 6.8 cnll.1. finish (see 9. 10. A pipe failing to satisfy one or more of these requirements shall be considered as defective.14 0. the weight specified under COI 7 shall be increased by a factor 140/125. 1I.22 0. the weight of reinforcement by 140/84.40 0. 11. b) c) Three-edge bearing test. 3 Internal diameter of collar to suit the actual diameter of pipes with minimum caulking space as given in cot 2. same size and belonging to the same mix of concrete shall be grouped together to constitute a lot.25 3. Where on]y sott grade mild steel wire is used for making collar cages.1 These pipes shall be selected at random. and Permeability test.09 4.3 The number of pipes to be selected from the lot shall depend on the size of the lot and shall be according to Table 22.1 The permeability test when conducted in accordance with the method described in IS 3597 shall meet the requirement of final permeability.10 6 6 8 8 8 8 8 8 8 8 8 8 8 8 12 120r8+8 120r8+8 0.11 5.67 0.11 0.2.25 0.08 0.50 0. H&d Drawn Steel \ mm (1) 80 I 00 150 200 225 250 300 350 400 450 500 600” 700 800 900 I 000 1 100 1200 I 400 1600 1800 2000 2200 NOITS mm (2) 13 13 13 13 13 13 16 16 16 19 19 19 19 19 19 19 19 19 19 19 19 19 19 mm (3) 25 25 25 25 25 25 mm (4) I 50 (5) 6 30 32 32 35 35 40 40 45 50 55 60 65 75 80 90 100 110 150 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 200 200 6 6 6 0.IS 458:2003 Table 21 Design Requirements of Reinforced Concrete Collar for Pipes of Class NP2 (Clauses 6.2.3 ems. NOTE — It is recommended that initial absorption should not exceed 2.60 0.08 0.33 0.1. for collars of pipes of nofoinal internal diameter up to 250 mm only.3 shall be inspected for dimensional requirements (see 8).23 0.05 1.30 12+12 12+12 1.67 0. 11. This is allowed as a process requirement. 11.16 0. Mild Steel or Hard Drawn Steel Wei@T kg/collar (6) 0.1.1 AND INSPECTION Scale of Sampling 11. [n order to ensure the randomness of selection.15 0. samples shall be tested from each lot separately.23 0.33 0.0 cm~ and the dit’ferencc in any two readings during initial absorption should not be more than 0.23 0.70 1.1 The lot shall be declared as conforming to these requirements if the number of defective found 28 .12 0.08 kg/collar (7) Spiral.1) Nominal lrrterml Diameter of Pi pc Collar Dimensions — = Minimum (’mdking Space Minimum Thickness MinimumLength Reinforcements / A ‘Minimum number — Longitudirrat.00 12.15 0.15 0.08 0.

of Pipes in the Lot For Requirement Under Clauses 8 and 9 T Sample Size 11.1 and 1 1.1.2 The lot having found satisfactory shall be further subjected to the tests given under 10. 11. These pipes shall be selected from those that have satisfied the requirements given in 11.2. 12. * Permissible Number of Defective (3) Samples Size for Test [Inder Clause 10. The details of conditions under which the licence for the use of the Standard Mark may be obtained from the Bureau of Indian Standards.1.1 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standard Act.2.1 Each pipe may also be marked with the Standard Mark. 12. ANNEX A (Clause 2) LIST OF REFERRED IS No.1.2.3. Title 269:1989 Specification for 33 grade ordinary Portland cement ~ourth revision) Specification for coarse and fine 383:1970 aggregates from natural sources for concrete (second revision) 432 Specification for mild steel and medium tensile steel bars and harddrawn steel wires for concrete reinforcement (Part l): 1982 Mild steel and medium tensile steel bars (third revision) (Part 2): 1982 Hard-drawn steel wire (third revision) 456:2000 455:1989 Specification for Portland cement Vourth revision) slag Plain and reinforced concrete — Code df pfactice ~ourth revision) Method of test for strength of 516:1959 concrete Specification for Portland pozzolana 1489 cement (Part 1): 1991 Fly ash based (third revision) (Part 2): 1991 Calcined clay based (third revision) Specification for hard-drawn steel 1566:1982 wire fabric for concrete reinforcement (second revision) Specification for plain hard-drawn 1785 steel wire for prestressed concrete (Part 1): 1983 Cold drawn stress relieved wire (second revision) 29 .1 The following information shall be clearly marked on each pipe: (1) up to 50 51 to 100 101 to300 301 to 500 501 and above (2) (4) a) b) c) 8 13 20 32 50 0 1 2 3 5 2 3 5 7 10 d) Indication of the source of manufacture. ultimate load test shall not be done for a lot size of 20 pipes or less.2.2. Title INDIAN STANDARDS IS No. The words ‘SPUN PIPE’ or ‘VIBRATED CAST PIPE (UNREINFORCED)’ or ‘VIBRATED CAST PIPE (REINFORCED)’ as may be applicable.2) No.2 (Excluding (Jltimate Load .2.1. the number of pipes to be checked shall be according to mutual agreement between the purchaser and the manufacturer. 1986 and the Rules and Regulations made thereunder.1. Test) 12 MARKING 12. 11.2. the number of pipe given in COI4 of Table 22 shall be selected from the lot. For this purpose.1. and Date of manufacture.2. Class and size of pipe. The above information shall be clearly marked on outside only for pipes up to and including 350 mm internal diameter.1S 458:2003 Table 22 Scale of Sampling and Permissible Number of Defective (Clauses 11. However. For ultimate load test.1 The lot shall be declared as conforming to the requirements of this specification if there is no failure under 11. in the sample does not exceed the number of defective given in co] 3 of Table 22.2 except ultimate load test. and both outside and inside for pipes above 350 mm internal diameter.

water mains and sewers @rst revision) Specification for rapid hardening Portland cement (second revision) Specification for hydrophobic Portland cement (second revision) Specification for 43 grade ordinary Portland cement (.&st revision) Concrete admixtures — Specification (first revision) Specification for 53 grade ordinary Portland cement Specification for sulphate resisting Portland cement 30 . Title IS No. 5816:1999 7322:1985 Title (Part2) :1983 1786:1985 As drawn wire (/irst revision) Specification for high strength deformed steel bars and wires for (third concrete reinforcement revision) Splitting tensile strength of concrete — Method of test first revision) Specification for specials for steel cylinder reinforced concrete pipes (fwst revision) 2062:1999 3597:1998 3812:1981 Steel for general structural purposes — Specification (fifth revision) Methods of test for concrete pipes (second revision) 8041:1990 8043:1991 8112:1989 9103:1999 12269:1987 12330:1988 Specification for fly ash for use as (first pozzolana and admixture revision) 4905: 1%8 5382:1985 Methods for random sampling Specification for rubber sealing rings for gas mains.IS 458:2003 IS No.

23378561 { 23378626.23379120 603843 { 609285 22541216.28327858 { 28327891. Enquiries relating to copyright be addressed to the Director (Publications). HYDERABAD.22542315 28329295. Road.I. Sector 34-A. GHAZIABAD. CHENNAI 600113 Western : Manakalaya. Date of Issue Text Affected BUREAU OF INDIAN STANDARDS Headquarters : Manak Bhavan. Printed at PrabhatOffsetPress.23233375. CED 53 (6006). 1986 to promote harmonious development of the activities of standardization. THIRUVANANTHAPURAM. a standard along with amendments is reaffirmed when such review indicates that no changes are needed. BHUBANESHWAR.T. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’. Kankurgachi KOLKATA 700054 Northern Southern : SCO 335-336. RAJKOT. I. COIMBATORE.New DeOii-2 . GUWAHATI. E9 MIDC. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. in the course of implementing the standard. This does not preclude the free use. 9 Bahadur Shah Zafar Marg. VISAKHAPATNAM. such as symbols and sizes.2323 9402 Regional Offices : Central Eastern Telegrams: Manaksanstha (Common to all offices) Telephone 23237617 { 23233841 23378499. if the review indicates that changes are needed.Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act. LT. Marol. LUCKNOW. Amendments Issued Since Publication Amend No. IV Cross Road. NALAGARH. FARIDABAD. Scheme VII M. CHANDIGARH 160022 : C. PATNA. V.28327892 : Manak Bhavan. BIS. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. Andheri (East) MUMBAI 400093 Branches : AHMEDABAD. New Delhi 110002 Telephones :23230131. 9 Bahadur Shah Zafar Marg NEW DELHI 110002 : 1/14 C. NAGPUR. marking and quality certification of goods and attending to connected matters in the country. KANPUR. BHOPAL. This Indian Standard has been developed from Doc : No. Standards are also reviewed periodically. of necessary details.22541442 { 22542519. Copyright BIS has the copyright of all its publications. type or grade designations. BANGALORE. JAIPUR. PUNE. it is taken up for revision. Campus. P.

for pipes of internal diameters up to 700 mm. clause existing: 8. NOTES I Bends.1. sewer. Dimensions of spigot and socket for various classes of pipes shall be as given in Tables 12. 1A) is reeommertded. irrigation and culverts/cross drains. 18 and 19 for pipes manufactured by spinning process. roll on or confined gasket joints. external flush joint (see Fig.3 ) — Substitute the following for the existing clause: ‘Spigot and socket ended pipes shall be used for water mains. Reinforcement in coiiars shali be as given in Tabie 21 (NP2 ciass) and Tabie 22 (NP3 and NP4 ciass).NO. 14. 13.water mains. The ends of concrete pipes used fol. as agreed to between manufacturer and purchaser. However. 17. Dimensions and reinforcement of coiiars for ciass NP2 shaii be as per Tabie 21 and for classes NP3 and NP4 shaii be as per Tabie 22. Dimensions of collars for NP3 and NP4 class pipes when used shall be according to details given in Tabie 22. However.’ 1 . second sentence ) — Substitute the foiiowing for the ‘Dimensions of coilar for ciass NP 1 shaii be as per Tabie 1. In case of flush joints. 4. cfause 6. 1 APRIL 2005 TO IS 458:2003 PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT) — SPECIFICATION ( Fowth Revision ) AMENDMENT ( Page 4. 1 and 2). 3 and Ftg. The end of the coiiar reinforcement shaii have a fuii ring at both ends.’ ( Page 5. respectively. collar jointed (NP3 and NP4) pipes may also be used for culverts/cross drains. dimensions of spigot and socket shall be as given in Tables 15 and 16 in case of pipes manufactured by vibrated casting process. junctions and specials for concrete pipes covered under this srassdardshall conform to the requiremert~$ IS 7322. Reinforcement in socket of rubber ring jointed pipes shall be as given in Table 20. internal flush joint (see Fig. of 2 Some (ypica[ arrangementof reinforcement in wket are illustratedin Fig. lB) and for pipe of internal diameter above 700 mm. sewer and irrigation shall be suitable for spigot and socket. Dimension of collars for NP 1 and NP2 class pipes shall be according to details given in Table 1 and Table 21. Flush jointed (NP3 and NP4) and collar jointed (NIV) pipes shall be used for culvertdcross drains only (see Fig.

40 0.23 0.11 0.Amend No. Table 21 ) — Insert the following renumber ‘Table 22’ as ‘Table 23’: Internal new table after Table 21 and Table 22 Design Requirements of Reinforced Concrete Collars for Pipes of Class NP3 and NP4 ( Clauses 6.50 0. substitute ‘11.15 0. Table 20 ) — Under COI 6.33 0.05 2.08 0.1) Nominal ~ Internal Diameter of Pipe mm (1) 90 100 I 50 200 225 250 300 350 w 450 500 600 700 _ 800 900 IO(m 1100 I 2W 1400 1600 1800 2W0 Collar DimeIMona Minimum Caulking Space mm (~) 13 13 13 13 13 13 16 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 Minimum Wlckness mm (3) 25 25 25 25 25 25 30 35 35 35 40 40 45 50 55 60 65 75 80 90 100 110 Minimum Length mm (4) 150 150 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 200 2C0 200 200 Reinforetments Longitudinal. 1 to IS 458:2003 ( Page 27.33 0.08 0.23 0. Mild Steel or Hard Drawn Steel Nos.15 0.33 0.11 5.25 3.29’.67 1.09 4.14 0.15 2 .08 0.23 0.67 0. ( Page 28.15 0.08 6.00 12.22 0.05 1.08 0.16 0.08 0.50 0.07 0.15 0.08 0.60 0. (5) 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 8 12 I 2 or’8+8 I 2 or 8+8 12+12 1~+ 12 kgkcdlar (6) 0.00 spiral Hard-Drawn Steel kghlhr (7) 0.85 2.70 1.29’for ‘1.10 0.3 and 8.55 9.12 0. P2 Class and against Diameter of pipe of 1000 mm.08 0.

1 ) — Substitute the following for the existing: ‘Each pipe/collar may also be marked with the Standard Mark. India 3 . and both outside and inside for pipes above 350 mm internal diameter. for pipes. New Delhi. clause 12.” ( Page 29. 3 Soft grade mild steel wire for spirals maybe ased for collars of pipes of internal diameter up to 150 mm only by increasing weight by a factor 140/84.Amend No. clause 12. the weight specified under co]7 shall be increasedby a factor 140/125.1. ‘VIBRATED CAST PIPE CAST PIPE (REINFORCED)’ d) The above information shall be clearly marked on outside only for pipes up to and including 350 mm internal diameter. 2 If mild steel is used for spiral reinforcement. Class and size of pipe/collar. and Date of manufacture. 1 to IS 458:2003 NOTES 1 Collars of’ sizes 2200 mm and above shall be made out of mild steel plate of 6 mm thickness. ( Page 29.1) – Substitute the following for the existing: “The following information a) b) c) Indication of shall be clearly marked on each pipdcollar: the source of manufacture. The information shall be clearly marked only on the outside for collars. The words ‘SPUN PIPE’ or (UNREIIWWRCED)’ or ‘VIBRATED as may be applicable.’ ( CED 53 ) Reprography[lni~ BIS. steel conforming to [S 2062 with outside painted.

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