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Electrical Safety Tests

Electrical Safety Tests

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Electrical Safety Tests

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Hazards Physiological Effects Leakage Currents Classes & Types Standards & Guidance Electrical Safety Test & Inspection General Points on Safety Bibliography

The following paragraphs and diagrams describe the electrical safety tests commonly available on medical equipment safety testers. Please note that although HEI 95 and DB9801 are no longer current, they are referred to in the text since many medical electronics departments have used them as a basis for local acceptance testing and even routine testing protocols. Protocols based on both sets of guidance are also available on many medical equipment safety testers.

6.1 Normal condition and single fault conditions

A basic principle behind the philosophy of electrical safety is that in the event of a single abnormal external condition arising or of the failure of a single means of protection against a hazard, no safety hazard should arise. Such conditions are called "single fault conditions" (SFCs) and include such situations as the interruption of the protective earth conductor or of one supply conductor, the appearance of an external voltage on an applied part, the failure of basic insulation or of temperature limiting devices. Where a single fault condition is not applied, the equipment is said to be in "normal condition" (NC). However, it is important to understand that even in this condition, the performance of certain tests may compromise the means of protection against electric shock. For example, if earth leakage current is measured in normal condition, the impedance of the measuring device in series with the protective earth conductor means that there is no effective supplementary protection against electric shock. Many electrical safety tests are carried out under various single fault conditions in order to verify that there is no hazard even should these conditions occur in practice. It is often the case that single fault conditions represent the worst case and will give the most adverse results. Clearly the safety of the equipment under test may be compromised when such tests are performed. Personnel carrying out electrical safety tests should be aware that the normal means for protection against electric shock are not necessarily operative during testing and should therefore exercise due precautions for their own safety and that of others. In particular the equipment under test should not be touched during the safety testing procedure by any persons.

6.2 Protective Earth Continuity

Applicable to Class I. "dielectric strength". clause 17. The test is obviously only applicable to class I equipment. at 1A or less.2Ω DB9801 recommended?: Yes. for example. lays down specifications for electrical separation of parts of medical electrical equipment compliance to which is essentially verified by inspection and measurement of leakage currents. Notes: Ensure probe is on a protectively earthed point Figure 8. functional earths. The reading should not normally exceed 0. HEI 95 recommended?: Yes. some medical equipment safety testers mimic this method. Great care should be taken when high current testers are used to ensure that the probe is connected to a point that is intended to be protectively earthed. HEI 95 and DB9801 Supplement 1 recommended that the test be carried out at a current of 1A or less for the reason described above. These tests use AC sources to test equipment that has been pre-conditioned to specified levels of . In IEC60601.2Ω at any such point. all types Limit: 0.3 Insulation Tests IEC 60601-1 (second edition). the test is conducted using a 50Hz current between 10A and 25A for a period of at least 5 seconds.The resistance of the protective earth conductor is measured between the earth pin on the mains plug and a protectively earthed point on the equipment enclosure (see figure 6). at 1A or less. Further tests on insulation are detailed under clause 20. Although this is a type test. the resistance of the test leads used should be deducted from the reading. If protective earth continuity is satisfactory then insulation tests can be performed. Measurement of protective earth continuity. 6. Damage to equipment can occur if high currents are passed to points that are not protectively earthed. Where the instrument used does not do so automatically.

DB 9801 recommended the use of 350V DC as the test voltage.humidity. The value obtained should normally be in excess of 50MΩ but may be less in exceptional circumstances. The tests described in the standard are type tests and are not suitable for use as routine tests. Whereas HEI 95 recommended using a 500V DC insulation tester. . Measurement of insulation resistance for class I equipment HEI 95 further recommended for class II equipment that the insulation resistance be measured between all applied parts connected together and any accessible conductive parts of the equipment. DB9801 Supplement 1 did not recommend any form of insulation test be applied to class II equipment. Figure 9. The test should be conducted with all fuses intact and equipment switched on where mechanical on/off switches are present (see figure 9). Check equipment is switched on. all types Not less than 50MΩ Yes Yes Equipment containing mineral insulated heaters may give values down to 1MΩ. equipment containing mineral insulated heaters may have an insulation resistance as low as 1MΩ with no fault present. In practice this last requirement could prove difficult and it was acknowledged in a footnote that a 500 V DC test voltage is unlikely to cause any harm. For example. Applicable to Limits: DB9801 recommended?: HEI 95 recommended?: Notes: Class I. HEI 95 and DB9801 recommended that for class I equipment the insulation resistance be measured at the mains plug between the live and neutral pins connected together and the earth pin. The value should not normally be less than 50MΩ (see figure 10).

Figure 11. In practice this is easily achievable with most good quality modern multimeters. The millivolt meter used should be true RMS reading and should have an input impedance greater than 1 MΩ. Figure 10. all types having applied parts Limits: not less than 50MΩ. The recommended measuring device was changed slightly in detail between the 1979 and 1989 editions of the standard but remained functionally very similar. .4 Leakage current measuring device The leakage current measuring device recommended by IEC 60601-1 loads the leakage current source with a resistive impedance of about 1 kΩ and has a half power point at about 1kHz. Figure 11 shows the arrangements for the measuring device. Satisfactory earth continuity and insulation test results indicate that it is safe to proceed to leakage current tests.Applicable to Class II. Measurement of insulation resistance for class II equipment. Arrangements for measurement of leakage currents. 6. The meter in the arrangements shown measures 1mV for each µA of leakage current. DB9801 recommended?: No HEI 95 recommended?: Yes Notes: Move probe to find worst case.

Yes. This arrangement normally gives a higher leakage current reading. 6. Measure with mains normal and reversed. hazardous. One of the most significant changes with regard to electrical safety in the 2005 edition of IEC 60601-1 is an increase by a factor of 10 in the allowable earth leakage current to 5mA in normal condition and 10mA under single fault condition. Yes. Measurement of earth leakage current. in normal condition only. 1mA in SFC or 5mA and 10mA respectively for equipment designed to IEC60601-1:2005. are allowed for permanently installed equipment connected to a dedicated supply circuit. Applicable to Limits: DB9801 recommended?: HEI 95 recommended?: Notes: Class I equipment. Figure 12. of itself. Many safety testers offer the opportunity to perform the test under single fault condition. The test is applicable to both class I and class II equipment and should be performed with mains polarity both normal and reversed. in line with local regulation and IEC 603647-710 (electrical supplies for medical locations). DB9801 Supplement 1 recommended that the test be carried out under normal condition only for both class I and class II equipment. HEI 95 and DB9801 Supplement 1 recommended that the earth leakage current be measured in normal condition (NC) only.6. HEI 95 recommended that the test be performed under the SFC protective earth open circuit for class I equipment and under normal condition for class II equipment. Many safety testers also allow the SFC's of . neutral conductor open circuit. all types 0.5mA in NC. earth leakage current is measured as shown in figure 12. in normal condition only.6 Enclosure leakage current or touch current Enclosure leakage current is measured between an exposed part of the equipment which is not intended to be protectively earthed and true earth as shown in figure 13. The rationale for this is that the earth leakage current is not.5 Earth Leakage Current For class I equipment. Higher values of earth leakage currents. Ensure equipment is switched on. The current should be measured with the mains polarity normal and reversed.

Applicable to Limits: DB9801 recommended?: HEI 95 recommended?: Notes: Class I and class II equipment.5mA in SFC Yes. where higher earth leakage currents are recorded for equipment designed to the new standard. class II NC. then in order to meet the new requirements for touch current. the patient leakage current is measured from all applied parts having the same function connected together and true earth (figure 14). Measurement of enclosure leakage current 6. Hence.7 Patient leakage current Under IEC 60601-1. the earth leakage current would need to meet the old limits. for class I and class II type B and BF equipment. 0. the value will be the same as that achieved for earth leakage current under normal condition. Normal and reverse mains. earth open circuit. the limits for touch current are the same as the limits for enclosure leakage current under the second edition of the standard. Points on class I equipment which are likely not to be protectively earthed may include front panel fascias.5 mA under single fault condition.1mA in NC. from all accessible conductive parts. In practice. The term "enclosure leakage current" has been replaced in the new edition of the IEC 60601-1standard by the term "touch current". bringing it into line with IEC 60950-1 for information technology equipment. However. Ensure equipment switched on. all types. 0. at 0. For type CF equipment the current is . NC only Yes. Figure 13. handle assemblies etc.1 mA in normal condition and 0. it is important to check the touch current under single fault condition.interruption of live or neutral conductors to be selected. class I SFC earth open circuit. This is due to the fact that when the touch current is tested from a protectively earthed point with the equipment protective earth conductor disconnected. if a piece of equipment has accessible conductive parts that are protectively earthed. Move probe to find worst case.

although the recommended leakage current limits were not revised to take into account the changed test method for B and BF equipment. Normal and reverse mains. In particular.5mA in SFC. outputs of diathermy equipment and stimulators can be fatal and can damage test equipment. class I SFC earth open circuit.1mA in NC. 0. but outputs inactive. class II normal condition. Applicable to Limits: DB9801 recommended?: HEI 95 recommended?: Notes: All classes. No Yes. Great care must be taken when performing patient leakage current measurements that equipment outputs are inactive. Measurement of patient leakage current with applied parts connected together . type B & BF equipment having applied parts. Figure 14. Equipment on.measured from each applied part in turn and the leakage current leakage must not be exceeded at any one applied part (figure 15). DB9801 Supplement 1 recommended that patient leakage current be measured from each applied part in turn for all types of equipment. 0. however. HEI 95 adhered to the same method.

8 Patient auxiliary current Patient auxiliary current is measured between any single patient connection and all other patient connections of the same module or function connected together. but outputs inactive. Therefore. The measuring arrangement is illustrated in figure 18.1mA in NC. 0.05mA in SFC. type CF (B & BF for DB9801 only) equipment having applied parts. Yes. class II normal condition. Notes: Ensure outputs are inactive. Type B & BF . normal condition only.9 Mains on applied parts (patient leakage) By applying mains voltage to the applied parts. Where all possible combinations are tested together with all possible single fault conditions this yields an exceedingly large amount of data of questionable value. Measurement of patient auxiliary current. Measurement of patient leakage current for each applied part in turn 6. Although the safety tester normally places a current limiting resistor in series with the measuring device for the performance of this test. 0. a shock hazard still exists. Type CF . class I SFC earth open circuit. 0. 0.01mA in NC. Figure 15.5mA in SFC. 6.0. type CF only. the leakage current that would flow from an external source into the patient circuits can be measured. HEI 95 recommended?: No. DB9801 recommended?: No. great care should be taken if the test is carried out in order to avoid the hazard presented by applying mains voltage to the applied parts. .01mA in NC.Applicable to Limits: DB9801 recommended?: HEI 95 recommended?: Notes: Class I and class II. all types. Normal and reverse mains. Limits are per electrode. quipment on. Normal and reverse mains. Figure 16.05mA in SFC. Yes. Applicable to Limits: All classes and types of equipment having applied parts.0.

One manufacturer refers to the test simply as "Patient leakage . DB9801 recommended?: No. In all cases there should be a hazard indication visible where the test is selected.F-type". caution should be exercised in the case of sensitive physiological measurement equipment. it is rare that there is a problem solely with d. Mains on applied parts measurement arrangement 6.c. element of patient leakage and patient auxiliary currents at one tenth of the values listed below. There is no guarantee that equipment performance will not be adversely affected by the performance of the test.05mA per electrode. the test is a "type test". No Ensure outputs are inactive.s).c.c.5mA. types BF & CF having applied parts. The purpose of the test under IEC 60601-1 is to ensure that there is no danger of electric shock to a patient who for some unspecified reason is raised to a potential above earth due to the connection of the applied parts of the equipment under test.0. Normal and reverse mains.10 Leakage current summary The following table summarises the leakage current limits (in mA) specified by IEC60601-1 (second edition) for the most commonly performed tests. although later amendments of the standard included separate limits for the d.m. leakage where that is not evidenced by a problem with combined a. The values stated are for d.c and d. although this is not universal. In short. Type BF . Caution required. in practice. especially on physiological measurement equipment. These have not been included in the table since. Most medical equipment safety testers refer to this test as "mains on applied parts". but note that the allowable values of earth leakage current have been increased in the third edition of the standard as discussed above. leakage. type CF . Figure 17. Applicable to Limit: HEI 95 recommended?: Notes: Class I & class II.c. (r. In particular. Leakage current Type B Type BF Type CF .Careful consideration should be given as to the necessity or usefulness of performing this test on a routine basis when weighed against the associated hazard and the possibility of causing problems with equipment.c. The standard requires that the leakage current limits specified are not exceeded. or a. Most equipment currently in use in hospitals today is likely to have been designed to conform to this standard.

1 0.1 10 0.1 0.01 0.2ohm Measure between L and N connected together and E using 500v DC tester.1 mA for class II Measure from all applied parts connected together for B & BF equipment and from each applied part in Measure from each applied part in turn.5 5 0. Table 2.5mA DB9801 Supplement 1 Use test current of 1A or less Limit 0.05 * For class II type CF equipment HEI95 recommends a limit for enclosure leakage current of 0. Limit > 20MΩ.5 0.1 mA Limit <0.01mA as per the 1979 edition of BS 5724.05 0.1 1 SFC NC 0. Investigate lower values Measure between applied parts and accessible conductive parts of the equipment.5 5 0.5 10 0.5mA Enclosure leakage current Measure in SFC. earth open circuit for Class-1.5 5 0.5 mA for Class1 <0.5 0. Leakage current limits summary. Limit > 50MΩ.05 0.NC Earth Earth for fixed equipment Enclosure Patient Mains on applied part Patient auxiliary SFC 1 10 0.01 1 SFC 0. for all types of equipment Measure under NC only Patient leakage current .5 0. Investigate lower values Insulation for Class 1 equipment Insulation for Class II equipment No recommendation.1 0.5 0. Limit > 50MΩ.1 0.5 NC 0.1 0. Investigate lower values Measure in normal condition Limit < 0.2ohm Measure between L and N connected together and E using 350v DC tester.5 5 0. 6.11 Comparison of HEI 95 and DB 9801 Supplement 1 recommendations Test Earth continuity HEI 95 Use test current of 1A or less Limit 0. Earth leakage current Measure in normal condition Limit < 0. NC for Measure in NC only Class-II Limit < 0.

CF < 0. mA per electrode Limits :  Type CF < 0.05 mA per electrode  Class II.turn for type CF.01 per electrode  Class I. Limits Measure under SFC. B& BF < 0.1 for classII. NC  Type B & BF <0. eart open circuit for Class 1.1 mA  Class I. CF < 0.01 mA per electrode .5 mA  Class II. B& BF < 0.

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