Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

Petroleum Development Oman L.L.C.
RESTRICTED Feb-13 Document ID: SP-2069 Filing Key: Business Control

[MECHANICAL ENGINEERING] Specification for Pressure Vessels

User Note: The requirements of this document are mandatory. Non-compliance shall only be authorised by the Document Owner or his Delegate through STEP-OUT approval. A controlled copy of the current version of this document is on PDO's EDMS. Before making reference to this document, it is the user's responsibility to ensure that any hard copy, or electronic copy, is current. For assistance, contact the Document Custodian or the Document Controller. Users are encouraged to participate in the ongoing improvement of this document by providing constructive feedback. Please familiarise yourself with the Document Security Classification Definitions They also apply to this Document!

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Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC
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Revision: 0 Effective: Sep-08

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Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

i

Document Authorisation

Authorised For Issue

Page 3

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: 0 Effective: Sep-08

ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all revisions prior to these are held on file by the issuing department. Version No. Verison 0 Date Sep 08 Author E.S. UEP/12M Mahadevan, Scope / Remarks Specification for Pressure Vessels Initial issue.

iii Related Business Processes
Code EP.64 Business Process (EPBM 4.0) Design, Construct, Modify and De-Commission Facilities

iv Related Corporate Management Frame Work (CMF) Documents
The related CMF Documents can be retrieved from the Corporate Business Control Documentation Register TAXI. Refer to Section 2 – Applicable Standards, Specifications and Codes of this Specification for Related Corporate Frame Work (CMF) Documents

Page 4

Specification for Pressure Vessels

Printed 23/09/08

The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.

....................8 LANGUAGE AND UNITS OF MEASUREMENT............................................7 1.............20 5..........................................................................................18 4...................1 INFORMATION TO BE SUBMITTED ALONGWITH THE BID........3 DEFINITIONS...........................................................................................................16 3............2................................... DESIGN..........................................................4 ENGINEERING SERVICES.........1 COMPANY STANDARDS.....................2.................................................1 GENERAL..........................................................................................................................13 2.......................7 COMPLIANCE WITH STANDARDS............................................................................................................................................................................6 1........................................2..........................................................2 SHELL GROUP STANDARDS..................................................24 6............. Printed copies are UNCONTROLLED....10 2............................................ APPLICABLE STANDARDS.................................22 6...............2.......................................................................................17 4.22 6............21 5.............25 6...................................... QUALITY ASSURANCE..................................... .................................................15 3............................................................................................6 LIST OF COMPANY APPROVED SUB-VENDORS....................................................................................................2 QUALITY SYSTEM.........................................................2 SERVICES..25 7....................2 MATERIALS OF CONSTRUCTION.......................................................1 MECHANICAL EQUIPMENT..................3 SPARE PARTS..............................................7 1.........................4 USAGE.......................21 6................3 SURFACE PREPARATION AND PAINTING....................2 INFORMATION TO BE SUBMITTED AFTER ORDER............... INSPECTION & TESTING REQUIREMENTS..............10 2........................................................................................................................................................14 3 SCOPE OF SUPPLY.1 Drawings and Documents to be submitted after Order ...........................................15 3.............................................................................................16 3....................14 2............................2 TESTING REQUIREMENTS.......25 Page 5 7....................................... SPECIFICATIONS AND CODES..6 EXCLUSIONS........5 COMPANY AND SHELL GROUP STANDARD DATA / REQUISITION SHEETS............................1 Hydrostatic Test........3 SHELL STANDARD DRAWINGS........................................10 2.................................................5 GUARANTEE / WARRANTY.............................................................................................................................................4 INTERNATIONAL STANDARDS..........25 Printed 23/09/08 Specification for Pressure Vessels The controlled version of this CMF Document resides online in Livelink®................................................................................................24 6.................9 2......18 4.............................................2 CHANGES TO THE SPECIFICATION..................Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 TABLE OF CONTENTS 1 INTRODUCTION..............................20 4...25 7.2 Site Supervision for Testing & Commissioning.....................................1 INSPECTION REQUIREMENTS..................................................................................................6 1...............................................................9 CONFLICTING REQUIREMENTS.............13 2...................................1 PURPOSE AND OBJECTIVES.........................................21 5.1 MECHANICAL REQUIREMENTS.........................................................................13 2..............24 7............14 2.........................................11 2..............................15 3. DOCUMENTATION REQUIREMENTS.2 Material Certificates ...................15 3.........

..........26 7....... PACKAGING & PRESERVATION FOR SHIPMENT ............................................................63 APPENDIX-5 ALLOWABLE NOZZLE LOADS............4 PURCHASE ORDERS......................................................................2..3 Test Certificates .................5 DATA............. The SP system is intended to: Publish guidelines or codes of practice.66 APPENDIX-6 SPIR FORMAT.....................................................................46 APPENDIX-4 TABLE OF COMPLIANCE.......2...................................................30 9.............34 APPENDIX-3 REQUISITION FOR ENGINEERING DOCUMENTS (RED FORMS).............. or that are retained for future reference.........................................................................2......................................3 REPORTING...............2 MEETINGS............................... Form a basis of technical specifications for the procurement of equipment or technical services............32 APPENDIX-1 ENVIRONMENTAL & SITE CONDITIONS......33 APPENDIX-2 EQUIPMENT DATASHEETS & DRAWINGS..................................................................................6 TRANSMITTAL.................................................................................................................................27 8...............75 1 INTRODUCTION 1.............. Printed copies are UNCONTROLLED................30 9..........................................................27 7.......................................2............................................ Set the Company standards.................................. PLANNING & SCHEDULING..... Page 6 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®................................................1 PURPOSE AND OBJECTIVES Specifications (SP) contain information/requirements on PDO facilities that are either used repeatedly..............................................................................................31 9..............................................30 9...................74 APPENDIX-8 INSPECTION AND TEST PLAN (ITP) FORMAT.........26 7............................................................................8 RECORD CARDS............................................31 9...........................................1 GENERAL.............................................................................................7 MANUALS................................31 APPENDICES :..........1 PACKING REQUIREMENTS....1 Kick-off Meeting...........................................................................................................................................28 9................3 Review Meetings......... ...................Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 7............................................................................................................................26 7...........28 8.......................................................................30 9...2 CRATING IDENTIFICATION................ Disseminate and record engineering information... experience and procedures..67 APPENDIX-7 USER FEEDBACK PAGE..............................2 Vendor pre-manufacturing Meeting..............................................................................3 METHOD OF DOCUMENTATION TRANSMISSION..........................................................30 9......................26 7............................28 8......................................................................................26 7...................................................... These documents are intended for use by the Company and its nominated Consultants and Contractors.......................4 IDENTIFICATION.......................................

Production. Users shall consult the current list of PDO approved manufacturers/suppliers. transportation. terms and abbreviations used in this document. ERDs. . shall be prepared and attached as an amendment/addition to the particular sections of this specification. functionality and supply of Pressure Vessel package.2. The User shall complete/follow these data sheets as applicable. For a specific purchase the Consultant shall: Follow this specification in general and do not require to produce additional specification. who encounters an inaccuracy or an ambiguity. using the SP User Feedback Page included in Appendix7. Ensure that the Vendor receives the applicable documentation listed in subsections 2. Reviews. shell & tube heat exchangers etc. This SP is intended for use by the Company and its nominated Consultants and Contractors. Should . It is the responsibility of the User to ensure he is using latest revision of this specification. 2. Include. supply of materials. fabrication. assembly. 2. storage (atmospheric) vessels. 1. which are different from the ones specified in this specification. installation. modifications and adjustments to the document will normally be made by the Corporate Functional Discipline Head (CFDH) for Mechanical Engineering every four years or earlier when justified. pressure parts of filters. SPs.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 This Document is fully restricted for PDO. The accessibility for this document shall be maintained by PDO Mechanical Corporate Functional Discipline Head (CFDH) and his technical focal point.3 DEFINITIONS The following Definitions. Includes. DEPs as mentioned in section 2 sets out the minimum requirements for the design. for a variety of applications in PDO. it shall be taken as having the meaning “including but not Including limited to” and shall not be considered as creating or inferring any limitation Page 7 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. If the word “include” or “includes” or “including” is used in any document and this specification. are defined below: GENERAL TERMINOLOGY Shall .5. Ensure that procedures for Vendor Drawings/Documentation are in accordance with SP-2047 'Preparation and Content of Engineering Drawings' and Section 7 of this specification. Printed copies are UNCONTROLLED. Any user of this document. Issue and Maintenance of Engineering Reference Documents'. testing. This specification together with standard drawings.2 CHANGES TO THE SPECIFICATION Custodian of this document is specified in Document Authorisation section of this document in page 3. inspection.The word 'may' is to be understood as indicating a possible course of action.The word 'shall' is to be understood as mandatory. It has been written in a format that enables the Project engineer and the Consultant to easily and uniformly prepare a requisition and purchase Pressure Vessels.3 & 2. May .1. engineering. is requested to notify the Custodian. SP's shall be prepared and revised in accordance with ERD-00-10 'Proposal. commissioning supervision. 1.The word 'should' is to be understood as strongly recommended. This specification shall be used in conjunction with relevant equipment data sheets in the DEP format attached in Appendix-2 and Environmental & Site Conditions attached in Appendix-1. But in case of any project or equipment specific requirements.

material which are not part of the scope mentioned in this specification.Any party contracted by the Purchaser to supply equipment.Any person/party whom the Purchaser certifies as acting for and on behalf of the Company to inspect items to be purchased and/or the work done by the Vendor/Sub-Vendor. Sultanate of Oman. Muscat. A contracted party by the Company who is responsible for providing design engineering and other related consultancy service under a contract.Petroleum Development Oman LLC Company /Principal Consultant EPC Contractor Purchaser Scope User Vendor/Supplier Revision: 0 Effective: Sep-08 Sub-Vendor Inspector Others Petroleum Development Oman L.A party appointed by the Vendor for supply of equipment. the Vendor/ Supplier. . . .All works executed and all services carried out by the Vendor/Supplier in accordance with this Specification and its referenced standards and data sheets. . . .A party responsible for the supply of equipment. on the description that follows if other components/equipments required GENERAL ABBREVIATIONS API American Petroleum Institute ASME CSR DEP ERD E-SPIR HAZOP ISO ITP LT MESC MT NDT / NDE PDO PEFS PR PWHT RED RT SP Page 8 American Society of Mechanical Engineers Construction Site Representative Design and Engineering Practice (Shell Group standard) Engineering Reference Document (Old Company standard) Electronic Spare Parts Interchangeability Record (Company standard) Hazardous and Operability Analysis International Standards Organisation Inspection and Test Plan Liquid Penetrant Testing Materials and Equipment Standards and Code Magnetic Particle Testing Non-Destructive Testing / Non-Destructive Examination Petroleum Development Oman LLC Process Engineering Flow Scheme Procedure Post Weld Heat Treatment Requisition for Engineering Documentation Radiographic Testing Specification (New Company standard) Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. All terms and conditions applicable to the Vendor shall be applicable to the Sub-Vendor as well. This can be the Company/ EPC contractor. procurement and construction service under a contract. All Sub-Vendors shall be subject to written approval by the Company. or requests tender from. .A party. . . Printed copies are UNCONTROLLED.C. services. who places the order on. materials or productrelated services in accordance with this Specification and its referenced standards and data sheets.L. materials or product-related services in accordance with this Specification and its referenced standards and data sheets.A contracted party by the Company who is responsible for providing design engineering.A responsible party who applies this Specification in the procurement of specified equipment.

Note that “lead times” will not be considered by the Company as a justifiable reason for using alternate Vendors/deviations. Consultants. Under certain exceptional cases the additional requirements. delivery and integrity of the plant. as required by the Company. storage vessels. Suppliers. etc. 1. Nominally it is anticipated that this SP and data requisition sheets should finalise fully meaningful enquiry and purchase without generating additional documentation. Vendors and users SHALL ensure the Company is consulted for any deviations from "SHALL" and "SHOULD" requirements. shall be incorporated into the Purchase Specification at time of order. in writing. Printed copies are UNCONTROLLED. Unless referred to in these listings. filters.4 USAGE This Specification together with the referenced standards and data sheets shall form the purchase requisition package for Pressure Vessels. Only those comments/exceptions that are accepted by the Company. In case of special equipment). Page 9 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. it will be assumed that all specifications are adhered to and that they do not have implications with respect to cost.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 TPI / TPIA UT Third Party Inspector / Third Party Inspection Agency or Authority Ultrasonic Testing NOTE: Contractors. . These shall be listed on the Table of Compliance provided in Appendix-4 for review & approval by Purchaser. ADHERENCE TO SPECIFICATIONS The Vendor shall provide an itemized list of any additional projects specific comments or exceptions to this specification and its appendices. project or equipment specific special requirements/changes shall be specified as a separate amendment to this SP subjected to approval by the Company. The Consultant / EPC Contractor may consider augmenting this SP under exceptional circumstances where it may not precisely meet either enquiry or purchase requirements (eg.

00. Including this SP the following engineering specifications shall be followed: 2. standards listed being a regular supplier to Company. same shall be obtained from the Consultant / Purchaser. Not possessing the referred standards / specifications shall not be a cause for deviation or non-compliance. All listed documents.Design Criteria Manual Procedures for Lifting Operations Specification for Selection of Cracking-Resistant Materials for H2S Containing Environments Preparation and Contents of Engineering drawings Specification for Flushing. Printed copies are UNCONTROLLED.06-Gen DEP 00.01. Pressure Testing. SP. SPECIFICATIONS AND This SP shall be read in conjunction with the latest revision of the following Standards. Tanks. Specification for Lifting Equipment and Lifting Operations Specification for Painting and Coating of Oil and Gas Production Facilities Specification for Civil and Works .Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 2. .20. It should be noted that references to DEP's and International standards within this SP are based on the current revision of those standards at the time of publication of this SP. pressure and toxicity levels Specification for Pressure Vessels Printed 23/09/08 DEP 00. Static Equipment Inpsection and Maintenance Procedure Lifting and Hoisting – Inspection.00. The Vendor is deemed to be in possession and familiar with specifications. ERD. The international standards shall be read in conjuction with the corresponding DEP amendment. DEPs shall be the latest issue at the time or Purchase order. SP-1246 (Part 1 to 5) SP-1275 SP-1508 SP-2041 SP-2047 SP-2051 STD-2-3950-001 STD-4-0304-001 2. Specifications and Codes. Vessels.00. etc.1 GU-256 GU-556 ERD-06-01 PR-1013 PR-1708 PR-1709 SP-1171 SP-1187 SP-1239 COMPANY STANDARDS Static Equipment Inspection Guideline Guideline for Vendor Project Document Deliverables Instructions for Packing and Corrosion Prevention of Plant Equipment & machinery.06.2 SHELL GROUP STANDARDS Index of standard drawings The use of SI quanitites and units Definition of temperature.10-Gen DEP 01. APPLICABLE CODES STANDARDS. Construction and Engineering Works Application/Selection of Standard Pipe Support. Pickling and Sensitive Leak Testing of Mechanical Equipment and Piping Foundation bolts (J type to be used for horizontal/vertical Vessels) Earthing Boss of Steel Structures.30-Gen Page 10 The controlled version of this CMF Document resides online in Livelink®. If any of the documents listed are not in the Vendor’s possession. Testing and Certification Lifting and Hoisting – Lift Planning/Execution Specification for Quality Assurance of Design.

20.05.00. .01.3 S 10.60.045 S10.Petroleum Development Oman LLC DEP 02.20.004 S 20. DN 300-600mm (12” – 24”).003 S 20.02. cylindrical and conical Fireproof protection of Skirts Support ring for insulation Anchor bolt rings for lugs and base plate for columns Typical details of Schoepentoeter (vane feed inlet) (type II) Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.10.31-Gen DEP 34.010 S 10.10. DEP 31.001 S 20.05.02.18-Gen DEP 30.00.116 S 20. overlay welded and clad steel nozzles Name plate with bracket for vessels and heat exchange equipment Typical details of lifting trunnion for vertical vessels Bolting of Non-standard Flanges with Metric Screw Threads Skirts.00. Preparation and microfilming of technical drawings Metallic Materials-Selected Standards Metallic Materials-Prevention of Brittle Fracture Welding of Metals Thermal Insulation Revision: 0 Effective: Sep-08 Material Traceability and Positive Material Identification (PMI) Symbols & Identification System – Mechanical Internals for Columns Gas/Liquid Separators – Type selection and design rules Liquid/Liquid and Gas/Liquid/Liquid (three-phase) Separators – The selection and design rules Manufacturing Reports for Pressure Vessels Pressure Vessels (Amendments/Supplements to ASME Section VIII.10.31-Gen DEP 31.12-Gen DEP 31.11-Gen DEP 70.35-Gen.00. 2.016 S 10.46.22.070 S 10.056 S 10.101 S 10.10.002 S 20.31-Gen DEP 30.115 S 10.11-Gen DEP 31. low-alloy steel and stainless steel apparatus Davit for ANSI or BS flanges.19.10.90.10.10-Gen DEP 31.10-Gen DEP 31. Equipment Nozzles Typical details of bush-lined. low alloy steel or stainless steel Anchor Bolt with sleeve for concrete foundations and structures Typical details for insulation collar for carbon.015 Page 11 SHELL STANDARD DRAWINGS Vortex breakers for nozzles Flanges for Non-Pressure Piping Connections Inside Vessels Lifting lug for Top covers (material: carbon steel.030 S10.11-Gen.22.31-Gen DEP 31.22. classes 150-600 incl.103 S 10.11-Gen DEP 30.00.114 S 10.10-Gen DEP 30.22.10.11-Gen DEP 39.30-Gen DEP 34. Div 1 and Div 2) Structural design and engineering Fire Proofing of Steel Structures Selection of Materials for Life Cycle Performance Spare Parts.03.10.01. Printed copies are UNCONTROLLED.20.20.

1050mm OD upto and Including 3600mm OD. top connections of stringers Hand railing. .012 S28.002 S 22. type C Hand railing.002 S28. type B Hand railing.009 S28. 350mm OD upto and Including 1500mm OD (half skirts).007 S28.005 S28.022-001 Page 12 Revision: 0 Effective: Sep-08 Typical details of Schoepentoeter (vane feed inlet) (type III) Typical details of Schoepentoeter (vane feed inlet) (type IV) Typical details of Schoepentoeter (vane feed inlet) Vane laddersupports and general notes Typical details of schoepentoeter (vane feed inlet) with single section vane ladder.cleats and brackets to columns (design load over 300 kg) Davit general arrangement and typical details Grating typical of steel curb angles and cheqered plate Anchor bolts Grating.022 S 20.020 S 20.Shell dia.011 S28.021 S 20. max. general arrangement Stairways.019 S 20. Stairways.025 S 20.Petroleum Development Oman LLC S 20.013 S28.Shell dia.029 S 20.014 S28.004 S28. Printed copies are UNCONTROLLED. connection of railing to concrete type A Hand railing. base of stringers Stairways.026 S 20. connection of railing to concrete types B & C Ladder General arrangement to columns. type I (sheet 1 of 3) Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. Saddles for Horizontal vessels.010 S 28. Supports for Vertical vessels shell dia.001 S28. type A Hand railing.008 S28.001 S 22.015 S28.typical details of sliding/fixed connections Platforms .030 S 22. intermediate platform Stairways.005 S28. hand railing connections Stairways.003 S 22. Nom 150mm OD upto and Including 1000mm OD. stacks and structures Ladder . height 800 mm (type 1A) Typical details of schoepentoeter (vane feed inlet) with catcher cap (type 1B) Typical details of schoepentoeter (vane feed inlet) with multiple section vane ladder (type 1C) Typical details of schoepentoeter (vane feed inlet) (type Hi Fi) Typical details of schoepentoeter (vane feed inlet) (type Hi Fi) vane distribution and general notes Typical details of Demisters Typical details of Demister attachments Typical details of Demister supports Saddles for Horizontal vessels.cleats and brackets to columns (design load max 300 kg) Platforms .028 S 20.003 S28.016 S 20.006 S28.016 S28.020 S28. Sliding plates for saddles of horizontal vessels.017 S 20.

The Vendor shall select sub-vendors from the list of relevant Company approved Vendor’s list. Any item not covered in the sub-vendor’s list shall be brought to the attention of the Company for agreement before any sub-order is placed.00.01.10. DEP 31. accumulators etc.22. type II (sheet 2 of 3) Grating.1 ASME Section VIII Div.22.4 INTERNATIONAL STANDARDS ASME Boiler and Pressure Vessel Code – Rules for Construction of Pressure Vessels ASME Boiler and Pressure Vessel Code – Alternative Rules for Construction of Pressure Vessels Non-Destructive Examination Welding and Brazing Qualification Pipe Flanges and Flanged Fittings Large diameter steel flanges NPS 26 thro’ NPS 60 ASME Section VIII Div.5 ASME B 16. procure third party material from sub-vendors listed in the Company’s approved list. unless the particular type of material is not covered by the list. Strainers/Filters (use this datasheet instead of Pressure Vessels datsheet only in case of Filters) 2.93-Gen.Petroleum Development Oman LLC S28. or a special dispensation to deviate from the list has been granted in writing by the Company during the technical evaluation and award stages.5 COMPANY AND SHELL GROUP STANDARD DATA / REQUISITION SHEETS DEP 30. reactors. type III (sheet 3 of 3) Fastening of apparatus to fireproofed beams Revision: 0 Effective: Sep-08 2. Printed copies are UNCONTROLLED.022-003 S28.94-Gen. Mass/Centre of Mass of Equipment Pressure Vessels (columns.) Demister Mat DEP 31. for safe operation and to achieve the highest possible level of reliability and availability of the package. Page 13 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.92-Gen.2 ASME Section V ASME Section IX ASME B 16.022-002 S28.20.47 NACE MR0175 / ISO Sulfide Stress Cracking Resistant Metallic Materials for Oil-field 15156 Equipment ISO 10474 ISO 9001: 2000 Material Testing Certificates ISO Quality System 2.05.6 LIST OF COMPANY APPROVED SUB-VENDORS. .93-Gen.27. The Vendor shall in respect of this order. The Vendor shall ensure that the equipment proposed to meet this specification is designed and manufactured for the intended performance/service requirements.023 Grating. DEP 31.

Page 14 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. Where the Company technical specifications refer to or amend international codes and standards. Vendor shall make a formal request with full supporting information when a deviation from standard is required. Nothing contained in this specification and related documents shall be construed as relieving the Vendor of the responsibility for designing and manufacturing the equipment to meet the specified operating conditions. Only those deviations that are approved by the Company shall be deemed to be part of the scope. requisition data sheets and data sheets shall be referred to the Company for clarification before proceeding with the manufacture of the affected parts.20.00. Printed copies are UNCONTROLLED. standards. In all cases the Company shall determine the compliance of the design carried out and works executed by the Vendor/Supplier in accordance with this Specification. The general hierarchy of documents shall be followed as below: First priority Second priority Third priority Fourth priority Fifth priority Sixth priority : : : : : : The Contract / Purchase order This specification with attached datasheets Company SPs Company ERDs. Shell Group DEPs & Shell standard drawings International standards & codes In case of conflict among documents or sections relating to this specification. these international codes and standards shall be deemed to be part of the specifications. . related specifications. codes. 2. The Purchaser shall obtain the written approval from the technical authority within the Company for any deviations from this Specification. the more stringent requirements shall apply.00. alternative units may be indicated in brackets together with the SI units. unless otherwise agreed in writing.9 CONFLICTING REQUIREMENTS All conflicts between the requirements of this specification.7 COMPLIANCE WITH STANDARDS Revision: 0 Effective: Sep-08 The Vendor/ Supplier shall complete the Table of Compliance (Appendix-4) and highlight deviations if any from standards and specifications. these shall be deemed part of the specifications. Vendor is requested to notify any inaccuracy or ambiguity encountered in this document.Petroleum Development Oman LLC 2. Where necessary for a specific application. Where the technical specifications refer to other specifications.8 LANGUAGE AND UNITS OF MEASUREMENT The English language and the SI system in accordance with DEP.10-Gen of units shall be used throughout for all documentation and drawings. standards and codes. 2.

1 a) b) MECHANICAL EQUIPMENT The equipment complete with all parts including supports. Nameplate & bracket for each individual item. Foundation template. supply. Fabrication. . 2nos.3 a) b) SPARE PARTS Installation & Commissioning spares – 10% bolting (min. schoepentoeter. The Supplier’s scope of supply shall include. for installation. All Internals viz.90.) and 200% gaskets for all flange joints. The vessels shall be provided with ASME code stamp. but not be limited to:- 3. but not limited to. insulation. commissioning. column trays. maintenance and start-up.) and 300% gaskets for all flange joints.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 3 SCOPE OF SUPPLY The scope of supply shall include but not limited to the equipment and services defined below. on the attached data or data/requisition sheets. The Vendor shall complete the E-SPIR (Electronic Spare Parts and Interchangeability Record. plate packs etc. baffles.10. The Vendor shall supply complete. the scope of supply detailed below unless otherwise specified. assembled and tested equipment including.2 a) b) SERVICES Transportation & Delivery to Oman Port. vortex breaker.11) data for 2 years of operation in accordance with the instructions for use of E-SPIR information. c) d) e) f) g) h) i) j) k) l) 3. Supervision of installation & commissioning (*). & fireproofing (if required) etc. Items which are optional and required only if specified are marked with an asterisk (*) below. Manhole with davit arrangement. 2nos. Printed copies are UNCONTROLLED. demister mat. certification & guarantee of the equipment and internals. standard drawings and in accordance with the applicable standards. DEP 70. cleats/clips for pipe support. 2nos. The E-SPIR information shall be submitted within the period Page 15 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. ladder. as applicable and specified in the specification/datasheets including supports for internals. Lifting lugs / trunnions. platform. Special tools. detailed in this specification. Surface preparation and painting as per SP-1246 Part 1 to 5. The Vendor shall advise on the requirement of any additional spare parts & special tools and shall state the lead times and costs in the offer. spares etc.) and 200% gaskets). specifications and codes. Earthing bosses for each equipment. The Vendor shall provide a separate itemized price list of spare parts for installation and commissioning along with the bid. 3.. Initial spares – 10% bolting (min. if any. internal dip/header pipe. Nozzles with blind flanges and wherever counter flanges are in Vendor’s scope shall be provided with gaskets and fasteners alongwith spares (10% bolts (min.

The Vendor shall assume overall responsibility for the design and engineering of all equipment supplied. & also to allow meaningful decision making when compiling the final selection to be reflected in the purchase requisition Vendor’s recommendations should then be reconciled with Company’s experience / suggestions in order to formulate an essentially common list spares for all Vendors to quote against including any special tools required.5 GUARANTEE / WARRANTY The equipment shall perform satisfactorily under the operating conditions specified in this Specification and datasheets and shall be fit for the purpose intended. Ensuring that all equipment supplied meet the requirements of the specifications and standards referenced herein. This shall include. Inspection and Testing along with material certification. but not necessarily be limited to: a) b) Resolving engineering questions relating to equipment within the scope of supply. . Coordinating with the Purchaser’s design Consultant for all design / technical matters. The guarantee / warranty requirements are as per the General Terms and Conditions. alongwith site installation procedure. demister etc. Providing design parameters for foundations and overhead lifting facilities. The Vendor shall guarantee the equipment minimum as follows: Page 16 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. equipment.4 ENGINEERING SERVICES This specification shall in no way relieve the Vendor from final guarantee as to material. Providing / coordinating the complete detailed mechanical design as specified in this specification and the referenced specification. Furnishing progress reports. as per DEP/other standards). standards and / or the datasheets for all equipment & components within the scope of supply (including foundation loads & calculation and design of internals like Schoepentoeter. Printed copies are UNCONTROLLED. Attending Vendor coordination meeting / kick-off meeting / pre-inspection meeting at Company / Purchaser / Consultant / Contractor’s office.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 indicated in the RED form to enable processing and ordering spare parts such that these can be delivered within the period of the purchase order. Company approved 3rd party inspection agency to be appointed by the Purchaser for inspection / testing & certification of all equipment and lifting appliances. Providing expediting services for all sub-Vendors and ensuring timely and proper execution of the job. 3. Providing quality assurance for all sub-Vendors with respect to ISO 9001:2000. third party inspection reports etc. in addition to the authorized inspectors for design approval and code (ASME-U) stamping of vessels. Spare parts shall be individually priced per article to facilitate ease of comparison between Vendors. workmanship and performance of the vessel. as indicated in this specification. Installation of internals at Vendor’s shop and then if feels necessary (due to criticality and to avoid damage during transportation and installation) remove the internals and deliver as loose supply in separate cratings. Providing all documentation as per RED form attached in Appendix-3. c) d) e) f) g) h) i) j) k) l) m) 3.

cleats.6 EXCLUSIONS The following are excluded from the Vendor’s scope of supply. material and workmanship. • • • • • Any instrumentation. Insulation (but cleats / supports for insulation attached to vessel shall be provided). Lifting & hoisting (but Vendor shall provide weight of all equipment parts which are to be removed / installed during installation & maintenance). Vendor shall quote unit price on per kg. however. Site installation and commissioning (optional). Internals design) / performance as specified in data/requisition sheet included in Appendix-2 of this specification. Anchor bolts. supports and per sq. metre basis for platform). Process piping from vessel nozzle flanges. Fire proofing (but fire proofing supports attached to skirts/legs shall be provided). If any defect or mal-performance is observed during the guarantee period. structural integrity. Any electrical connection. shall be part of Purchaser’s scope: • • Concrete foundation design based on Vendor supplied technical data. Printed copies are UNCONTROLLED. the Vendor shall make all necessary alteration. External access ladder / operation platform / grating / handrailing / pipe supports (but Vendor shall provide suitable support clip/cleats for these parts. Unless a specific exception is given in the Vendor’s tender. it shall be understood that he guarantees and agrees to the above. repair or replacement free of charge.Petroleum Development Oman LLC i) ii) iii) Revision: 0 Effective: Sep-08 Process design (eg. 3. unless otherwise specified. basis for ladder. . Mechanical design. • • • Page 17 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.

1. Generally. Page 18 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.1 MECHANICAL REQUIREMENTS The equipment shall be designed.1.22.22.1. 4. but whenever internals are required to be welded to equipment wall.13 Vertical vessels shall be either full skirt supported with inspection / access openings and skirt vents or leg supported or lug/bracket supported as specified in the datasheets. fabricated and tested in-accordance with DEP 31. Vendor to obtain necessary approval from the Company. To avoid damage during transportation/installation. All flanges shall be generally of the welding neck raised face (WNRF) or long weld neck raised face (LWNRF) type. who are different from the authorized inspection agency for certification of design and inspection. unless otherwise specified on the datasheets. DESIGN 4. Printed copies are UNCONTROLLED. All lifting lugs and the lifting lug welds (where possible) shall be ultrasonically tested.1. as specified in the datasheet. as indicated on the datasheets attached in Appendix-2.1. Lifting lugs and associated supports and bracing shall be designed for transportation and installation of the equipment considering a minimum impact factor of 2.1. the Purchaser shall appoint a Company approved 3rd party inspection agency.1.3 microns face finish as per ASME B 16. The Purchaser will advise the Vendor on the actual nozzle loads during detailed design (after award of Purchase Order).5. the internals shall be removed prior to transportation and delivered loose in separate cratings alongwith site installation procedure. All of the equipment internals shall be designed and constructed so that it is possible to remove them through the manhole. 100% MT and visual testing. All equipment shall be designed for a service life of 30 years. internals shall be of removable type and should be bolted to the internal supports and direct welding to equipment wall should be avoided. Bolt holes on all nozzle flanges shall straddle to natural centre line..12 Horizontal vessels shall be saddle supported with one saddle fixed and the other sliding alongwith sliding plate as per Shell standard drawing S. .2.11 Body flanges shall be provided for Compressor Scrubbers.3 4.20.2 4. 4. Location of the body flange shall be agreed with the Company.1. Plates to which lifting lugs are attached shall be ultrasonically examined over an area extending 100mm beyond the edges of the attachment welds to ensure that it is free from laminations/defects. ASME VIII Div 1 / Div.1.1.7 4. In addition to the design approval and code stamping by the authorized inspection agency. All the internals shall be assembled at the Vendor’s works to check for proper fit and alignment.31-Gen.1 4.1.5 4. Process design (calculation) for internals. except for ASME flange connections.9 4. which shall be in-accordance ASME B16. Nozzles shall be provided with reinforcing pads required as per design code and for the preliminary allowable nozzle loads specified in Appendix-5.2-6. Vendor to design the nozzles/vessel for these loads. mechanical design of all parts of the vessel are responsibility of the Vendor.4 4. The doubler/reinforcement plates shall be provided with ¼” NPT tapped telltale holes and these holes shall be closed by filling with non-corrosive compound after testing and final painting. Bolting and threads shall comply with ISO metric standards.10 All nozzle openings shall be flush with the inside of the vessel and sharp edges shall be rounded off to a radius of 3mm unless otherwise specified.8 4. 3.5. 4.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 4.003.1. Lifting lugs shall be provided and attached to pressure containing parts via doubler plates.6 4. 4.1.

Printed copies are UNCONTROLLED. 4.1. of earthing boss each in accordance with the drawing STD-4-0304-001.No Welding Permitted". ladder. 4.1.21 Asbestos in any form shall not be used as material for any item.1. 4. nozzle local loading. hold down bolting.1. if any. 4. if any. wind load. The nameplate shall be clearly die-stamped with the tag number and other data as per the standard drawing. Gusset plates shall be provided to the bottom head piping at the skirt penetration point.1.1.1.1.19 The material and inspection test certification shall be according to ISO 10474 . "Stress Relieved Vessel .1. Skirt penetration point shall be reinforced with a sleeve three (3) sizes larger than the bottom head piping.29 Vendor shall indicate the requirements of Impact testing. The nut shall be of heavy hexagonal type. if any.23 All equipment shall be fitted with two nos. fluorocarbon top coating). Molybdenum disulphide compounds shall not be used for any screwed item.10. 4.30 Vendor shall follow the exact location & orientation of nozzles and requirement/dimensions of cleats/clips for pipe supports. platform. stress relieving and heat treatment requirements for the entire equipment / dished ends. Smaller size requirement shall be reduced in piping.B7/A194Gr. 4.1. 4.1. 4. operating conditions and pressure testing.2H with nonmetallic coating (eg. transportation and wind loading. 4.1.15 Flange inside diameter shall be same as that of mating nozzle neck/shell inside diameter. 4. Adequate openings shall be provided for maintenance access to the flange. 4. Internal ladder rungs and hand grip shall be provided for easy internal access to the vessel through manholes.070.1.18 The equipment supports shall be designed to withstand all induced stresses by transportation & installation.3.24 Nameplate and nameplate bracket as per Shell standard drawing S. 4.22 Minimum nozzle size on all equipment shall be DN50.10.1.32 All gaskets fitted to the equipment shall be new and service gaskets shall be used for hydrotesting.20 Vendor shall provide complete calculation to demonstrate the integrity of all components including but not limited to Code calculations.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 4.1B / EN 10204 – 3.1.1.1.114.17 All external bolting of external flange joints shall be A193Gr.27 Manway/Access openings shall be provided with blind flange and davit arrangement as per drawing S. Page 19 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. in the quotation & fabrication drawings. PWHT. lifting lugs.1. Welding of nozzles or piping to vessel skirts shall not be permitted. . and mating carbon steel parts / supports) to prevent formation of galvanic corrosion. including the packaging. 4.26 4. 4. and in no case shall the gusset plates be welded to the sleeve.1. provided by Purchaser later during detail engineering.31 If a vessel is subject to PWHT then on completion of all painting activities the following statement shall be stencilled onto the vessel adjacent to the manway(s) in letters of 50mm high minimum.16 Nozzles shall not be located on longitudinal weld seams and shall avoid girth seams.1.28 Proper electrical isolation shall be provided between dissimilar metals (stainless steel internals. On no account gaskets shall be reused after hydro-testing. 4. unless the equipment is provided with cold insulation.14 All bottom head piping which penetrate vertical pressure vessels inside the skirt shall be extended outside the skirt with pipe flanged in the horizontal run. 4. in which case hinge with handle shall be provided to facilitate blind flange/cover opening.25 4.

. 4. Vendor shall take all necessary steps to avoid change of materials during manufacturing and shall do so only with Company / Purchaser’s approval.1. but this shall be at least equal to the paint system detailed in SP-1246 (Part 1 to 5) ‘Specification for Painting and Coating of Oil and Gas Production Facilities’ .1. lay-out and positioning of foundation bolts alongwith template.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 4.22. Printed copies are UNCONTROLLED. Consultant/EPC Contractor to confirm the suitability of the specified materials for the process conditions. The Vendor shall indicate the location.35 According to the wind speed defined in the environmental and site condition in Appendix-1. The Tag numbers shall be clearly stenciled on all equipment. based on service conditions. The nozzle pipes.37 The Vendor shall provide all details required for the foundation design such as foundation loads. Refer to DEP 31. All carbon steel materials shall be supplied in normalized condition. All stainless steel materials shall be pickled and passivated. 4.30-Gen.1.2 MATERIALS OF CONSTRUCTION All materials shall be as specified in the datasheets attached in Appendix-2.38. the undiluted chemical composition requirement of the overlay shall be ensured by using a two-layer technique in which the first layer is applied with a low heat input. This will enable the design of hoisting facilities above the equipment (by others). the Vendor shall provide clear drawings and instructions well in advance.01. For proprietary equipment. and space requirements for equipment parts.3 SURFACE PREPARATION AND PAINTING All equipment surfaces shall be prepared and painted in accordance with the requirements of SP-1246 (Part 1 to 5) ‘Specification for Painting and Coating of Oil and Gas Production Facilities’. However.33 For vessels with internal weld overlay. 4.36 For sizing of anchor bolts. to be removed for normal maintenance. 4. 4. wind pressure shall be defined according to SP-1275 and DEP 34. considering 3-second gust as the wind speed to be used in the design.20.00. weight.34 The equipment data sheets are included in Appendix-2. in a prominent location.15-Gen. for the MESC numbers. Materials shall be HIC tested as and when required and mentioned in the individual equipment datasheets. Galvanized steel components shall not be used in the proximity of stainless steel materials. flanges and fittings shall comply with the MESC specifications.31-Gen. requirement of leveling plates. Vendor shall submit updated completed data sheet along with the offer. Vendor shall consider the maximum allowable tensile stress of bolt material as 100 N/mm2 only. 4. the Vendor may offer their standard painting system for approval by the Company / Purchaser.01. All materials for sour service environment shall be in accordance with requirements of latest editions of NACE-MR-01-75/ISO 15156 and Appendix-4 of DEP 31.1.1. The material for the vessel and internals shall be fully in accordance with the materials specified in the datasheet. Page 20 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. etc.

The Vendor selected sub-contractors.. The Purchaser reserves the right to audit the Vendor’s Quality System and this can be carried out by the Purchaser or its nominee. The Purchaser’s TPIA shall have the same access as the Purchaser to the Vendor’s Quality System and the manufacturer’s premises to carryout inspection activities. The Vendor shall assign sufficient full time personnel to the project to ensure the Quality Assurance / Quality Control System.. codes and SP-1171. The full requirements are as stated in SP-1171.2 QUALITY SYSTEM The Vendor shall maintain and use a Quality System. equipment tag no. The Vendor shall organize a prefabrication meeting to be attended by the Vendor. is maintained and kept up-to-date throughout the duration of any purchase order. which is based on ISO 9001:2000. The requirements as per SP-1171 are listed below in brief. A provisional notice of 10 working days is the minimum required by the Purchaser to attend the inspection meetings. The Purchaser shall nominate a Third Party Inspection Authority (TPIA) to carry out the Quality Assurance function on the Purchaser’s behalf. to control the work and assure the quality. QUALITY ASSURANCE 5. Construction and Engineering Works SP-1171. the Vendor’s TPI.1 GENERAL The Vendor shall comply with the requirements of Company’s Specification for Quality Assurance of Design. At the discretion of the Purchaser the kick-off meeting may be waived. This shall not relieve the Vendor of his responsibility for the quality of the finished work. after the purchaser order placement at design Consultants/Purchasers office in Oman. Printed copies are UNCONTROLLED. delivery and documentation required. make/model nos.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 5. or suppliers-shall demonstrate that they operate Quality Systems based on ISO 9001:2000. the Purchaser and the Purchaser’s TPIA. purchase orders. At the kick-off meeting the Vendor and Purchaser shall review the Inspection and Test Plan (ITP) submitted with the Tender and shall agree a date for issuing final ITP with Vendor. 5. Vendor shall keep a material control book. in accordance with the requirements of the specifications. A kick-off / co-ordination meeting shall be held between the Vendor and Purchaser. The Vendor shall give his sub-contractors or suppliers assistance in attaining the required standard if necessary. . to which the Purchaser shall have access to any time they wish. The book shall contain Sub-Vendor’s contact details. date of order. documented in a Quality Assurance / Control manual. The Vendor shall appoint an Authorized Inspection Agency from one of the Company approved agencies. the name of the Authorized Inspection (AI) agency that will be contracted to provide inspection services. The Vendor shall submit with the bid. Page 21 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.

with the relevant sections of this specification and the data sheets. etc. the Purchaser or his authorized representative shall have free access to all parts of the Vendor's and his Sub-Vendor’s works at all times during the manufacturing period. Printed copies are UNCONTROLLED. latest revision. Page 22 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. of all materials. without charge. and adequate warning of inspection and witness tests. The Vendor shall specify all of the inspection and testing requirements in the ITP which shall identify the activities requiring the Purchaser's approval. parts. and be supported by valid calibration certification. which will form part of the pressure vessel. The Vendor (and all Sub-Vendors) shall give the Company. and for ensuring that the Purchaser's representatives are given the necessary access for inspection. All measuring instruments required for shop testing shall be furnished by the Vendor. Except as approved by the Purchaser. INSPECTION & TESTING REQUIREMENTS 6. which shall also include the sub-referenced standards therein. The Purchaser shall be given a minimum of 21 days notice prior to carrying out any tests on the equipment covered by this specification. The responsibility for the inspection. Test and inspection plans produced by the Vendor. c.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 6. etc. d. Requirements of the Purchaser's requisition and correspondence thereafter. single side welded joints with GTAW root pass shall be used.1 INSPECTION REQUIREMENTS Inspection and testing requirements shall be in accordance with the applicable Company. all equipment shall be presented for inspection in an unpainted condition. . A typical ITP is attached in Appendix-8. Approved for Construction drawings. drawings and technical specification and QA/QC procedures and practices. Inspectors have the right to request additional inspections or tests to ensure that the equipment complies with this specification and all relevant codes and standards. review. All equipment shall be inspected for compliance with : a. Applicable standards. all reasonable facilities for the purpose of inspecting the equipment to ensure that it is manufactured in accordance with the requisition. Not withstanding the above. The Vendor shall be responsible for coordinating the inspection and testing of Sub-Vendor supplied equipment. as required. lies with the Vendor. b. witnessing etc. Shell Group and International standards. certification. All spare parts shall be subject to the same inspection standards and full material certification as the purchase order. Purchaser reserves the right to inspect every component or item. All welds shall be continuous and wherever sound back welding is not feasible due to inaccessibility.

production welding and weld qualification tests. The minimum requirements of inspections for Purchaser are: a) b) c) d) e) f) g) h) i) j) k) The verification of materials and certification of the equipment for conformity with the specification requirements. NDT personnel qualification. Witness / review of PWHT. Mill and shop inspection shall not relieve the Vendor from his contractual responsibility for replacing any defective material and for repairing any defective workmanship that may be discovered in the field.31-Gen and applicable codes and standards. unless indicated otherwise in this specification. . The surface preparation and painting application. Prior to the start of production welding all WPS with supporting PQR shall be submitted for approval to the Purchaser.10.Vendor shall submit PMI procedure with the bid for Company/Purchaser review.02.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 All welding and welding consumables shall be in accordance with DEP 30. Vendor shall furnish Inspection Test Plan (ITP) specifying the responsibility. scope of Authorized Inspection Agency in accordance with SP-1171. Material test certification in accordance with ISO 10474 and any additional requirements of the requisition. fittings. Only Low Hydrogen welding consumables shall be used. The Vendor shall supply all necessary equipment and record welding variables during the Procedure Qualification Record (PQR) Test.18-Gen. The lifting frame shall be certified by TPIA. Visual examination. heat treatment charts. welding consumables etc. All components including plates. forgings. The completeness of shipment including checking of supply of spares and accessories. Manufacturer’s Data Book. Certified Material Test Report shall clearly specify the test results. unless agreed and approved by the Purchaser. NDT results.10. Where it is demonstrated that on nozzle / branch weld neither radiography nor ultrasonic examination can be performed. The Hydrostatic test. name plate details. Diffusible Hydrogen level shall be less that 10ml/100g weld metal. NDT witness / review. the root pass after deposition and the weld shall be examined visually and subject to MT / LT. welder’s qualifications.60. unless agreed and approved by the Purchaser. The testing of the lifting frame for the transportation of the equipment. Vendor shall confirm with the material supplier the required impact test value at specified LDT conform to the specified impact value as per DEP 30.00. Positive Material Identification (PMI) shall be carried out on all wetted parts material. Printed copies are UNCONTROLLED. Vendor shall refer and comply to DEP 31. shall be checked for impact test requirements to the specified lower design temperature (LDT) as the minimum design metal temperature (MDMT) to meet the applicable codes and standards.10.10-Gen for PMI. Page 23 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. The verification of welding procedures. The dimensional check of the equipment as per approved drawing. All welding consumables shall have specified mechanical properties equal to or greater than the material being welded. PWHT shall be performed as per the code requirements and as specified in the equipment datasheet.

6.2. rust. ii) Anchor bolt type. The Purchaser reserves the right to observe any of the testing. dried and cleaned thoroughly of all grease. For field tesing / commissioning. deemed necessary to satisfy Vendor that installation and operation of the equipment meets the specification and warranty requirements. loose scale. installation & positioning in foundations. 6. . Inspector shall witness all hydrostatic tests. dismantling. Where this is not possible or practical. the equipment shall be drained. all testing equipment required shall be provided by the Vendor. specification. checklists shall be prepared and signed by the TPIA stating all 'pending items'. The Purchaser will give a minimum of 2 weeks advance notice for the mobilization of the Vendor’s specialists in such cases. Unless otherwise specified. The equipment shall not be tested or leave the factory before all discovered defects have been rectified. The equipment shall be cleaned prior to final assembly and hydrostatic testing. data sheets and Inspection & Testing Plan. if any.e. This testing shall be performed in the Vendor’s works. Copies of these lists shall be sent to the Purchaser to enable their subsequent checking. i. the Vendor representative shall satisfy himself that the installation is acceptable for commissioning of the equipment. Purchaser’s witnessing of shop test results shall not constitute a waiver of the Vendor’s obligation to provide equipment which meets all specified operating conditions. 6. inspection and reassembly of equipment as specified.2.1 Hydrostatic Test Hydro testing shall be as per the code.2 TESTING REQUIREMENTS This section describes the minimum requirements for the testing of the equipment. Drainage / flushing / drying of the equipment shall strictly follow immediately after the hydrostatic testing as specified in SP2051. The Vendor as an option shall include for supervision during pre-installation of the equipment to ensure all quality requirements for the installation is within acceptable limits. The above measures should be reflected in the installation section of the manuals. The Vendor shall detail in the bid the extent of specialist supervision and commissioning. The Purchaser will commission the system under the direct supervision of the Vendor’s specialists. etc. if any. the Vendor shall provide the results of any shop tests executed prior to shipment.2 Site Supervision for Testing & Commissioning Purchaser will install and commission the equipment at site. Printed copies are UNCONTROLLED. Page 24 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. These may include but not be limited to i) Checking of foundations. After the hydrostatic test. un-dissolved solids of any description and as specified in SP-2051.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 Any defects found by the TPIA shall be rectified in his presence. The water to be used for the hydrostatic test apart from the requirements as to chloride content shall be free from sediment. if required. which will be subject to service contract agreement with the Vendor. Provision of specialist services at site for installation checks and commissioning for an estimated period if required. flux.

. All documentation shall be submitted for review/approval to the Purchaser within the committed schedule. 7.2.The drawing shall be prepared in AutoCAD latest version and final drawings shall be submitted in electronic form in addition to the hard copies as part of final document submission.2 7.10. The Vendor shall prepare a Vendor Document Register (VDR) or Suppliers Document Schedule (SDS) in the Company standard format using the above information as a guide. Appendix-4 duly completed. The Vendor shall provide all the drawings and documents required by the TPIA for the approval of design and manufacturing in compliance with the code. including a two weeks review period by the Purchaser. All drawings and documents shall be prepared in accordance with DEP 02. Additional drawings not specifically listed but of value. Table of Compliance. The Vendor shall submit the Document Register to Purchaser for review and approval together with document delivery schedule after award and prior to submission of any other documentation. signed and stamped. 2. ASME. 6.00.1 INFORMATION TO BE SUBMITTED ALONGWITH THE BID Vendor shall submit all the required documents as specified/identified in the RED form attached in Appendix-3. All data.2 Material Certificates Material certificates shall be furnished in accordance with the relevant DEP.1 INFORMATION TO BE SUBMITTED AFTER ORDER Drawings and Documents to be submitted after Order The documents/drawings shall be provided as outlined on the RED form. which includes document delivery time. provided the English translation is shown in prominent location. The verification agency shall be subject to Purchaser approval. Printed copies are UNCONTROLLED. The design verification by TPIA is required and shall be the Vendor’s responsibility. Page 25 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. It shall be the responsibility of the Vendor to ensure that the production schedule takes into account documentation submission.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 7. The documents required by TPIA are not covered under this specification. DOCUMENTATION REQUIREMENTS Requirements for Vendor documentation are listed in the Requisition for Engineering Documents (RED) form included in Appendix-3 and sections below. The Document Register will thereafter form the basis of submission and control of all documents. The Company title block/drawing number can be included on the front sheet. 3. The text on all drawings and data shall be in English language.2. ASTM and ISO 10474 standards as amended by this specification and as identified in RED form. In addition to this Vendor shall submit the following: 1. It is the Vendor's responsibility to ensure drawings are brought up to 'as built' level. Text in the language of the Vendor may also be shown. calculations and drawings shall utilize SI metric units. Unit rates for nozzles with flange rating as mentioned in datasheets for sizes NPS2 to NPS 24 and any higher sizes if specified in the datasheets. shall also be provided in the final package. Appendix-3. Unit rate for cleats & ladders on per kg basis and platform on per m2 basis.00. 7. Appendix-3.

including hydrostatic test certificates and as identified in RED form. Appendix-3. Revised data / changes shall be clearly highlighted by clouding and proper revision mark for easy identification. The drawings / documents submitted without highlighting the changes with clouding or identification revision mark. Appendix-3. The Purchaser will review and may comment on all drawings.5 DATA Vendor shall provide full information to enable completion of the data sheets. 7. 7. within the confines of the supply. where appropriate. which drawings/data the revised document supersedes. Page 26 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.4 IDENTIFICATION Each drawing and document shall be identified with the following information (for drawings a title block shall be used): a) Identify and signature of originator. Revised data should state control numbers and indicate. performance or calibration test. the details of which shall be discussed during the bid clarification meeting. 7.Petroleum Development Oman LLC 7. 7.3 Test Certificates Revision: 0 Effective: Sep-08 Certificates for each mechanical. . h) Company drawing number. as applicable shall be furnished.2. The Vendor shall maintain a record of shop test data for at least 36 months from date of shipment. both hard copy as well as electronic copy (in CDs). calculations and documents submitted. and then “as built”. first for “as purchased”. checker and approver. b) Title c) Purchase order number d) The item/tag number or equipment number e) Official name of Vendor’s company f) Vendor’s drawing number.6 TRANSMITTAL All documentation for review/approval shall be transmitted via internet (soft copy) or hard copy by use of courier services and shall be sent to the Purchaser. Preferably this should be done by correcting and filling out the data sheet and submitting copies.3 METHOD OF DOCUMENTATION TRANSMISSION All documentation for review/approval shall be transmitted via internet (soft copy) or hard copy by use of courier services and shall be sent to the Purchaser. the documents shall be rejected and returned to Vendor without checking / review. Review Document Transmittal (RDT). Additional data as required by this specification shall also be provided. Final documentation shall be in the form of hard copy as well as electronic form as specified in RED form. The Vendor shall submit the required documents and CDs for comment and approval by the Purchaser under the cover of a transmittal form. All revised data must be resubmitted in its entirety. Printed copies are UNCONTROLLED. g) Latest revision by means of a number or letter in triangle with that number or letter adjacent to the alterations.

The manual shall include all instructions on specific safety procedures for the installation and start-up of the equipment. Drawings shall be reduced to A3 and folded to A4 size so that the title block is visible. 7. if any. An electronic copy of these forms shall be provided to the Vendor for completion and return to the Purchaser. • Installation. operation and maintenance instructions including Sub-Vendor manuals. commission and operate/maintain the equipment shall be provided. Page 27 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. are ‘hold’. Upon approval of the Vendor’s drawings by the Purchaser. Marked-up copies of the drawings will be returned to the Vendor under cover of the appropriate transmittal form. and the date(s) on which release of these “holds” can be expected. The Purchaser will inform the parties concerned. of the reasons for placing “hold”. All manuals shall also be provided in software form on CD ROM compatible with Microsoft Word for Windows application and all drawings on Auto CAD latest version (version 2005 or higher). • Technical design data and test results (Manufacturer databook).Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 Corrections will be marked on the drawings. All manuals shall be A4 size. The Vendor shall not delay manufacturing of released parts because of “hold” placed on other parts. prints and diskettes as stated on the RED form under cover of a transmittal form. The Purchaser will clearly indicate on the documents which parts. 7. Final Document Transmittal (FDT). The Vendor shall at all times be responsible for review and correction of Sub-Vendor’s drawings and documents prior to submittal to Purchaser for approval. Printed copies are UNCONTROLLED. . with all the applicable drawings and details. The information presented in the manual shall be specific to the equipment being supplied. Appendix-3).8 RECORD CARDS The Vendor shall submit duly completed SAP PM Master Data forms as per the Requisition for Engineering Documents (RED form. • Certification data. during engineering stage after order.7 MANUALS The manual with all the relevant details to install. Manuals shall also be submitted to Purchaser under cover of a FDT. the Vendor shall forward to the Purchaser the required number of approved documents. as indicated in the RED forms.

3 metres. Any shortages at site shall be air freighted by Vendor at his expense within the scheduled delivery time. shackles etc. Small bore connections shall be taped over. Spares shall be packaged in a separate rigid box placed in the case containing the main equipment. corrugated. All lifts should be single point unless adequately demonstrated by the Vendor that single point lifts are not possible. The Vendor shall critically review this requirement and obtain necessary approvals from local authorities / Purchaser prior to transportation. all items shall be transported to site by truck. with greater use made of shock absorbent materials. Preservation of the packages shall be suitable for a storage period of at least 6 months.70. The equipment shall be packed in a seaworthy close boarded case with a waterproof lining. The majority of roads are rough. itemized packing list shall be sent to the Purchaser prior to dispatch. 8. A copy of the same signed packing list shall be included with the freight. Nitrogen bottles shall be provided and secured to the shipping saddles for refilling.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 8. All equipment under sea shipment and those with Cr-Mo or higher alloy steel material shall be cleaned. All special tools are to be supplied in sectionalized purpose built cases with hinged lids.1 PACKING REQUIREMENTS All nozzles and open ends of the equipment shall be treated with Shell Ensis Fluid SDC and closed off by wooden or plastic blanks and taped. within Oman. as a minimum. Adequate lifting accessories such as lifting beam/frame.2 CRATING IDENTIFICATION The exterior of all crated equipment shall be identified in accordance with the purchase order and. (as part of the shipment) shall be included. dried and then purged with nitrogen and sealed with nitrogen with a small positive pressure not less than 0. 8.5 metres. In general.7 bar(g).11-Gen and additional requirements as defined in this section. For transportation of any equipment in Sultanate of Oman. DEP 70. PACKAGING & PRESERVATION FOR SHIPMENT The preparation for shipment of equipment and materials shall be in accordance with ERD06-01. The case shall be sufficiently strong to withstand handling and storage. Completeness of shipment shall be witnessed by the 3rd party inspection agency and a certificate of complete shipment issued by the Vendor will be verified against the packing lists. A detailed. All associated valves and gauges shall be provided to monitor the nitrogen pressure inside the vessel. The equipment and packing must be able to withstand rougher than normal treatment. shall include the following: Page 28 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. the maximum height including the trailer (standard height of low bed trailer 1. Special care should be taken for the packaging of delicate equipments / parts. . Printed copies are UNCONTROLLED. dusty desert graded roads. special low bed trailer height 1 metre) shall be 5. slings. if required and agreed during order. The equipment shall be completely shop fabricated and transported in a single piece to site as far as possible.10.

Page 29 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.Petroleum Development Oman LLC • • • • • • • Revision: 0 Effective: Sep-08 Crate dimensions and gross weight Specific lifting and/or storage instructions Crate identification Supplier and Purchaser details Brief material specification Purchase order number Final destination A complete packing list in a waterproof sleeve shall be firmly attached to the outside of each crate. Printed copies are UNCONTROLLED. . An identical list shall be attached to the inside of the crate.

• Review of design engineering procedures and system. . • Vendor pre-manufacturing meeting. QA/QC. • Any other clarifications. shall include the following items: • Schedules for transmittal of drawings.2 Vendor pre-manufacturing Meeting The Vendor shall organize a pre-fabrication/inspection meeting with the Purchaser and the Purchaser’s nominated inspection agency at Vendor facility. Certified minutes of meeting for all the meetings. • Any review meetings deemed necessary. The Vendor shall submit a project schedule indicating clearly the plan to meet the delivery schedule required.2 MEETINGS The following meetings shall be held between the Vendor and Purchaser: • Kick-off meeting. as a minimum. • Inspection. NDT schedule.1 GENERAL This section covers the minimum requirements of planning.1 Kick-off Meeting Kick-off meeting shall be held at Purchaser’s office. Printed copies are UNCONTROLLED. production and testing. including the required transportation time to installation site. An agenda shall be prepared by the Purchaser and distributed prior to this meeting and. 9. • Commercial aspects. recording all action items/parties shall be prepared by the Vendor and faxed to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. scheduling. Page 30 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. • Schedule for future meetings. A network type project schedule representing all relevant activities and milestones. shall be submitted by the Vendor within two (2) weeks after receipt of the order.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 9. • Status and review welding procedures. NDT personnel qualification. control and reporting for the equipment. expediting and testing.2. PLANNING & SCHEDULING 9. Certified minutes of meeting shall be prepared by the Vendor and faxed to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. including all Sub-Vendor’s equipment etc.2. 9. 9. The following points represent the minimum that will be discussed and on which total agreement of all parties will be minuted: • Status and review of schedule for design deliverables.

Page 31 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. • Certified minutes of meeting shall be prepared by the Vendor and issued to the Purchaser for his approval/signature within two (2) working days from the date of the meeting. witnessing and reviewing. Refer to RED forms (see Appendix-3) for details. Other meetings shall be held. if any. • Review scope of the overall inspection plan and define responsible parties regarding interpretation. 9. including input from sub-contractors. • Review the production program.2. • Review any conflicts in codes/specifications and record which prevails. Printed copies are UNCONTROLLED. to perform the work and complete all interface details. • Review test program and procedures. This shall be done as specified in the RED form. 9. .4 PURCHASE ORDERS The Vendor shall supply to the Purchaser the un-priced copies of each purchase order for major equipment / items ordered by the Vendor. Appedix-3.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 • Ensure Vendor’s Representatives (engineers/INSPECTORS) have free access to all fabrication areas at any reasonable time. • Review material substitution(s). • Review purchase order variation procedures and agree that any variation in design or fabrication not approved by the Purchaser in writing shall be considered by the INSPECTOR as non-acceptable. The Vendor shall maintain and issue to the Purchaser as part of his Monthly Progress Report an updated register of all purchase orders issued by the Vendor.3 REPORTING Vendor shall report the progress of the job to the Purchaser during the entire period of the contract. including all times that fabrication work is being performed. • Review any requirements to witness any particular inspection by Purchaser’s Representative.3 Review Meetings Meeting agenda will be agreed upon and communicated no less than 10 working days before the scheduled meeting date. 9. as required.

Printed copies are UNCONTROLLED.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDICES : Page 32 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. .

The rain is often combined with hail and sandstorms. of 60°C if shaded and 82°C if unshaded.April May . It shall also be designed to function safely with a shade temperature of 60 deg C. Amendment 1) 4K6: 4Z2: 4Z4: 4Z6: 4C2: 4S4: 4M1: Tropical dry climate max. Average Environmental conditions for the production stations are: Relevant Ambient Data: Barometric pressure Maximum Average Minimum Ambient temperature Black bulb temperature Relative humidity Wind speed Prevailing wind direction Summer Maximum Minimum Maximum Maximum Minimum Max.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-1 ENVIRONMENTAL & SITE CONDITIONS The project specific environmental and site conditions shall be confirmed/provided by the Purchaser based on the site location.5 meters • The above maximum shade temperature (60 deg C) occurs for short intervals only. but not necessarily at its rated capacity. Gust March . The local environmental conditions are severe. Printed copies are UNCONTROLLED. hourly avg. It rains rarely. including H2S also for coastal areas Effects of sand and dust Mechanical conditions (Vibration and shock) Page 33 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.7 kPa 60 °C ** 5 °C 82 °C 98 % 30 % 26 meters/s 35 meters/s NW SW SE 25 mm/ hour Negligible 185. Equipment shall be designed to achieve its rated capacity with a shade temperature of 50 deg C. The facilities shall be suitable for operation in the specified environmental conditions in addition to the operating conditions. above mean sea level Design Average annual 98.9 kPa 97. Ambient up to 60 degC Negligible heat radiation from process sources Air speed up to 30m/s Negligible effects of water sources other than rain Effects of salts & other chemicals. some as small as 2 microns. In addition. There are frequent sandstorms. 3 sec.5 kPa 95. and the atmosphere is heavily laden with airborne dust particles. .June Remainder Rainfall Site elevation. • Instrument supplied shall be suitable for the environmental conditions as per location class Dx (4K6/4Z2/4Z4/4Z6/4C2/4S4/4M1) of IEC654-1 (IEC721-3-4 incl. all instrumentation shall be designed to function correctly at maximum temp.

. Pressure Vessel Datasheet 2.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-2 EQUIPMENT DATASHEETS & DRAWINGS 1. Demister Datasheet 3. Printed copies are UNCONTROLLED. Mass/Centre of Mass of Equipment Datasheet Page 34 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.

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Printed copies are UNCONTROLLED. .Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-3 REQUISITION FOR ENGINEERING DOCUMENTS (RED FORMS) Page 46 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.

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Words such as “Noted” shall not be used.4 3.1 3. No.3 Page 63 Vendor : Vendor Ref.9 3 3.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-4 TABLE OF COMPLIANCE The Vendor shall confirm below that the offer complies with all the clauses contained in this specification or otherwise highlight deviation / exceptions under the clarification column. Vendor can use separate sheets if space provided in the clarification column is insufficient.2 4.4 2.5 2. Client : Petroleum Development Oman (PDO) Client Ref.4 2 2.1 2. .1 4. Printed copies are UNCONTROLLED. No : Conforms Yes / No Alternative Yes / No Clarification Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.7 2. : PR No.8 2.2 1.6 2.5 3.2 2.6 4 4. Specification Reference Section 1 1.3 3.2 3.1 1.3 1.3 2.

2 7.3 7.2 9.2.2.Petroleum Development Oman LLC Client : Petroleum Development Oman (PDO) Client Ref.1 9. No : Conforms Yes / No Alternative Yes / No Clarification Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.1 7. No.3 7.2.1 6.5 7.1 6.2 9.8 8 8.2.2 7 7.2 6 6.4 7.7 7.2 7. : PR No.2 9 9. .1 5.1 7.3 Page 64 Revision: 0 Effective: Sep-08 Vendor : Vendor Ref.3 9.2 6.2.2.1 8.1 9. Printed copies are UNCONTROLLED. Specification Reference Section 5 5.2.6 7.2.

No. Printed copies are UNCONTROLLED.4 Appendix-1 Appendix-2 Appendix-3 Appendix-4 Appendix-5 Appendix-6 Appendix-7 Appendix-8 Conforms Yes / No Alternative Yes / No Vendor : Vendor Ref.Petroleum Development Oman LLC Client : Petroleum Development Oman (PDO) Client Ref. : PR No. Specification Reference Section 9. No : Clarification Revision: 0 Effective: Sep-08 Page 65 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. .

r f rt t e r c a f rlo d t b u e. c m e s r . For all nozzles and connections. . ±a t e o z t s e jucio. 3. refer to the Principal for loads to be utilised. 1 2 6 9 1 3 1 9 2 1 2 9 3 8 4 0 5 4 Fr e o c k N 2 3 . drums and shell and tube heat exchangers interconnected with piping designed by the Purchaser. . o ll oz s n o ncio s x et awy n t r pn g t dd o ly o c e s r s e t n h e t e up rs a dt r in t esr s e int e e s l o ec a grr s lt gfo t e o t c m aio o h Sp l ie h ll ee e h t es s h vs e r x hn e e uin r mh wr o b t n f m s in ayine apes r u t t e eig n t r l r s ue p o h d s n 2 Te up rs a as m t eo e adm et int e a le bv a t s ua eulyin ll 3 l nsi t e h Splie h ll s u e h f r s n o ns h t b aoe c imlt nos c m a p e nh a wr t c m aio a d i et ni. Unless noted otherwise in the equipment specification or data sheets. 1 2 6 9 1 3 1 9 2 1 2 6 3 1 3 2 4 1 Fr e o c k N 1 . The loads in the table above are not intended for use on pumps. 6 7 9 1 2 1 3 1 6 1 7 1 7 2 2 Mmn o et k m N 05 . 2 35 . 5 6 7 9 1 2 1 3 1 6 2 0 2 1 2 9 30 0lb M et o n m k m N 05 . Nz le hll f x ilit s a nt b t k n t ac ut uless eif a ar e b t eP c a o z / e le ib y hll o e a e ino c on n s pc ic lly g d y h r ipl. ± at the nozzle to shell junction. Nozzle/Shell flexibility shall not be taken into account unless specifically agreed by the Principal. compressors. S e in Ul s nt d t e is in h eu mn s eif aio o dt s et . 5 4 8 1 2 1 5 2 1 2 2 2 9 3 6 3 9 5 5 Rf rt P c a e o r ipl e in 60 0 lb Mm t oe n k m N 0 . s s id d e n s a r e o ew e k eg ule s ged t r is h 3 4 5 6 7 8 Notes:1.5 class 1500 or for nominal diameter exceeding DN600 i. For nozzles with a flange rating exceeding ASME B16. 6. in d Te a sin h t b a oe r nt ineddf ru e n w r s u o am p e t ns h lod t e ale bv a o t ne o s o lo p s r r t o hr ak . 7. ) in Nz le oz Se iz (N D) 10 5lb Fr e oc k N 15 . 1 0 2 1 3 4 5 3 6 0 8 1 5 0 8 0 10 0 10 5 20 0 20 5 30 0 30 5 40 0 40 5 50 0 60 0 >0 60 Nt s o : e 1 Fra nz le adc n et n . the Supplier shall determine the stresses in the vessel or exchanger resulting from the worst combination of any internal pressure up to the design pressure at design temperature and the externally applied forces and moments specified in the table above. 5 7 1 4 2 2 3 2 3 6 5 0 6 5 7 0 9 8 Fr e oc k N 2 4 5 1 0 1 4 1 8 2 5 2 8 3 5 4 4 4 8 6 8 90 0lb Mm t oe n k m N 0 . 5 1 . 2. e e e s ic Frnz le wh f ner t gec ein A M B65 la s10 o f rnm ad m e ec ein D60 o oz s i a lag a t in x ed g S E 1 . f e hae o o e s c h lod t e ale bv a o t ne o s o pms o p s o ir d et r r t r u h e r s s h eu mn t a a ed hv nz le asdf e wh t e b s ds n o e e A Isa dr s qip e t h t lr ay ae o z lod e d it in hir ae e ig c d i.e. 5 1 . 5 3 9 1 6 2 5 3 9 4 3 5 8 7 7 8 4 18 1 Fr e oc k N 2 5 6 1 2 2 0 2 7 3 3 4 0 5 2 Rf rt P c a e o r ip l e in Rf rt P c a e o r ip l e in Rf rt P c a e o r ip l e in 1 0lb 50 M et o n m k m N 05 . A M B64.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-5 ALLOWABLE NOZZLE LOADS This appendix defines the allowable piping loads acting on nozzles of process vessels such as columns. 7 e o h P ipl o a s o e t e in ilis d Nz le s a rt a D5 d n t ne t b a a s do n z le a sule ssa d t ew eo t e o z s mlle hn N0 o o e d o e nly e f r oz lod n s t t o r is n h e h s eif e u mn d t s et pc ic q ip e t a he a . Nz le a g p rA M B65 oz Rt ( e S E 1 . The loads in the table above are not intended for use on low pressure or atmospheric tanks. fired heaters or other such equipment that already have nozzle loads defined within their base design code i. The Supplier shall assume the forces and moments in the table above act simultaneously in all 3 planes in the worst combination and direction i. 5 3 3 . 8. API standards. the loads in the table above shall also be applied to piping termination points (TP) on skid mounted packaged equipment. ASME B16. t e a sint et b a oes a a o e n s oe ohr e t e qip et pc ic t n r aa hes h lo d e w h ale b v hll ls b ap d o ip gt r in t n o t ( P o s id one pc ae e u mn A T ' s a b ac oe a plie t p in emaio pins T ) n k mut d ak gd q ip e t ll P hll e nh r d t . e S E 1. 5 2 . Nozzles smaller than DN50 do not need to be analysed for nozzle loads unless stated otherwise on the specific equipment data sheet. Page 66 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. c s 50 r o o inl ia e r x e d g N0 t i. except manways and other openings intended solely for access or inspection.e. . . 5.47. 4. Printed copies are UNCONTROLLED. 3 35 . P t n a . All TP's shall be anchored at skid edge unless agreed otherwise by the Principal. ec p mn asado e oein sin ne s le f rac s o inpcio. os o b t n n d cio e t h n z le o h ll nt n in r Te a sin h t b a oe r nt ineddf ru e n u p.e.

.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-6 SPIR FORMAT Page 67 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.

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. Printed copies are UNCONTROLLED.2069 – SPECIFICATION FOR PRESSURE VESSELS USER FEEDBACK FORM Any user who identifies an inaccuracy. error or ambiguity is requested to notify the custodian so that appropriate action can be taken. indicating precisely the amendment(s) recommended. Name: Ref ID Page Ref: Date: Brief Description of Change Required and Reasons UEP/12M Custodian of Document Date: Page 74 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®.Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-7 USER FEEDBACK PAGE SP. The user is requested to return this page fully completed.

Petroleum Development Oman LLC Revision: 0 Effective: Sep-08 APPENDIX-8 INSPECTION AND TEST PLAN (ITP) FORMAT Page 75 Specification for Pressure Vessels Printed 23/09/08 The controlled version of this CMF Document resides online in Livelink®. . Printed copies are UNCONTROLLED.

and Drawings Contract Specifications 2 Welding Procedures .All Approval – All WPS related to pressure retaining parts Conformance to relevant code & spec Minimum level II valid qualifications (Level I could be used as only assistant) All welders shall have valid qualifications Conformance to relevant code & spec Conformance to the controlling documents & delivery conditions Design Manager Approved calculations and Drawings H H H or Review as per contract H Welding / QA Engineer Welding / QA Engineer QC Inspector Approved for construction procedure Approved NDT procedures NDT qualification record H H H H H S R Welding / QA Engineer Welding / QA Engineer QC Inspector Valid Qualification records Approved PWHT procedures Material inspection report & material heat certificate H H W R H R R LEGEND : H – Hold Point W – Witness R – Review S – Surveillance .O No. Conformance to manuf. UT of plates. – Chemical. Procedure (if applicable) 7 Material Inspection . operators’ qualification validity NDT NDT and Applicable Code & relevant Shell DEP Applicable Code & SP 1176 ISO 9712 / ASNT SNT TC 1A / CSWIP / PCN Applicable Code Applicable Code & relevant Shell DEP Applicable material specification. No Activity TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture Controlling Document Page 1 Contract / P.Contractor’s Name Quality Control Ref.: Discipline Sl. Frequency of Test. qualification records 6 Approval of PWHT . 3 Approval of . 1 Design Calculations .: Vessel Vessel Tag # : Supplier’s Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO Acceptance Criteria. code and contract specification requirements – Approval . relevant DEP additional requirements. Heat treatment condition (including simulation heat treatment if any). Physical. Approved 5 Review of welder . Procedures 4 Review of .

O No.: Vessel Vessel Tag # : Supplier’s Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO Acceptance Criteria. required 1 Visual Inspection of 3 welds . 1 Inspection of Back 2 gouging and NDT as .00. Frequency of Test. etc 8 Verification of . QC Inspector Traceability record H R QC Inspector Dimension Inspection report Fit-up Inspection Report Parameter log H S QC Inspector W S Welding Supervisor & Inspector Welding Supervisor & Inspector QC Inspector W S Visual / Reports Weld Report NDT W S/R visual W S QC Inspector PMI Report H W LEGEND : H – Hold Point W – Witness R – Review S – Surveillance . 1 Welding 1 . 1 Positive Material 4 Identification (PMI) . Applicable Code & relevant Shell DEP Approved WPS. code and relevant Shell DEP Approved WPS Approved WPS and relevant spec Applicable Code & relevant Shell DEP Approved Drawing and DEP 31. transfer of material marking on cut segments 9 Cutting.: Discipline Sl.10. etc Manufacturer’s procedures 1 Fit-up Inspection 0 . Data Sheets.Contractor’s Name Quality Control Ref. preparation Forming edge & drawings. Manufacturer’s procedures. code and relevant Shell DEP Weld parameters in accordance with approved WPS Conformance to relevant spec Conformance to relevant code & spec Material composition in accordance with MTO spec. No Activity TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture Controlling Document Page 2 Contract / P. .10 All cut material shall bear the material details including heat numbers Dimension as per approved drawings and tolerance limits of codes & DEP As per approved WPS.

: Discipline Sl.: Vessel Vessel Tag # : Supplier’s Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO Acceptance Criteria. Frequency of Test. attachment Conformance within the tolerance limits specified in the controlling docs All Welding (Hot work) works completed and visually accepted Conformance to code & spec requirements Shall not exceed 248 HV10 Conformance to Code and Spec requirements Conformance to relevant code & DEP QC Inspector Dimensional inspection report Clearance Report PWHT chart W W QC Inspector H H QC Inspector R R QC Inspector Hardness report Test reports test W W Relevant Code and DEP Applicable Code.O No. 1 Hardness 9 measurement . butt welds. 1 PWHT 8 . 2 Production control 0 Test plates (as .2 Approved drawings. nozzle welds. 1 Dimensional 6 Inspection . code and relevant DEP Approved Drawings Data sheets Approved PWHT procedure Relevant DEP & Frequency accordance DEP API RP 582 in with QC Inspector Ferrite Report Check W W 1 Clearance for 7 PWHT of the vessel . relevant Shell DEP & Approved NDT QC Inspector H W QC Inspector NDT Reports W R LEGEND : H – Hold Point W – Witness R – Review S – Surveillance . applicable) testing 2 NDT (Shall include 1 requirements for . No Activity TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture Controlling Document Page 3 Contract / P. 1 Ferrite check 5 required) . (as API RP 582 & AWS A4.Contractor’s Name Quality Control Ref.

2 Pressure Testing 6 . 2 Clearance for 4 Flushing / cleaning . & Pressure Test 2 Flushing / Cleaning 5 . 2 Inspection of 7 internals Installation .O No. approved drawings & data sheets Manufacturer’s Procedure.: Vessel Vessel Tag # : Supplier’s Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO Acceptance Criteria. Code. No Activity TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture Controlling Document Page 4 Contract / P. overlay for cladded vessels (if applicable) 2 Repairs 3 . Code.Contractor’s Name Quality Control Ref. approved drawings & data sheets and internals manufacturer’s instructions PDO Spec SP QC Inspector QC Inspector Clearance Report Flushing Cleaning Report Pressure Report / H H Fabrication Supervisor & QC inspector QC Inspector H W Test H H Fabrication Supervisor & QC inspector Installation Inspection Report H W 2 Painting system Conformance to Painting PDO Approved H W LEGEND : H – Hold Point W – Witness R – Review S – Surveillance . etc) 2 NDT and Chemical 2 analysis of weld .: Discipline Sl. welds. Frequency of Test. Procedures Code and relevant DEP Conformance to relevant code & DEP Conformance to relevant code & DEP All fabrication & NDT in the vessel completed and accepted All internal surface shall be dirt free Test pressure maintained as per controlling docs and no leakages All internal installation in accordance with approved drawings QC Inspector NDT and Chemical analysis report NDT report H H Approval of major repairs Code and relevant DEP Approved drawings (GA & PEFS) & Data sheets Manufacturer’s Procedure & contract Spec Manufacturer’s Procedure.

Holiday Test Report & Adhesion Test Report Code stamp / Name plate W W Painting Supervisor & QC inspector W W QC Inspector H W QAQC Manager MDB H H LEGEND : H – Hold Point W – Witness R – Review S – Surveillance . No Activity TYPICAL INSPECTIN TEST PLAN Revision No 0 Plan Project: Element: Pressure Manufacture Controlling Document Page 5 Contract / P.: Vessel Vessel Tag # : Supplier’s Verification Personnel Verification Document EPC Manufacturer Contractor / TPI Authorised Inspector PDO Acceptance Criteria. 2 Surface preparation 9 (for painting) .Contractor’s Name Quality Control Ref.O No. 1246 Part 1. 3 Review of MDB & 2 final Release . 2 & 5 PDO Spec SP 1246 Part 4 PDO Spec SP 1246 Part 4 Manufacturing Code Contract & Code requirements SP 1246 Part 2 & 5 All test results in accordance with the respective painting system requirements & Table 1 of SP 1246 Part-4 All test results in accordance with the respective painting system requirements & Table 1 of SP 1246 Part-4 In accordance with manufacturing code requirements Complete in accordance with contract and code requirements Supervisor & QC inspector Painting Supervisor & QC inspector painting system Painting Inspection Report.: Discipline Sl. inspection All inspections listed in Table 1 of SP-1246 Part 4 shall be carried out 3 Painting inspection 0 All inspections listed . Holiday Test Report & Adhesion Test Report Painting Inspection Report. Frequency of Test. in Table 1 of SP1246 Part 4 shall be carried out 3 Code Stamping / 1 Name Plate details .

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