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Non Conformance Report

Non Conformance Report

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Non conformance
Non conformance

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Sections

  • Introduction
  • What Is Nonconformance?
  • Decisions to Make
  • Branching and Dispositioning on Routers
  • Operator Determination
  • System Determination
  • More Information About Routers
  • Collecting Information
  • What Is a Data Type?
  • Assigning NC Data Types
  • Defining Nonconformance (NC) Codes
  • What Is an NC Code?
  • Categorizing NC Codes
  • Creating a Hierarchy
  • Setting Up and Overriding Maximum NC Limit
  • Closing NC Codes
  • Assigning Operations
  • Setting Up Activity Hooks
  • Logging an NC Reject in the Rich POD
  • Working with Real-Time Warnings
  • Working with Standard Nonconformance Clients
  • Standard Nonconformance Clients
  • Working with the Fast Barcode Interface
  • Allowing Operators to Auto Remove/Replace NC’s Components
  • Typical Scenarios for the Standard Nonconformance Clients
  • Verifying Defects
  • Setting Up Incident Numbers
  • Working with Graphical (PCA) Nonconformance Clients
  • Typical Scenarios for the Graphical (PCA) Nonconformance Clients
  • PCA Dashboard Buttons
  • Using DPMO (Defects per Million Opportunities)
  • What Is DPMO?
  • What Comes with the System?
  • Setting Up Nonconformance
  • To set up Nonconformance:
  • Creating Primary and Secondary NC Codes
  • Setting Up the POD for Nonconformance
  • To set up the POD for Nonconformance:
  • Setting Up the Fast Barcode Interface for Operators
  • Allowing Operators to Auto Remove/Replace NC’d Components
  • To allow operators to auto remove/replace NC’d components:
  • Allowing Operators to Close Multiple Primary NCs with One Secondary NC
  • To allow an operator to close multiple primary NCs with one secondary NC:
  • Setting Up Standalone Failure Tracking
  • To set up Standalone Failure Tracking:
  • Setting Up DPMO
  • Appendix: Installing PCA Server
  • Index

SAP Manufacturing Execution 5.1.

3
Setting Up Nonconformance
Including PCA Dashboard and DPMO

© Copyright 2008 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Microsoft, Windows, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation. IBM, DB2, DB2 Universal Database, OS/2, Parallel Sysplex, MVS/ESA, AIX, S/390, AS/400, OS/390, OS/400, iSeries, pSeries, xSeries, zSeries, z/OS, AFP, Intelligent Miner, WebSphere, Netfinity, Tivoli, Informix, i5/OS, POWER, POWER5, OpenPower and PowerPC are trademarks or registered trademarks of IBM Corporation. Adobe, the Adobe logo, Acrobat, PostScript, and Reader are either trademarks or registered trademarks of Adobe Systems Incorporated in the United States and/or other countries. Oracle is a registered trademark of Oracle Corporation. UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group. Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin are trademarks or registered trademarks of Citrix Systems, Inc. HTML, XML, XHTML and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Institute of Technology. Java is a registered trademark of Sun Microsystems, Inc.

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Table of Contents
Introduction ..........................................................................................................................................1 What Is Nonconformance? ................................................................................................................1 Decisions to Make..............................................................................................................................1 Branching and Dispositioning on Routers .......................................................................................3 Operator Determination .....................................................................................................................3 System Determination........................................................................................................................3 More Information About Routers........................................................................................................3 Collecting Information.........................................................................................................................5 What Is a Data Type? ........................................................................................................................5 Assigning NC Data Types..................................................................................................................5 Defining Nonconformance (NC) Codes .............................................................................................7 What Is an NC Code? ........................................................................................................................7 Categorizing NC Codes .....................................................................................................................7 Creating a Hierarchy ..........................................................................................................................8 Setting Up and Overriding Maximum NC Limit................................................................................10 Closing NC Codes ...........................................................................................................................10 Assigning Operations.......................................................................................................................11 Setting Up Activity Hooks ................................................................................................................11 Logging an NC Reject in the Rich POD...........................................................................................11 Working with Real-Time Warnings...................................................................................................13 Working with Standard Nonconformance Clients..........................................................................15 Standard Nonconformance Clients..................................................................................................15 Working with the Fast Barcode Interface.........................................................................................16 Allowing Operators to Auto Remove/Replace NC’s Components...................................................17 Typical Scenarios for the Standard Nonconformance Clients .........................................................17 Verifying Defects..............................................................................................................................19 Setting Up Incident Numbers...........................................................................................................20 Working with Graphical (PCA) Nonconformance Clients..............................................................21 Typical Scenarios for the Graphical (PCA) Nonconformance Clients .............................................24 PCA Dashboard Buttons..................................................................................................................26 Using DPMO (Defects per Million Opportunities)...........................................................................29 What Is DPMO? ...............................................................................................................................29 What Comes with the System?........................................................................................................29 Setting Up Nonconformance ............................................................................................................31 Setting Up Nonconformance............................................................................................................31 Creating Primary and Secondary NC Codes...................................................................................31 Setting Up and Overriding Maximum NC Limit................................................................................32 Setting Up the POD for Nonconformance........................................................................................32 Setting Up the Fast Barcode Interface for Operators ......................................................................33 Allowing Operators to Auto Remove/Replace NC’d Components...................................................33 Allowing Operators to Close Multiple Primary NCs with One Secondary NC .................................34 Setting Up Standalone Failure Tracking ..........................................................................................34 Setting Up DPMO ............................................................................................................................34 Appendix: Installing PCA Server......................................................................................................37 Index....................................................................................................................................................41

SAP Manufacturing Execution 5.1.3 Setting Up Nonconformance

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A disposition function. the system can automatically send the nonconformed SFC to: The first step on a disposition router. you can also: Collect test and inspection data for analysis. the operator or machine at that step nonconforms. integrity checking. Decisions to Make When you set up Nonconformance. and other uses. How you will use Real-Time Warnings. Which nonconformance (NC) codes you want operators to use when they log NCs. Note: You can indicate not only test failures. What Is Nonconformance? At various steps on your routers. What information you want to collect for analysis. SAP Manufacturing Execution 5. such as a scratch on a chassis. Assign incident numbers to logged nonconformances. Control the routing of nonconforming products. With Nonconformance.Introduction The Nonconformance feature helps you improve product quality and customer responsiveness by allowing you to: Track failure. You can also have operators or machines log NCs to pull products randomly for sampling. or logs a nonconformance (NC) against that particular SFC. and repair information about SFCs. Another step on the current router for analysis or repair. defect. but also nonconformance to any standard. integrity checking. Calculate defects with the standardized DPMO (defects per million opportunities) methodology as defined in the IPC-9261 standard for printed board assembly manufacturing. you must decide: How you want router branching and dispositioning to behave in the system. and how you want to organize them. and other uses when operators log nonconformances. Operators at these steps can log additional NCs against the SFC to detail its current condition. When a product fails a test. Display up-to-date engineering schematics graphically in the PCA Dashboard. allowing you to display engineering changes in real time.1. When an operator logs an NC. you can include operations where product is tested for defects.3 Setting Up Nonconformance 1 .

SAP Manufacturing Execution 5.3 Setting Up Nonconformance 2 .Introduction How you want the POD to behave and appear for operators who log nonconformances.1. How you want the PCA Dashboard in the POD to behave and appear for operators who work with nonconformances against PCA boards. How you will use DPMO.

or allow the operator to choose from a menu of several destinations. such as how many times the SFC has failed the test. A SCRAP step. Operator Determination If you allow the operator to determine where the system should send the SFC.Branching and Dispositioning on Routers When you set up Nonconformance. see the Setting Up Production Lines guide and the online help for Router Maintenance. the system displays a list of choices the operator can select from. More Information About Routers For more information about setting up routers and scripting. Allow the system to automatically determine where to send the SFC. System Determination If you allow the system to automatically determine where to send the SFC. Set up a disposition router to automatically send the SFC there when it is nonconformed. A Return step. see the Setting Up Production Lines guide. you can: Allow the operator to determine where the system should send the SFC. a Return step. SAP Manufacturing Execution 5. based on criteria. or other location. you can: Use scripting to send the SFC to a SCRAP step. you must decide how you want router branching and dispositioning to behave. When an operator logs an NC against an SFC at a router step. For more information about branching and dispositioning. Keeping the SFC at the current step. a next step on the same router. These choices can include: A next step on the same router.1. Set up disposition functions to either send the SFC automatically to a specific destination when it is nonconformed.3 Setting Up Nonconformance 3 . The first step on a separate router.

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Defect Count Ref Des Failure ID Location Comments Component Component SFC Component SFC Item Root Cause Operation Pin Note: You can also create custom fields in Data Type Maintenance to collect data that is not listed in Data Type Maintenance. The SIMPLE data type displays no fields to the operator by default. you must assign an NC data type to each code. The system comes with several NC data types to which fields have already been allocated. and browse in the Data Field column of the new row.Collecting Information The NC category in Data Type Maintenance allows you to collect information for analysis. leave the default value.3 Setting Up Nonconformance 5 . integrity checking. such as assembly. You define data types in Data Type Maintenance. Assigning NC Data Types When you create NC codes. or working with RMAs. You can add or delete fields to the existing NC data type. select NC in the Category field. the system displays the field(s) you specified based on the data type of the NC code. What Is a Data Type? A data type is a set of fields you can display to users to collect information about individual components or higher-level assemblies during a process. Note: If you do not want to collect data at nonconformance operations. in Data Type Maintenance. SAP Manufacturing Execution 5. in the NC Data Type field in NC Code Maintenance. The following list is a sampling of fields you can have the system display in the POD for each type. The operator enters the information you want to collect in each field. browse on the Data Type field. SIMPLE. and retrieve the record.1. packing. inventory receipt. nonconformance. Click Edit > Insert New. disassembly. When the operator logs a nonconformance. and other uses when operators log nonconformances. For a complete list. You can make each field required or optional for the operator.

1.Collecting Information Note: Use the Root Cause Operation field only with DPMO. SAP Manufacturing Execution 5.3 Setting Up Nonconformance 6 .

Defining Nonconformance (NC) Codes What Is an NC Code? An NC. For example. Note: In System Rule Maintenance. LATER. The NC code CON NOT SOLDER indicates an unsoldered connection. Defect: Indicates what is wrong with the SFC. code is set of characters that indicates the state of an SFC with respect to a nonconformance. what the problem is (defect). the NC code WIRE DAMAGE indicates that a wire is damaged on the SFC. If you do not create a hierarchy for your NC codes. The level of the nonconformance and its relationship to other codes in the hierarchy. In the previous example. or will be done by another operator. the NC code FAIL indicates that an SFC failed a test.1. or nonconformance. if you set the Nonconformance > Use NC Groups for Production Clients rule to true. will be done later. you can create groups for them in NC Group Maintenance. the NC codes DONE. LATER. all three categories of NC codes will have a flat relationship to each other: Failure Defect Repair SAP Manufacturing Execution 5. For example. and DONE. That the problem with an SFC has been or will be repaired. you must assign all NC codes to a group before operators can use them to log NCs. and ANOP have the category Repair. A diagnosis of the problem. You create the NC codes for your site in NC Code Maintenance. Operators and machines log NCs against SFCs by assigning a nonconformance (NC) code to the SFC. An NC code can indicate: That something is wrong with an SFC. NC codes can indicate: Test or inspection failure (failure). Repair: Indicates how the defect on the SFC has been repaired. WIRE DAMAGE and CON NOT SOLDER have the category Defect. you can also create a hierarchy among NC codes to show their relationships to each other. and possibly how to fix it. If you have a large number of NC codes. and ANOP indicate that the repair is complete. Categorizing NC Codes When you create an NC code in NC Code Maintenance.3 Setting Up Nonconformance 7 . you must specify one of the following categories: Failure: Indicates the SFC has failed some type of test or has been pulled for sampling purposes. the NC code FAIL has the category Failure. or how it was fixed (repair). For example. If needed for your shop floor.

1.Defining Nonconformance (NC) Codes Creating a Hierarchy An NC code hierarchy shows the relationship among the NC codes that operators have logged in the system.3 Setting Up Nonconformance 8 . The system displays this hierarchy graphically in the Failure Data area of the nonconformance client in the POD: SAP Manufacturing Execution 5.

Defining Nonconformance (NC) Codes You create a hierarchy among your NC codes by making them either primary or secondary codes and associating them with each other. You base the place of an NC code in the hierarchy on its category and the level of granularity you want. The first unit failed because of a short and was rewired. associated with the Defect code) For example. The following illustration shows a two-level hierarchy: Defect (Primary NC) Repair (Secondary NC) The following illustration shows a three-level hierarchy: Failure (Primary NC) Defect (Secondary NC) Repair (Secondary NC.or three-level NC hierarchy is most typical when you use the PCA Dashboard. SAP Manufacturing Execution 5. click Actions > Tree View in NC Code Maintenance. the following illustration shows a three-level hierarchy with two sets of NC codes logged against the primary NC.1. The second unit failed because of incorrectly connected cables and was re-cabled. NO_POWER. NO_POWER (Failure) SHORT (Defect) REWIRE (Repair) NO_POWER (Failure) CABLECONWRONG (Defect) RECONNECT (Repair) Note: To view the current hierarchical relationships of all your NC codes. A two.3 Setting Up Nonconformance 9 . Primary and Secondary NC Codes You create an NC hierarchy by creating primary and secondary NC codes in NC Code Maintenance. What Is a Primary NC Code? A primary code is an NC code you create in NC Code Maintenance that: Is at the top level of a hierarchy. Can have other codes underneath it.

Secondary Required for Close Defines the NC code to require a secondary code to be logged against it to close. see the “Creating Primary and Secondary NC Codes” topic in the “Setting Up Nonconformance” section of this guide. to close an incident. operators can close both individual NC codes that have been logged and entire incidents. SAP Manufacturing Execution 5. To require an operator with authority. The NC_TRACKING nonconformance client allows operators to close nonconformances and incidents manually. For more information. When an NC code exceeds this limit you may optionally override this value. the system will close the NC code automatically after being logged. How the System Closes Nonconformances and Incidents You control how the system automatically closes nonconformances and incidents with the following check boxes on the Main tab of NC Code Maintenance: Can Be Primary Code Defines the NC code to be used as the initial NC code to start a nonconformance tree. To show that an incident is pending until an experienced operator manually closes it.1. When selected. Setting Up and Overriding Maximum NC Limit You can restrict the number of times an NC code can be logged against the particular SFC by setting up the maximum NC limit in NC Code table of Default Value Maintenance. For information about creating primary and secondary NC codes. Auto Close Primary NC Defines the NC code to close its parent NC code when the current NC is closed. Depending on the nonconformance client they are using and how the NC code is set up. You can also have the system automatically close a primary NC as soon as an operator logs it. Closing NC Codes When an operator logs an NC against one or more SFCs. for many NC codes that come with the system. This is often done when the unit is expensive to build. Closure Required Defines the NC code to require additional action to close. This operator is often performing a REPAIR operation. the NC is open. see the “Setting Up Nonconformance” section of this guide. such as a supervisor. for example at a PMR station. the system will not allow the NC code to be closed from the Edit tab of the NC client.3 Setting Up Nonconformance 10 . Any secondary codes logged under a primary will be considered part of the same non-conformance incident.Defining Nonconformance (NC) Codes What is a Secondary NC Code? A secondary NC code is an NC code you create in NC Code Maintenance that: Is at any level other than the top level of a hierarchy. You can use closing of NC codes in several ways: To simply track that the nonconformance was logged (auto close the primary NC). Auto Close Incident Defines the NC code to close the entire branch of the NC tree including any additional secondary codes and the primary code. If cleared.

For more information.3 Setting Up Nonconformance 11 . Logging an NC Reject in the Rich POD You can log primary NC Codes in the Rich POD for a selected SFC at selected operation(s) to indicate that additional work must be performed at the same operation and to automatically reopen all previously closed buyoffs. see the Setting Up Activity Hooks guide. Users can also log one secondary NC code against multiple primary NC codes without closing them. the system will close the defect against which the Repair code has been logged. see online help for Logging an NC Reject. this NC code can only be a secondary NC code (if the primary/secondary NC hierarchy is set up). The incident and other defects will stay open. the system automatically closes the nonconformance as soon as the operator logs it. in order to record that the same action was taken to fix several failures. By default. SAP Manufacturing Execution 5. Setting Up Activity Hooks You can set up NC code-specific activity hooks that execute custom code when operators log NCs. For more information about disposition groups. You can also specify the disposition group associated with the operation. For more information. such as REPLACED against several primary NC codes indicating test failure.1. the system closes all defects logged against the failure if none of them has the Secondary Required for Closure check box selected. When the Auto Close Incident check box is selected. you can assign your NC codes to those operations in the Operation/Disposition Group tab in NC Code Maintenance. Allowing Users to Close Multiple Primary NCs with one Secondary NC You can set up nonconformance clients to allow users to close multiple primary NC codes with the same secondary NC code. If at least one of the defects (in the same incident) has the Secondary Required for Closure check box selected. the system allows NC codes to be logged at all operations. The following table shows the check boxes you would typically select for the PCA Dashboard with a three-level hierarchy: Category Failure Defect Repair Check boxes to select Can Be Primary Code and Closure Required Closure Required and Auto Close Primary NC Auto Close Primary NC or Auto Close Incident When the Can Be Primary Code check box is cleared. For more information. For example. see the Routers section of the Setting Up Production Lines guide. see the “Setting Up Nonconformance” section of this guide. Assigning Operations If you want to prevent operators from logging NC codes at all operations.Defining Nonconformance (NC) Codes Note: You can also allow operators to manually log NCs against a closed NC in NC Client Maintenance. When the Closure Required check box is cleared. some operators may need to log the same repair code.

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SAP Manufacturing Execution 5. you define: Event types (classifications for occurrences that happen during production). You set up real-time warnings in conjunction with the Events feature.1. The set of people who will receive the messages through e-mail or real-time notification. When you set up Events in the system. For more information about setting up Events and real-time warnings.Working with Real-Time Warnings Real-time warnings notify appropriate manufacturing personnel that planned conditions have not been met at an operation. see the Setting Up Events guide and the online help for Event Maintenance and Real-Time Warnings Maintenance. In Real-Time Warnings Maintenance you: Define the parameters for yield processing real-time warnings. shop floor personnel can also send event messages when others need notification with the Event Send Client. Associate an event type with a real-time warning. Define the parameters for consecutive identical nonconformance real-time warnings. personnel can analyze and address the problem at the operation as quickly as possible. The message to be stored and sent. When to clear messages from the Event Viewer. With this information. The predefined events in the system that relate to Nonconformance are: RTW_CONSEC_NC RTW_YIELD_RATE (only for low yield scenarios) You can also define your own event messages in the system.3 Setting Up Nonconformance 13 . In addition.

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you do not need to create new nonconformance clients or PODs. The standard nonconformance clients that come with the system are: LOG_NC LOG_NC_W_SECONDARY NC_TRACKING LOG_NC_W_FBI Nonconformance Client Features and PODs Some nonconformance clients that come with the system are associated with the standard PODs that come with the system. You can create different PODs in POD Maintenance. The nonconformance clients that come with the system fall into two categories: Standard nonconformance clients.3 Setting Up Nonconformance 15 . You create nonconformance clients in NC Client Maintenance. retrieve the nonconformance client you want in NC Client Maintenance and review its setting. Graphical (PCA) nonconformance clients. and another for operators who log them at REPAIR operations. If these PODs meet your needs. For example. you control how operators can log nonconformances by assigning a nonconformance client to a particular POD. In POD Maintenance. Note: For more information about PODs and Nonconformance lists. You can use these nonconformance clients for many typical scenarios. you can also create or change the Nonconformance lists that appear in the Failure Data area of the POD when operators log NCs. there are several nonconformance clients that come with the system. SAP Manufacturing Execution 5. you may want one POD for operators who log nonconformances at TEST operations.1. In List Maintenance. see the Setting Up PODs guide.Working with Standard Nonconformance Clients The system allows you to set up the POD various ways for different types of operators who nonconform SFCs. another for operators who log them at ANALYZE operations. The following table describes the standard nonconformance clients and how they relate to the standard PODs that come with the system: Note: For all details. Standard Nonconformance Clients Although you can create nonconformance clients in NC Client Maintenance.

Operators cannot edit the information associated with NC codes. open a closed NC. PASS_FAIL None NC_LOG_W_SECONDARY NC_TRACKING DIAGNOSIS LOG_NC_FBI None Working with the Fast Barcode Interface Designed for operators who log only primary NC codes and work with scanners. They can close an open NC. For information about setting up the Fast Barcode Interface. Designed for operators who log both primary and secondary NC codes. see the “Setting Up Nonconformance” section near the end of this guide.1. and cancel any NC. Designed for operators who log only primary NC codes and work with scanners. In addition FBI allows the operator to enter more than one reference designator for a component while logging a primary NC code. Hotkeys for the Fast Barcode Interface The following table lists the hotkeys mapped to the buttons in the Fast Barcode Interface: Hotkey ALT+B ALT+D ALT+E ALT+U ALT+M ALT+L ALT+R ALT+W Button Add Add and Done/Done Cancel (exit plug-in) Update Remove Cancel (cancel update mode) NC Report Work Instruction SAP Manufacturing Execution 5. The Fast Barcode Interface is configured with: The LOG_NC_FBI nonconformance client. Standard POD * (default).3 Setting Up Nonconformance 16 . the Fast Barcode Interface (FBI) allows users to input information quickly. Operators can also edit the information associated with NC codes. Operators cannot edit the information associated with NC codes. The Log NC FBI with Multi RefDes (NC515) activity. Designed for operators who log both primary and secondary NC codes.Working with Standard Nonconformance Clients Nonconformance client NC_LOG Description Designed for operators who log only primary NC codes.

When the user clicks OK in this window. and REPAIR. the system displays a dialog box asking the user whether he or she wants to add a new component. ANALYZE. If the operator chooses to add a new component.Working with Standard Nonconformance Clients Allowing Operators to Auto Remove/Replace NC’s Components You can set up the system so that when an operator logs a primary or secondary NC code against an SFC that is an assembled component.3 Setting Up Nonconformance 17 . For information about setting up this feature. * (default) or PASS_FAIL workstation (uses NC_LOG) Operation Fail TEST Pass Operation ANALYZE NC_LOG_W_SECONDARY workstation REPAIR DIAGNOSIS workstation (uses NC_TRACKING) SAP Manufacturing Execution 5. Typical Scenarios for the Standard Nonconformance Clients The following illustration shows three scenarios for the standard nonconformance clients at different steps on the router. see the “Setting Up Nonconformance” section near the end of this guide. the system displays a dialog box asking the user whether he or she wants to remove the component. Scenario A Scenario A illustrates the case when you use three separate operations for TEST. For more information about workstations. If the operator chooses to remove the component. the system displays the Remove Component window. see Setting Up PODs guide. the system displays the Add Component window. Use the nonconformance clients and workstations that mirror how you handle defects on your routers.1.

3 Setting Up Nonconformance 18 . * (default) or PASS_FAIL workstation (uses NC_LOG) Operation Fail TEST Pass Operation ANALYZE-REPAIR DIAGNOSIS workstation (uses NC_TRACKING) Scenario C Scenario C illustrates the case when you combine the TEST and ANALYZE steps into one operation and have a separate REPAIR operation.Working with Standard Nonconformance Clients Scenario B Scenario B illustrates the case when you have a separate TEST operation but you combine the ANALYZE and REPAIR steps into one operation. NC_LOG_W_SECONDARY workstation Operation TEST-ANALYZE Fail Pass Operation REPAIR DIAGNOSIS workstation (uses NC_TRACKING) SAP Manufacturing Execution 5. This scenario can mirror a two-level hierarchy with defects as primary codes and repairs as secondary codes.1.

The system logs the NO_POWER. CABLECONWRONG (Defect). Some nonconformance clients that come with the system display a Verified Defects chart to the operator in the POD. you can create a nonconformance client that displays the Verified Defects chart. For example. The SFC is then sent through the repair loop again. it still fails. Operation TEST Pass Operation Note: The set of all NC codes associated with a single SFC (or a group of SFCs or a process lot being tested at the same time) is called an incident.3 Setting Up Nonconformance 19 . repair cycles that do not fix the problem. when the unit is retested. and RECONNECT (Repair) sequence as the verified defect. This last defect and repair is then verified to be the actual case and is called the verified defect. In NC Client Maintenance. and operators log other NC codes that reflect their actions the second time through: NO_POWER (Failure) Operation Fail TEST Operation ANALYZE CABLECONWRONG (Defect) REPAIR RECONNECT (Repair) The third time the unit is tested it passes.1. When a unit that has previously failed a test passes it. operators may log the following NC codes: NO_POWER (Failure) Operation Fail TEST Operation ANALYZE SHORT (Defect) REPAIR REWIRE (Repair) However. You can assign incident numbers to incidents for tracking purposes. the last defect and repair logged against the unit indicates what was actually wrong with the unit and how it was repaired.Working with Standard Nonconformance Clients Verifying Defects The system automatically logs a verified defect when a unit has moved through a repair loop and passed the test operation. SAP Manufacturing Execution 5. defect. during the first cycle through a repair loop. As operators troubleshoot problems with units (SFCs) in a repair loop on your router. they may log many failure.

the system automatically generates the incident number based on the numbering pattern you define with the Incident Number Number Type in Next Number Maintenance. Primary and Secondary NC Codes When an operator logs an NC against an SFC in a nonconformance client that uses incident number.3 Setting Up Nonconformance 20 . see the online help for Next Number Maintenance. Note: If operators enter incident numbers manually.1. If you use incident numbers. the operator must enter an incident number in the POD when he or she logs an NC with a primary NC code. SAP Manufacturing Execution 5. and including one or more NC codes. you can allow operators to enter incident numbers by selecting Manual in the Incident Number field on the Main tab. When you archive SFCs. the system automatically assigns the same incident number to all associated secondary NC codes. It is also possible for one SFC to include multiple incident numbers. However. the system verifies that the number matches the numbering pattern defined in Next Number Maintenance.Working with Standard Nonconformance Clients Setting Up Incident Numbers What Is a Nonconformance Incident? A nonconformance incident is a nonconformance issue associated with one or more SFCs. For more information about defining numbering patterns. If you select Manual. Creating Incident Numbers When you create nonconformance clients in NC Client Maintenance. then the system archives only the SFC. if the incident number is assigned to another SFC. Using incident numbers. What Is an Incident Number? An incident number uniquely identifies a nonconformance incident. the system archives both the SFC and its assigned incident number at the same time. they appear in the Log NC report. you can group or organize nonconformances to help identify problem areas in your production process. Incident Numbers and Archiving It is possible for one incident number to span multiple SFCs and multiple nonconformances of the same SFC. The incident number is the same for all SFCs associated with the incident and for all primary and secondary NC codes associated with these SFCs. If you select Automatic in the Incident Number field.

To allow the operators to use the PCA Dashboard you need to install the PCA server. This allows you to incorporate engineering changes quickly.1. You can provide this with the PCA Dashboard POD. The following illustration shows the PCA Dashboard: The graphical (PCA) nonconformance clients that come with the system are: PCA_TEST PCA_INSPECTION PCA_ANALYSIS SAP Manufacturing Execution 5. GenCAM or . inspect.3 Setting Up Nonconformance 21 . For more information. analyze. The PCA Dashboard allows operators who test. see Appendix section of this guide.Working with Graphical (PCA) Nonconformance Clients Operators who work with PCA boards may require graphical schematics of the product. and repair PCA boards to view and interact with GenCAD. You use the graphical (PCA) nonconformance clients to set up the PCA Dashboard for operators.a3p files for those boards.

PCA_ANALYSIS Use for operators who recommend corrective actions for boards: Operators can view failure information generated by a testing station or entered by other operators. The Failure Data area displays NC codes. Operators can enter comments in the Comments tab. and the standard PODs that come with the system: Note: For all details. Operators can view previously entered comments in the Comments tab. PCA_INSPECTION Use for operators who test. Operators cannot use IPASS or FPASS. Operators can log only secondary NC codes (defects).1. PCA (after changing the NC Client field on the Main tab to PCA_ANALYSIS) PCA (after changing the NC Client field on the Main tab to PCA_INSPECTION) Standard POD PCA SAP Manufacturing Execution 5. retrieve the nonconformance client you want in NC Client Maintenance and review its setting. and repair boards at the same operation: Operators can log primary and secondary NC codes (failures.3 Setting Up Nonconformance 22 . defects. The Failure Data area displays NC codes and Failure IDs. The PCA Dashboard displays the Verified Defects chart. or with an automatic tester: Operators can log only primary NC codes. and Ref Des’s. Operators can use IPASS. analyze. Failure IDs. visually. Operators cannot use IPASS or FPASS. Operators can view previously entered comments in the Comments tab. Nonconformance client PCA_TEST Description Use for operators who pass or fail boards by testing them manually.Working with Graphical (PCA) Nonconformance Clients PCA_REPAIR PCA_COMBINED The following table describes how the graphical (PCA) nonconformance clients relate to nonconformance. The Failure Data area displays NC codes and Ref Des’s. and repairs).

and Ref Des’s. Failure IDs.Working with Graphical (PCA) Nonconformance Clients Nonconformance client PCA_REPAIR Description Use for operators who repair boards: Operators can view information entered by other operators at analysis operations. The Failure Data area displays NC codes. PCA_COMBINED Use for operators who recommend corrective actions and repair boards at the same location: Operators can log only secondary NC codes (defects and repairs). Operators can use IPASS and FPASS. Operators can use FPASS. Operators can enter comments in the Comments tab. The PCA Dashboard displays the Verified Defects chart above the Comments tab. PCA (after changing the NC Client field on the Main tab to PCA_COMBINED) Standard POD PCA (after changing the NC Client field on the Main tab to PCA_REPAIR) SAP Manufacturing Execution 5. The PCA Dashboard does not display verified defects. Failure IDs. The Failure Data area displays NC codes.3 Setting Up Nonconformance 23 . Operators can log only secondary NC codes (repairs). and Ref Des’s. Operators can enter comments in the Comments tab.1.

ANALYZE.1. and REPAIR. PCA workstation Operation Fail TEST Pass Operation ANALYZE PCA workstation with PCA_ANALYSIS REPAIR PCA workstation with PCA_REPAIR SAP Manufacturing Execution 5. Scenario A Scenario A illustrates the case when you use three separate operations for TEST.3 Setting Up Nonconformance 24 .Working with Graphical (PCA) Nonconformance Clients Typical Scenarios for the Graphical (PCA) Nonconformance Clients The following illustration shows three typical scenarios using the graphical (PCA) nonconformance clients at different steps on the router.

PCA workstation with PCA_INSPECTION Operation TEST-ANALYZEREPAIR Pass Operation SAP Manufacturing Execution 5.3 Setting Up Nonconformance 25 . ANALYZE. and REPAIR steps at one location.Working with Graphical (PCA) Nonconformance Clients Scenario B Scenario B illustrates the case when you have a separate TEST operation but you combine the ANALYZE and REPAIR steps into one operation. PCA workstation Operation Fail TEST Pass Operation ANALYZE-REPAIR PCA workstation with PCA_COMBINED Scenario C Scenario C illustrates the case when an operator performs the TEST.1.

Enables and disables the D2B Viewer for displaying graphical files (GenCAD. Note: You must install and run the D2B server before the system can display graphical files.3 Setting Up Nonconformance 26 . When the user opens the PCA Dashboard. Displays the SFC report. GenCAM or . See the section on routers in Setting Up Production Lines. Does not log a repair or verify defects. Returns selected SFCs to the Task list with the In Queue status. PCA Displays the PCA Dashboard in the lower half of the POD in the mode specified by the nonconformance client for the POD. you must use the IPASS variable in scripts in Router Maintenance. Most often used when an operator or machine logs a test failure NC in error. the system displays active SFCs in the Active Work List. the user selects them in the Active Work List and clicks the PCA button. Not associated. The user can then work with the selected SFCs. Note: To correctly route an IPASS. then displays the PCA Dashboard in the lower half of the POD in the mode specified by the nonconformance client for the POD. Not associated. NC500 (with a PCA nonconformance client) SFCACT SIGNOFF COMP D2B TR700 PR520 Not associated.a3p). NC500 (with a PCA nonconformance client) POD Button Activity PR500. Note: Enabled only in Analysis or Combined mode. Completes selected SFCs and sends them to the next step on the router. IPASS Implied pass. Completes the SFC and sends it to the next operation as though it passed the test.1.Working with Graphical (PCA) Nonconformance Clients PCA Dashboard Buttons The following table describes the buttons that appear on the PCA Dashboard: Button START Description Starts the selected SFCs at the entered operation and resource. Use also when pulling samples. SAP Manufacturing Execution 5. The user clicks this button after selecting active SFCs in the Active Work List. To work with these SFCs.

Note: The system removes scrapped SFCs from the WIP database when they are archived. Note: To correctly route an FPASS. SENDEVENT SY550 SAP Manufacturing Execution 5. WI500 Not associated. Completes the SFC and sends it to the next operation instead of back to the test operation. you must use the FPASS variable in scripts in Router Maintenance. Displays the Event Send Client. See the section on routers in Setting Up Production Lines. You must set up work instruction before users can view them. Used most often when a repair operator has retested an SFC and verified the defect. Note: Enabled only in Repair or Combined mode.1. POD Button Activity Not associated.3 Setting Up Nonconformance 27 . SCRAP Scraps the SFC(s).Working with Graphical (PCA) Nonconformance Clients Button FPASS Description Forced pass. Operators can use the Event Send Client to create and send event notification messages. WORKINSTRUCTION Allows the operator to view work instructions.

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DPMO helps you measure defects so you can reduce them. DPMO can provide feedback and track defects seen at inspection and test to the appropriate root cause operation. see the online help for NC Code Maintenance and NC Group Maintenance. The system supports the standardized DPMO methodology as defined in the IPC-9261 standard. Commonly used with quality systems such as Six Sigma. SAP Manufacturing Execution 5. This screen asks whether to install additional NC codes associated with the IPC 9261 specification.3 Setting Up Nonconformance 29 . during installation. The following DPMO categories come with the system and correspond to the names of the DPMO-related NC groups that come with the system: Assembly – Assembly DPMO is the number of assembly defects divided by the number of assembly opportunities (number of assemblies processed) multiplied by 1. Combined with the system’s nonconformance capabilities.000. Note: The system installs DPMO codes and categories only if. your installer selects Yes in the Application Server NC codes for DPMO screen. Each of these codes is already assigned a DPMO category and to one of the DPMO-related NC groups that come with the system: Assembly Component Placement Termination For a list of these codes and their categories.1. To ensure this.000. What Comes with the System? The system comes with about a hundred NC codes you can use for DPMO. Component – Component DPMO is the number of component defects divided by the number of component opportunities multiplied by 1.Using DPMO (Defects per Million Opportunities) What Is DPMO? DPMO (defects per million opportunities) is a standardized quality measurement that calculates defect levels. Calculating DPMO Assigning DPMO categories to NC codes in NC Code Maintenance determines how the system calculates DPMO for that NC code.000.000. focused on printed board assembly manufacturing. use the browse in NC Code Maintenance and NC Group Maintenance to check whether the DPMO codes and categories listed in the online help appear.

You identify which category the system uses to calculate DPMO for the item. The operations you define appear in the Root Cause Operation browser when an operator clicks on the Root Cause Op field’s browse button in the PCA Dashboard and/or the Nonconformance activities. If multiple root cause operations are available. the operation at which defects for the item can be assigned.000.3 Setting Up Nonconformance 30 .000. Defining the Root Cause Operation You use Data Type Maintenance to determine whether the DPMO root cause operation is defined during the nonconformance process.000. Applicable for only those processes. the operation is selected automatically.1. the operator has to choose the operation.Using DPMO (Defects per Million Opportunities) Placement – The number of placement defects divided by the number of placement opportunities multiplied by 1.000. where components are placed. Required – Displays the Root Cause Op field in the nonconformance activity so that the operator can choose the root cause operation. You must select one of the following in the Root Cause Operation field: Optional – Displays the Root Cause Op field in the nonconformance activity so that the operator can optionally choose the root cause operation. Termination – Termination DPMO is the number of termination defects divided by the number of termination opportunities multiplied by 1. If only one root cause operation is available. and the number of opportunities defined for the item that have the possibility of being defective. SAP Manufacturing Execution 5. Defining DPMO for Specific Items You use Item Maintenance to control how DPMO is defined for an item.

8. set up Standalone Failure Tracking. If desired. If desired. 4. Create disposition routers and/or set up function-based dispositioning. in Router Maintenance: Create repair loops. Create or retrieve the NC code to be a primary code.1. Create any custom fields you require. 6.Setting Up Nonconformance Setting Up Nonconformance To set up Nonconformance: 1. 7. change any NC-related rule as needed for your shop floor. As needed. SAP Manufacturing Execution 5. 3.3 Setting Up Nonconformance 31 . 2. In NC Code table of Default Value Maintenance. If you want to use DPMO. Create primary and secondary NC codes according to the NC hierarchy you want to use on your floor. Select the Can Be Primary Code check box on the Main tab. create the data types you want to associate with NC codes and select the predefined fields you want to appear in the POD. 2. define the parameters and default values of NC codes. If desired. In the NC category in Data Type Maintenance. In NC Code Maintenance and NC Group Maintenance. or Repair. do the following: Group and create NC codes. Write scripts to automatically send nonconformed SFCs to a next step based on criteria. Set up the POD for Nonconformance. 5. Move the secondary NC codes you want on the next level to the Valid Secondaries list on the Secondaries tab. in NC Code Maintenance 1. Set up activity hooks for NC codes. Defect. set up DPMO. assign DPMO categories to NC codes. assign NC data types to NC codes. If desired. 3. set up the Fast Barcode Interface and how operators can close NC codes. Creating Primary and Secondary NC Codes To create a primary NC Code. In System Rule Maintenance. Categorize each NC code as a Failure.

enter information about the drawing in the Drawing Name field. Result: The system opens the NC Code Details window. Note: You can also click the browse icon to select an SFC. In Nonconformance Limit Override. browse for NC_Code in the Parent Table Name field and click Retrieve. Click Save. Click Save. Retrieve the primary code you want to associate the secondary with. In the Maximum NC Limit field. 5. Create or retrieve the NC code to be a secondary code. you can leave the Can Be Primary Code check box cleared when you create NC codes. identify the SFC for which you want to override the maximum NC limit and click Retrieve.1. If you are using the PCA Dashboard: In Item Maintenance. Result: The system displays the table containing a record for NC Code logged against this SFC. Note: Because Event Types are most often connected to nonconformance. Select the NC code for which you want to override the Maximum NC Limit and click the details icon in the corresponding row. See online help for the Drawing Name field on the Main tab for information about how to enter the path and file name for the CAD file on the D2B server. 3. 2. in System Rule Maintenance make sure there are values for the mail server and the mail source address. change the current value to a greater one and click OK. 4. To override the maximum NC limit when NC code exceeds this value: 1. In System Rule Maintenance or NC Client Maintenance. Result: The system closes the window and returns to the Nonconformance Limit Override window. You can use different D2B servers for some clients for load balancing. in NC Code Maintenance 1. Ensure the Can Be Primary Code check box on the Main tab is cleared. Setting Up the POD for Nonconformance To set up the POD for Nonconformance: 1. select NC Code from the Type drop-down list.Setting Up Nonconformance To create a secondary NC Code. SAP Manufacturing Execution 5. In the SFC field. 3. and move the secondary’s name to the Valid Secondaries list on the Secondaries tab. In Default Value Maintenance. 2. Change the maximum NC limit to the desired value other than 0. Setting Up and Overriding Maximum NC Limit To restrict the number of times an NC code can be logged against the particular SFC: 1. enter the value of the D2B server. 3. 2. Note: If you do not want to create a hierarchy. Note: You can repeat steps 3-4 to change the Maximum NC Limit for additional NC codes.3 Setting Up Nonconformance 32 .

bat file to run in a scheduler and that the file has been run at least once. On the Advanced Log NC tab in NC Client Maintenance. For more information. select None in the As-Built Link Location field. enter a nonconformance client in the NC Client field in Operation Maintenance. When an operator using this workstation clicks the nonconformance button. Specify the disposition router where you want the system to send the removed component in the Component Disposition Router field. On the Main tab. On the Basic Log NC (FBI) and/or Advanced Log NC tab in NC Client Maintenance: Select the Auto Remove/Replace NC Components check box. If the nonconformance clients that come with the system do not meet your needs. Note: The As-Built link is not necessary for operators using this feature. the system uses the settings in the nonconformance client to determine what to display to the user. In POD Maintenance. 3. If desired. In POD Maintenance: On the Buttons tab. ensure a System Administrator has set the FailureHistoryExtract. Give the operators you want to use the Fast Barcode Interface access to this POD. 3. 4. create a button associated with Log NC with Multi RefDes (NC515). make sure the NC codes you want operators to log with this feature are associated with data types that contain the Component and/or Ref Des field(s). enter the client you want for this POD in the NC Client field on the Main tab. enter LOG_NC_FBI in the NC Client field. Allowing Operators to Auto Remove/Replace NC’d Components To allow operators to auto remove/replace NC’d components: 1. Note: You can retrieve an existing nonconformance client to use as a template and save it under another name. Note: If any PCA Dashboard users are to use Analysis or Repair mode. SAP Manufacturing Execution 5. 2. Setting Up the Fast Barcode Interface for Operators To set up the Fast Barcode Interface: 1. create a row for the nonconformance button and associate it with the nc500 POD button activity. 2. see “Determining Operator User Groups” and “Controlling How Users Open the POD” in the Setting Up PODs guide. In NC Code Maintenance.1. Also create any nonconformance lists you need in List Maintenance. Running this batch file is necessary to display the Verified Defects chart in the PCA Dashboard in Repair mode. create new ones in NC Client Maintenance. On the Buttons tab. This value overrides the value in POD Maintenance.Setting Up Nonconformance 2.3 Setting Up Nonconformance 33 .

Each of these codes is already assigned a DPMO category and to one of the DPMO-related NC groups that come with the system. Define the Resource option and set it to true or false. and thereby indicates the root cause of the problem. 2. The root cause operation is the upstream failure operation in the repair loop. To set up Standalone Failure Tracking: 1. in NC Code Maintenance: SAP Manufacturing Execution 5. enter NC 540 (Standalone Failure Tracking) in the Activity field. For more information. If you need to create additional NC codes to use in conjunction with DPMO. In Activity Maintenance. retrieve the POD(s) you will use for these operators and enter the nonconformance client in the previous step in the NC Client field. Create an NC data type in Data Type Maintenance that includes the Root Cause Operation field set to either Optional or Required. On the Main tab in POD Maintenance. 4. see “Determining Operator User Groups” and “Controlling How Users Open the POD” in the Setting Up PODs guide. ensure that Enabled and Visible in Activity Manager check boxes are selected. 2.1.3 Setting Up Nonconformance 34 . define the primary NC and select the Secondary Required for Close check box on the Main tab. Operators must enter the root cause operation when they use DPMO-related NC codes. Setting Up DPMO Note: The system comes with about a hundred NC codes you can use for DPMO. Click Save. In NC Client Maintenance. 3. Setting Up Standalone Failure Tracking Standalone Failure Tracking can be used to log and edit nonconformances against a single or multiple SFCs outside of the POD without some of the customary validation enforced when logging nonconformance from the POD. This NC Client must exist as having been defined in NC Client Maintenance. On the Main tab. Define the Operation option and set it to true or false. 2.Setting Up Nonconformance Allowing Operators to Close Multiple Primary NCs with One Secondary NC To allow an operator to close multiple primary NCs with one secondary NC: 1. 3. Select the Show Select NC Batch Button check box. On the Rules tab: Define NC client as an activity rule. In NC Code Maintenance. To set up DPMO: 1. retrieve a client where the user can log secondary NCs and on the Advanced Log NC tab: Select the Display Failure Data Tree check box. Give the operators you want to allow to close multiple primary NCs with one secondary NC access to this POD.

These DPMO NC groups come with the system. revision A multiplied by 1.000. you can assign some or all NC codes in a DPMO category to an NC group of the same name. the category appears in NC Group Maintenance. For example. 3. The system writes the results in the DPMO report along with the Root Cause operation entered by the analysis operator. Results When an operator logs an NC against an SFC representing an item with information in the DPMO tab. Example Scenario An analysis operator logs the PARTMISALIGNED NC code to SFC ABC123 that represents PCBOARD.3 Setting Up Nonconformance 35 . Therefore. Specify the NC Data Type you created in the previous step.Setting Up Nonconformance Assign DPMO categories to NC codes. For the DPMO codes that come with the system. The system also sends this information to several DPMO-related ODS reports. The operation at which operators can log a defect NC code with a DPMO category. The PARTMISALIGNED NC code is assigned the PLACEMENT DPMO category. revision A. The number of opportunities on this item that has the possibility of being defective. the system calculates the number of placement defects divided by the number of placement opportunities entered in Item Maintenance for PCBOARD. the NC data type is PCA. Note: Once you assign DPMO categories to defect NC codes. identify: Which category the system uses to calculate DPMO for the item. If desired. You can assign a DPMO category only to an NC code of category Defect. In the DPMO tab of Item Maintenance. the system performs the calculation specified by the DPMO category and writes the results in the DPMO report.1. a particular PC board may have 200 areas in its circuitry where it could fail.000. SAP Manufacturing Execution 5.

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Read the welcome information and click Next. Click Next on the Choose Destination Location dialog box. Use this screen to specify the location on the hard drive where the SAP Manufacturing Execution PCA Server program files will be located. Visiprise\VisipriseMfg\PCA Server. and the GR Force/D2B Setup dialog box appears. When you are finished. 7. The Choose Destination Location dialog box appears. VisipriseMfg_PCAD_50. is displayed in the Program Folders field. 3. The system launches the install program for the read-only version of the GR Force/D2B. Navigate to the drive and directory in which you want to install the SAP Manufacturing Execution PCA Server program files.Appendix: Installing PCA Server Step 1. The system launches the install program for the read-only version of the GR Force/D2B. 5.1. 6. The default program folder. Use this screen to specify the program folder for the PCA Server. 2. Use the scroll bar to view the entire agreement. click OK to return to the Choose Destination Location dialog box. Read the welcome information and click Next. Click Next to accept the default program folder. Read the Welcome screen and click Next. followed shortly by the Welcome screen.exe. Action Insert the SAP Manufacturing Execution installation CD into the server machine and run the setup file. SAP Manufacturing Execution 5. To select an alternate product directory. click the Browse button. and the GR Force/D2B ReadOnly – InstallShield Wizard dialog box appears. The default installation directory location is: C:\Visiprise\VisipriseMfg\PCA Server. and the Choose Folder dialog box appears. The Select Program Folder dialog box appears. The License Agreement dialog box appears. located in the PCA directory. This screen contains the end-user software license agreement for PCA Server. Note: This message appears only if the server does not have the correct version of JRE installed. 4.3 Setting Up Nonconformance 37 . The Extracting Files message appears. Click Yes to accept the software license agreement. The Update message appears.

Use this screen to specify the location on the hard drive where the GR Force/D2B program files will be located. Click the Browse button to select an alternate folder. is displayed. The default program folder. such as: C:\Visiprise\GR Force D2B When you are finished.Appendix: Installing PCA Server Step 8. Click Next. Refer to the following procedure only after working with your PSO representative to determine if you need a D2B license. Select the option you want for restarting your computer and click Finish to complete the installation. 11. Click Next. 12.3 Setting Up Nonconformance 38 . then click Next to start copying files. The installation program displays the Start Copying Files dialog box. 13. 14. the PCA Server has finished selecting Components dialog box appears. you do not need a separate license. GenRad\GR Force D2B. SAP Manufacturing Execution 5. Review the settings. The default program folder. 10.teradyne. The Setup Complete message appears. Using the PCA Viewer Server Note: If you plan to use the PCA Dashboard capabilities of SAP Manufacturing Execution without running the underlying D2B Viewer as a standalone application.1. the InstallShield Wizard Complete message appears. Click Next. c:\GenRad\GR Force D2B. Start the server by selecting Start > Programs > Visiprise > VisipriseMfg > PCA Server > Start PCA Server. Refer to the System Administration Guide for instructions on obtaining and installing a license.com/test-design/design-to-build/viewer. After installing the D2B viewer. Action The Choose Destination Location dialog box appears. click OK to return to the Choose Destination Location dialog box. At the completion of the installation. you must restart your computer later. The installation program displays the Select Program Folder dialog box. 9. Enter Visiprise\GR Force D2B. you may obtain a license key by accessing http://www. If you select No. Click Finish. 16. The Choose Folder dialog box appears. After a few moments.html. 15. Navigate to the drive and directory in which you want to install the SAP Manufacturing Execution files. The D2B install starts and displays the Setup Status of the installation. is displayed in the Program Folders field.

SAP Manufacturing Execution 5. Note: When running the PCA Viewer Server. You will find the necessary value in the Server Code field: Once you receive the license key from the website by email. enter the value into the Key field displayed by the License Manager and click Install Key.1.3 Setting Up Nonconformance 39 . Do this by selecting Start > Programs > Visiprise > GR Force D2B > Tools > License Manager. which can be obtained using the D2B software's License Manager. You will need the GRA3LM Server Code for your installation. The standalone viewer will use your license key and the PCA Viewer called by the POD will not be able to run.Appendix: Installing PCA Server Choose the Register Now option and provide the required information. This will activate your D2B viewer. make sure that you do not have an instance of the standalone D2B viewer running.

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10 numbers. 15 standard scenarios. 24 standard. 19 SAP Manufacturing Execution 5.3 Setting Up Nonconformance 41 .1. 9 V Verifying defects. 16. 20 S Secondary NC codes. 33 H Hierarchy NC codes.Index B Barcodes and NCs. 31 setting up DPMO. 30 O Operations. 21 buttons. 3 Routers. 30 specific items. 3 setting up. 9 closing. 10 D Defect. 10 Closing NC codes. 9 Defects per million opportunities (DPMO). 9 F Failure. 33 graphical (PCA). 1 nonconformance. 16. 7. 26 Primary NC codes. 33 Buttons PCA Dashboard. 32 N NC codes categories. 9 R Repair. 1 benefits. 26 Nonconformance. 1 routers. 34 Setting up the POD for Nonconformance. 9 Setting up DPMO. 10 primary and secondary. 16. 10. 29 DPMO (defects per million opportunities). 34 setting up the POD. 7. 17 C Closing incidents. 7. 3 I Incidents closing. 34 Setting up Nonconformance. 31 Setting up Standalone Failure Tracking. 29 root cause. 9 Repair loops. 9 Fast Barcode Interface (FBI). 11 P PCA Dashboard. 7. 32 Nonconformance clients Fast Barcode Interface. 32 M maximum NC limit. 21 graphical (PCA) scenarios.

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