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Vario Line Jigger Information ENG

Vario Line Jigger Information ENG

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Published by Razvan
Surface treatments of textile fibers and fabrics
significantly increase their performances for specific biomedical
applications. Nowadays, silver is the most used
antibacterial agent with a number of advantages. Among
them, it is worth to note the high degree of biocompatibility,
an excellent resistance to sterilization conditions,
antibacterial properties with respect to different bacteria
associated with a long-term of antibacterial efficiency.
However, there are only a few antibacterial fibres available,
mainly synthetic with high production cost and limited
effectiveness.
Surface treatments of textile fibers and fabrics
significantly increase their performances for specific biomedical
applications. Nowadays, silver is the most used
antibacterial agent with a number of advantages. Among
them, it is worth to note the high degree of biocompatibility,
an excellent resistance to sterilization conditions,
antibacterial properties with respect to different bacteria
associated with a long-term of antibacterial efficiency.
However, there are only a few antibacterial fibres available,
mainly synthetic with high production cost and limited
effectiveness.

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Wichelhaus GmbH & Co KG  Feuerbachstr.

12  D-42719 Solingen

wichelhaus@wichelhaus-co.de

Vario Line Jigger

-1Bank Details: Stadtsparkasse Solingen Account No.: 528 083 (Bank Code: 342 500 000), SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. The company is based in Solingen. Register Court: Local Court (Amtsgericht) Solingen HRA 23144

For further information on our company please visit our website www. designing. very fine as well as very heavy textiles mostly made of natural fibres. That means a significant energy-saving manufacturing of the plants and usage of recyclable materials. non-permeable. Wichelhaus GmbH & Co KG has always been engaged in developing. Recently we got involved in a project for developing a new kind of textile jigger machine. which led to today's division 'Textile Machinery' as new portfolio of Wichelhaus GmbH & Co. However.wichelhaus-co. Tradition: Processes such as pre-treating. thank you very much for your inquiry and your interest in our textile machinery products. wherever possible. KG in Solingen in April 2011. We were aware of turning things upside down: -2Bank Details: Stadtsparkasse Solingen Account No. The company is based in Solingen. However.Vario Line Jigger – Textile Machinery Engineering of the Future Dear ladies and gentlemen. scouring or dyeing of textile fabrics have been carried out on jiggers from the beginning of the textile industry. energy and engineering matters with the existing procedure providing highest production efficiency while keeping energy and water consumption at its minimum and following ecological and economical aspects as guiding principles. and manufacturing special production plants for different purposes.: 528 083 (Bank Code: 342 500 000). Textile finishing highly benefits from this simple but efficient technology. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. a traditional jigger machine does neither comply with the requirements of modern textile company's regarding its energy management nor with the quality requirements for high-class.de. Our Vision: Our vision is to combine environment. mostly technical textiles. The jigger is especially suitable for the treatment of crease-sensitive. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . the most important aim was to achieve the reduction of current energy consumption during production process. A very critical environmentrelated factor was to ensure energy resource savings already during design and development of new machines.

Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . The machine provides an optimum use of space due to the arched design of its protection windows to be opened and closed overlapping in the roof area. Reliable control of the whole process provides optimum safety. 1200. We look forward to offering you both a demonstration of the machine's functionality and trials using your own materials. The installation of a ready-for-action Vario Line Jigger allows test operation and trial runs under production conditions. whenever required. eco-friendly and Made in Germany ► Consistent fabric tension ► Consistent fabric speed ► Optimum and consistent liquor ratio (for large & small batch sizes) ► Special expander construction ► Perfect monitoring due to large inspection windows ► Friction-free guide rollers bearing ► Insulated stainless steel liquor trough and economic dye trough ► Vario Master Roll reduces passages ► Automatic traversing ► Circulation pump for an even dispersion ► Filter station ► High-performance heat exchanger ► Add tank with mixer and rinsing tubes ► Programmable dosing system Range: The Vario Line Jigger has been designed for fabric widths from 1600 up to 4000 mm and for batching roller diameters of 1000. The liquor quantity can be set from 110 up to 2850 l.Current Situation: The Vario Line Jigger brings together the benefits of traditional finishing technologies and high-tech mechanical engineering developments while complying with both economical and ecological demands. Benefits: Consistent temperature. -3Bank Details: Stadtsparkasse Solingen Account No. dyestuff/ chemicals up-take and liquor ratio are some of the most important parameters to deliver best qualities. and 1400 mm. Test Centre: Effectiveness in the future requires on-going development and optimization.: 528 083 (Bank Code: 342 500 000). The usual treatment of natural fibres is added by the possibility of the optimum pretreatment and dyeing of polyamide fabrics. fabric tension and fabric speed. The company is based in Solingen. processing time. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. user-friendly. as well as blends with a high percentage of elastane. The Vario Line Jigger meets all these requirements: It is economical.

Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . The company is based in Solingen. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen.-4Bank Details: Stadtsparkasse Solingen Account No.: 528 083 (Bank Code: 342 500 000).

Guide Roller Bearings Like other components. The design of the expander lips protects even very sensitive textiles. providing best mechanical properties. This protects the textiles against suffering from standard high tension that may result in strong deformation and loss of elasticity. Vario Master Roll (VMR) as schematic illustration Material Expander The construction of the two material expanders enables an improved dyeing and scouring result. roller bearing. equipped with a third convex guide roller in the trough. even at high temperatures. A high-quality stainless steel casing protects the roller core against aggressive agents. Low thermal conductivity and effective heat capacity of this polymer material provide a high thermal stability. In comparison to steel constructions. made of ceramics with concave outer ring raceway to absorb radial and axial forces even more easily.Technical Design: Basic Frame: The side walls are built of two solid tripods made of a special polymeric cast. the bearings are made of high-quality materials. The two fluorescent light tubes inside support process monitoring. The system may be applied as required for large and small fabric batches and for difficult textiles. The hermetic sealing of the inspection windows ensures a consistent inside temperature. The two main support rollers. reduces the number of passages by approx. The Vario Line Jigger features special two-rowed self-aligning ball bearings. non-conductive. They do not require any oil or -5Bank Details: Stadtsparkasse Solingen Account No. Liquor Trough: The special design provides an optimum and consistent liquor ratio.) are made of stainless steel and integrally cast in the base frame. are driven frequency-controlled. The rather large angle adjustability of the bearing units compensates small misalignments and shaft deflection without any problems. 35%. polymeric casts neutralize vibrations ten times faster. The large inspection windows are electrically driven and suit best for the operator to visually monitor the whole process. Drive System Main Rollers: Two AC three-phase motors are responsible for the direct drive of the main support rollers. The use of ceramic instead of carbon/ steel roller bearings allows an extremely smooth running of the machine's main rollers. and resistant to abrasion and corrosion. preventing tripods from getting deformed through loading. you are flexible to immediately respond to any requirement. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . Two large pneumatically controlled outlet valves enable quick liquor discharge. resulting in a decreased liquid consumption. The braking energy is transformed into driving energy. Both inspection windows are made of 14 mm safety glass providing excellent insulation values. The machine-specific connecting parts (e. featuring special bearings at the roller ends. the material is highly isotope and homogeneous. The unique Vario Master Roll (VMR). The two expanders are adjustable within and allow very smooth material transport. etc. Ceramic roller bearings are nonmagnetic. increases the liquor exchange. The company is based in Solingen. too.g. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen.: 528 083 (Bank Code: 342 500 000). The trough design allows an economic dyeing of small-sized batches. diagonal members. As a result.

-6Bank Details: Stadtsparkasse Solingen Account No. These two factors considerably increase working efficiency.0 KW. The plate design allows an easy maintenance and a low risk of blocking through fluffs. The dosing device allows an exact dosage of dyes and chemical agents right from the add tank. Ethernet TCP/IP. In German language. The large surface enables a high energy transfer. possible network connection. Liquor Level Monitoring: A level sensor is a transmitter to reliably monitor the level of liquor in the bath. The plant controller features a fully automatic process control DDC (Drive Dyeing Control) including integrated PLC and software. The documentation is completely available in digital forming any number of your choice. The filter drag has to be cleared by hand. Circulation System: The liquor circulation pump equipped with rinsing tubes ensures a consistent temperature and a homogeneous dye concentration in the bath. Control Panel: The control panel can be swivelled freely around for optimum operation of the machine. The control unit designed as a cabinet is located directly next the plant to ensure all conduits to be as short as possible.25 KW. operating instructions and maintenance guide.5 KW. The working temperature is achieved very fast and continuously maintained due to perfect sealing of the Vario Line Jigger.: 528 083 (Bank Code: 342 500 000). Heat Exchanger: The use of a state-of-the-art high-performance plate heat exchanger ensures the utmost heating-up or cooling-down of the liquor. Add tank: The stainless steel add tank has a capacity of 150 litres. stable operating system. The filter unit is integrated into the cycle of the liquor circulation.grease lubrication. Jigger-sided (liquor tubes and outlet) and outlet-sided.25 KW Heat exchanger: Liquor: 17. Additionally. Documentation: Design documentation: Assembly drawings including stock list. Temperature Measurement: The temperature within the hood and the trough area is measured by temperature sensors.6 l. Pressure: 0-16 bar Pneumatics: Consumption approx. which leads to much less maintenance of ceramic bearings. Pump: 1x 2. Traversing: 1x 0. the control unit may be integrated into one of the side walls of the basic frame. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. machine visualization. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . it is available on our website via online access with your password-protected customer login. resulting in considerably shorter processing times. CE-documentation including declaration of conformity documentation on the electric equipment. Internet technology and USB interface. touch screen monitor. collecting any accumulation of fluffs from the liquor. Hoods: 4x 0. Specification: Drive engines: 2x 5. 16 l/min. independent from work temperature. The company is based in Solingen. Alternatively. the add tank features automatic valves. Automatic Traversing Automatic traversing enables the main roll to get shifted in the longitudinal direction resulting in a significant benefit for edge treatment. emergency system.

Options: The following options present a range of variation and additional features to be selected according to customer's demands. when all features and motion sequences are fully delivered and the plant runs trouble-free during a period of 5 hours. The scope of our delivery does not include a spare parts kit. The machine is considered to be inspected and accepted. Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . and then separately highlighted in the stock list. The customer supplies a sufficient amount of material for free to allow us running the complete initial start-up and acceptance procedures. considering his manufacturing structure.25 KW Additional Equipment for Add Tank . The machine is considered to be inspected and accepted.Mixer To prepare solutions of granulated or powder chemical agents. chemical agents feeding has to be carried out manually. as our strength is the development of constructions suitable for practical applications meeting tailor-made our customer's demands. SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. Depending on the kind of application. The plant will be run in full operation mode but without production due to the lack of periphery. Inspection and Acceptance : The operating and functioning inspection and acceptance of the machine will be carried out at the Wichelhaus company. resulting in heat loss to be minimized. Motor traversing: 1x 0. The lubrication system is mounted on the machine. Central Lubrication The machine will feature an automatic central lubrication at the relevant points. Trough Insulation The stainless steel trough features an additional GFR insulation to reduce the heat dissipation through the surface.Automatic Filling Filling the add tank with water will be automatically controlled through an additional valve. Generally. Initial start-up and final acceptance of the machine will be carried out on your production site. The acceptance report documents are prepared in advance.Spare Parts: During the time of project realisation. -7Bank Details: Stadtsparkasse Solingen Account No. and will be provided. Additional Equipment for Add Tank . Motor for mixer: 1x 0. => You feel there are lacking options . the mounting positions of the replaceable wear parts are designed to provide easy access for replacement. Lock Roller Lock rollers serve as water deflector for sensitive.: 528 083 (Bank Code: 342 500 000). the add tank will be additionally equipped with a mixer.25 KW External Expander for Manual Loading and Offloading An expander is used to load or offload the batches. wear parts will be defined. and his individual business concept.please feel free to contact us! Automatic Traversing Automatic traversing enables the main roll to get shifted in the longitudinal direction resulting in a significant benefit for edge treatment. As usual. we provide a number of further special designs. serving as additional support device to expand the textile between the main roller and the external batch. and they are float mounted on the main rollers. Your staff will be instructed how to operate the machine on the day of final acceptance. The company is based in Solingen. thin textiles with poor water permeability. when all features and motion sequences are fully delivered and the plant is complete and in good order after inspection carried out by the customer.

unloading and bringing the plant into your production hall excluded. water. .Electrical and mechanical testing of all features . as described above.Drafting the acceptance report .Main connections for the supply lines . we assume the installation of the supply lines (current and air) and the connection to the machine to be carried out by the customer.Internet connection with Ethernet cable to run initial start-up and remote maintenance.Function test of the drive units .Bringing in and positioning of the machine . Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . We are looking forward to receiving your feedback.General visual inspection for any machine damages (transport losses) . We will be glad to help you with further information. the dosing system means to be a comprehensive subject that we are able to handle in accordance with your individual production processes.Control of the supply lines . KG Jörg Demtröder -8Bank Details: Stadtsparkasse Solingen Account No.Handing over the machine to the customer Within the customer's responsibility: .: 528 083 (Bank Code: 342 500 000).Control and calibration . SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. We hope the concept. Price: Information on the relevant design concept meeting your individual application are available in the commercial documents attached. please do not hesitate to call us. Should you have any questions about the concept or should there be any uncertainty.Test run with sample material delivered by the customer Delivery In compliance with your wishes we offer delivery free or EXW.Dyeing process acc. KG: . Due to our price proposed. Please find the information on the relevant design for your individual application in the commercial documents attached. steam and pneumatics have to be connected by the customer .Vernier adjustment of the machine frame . Putting into Operation On-site To be carried out on-site by a service technician in your production plant Putting into operation comprises the following works: .Checking filters (if available) prior to and after one dyeing run .The customer delivers a qualified fitter and electrician to be available on demand for putting the machine into operation.All supply lines for current. Kind regards from Solingen Wichelhaus GmbH & Co. meets your demands and fully attracts your interest. or try to find other technical design concepts together with you. The company is based in Solingen.Dosing System In the finishing industry.Testing all features . to programme . Within the responsibility of Wichelhaus GmbH & Co.

: 528 083 (Bank Code: 342 500 000). Register Court: Local Court (Amtsgericht) Solingen HRA 23144 . SWIFT-ADRESS SOLS DE 33 Competent court of jurisdiction and place of performance is Solingen. The company is based in Solingen.-9Bank Details: Stadtsparkasse Solingen Account No.

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