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BVW #7 COMPRESSOR STATION PROJECT
31-Jan-2003 07-Jan-2003 18-Dec-2002
F~nal document Issued for Approval
Issued for Comment
ZAG ZAG SURlN
SHI SHI SHI
ATT CONSULTANTS CO ,LTD BANGKOK THAILAND
PTT CONTRACT No PTTIGASl31113145 PTTPROJECTNO 0204 07 AREA CODE 4700
..........BVW #7 Compressor Station Project Contents SCOPE OF WORK ......... MATERIALS AND EQUIPMENT . 3 ............................. 4 ELECTRICAL WORKS .~...----.. STANDARDS AND GENERAL REQUIREMENTS 3 SHOP DRAWINGS .~............. .... ........... ....4 AS-BUILT DRAWINGS .............-~--..~~~~~~.. 4 5 5 5 7 8 8 8 PIPE HANGERS AND SUPPORTS.......................................~~~~ .................................... .... AND EQUIPMENT ........... MATERIALS...... ..................~~~~~~ 4 PROTECTION 'TO FIXTURES... ..... MANUFACTURER AND VENDOR REFERENCE.. ....................... ..~ ..... CODES...~~~~............................~...~...................................... ..~~~~~~~........~~~~~.................................................--......... ........ ............~....-.....~~~~~..........~... GENERAL AIR CONDITIONING SYSTEM VENTILATION SYSTEM REFRIGERANT PIPES CONDENSATE DRAIN PIPES GRILLES AND DIFFUSERS .....9 10 M4-0204 07-4700-007 Page 2 of 10 Rev C ......
2 . SCOPE OF WORK The mechanical work comprises design. installation. engineering.ompressor Station Projec Bidding Documents SPECIFICATION FOR HVAC WORKS 1. STANDARDS AND GENERAL. supply. materials and appurtenances as shown on the drawings The completed installation shall be fully functional as specified and shown on the drawings Codes referenced in the detailed specifications Regulations. testing. fittings and appearance shall be furnished by the Contractor In addition the Contractor shall furnish all labor. CODES.. specifications or codes applied shall be of the latest addition or standards adopted and published at the date of taking bids The code and standards referred to are but not limited to the following: AMCA Air Moving and Conditioning Association ASHARE American Society of Heating Refrigerating and Air Conditioning Engineers Inc ART ANSI ASTM AWS BS EI'T FM TIS NEC NEMA NFPA Air Conditioning and Refrigeration Institute American National Standards Institute American Society for Testing and Materials American Welding Society British Standards Engineering Institute of Thailand Factory Mutual Thai Industrial Standard National Electric Codes National Electrical Manufacturers Association National Fire Protection Association Underwriter's Laboratory Inc Page 3 of 10 Rev C UL M4-0204 07-4700-007 . pipes. setting and training in good running condition of the equipment and materials required for HVAC systems. REQUIREMEN'TS Equipment.
and equipment shall be thoroughly cleaned. couplings. water. projecting setscrews. details and satisfactory construction of the whole of the work 4. materials.. ELECTRICAL WORKS The power supply to the systems shall be provided as follows: (a) Isolator/fuse spur unit at the vicinity of fans. and chemical or mechanical injury Upon completion of all work. conduit and wirings etc and other accessories necessary for satisfactory operation (b) The interface of power supply for the motor control shall be as indicated on the drawings (c) The Contractor shall provide spare dry contracts for air handling units. the Contractor shall prepare as-built drawings and hand over to the Engineer 5. AND EQUIPMENT Pipe openings shall be closed with caps or plugs during installation Fixtures and equipment shall be tightly covered and protected against dirt. gears. air handling units. control panels. and operated Belts.BVW #7 Compressor Station Project ATT CONSULTANTS i 3. The Contractor shall be responsible for extending the supply thereafter to the fans. pulleys. PROTECTION TO FIXTURES. SHOP DRAWINGS The Contractor shall submit for Engineer's approval shop drawings to be incorporated in the work as required before commencement of installation of any approved equipment and material These drawings shall be complete and detailed The approval of the drawings by the Engineer shall not be construed as a complete check. chains. fan coil units pump etc as indicated in the drawings and shall include all electrical works such as distribution board. and other rotating parts located thereto shali be fully enclosed or properly guarded 6 .. adjusted. the fixtures. keys. fan coil units and air handling units pump etc. AS-BUILT' DRAWINGS Changes made during installation shall be completely recorded by the contractor and folwarded to the Engineer for approval By the end of contract. at its respective control panels for connection to the fire monitoring panel to shut down the plant in the affected zone during f~re M4-020407-4700-007 Page 4 of 10 Rev C . starter. MATERIALS. but will indicate only that general method of construction and detailing is satisfactory Approval of such drawings will not relieve the Contractor of the responsibility for any error which may exist as the Contractor shall be responsible for the dimensions and design of adequate connections.
and accessories for a complete operating unit Each unit shall be completely charged of refrigerant and room remote control unit in the field Refrigerant shall be ASHRAE standard and ARI standard required Units shall conform to TIS Standard and approved by The Federation of Thai Industries The air-co!iditioning system shall maintain conditions in the areas services within the temperature limits of 25 1°C and room humidity not less than 65% RH . tubing. safety devices.. evaporators and all necessary valves.+ The air-conditioning system shall be provided with the following controls: A manual on-off control switch One thermostat shall be provided in each room 722 AIR-COOLED CONDENSING UNIT FOR COOLING CAPACITY LESS THAN 60. and indicative Run and arrangement of piping and equipment shall be as indicated in approved shop drawings 7. piping.SAND EQUIPMEN'T 7.000 BTUIHR The condensing unit shall be an air-cooled condenser type. motors. 1 GENERAL Piping and equipments layout as shown on the contract drawings are generally diagrammatic. MATER1AL. fans.2 72 7 AIR CONDITIONING SYSTEM GENERAL The air conditioning units shall be of s p l i t s y s t e m t y p Each unit shall consist of an air-cooled condensing unit with a matching fan coil unit The air conditioner shall consist of one or more compressors. coil guard and water-proof casing help project the outdoor unit from external exposure installation M4-0204 07-4700-007 Page 5 of 10 Rev C . completely factory assembled complying with the following: (a) The compressor shall be a hermetic type to rotary compressor or scroll compressor or reciprocating compressor The power supply for condensing units shall be 220/1/50 or 38013150 (b) Each compressor shall be mounted on vibration isolator (c) The condensing unit casing shall be fabricated of galvanized steel sheet.BVW #7 Compressor Station Project PTT Publ~c Pnrnnanjr I lngeoievrgexeilrchof~ 73- Bidding Documents ~rnctod I '7. bonderised and finished in a scratch and wear resistant baked on enamel.
mounted on the same shaft The fan shall be statically and dynamically balanced by the factory and be driven by a weatherproof motor suitable for a power supply of 220/1150 or 38013150 (b) The fan coil unit shall be completely factory assembled and the cabinet shall be fabricated of heavy gauge galvanized steel sheets. bonderised and finished in a scratch and wear resistant baked on enamel The inside of the cabinet shall be acoustically insulated wall with closed ceil elastometric insulator and provides healthy in-door air quality The evaporator coils shall be direct expansion coils made from hard drawn copper tube with aluminium plate fins (c) (d) The fan coil unit shall include the following Anti-recycle time to protect all electrical equipments Expansion valve or capillary tube Overload protection for the fan motor An insulated drain pan and drain connection Vibration isolators Freeze Protection M4-0204 07-4700-007 Page 6 of 10 Rev i : .BVW #7 Compressor Station Project Bidding Documents (d) The condenser fan shall be propeller or centrifugal type driven by a weatherproof motor suitable for power supply of 22011/50 or 38013150 and non-lubrication bearings The condenser coil shall be made of hard drawn copper tube with plate fins The condensing unit control board and pre-wired control shall be completely factory assembled The condensing unit shall have the following: A complete set of safety devices A magnetic contactor starter A time delay relay Thermal overload protection for the compressor and fan motors L.iquid line and suction line shut off valves Refrigerant charging ports Filter Drier (e) (f) (g) r 723 FANCOILENIT The fan coil unit shall be completely factory assembled capable of delivering dehumidified air in quantities not less than that specified and shall comply with the following: (a) The evaporator fan shall be centrifugal type with single or double discharge.
50 Hz Ceiling fans shall be in compliance with AMCA Standard 733 PROPELLER FANS (a) The work shop propeller fan shall be direct drive.-ANTS 1 7. motor-driven packages and shutter The fans shall M4-0204 07-4700-007 Page 7 of 10 Rev C . Outer box and housing shall be fabricated of galvanized steel. 50 Hz Power supply CFM airflow shall be nearest to CFM indicated on drawing Sound rating or loudness level may be approximately 50 dBA. 220 V.3 731 VENTILAT'ION SYSTEM GENERAL The ventilation systems shall produce air flow in each area by a natural or exhaust system Each shall have a capacity sufficient to provide air changes per hour as per ASHRAE Standard The Contractor shall be responsible for increasing these flows.. acoustically insulated Unit housing shall be installed to provide accessibility and removal of motor and blowers without removing housing from the system Motor shall be permanently lubricated Units shall have accessible internal wiring box with receptacle Unit shall be of vertical inlet. permanently lubricated. (b) Wall mounted type Propeller Fans Propeller fans as indicated shall be complete with aluminium or plastic engineering housing.BVW #7 Compressor Station Project A T 1 CONSU . horizontal discharge. permanent split capacitor type. should it Drove necessary to prevent the temperature of the air crossing through. with deep throated orifice. single phase. and pre-drilled mounting holes Motor shall be multiple speeds. with gravity damper Fan panel shall be heavy-gauge square. but can be changed in field for other positions Standard white finished grille shall be furnished CFM indicated is at 220 V. 1 phase. a veniilated space from heat losses of equipment located in the space Operation control or ventilation system in the air-conditioning room Manual on-off control switch Manual control can be used when any unit is out of order 732 CEILING FANS Ceiling fans shall be of twin blowers complete with housing and finished grille.
I ATT CONSULTANTS Company Limited CO LTD have rated air capacities nearest as approved to CFM indicated when operated against the indicated static pressure at 220 V. ..4 1 svv~' PTT Public ti7 Compressor Station Project Bidding Documents C5bDORXH -CONSULT lnaenieuioerelllchoi( - m. no projecting adjusting device being permitted Vane shall be spring loaded or otherwise arranged so that they remain permanently in their set position without vibration or noise 762 EXHAUST AIR GRILLES Grilles shall be of extruded aluminium or pressed steel with fixed horizontal blades adequately supported and braced by means of concealed stiffeners and bars fixed at 45" to the direction of air flow M4-0204 07-4700-007 Page8of 10 Rev C . keys are to be provided. etc.6 76 1 GRILLES AND DIFFUSERS GENERAL All grilles. and kept into 30 minutes before inspection 75 CONDENSATE DRAIN PIPES Condensate drain pipes shall be polyvinyl chloride (PVC) pipes class 8 5 with standard fitting solvent welded joints The pipes shall be insulated by closed czll elastometric thermal insulation The sola at ion thickness shall be 15 mm (112 inch) and thermal conductivity 0 038 Wlrnk at mean temperature 24 "C T.1k w 7. and constructed in accordance with the best practice and free from sharp edges All air fittings shall have concealed fixing systems will not be accepted Exposed screw fixings All supply and return air grilles and registers shall be of extruded aluminium with baked enamel finish of an approved colour unless otherwise specified For adjustment vane. registers and diffusers shall be capable of being removed easily from the ductwork for access to dampers. single phase 50 Hz REFRIGERANT PIPES Refrigerant pipes shall be copper piping type L required for the applicable pressure and installed with flexible closed cell elastomeric thermal insulation The isolation thickness shall be 20 mm (314 inch) and thermal conductivity 0 038 Wlmk at mean temperature 24 "C conforming to ASTM standard Refrigerant pipe shall be leak tested to 250 psi of gage pressure by dry nitrogen. .
Bidding Documents 8. PIPE HANGERS AND SUPPORTS Pipe hangers and supports shall be adjustable ring for pipe size up to 50 m and shall be adjustable clevis for pipe size larger than 50 mm All hangers and support for horizontally mounted and vertically mounted pipes shall be as indicated in table "schedule of pipe supports" SCHEDULE OF PlPE SUPPORTS 1 Nominal I Hanger rod 1 Maximum Interval. (m) I M4-0204 07-4700-007 Page 9 of 10 Rev C .
MANUFACTURERANDVENDORREFERENCE (1) Refrigerant Pipe STREMANLINE METALS SUMITOMU MEULLER HALSTEAD (2) Condensate Drain Pipe Thai Pipe Industry Plastic Product Siam Cement Group Refrigerant Pipe Insulation Aero flex o Armaflex Rubatex Arrnstrong Trane Mitsubishi Daikin York Carrier Tasaki (5) Ventilation Fan National Mitsubishi Kruger (3) (4) Air Conditioner M4-020407-4700-007 Page 10 of 10 Rev C .BVW #7 Compressor Station Project 9.
LTD BANGKOK. THAILAND .PTT Public Company Limited B V W #7 COMPRESSOR STATION PROJECT SPECIFICATION FOR SANITARY. PLUMBING AND DRAINAGE TOTAL : 9 PAGES DOCUMENT No ATT CONSULTANTS CO .
........ .... ...BVW #7 Compressor Station Project Bidding Documents Contents 3 CODES AND STANDARDS . ...... REQUIREMENTS ... . . CONNECTIONS TO EQUIPMENT AND FIXTURE SHOP DRAWINGS 3 3 4 4 4 PROTEC'TION OF FIXTURES....... .... .. .. 5 5 5 5 PIPE HANGERS AND SUPPORTS PIPE SLEEVES AND FIXTURE SUPPORTS SLOPE OF PIPE........ .. ... ... .............. ... .... ... ... .. .. ... .~. ...... ... . . .... WATER SUPPL CAPACITY DESIGN OF WATER SUPPLY FACILITY..... ...... ... .5 5 5 COLD WATER PIPES . . 7 7 7 7 .. . .. . .................... 9 M4-020407-4700-008 PagC 2 of9 Rev C ... ..... GENERAL.... . . .... ... 4 MATERIALS AND EQUIPMENT GENERAL .. . .. . SOIL WASTE AND RAIN LEADER PIPES FLOOR CLEAN-OUTS FLOOR DRAINS ROOF DRAIN ... .. .. . . .. 8 9 MANUFACTURER AND VENDOR REFERENCE. . .. .~.. . .... . DRAINAGE AND SEWAGE HYDROSTATIC TES . ... . .......... . ...... MATERIALS AND EQUIPMENT . . . .... 5 .. . ... . .. .. .. .. ......... ...
installation. lllgenieurgelellschoI. equipment. fittings and appearance shall be furnished by the Contractor In addition the Contractor shall furnish all labor. CODES AND STANDARDS All works shall be carried out by a licensed plumber/drainer and comply with the local authority requirements. architectural and structural features and appurtenances and other work will be avoided M4-0204 07-4700:008 Page 3 of 9 Rev C . -3- ATT CONSULTASTS SPECIFICATION FOR SANITARY. supply. setting and training of the equipment and materials required for plumbing sanitary and drainage. standards and codes ANSI ASTM American National Standards Institute American Society of Testing Materials Bangkok Metropolitan Authority British Standard The Engineering Institute of Thailand Thai Industrial Standard BMA BS EIT TIS GENERAL REQUIREMENTS All equipment.BVW #7 Compressor Station Project PTT Public omnanv l i m i t ~ d Bidding Documents . PLUMBING AND DRAINAGE SCOPE OF WORK The works described herein comprise design. engineering. materials. testing. appurtenances as shown on the drawings The completed installation shall be fully functional as specified in the specifications and drawings The piping systems are shown diagrammatically as an indication of the work to be installed The Contractor shall carry out the work in the workmanlike manner and co-ordinate with other activities so that interference between piping. pipes.
couplings. or other control valves which are supplied with an integral stop. projecting set screws. keys and other rotating parts located so that any person may come in close proximity thereto shall be dully enclosed or properly guarded M4-020407-4700-008 Page 4 of 9 Rev C . details and satisfactory construction of all works 1 6 AS-BUILT DRAWINGS Changes made during execution of work shall be completely recorded by the Contractor and forwarded to the Engineer for approval By the end of contract. except faucets. water and chemical or mechanical injury Upon completion of all works. shall be equipped with a cut off valve to enable isolation of the item for repair and maintenance without interfering with operation of other equipment or fixtures 5 SHOP DRAWINGS 'The Contractor shall submit for Engineer's approval shop drawings to be incorporated in the work as required prior to commencement of installation of any approved equipment and material These drawings shall be complete and detailed.BVW #7 Compressor Station Project ATT CONSULTILYTS 4 CONNECTIONS TO EQUIPMENT AND FIXTURE The Contractor shall provide all necessary material and labor to connect to the plumbing system all fixtures and equipment needing plumbing connections All connections to the sanitary drainage system shall be trapped All traps shall be protected by means of venting The supply line to each item of equipment or fixture. materials and equipment shall be thoroughly cleaned. but will indicate only that general method of construction and detailing is satisfactory Approval of such drawings will not relieve the Contractor of the responsibility for any error which may exist as the Contractor shall be responsible for the dimensions and design of adequate connections. MATERIALS AND EQUIPMENT Pipe opening shall be closed with caps or plugs during installation Fixtures and equipment shall be tightly covered and protected against dirt. the fixtures. flush valves. the Contractor shall be responsible to prepare as-built drawings and hand over to the Engineer 7 PROTECTION OF FIXTURES. gears. The approval of the drawings by the Engineer shall not be construed as a complete check.
SOIL WASTE AND RAIN LEADER PIPES The pipe and fitting shall be PVC. round top. round top complete with adjustable strainers. Class 8. otherwise securing to the roofing and flashing to make a watertight connection Openings in the strainer shall have a combined area equal to twice the area of the drain outlet The outlet shall be equipped with necessary parts for proper connection PIPE HANGERS AND SUPPORTS Pipe hangers and supports shall be adjustable ring for pipe size up to 50 rn and shall be adjustable clevis for pipe size larger than 50 mrn All hangers and support for horizontally mounted and vertically mounted pipes shall be as indicated in table "schedule of pipe supports" ' 7 M4-020407-4700-008 Page 5 of 9 Rev C . Run and arrangement of piping and equipment shall be as indicated in approved shop drawings. COLD WATER PIPES Pipe and Fitting shall be P V C Class 13 5 conforming to TIS 17-2532 Standards. in1 trap type for ground floor and provided P-trap for other floors ROOF DRAIN f' dome type with sizes as Roof drains shall be of heavy device for clamping or indicated on the drawings.5 following TIS 17-2532 FLOOR CLEAN-OUTS Floor clean-outs shall be cast iron body. flat type complete with Floor drains shall be cast thread connection. chromium plate brass FLOOR DRAINS f dy. and indicative.I L PTT Public Company Limited BYW lt7 Compressor Station Project Bidding Documents I lnaenieuroerelllchof. MATERIALS AND EQUIPMENT GENERAL Piping and equipment layout as shown on the contract drawings are generally diagrammatic. rnbH / ATT CONSULTANTS CO LTD . and provide bell chromium plated brass.
BVW #7 Compressor Station Project SCHEDULE OF PIPE SUPPORTS Nominal Piper Size (mm) Hanger Rod Maximum Interval. Steel Pipe Horizontal Vertical PB. Piwe Horizontal Vertical Size M4-020407-4700-008 Page 6 of9 Rev C . (m) Copper pipe. PVC.
BVW #7 Compressor Station Project Ingen#eurge~ell$ch~it mo- ~n Publ~c r n r n n a n v I lmltprl Bidding Documents 10 PIPE SLEEVES AND FIXTURE SUPPORTS Pipe work supports including brackets. at changes in direction and at intervals necessary to prevent sagging of the pipe work or water hammer shall be provided In no case supports shall be further than 1 8 rn apart Use of wooden plugs or screw ins or exposed fittings are not permitted Provisions to be made for adjustment of pipe gradient as required and for thermal movement in the pipeline Where pipes pass through foundation walls. allow 75 rnm clearance around the pipe and caulk where necessary to maintain water proofing Sleeve pipes to be foreseen through walls or floors within buildings 11 SLOPE OF PIPE Horizontal lines for soil. and with 1 cm per meter for larger pipe sizes 12 12. hangers.1 WATER SUPPLY CAPACITY DESIGN OF WATER SUPPLY FACILITY Capacity design of water supply facility such as quantities for each servicelequipment and the piping sizing shall be in accordance with applicable codes and standards 12 1 1 WELLS 'The deep well for water supply shall be designed fully functional and must be able to supply clean water continuously at the rate of two (2) cubic meters per hour (with draw down not more than 40 meters) for each well to the water supply system Well pumps must be able to supply the required flow rate for the height of not less than 10 meters above the ground.. drainage pipe shall be installed with a minimum slope in ihe direction of flow of 2 cm per meter for pipes of 80 mm and smaller sizes. saddles. bolted clips and the like sufficient to secure above ground pipe work adjacent surfaces and to support it at joints. waste. 12 1 2 WATER STORAGE TANK The required capacity of water storage tank shall be in accordance with the project requirements M4-0204 07-4700-008 Page 7 of 9 Rev C .
2 DRAINAGE AND SEWAGE 12 2 1 CAPACITY DESIGN FOR DRAINAGE FACILITY I 72 2 2 Capacity design for drainage facility such as discharge quantities and pipe sizing shall be in accordance with applicable codes and standards. to prevent foul liquids or gases from flowing back into the Page 8 of 9 (b) (c) M4-0204 07-4700-008 Rev C . All pipes and fittings shall be hydrostatically tested after installation (b) (c) 12. kitchen as per project requirements 12 1 4 PIPING SYSTEM (a) Piping and fittings shall be so that back-syphonage is excluded The entire piping system shall be capable of being drained at low convenient points Piping system shall be provided at easily accessible locations All pipes shall be firmly fixed to the building Supply lines to fixtures shall be provided with stop valves and unions so that any fixtures can be isolated and replaced. the external underground drain lines shall be laid at frost-free level Suitable intercepting chambers and vents shall be provided.hnd-?tandards and/or local regulations \ / L--.------\ -/\---- _/-' k \/ (cl . DRAINAGE AND SEWAGE SYSTEM (a) Rain water from the buildings shall be directly connected to the nonpolluted water sewer system thorough manholes and roof gutters and down pipes f (b) Sanitaw Sewers shall be designed in accordance with bpplicable codes . such access points within buildings shall have screwed or bolted air-tight cover In areas likely to be affected by frost.PTT Public Bidding Documents A !? I m : 12 1 3 WATER SUPPLY FACILITIES A complete water supply system shall be provided for toilet. where required.-T Chemicallv contaminated wafZr"drain including the floor drains for buildings shall be connected to the sewage treatment system of the plant through necessary treatment where required 12 2 3 PIPING SYSTEM (a) Drainage lines shall be designed to provide self-cleaning velocities and easy access for clearing of obstructions.
BVW #7 Compressor Station Project ATT C O N S U L T A ~ ~ S buildings. Manhole JOSAM Kanck WENCOICHESS (b) (c) (d) (e) Treatment Tank PP Center Aqua Hiclear M4-0204 07-4700-008 Page 9 of 9 Rev C . Waste. Special attention shall be taken to have these vents not near an air conditioning inlet opening 13 HYDROSTATIC TEST Hydrostatic Test shall be tested of a least a 3 00 m head of water for soil. Roof Drain. Floor Clean-out. waste and drain pipes The water shall be kept in the system for at least 30 minutes before inspection starts For cold water piping shall be tested at 150 psi of water gage pressure and shall be held without introduction of additional water for a period of at least 2 hours 14 MANUFACTURER AND VENDOR REFERENCE (a) Cold Water Pipe Thai Pipe Industry Plastic Product Slam Cement Group Soil. Rain leader Pipe Thai Pipe Industry Plastic Product Siam Cement Group Valve Kitazawa Toyo TA Crane Floor Drain.
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