ALIAJE DE ZINC PENTRU TURNARE SUB PRESIUNE

1.Generaliti
1.1 Prezenta not tehnic se refer la aliajele pe baz de zinc pentru turnare sub presiune (ZAMAK). 1.2 Aliajele de zinc pentru turnare sub presiune sunt n conformitate cu STAS 6925/1-86.

2. Condiii tehnice de calitate

2.1 Compoziie chimic Compoziia chimic a aliajului este prezentat n tabelul 1. Tabelul 1
Marca aliajului ZnAl14T ZnAl4Cu1T ZnAl6Cu1T Elemente de aliere,% Al Cu Mg Zn Rest Rest Rest Fe 0,05 0,05 Pb 3,5-4,3 max.0,03 0,03-0,06 3,5-4,3 0,75-1,25 0,03-0,06 5,5-6,0 1,2-1,6 max.0,03 Impuriti,%max Cd Sn Total 0,15 0,15 0,30 0,005 0,003 0,001 0,005 0,003 0,001

0,075 0,005 0,003 0,001

Observaie: n funcie de cerinele beneficiarului se poate produce ZnAl10T, sub forma de bloc. 2.2 Forme, dimensiuni Aliajele se livreaz sub form de blocuri turnate n lingotiere statice tip "IMNR". Se pot livra i n blocuri a cror form i dimensiuni pot fi stabilite de comun acord cu beneficiarul. 2.3 Aspect Suprafaa blocurilor turnate trebuie s fie curat, fr incluziuni de corpuri strine. Aspectul n ruptur al blocului turnat trebuie s prezinte o structur omogen, fr incluziuni de corpuri strine.

3. Utilizri
Principalele indicaii de utilizare sunt prezentate n tabelul 2. Tabelul 2
Marca aliajului ZnAl4T ZnAl4Cu1T ZnAl6Cu1T ZnAl10T Indicaii de utilizare (informativ) Piese turnate sub presiune de orice fel, n special piese la care se cere stabilitate dimensional n timp. Piese turnate de orice fel. Piese dificile la turnare. Pentru bai de galvanizare

4. Metode pentru verificarea calitii

4.1 Verificarea calitii se face pe loturi constituite din blocuri provenite din aceeai marc conform STAS 6925/1-86. 4.2 Verificarea compoziiei chimice se face conform standardelor de analize chimice i fizico-chimice n vigoare.

5. Livrare, marcare, documente

Aliajele de zinc se livreaz sub form de blocuri. Blocurile se livreaz neambalate. Fiecare bloc va fi marcat prin turnare cu sigla "IMNR". Dup verificarea calitii se vor aplica prin vopsire sau poansonare numrul lotului i marca aliajului, pe fiecare bloc din lot. Fiecare lot de livrare va fi nsoit de documentul de certificare a calitii ntocmit conform dispoziiilor legale n vigoare.

6. Corespondene cu standarde internaionale

Japan JIS ASTM U.S.A. SAE J 468 b-65 Zinc alloys ingot and die casting compozitions. 925, 930. U.K. BS 1004-78 Zinc alloys for die casting and zinc alloy die castings. B, A. Germany DIN 1743-78 Zinc casting alloys; ingot GBZnAl4Cu1 GB- ZnAl4 International Std. ISO 301-81 zinc alloy ingots intended for casting. ZnAl4Cu1 ZnAl4

H 2201 - 57 B 240-79 Zinc alloys Zinc alloys in ingot form for die and die casting, castings; UNSZ35530(AC41A) class1, UNSZ33521(AG40A) class2.

ZINC ALLOYS INGOTS FOR DIE CASTINGS

1.GENERAL CONSIDERATIONS
1.1 The present technical sheet refers to zinc-based alloys used for pressure casting (ZAMAK). 1.2 The pressure-casting zinc alloys are according to STAS 6925/1-86.

2. TECHNICAL QUALITY REQUIREMENTS

2.1 The chemical composition The chemical composition for the zinc alloys is shown below: Table 1
Alloy type ZnAl14T ZnAl4Cu1T Alloying elements .% Al Cu Mg Zn Bal. Bal. Fe 0.05 0.05 Pb 3.5-4.3 max.0.03 0.03-0.06 3.5-4.3 0.75-1.25 0.03-0.06 Impurities.%max Cd Sn Total 0.15 0.15 0.005 0.003 0.001 0.005 0.003 0.001

ZnAl6Cu1T

5.5-6.0

1.2-1.6

max.0.03

Bal.

0.075 0.005 0.003 0.001

0.30

Note: At buyer's request, the ZnAl10 alloy could be supplied as blocks. 2.2 Shapes and dimensions The alloys are supplied as ingots cast in static ingot moulds of "IMNR"-type. They may also be supplied as ingots with shapes and dimensions agreed upon by the buyer. 2.3 Appearance The surface of the ingots must be clean and free of inclusions. The fracture surface of the cast ingot must be homogeneous and free of inclusions.

3. USES
The main instructions for use are shown below: Table 2
Alloy type ZnAl4T ZnAl4Cu1T ZnAl6Cu1T Instruction for use Various pressure-cast parts, mainly parts demanding dimensional stability in time. Various castings. Difficult castings.

4.QUALITY CONTROL PROCEDURE

4.1 The quality control is performed on batches containing ingots from the same alloy type, according to STAS 672-80. 4.2 The chemical composition is checked according to the current chemical and physicalchemical analysis standards.

5. DELIVERY, PACKAGING, INSPECTION DOCUMENTS

The zinc alloys are supplied as ingots. The ingots are supplied unwrapped. Each ingot will be marked "IMNR" by casting. After the quality control is completed, the batch number and the alloy type will be painted on each ingot in the batch. Every batch will be accompanied by the quality certification document, issued according to the current legislation.

6. INTERNATIONAL STANDARDS CORRESPONDENCE

Japan JIS ASTM U.S.A. SAE J 468 b-65 Zinc alloys ingot and die casting compozitions. U.K. BS Germany DIN International Std. ISO

H 2201 - 57 B 240-79 Zinc alloys Zinc alloys in ingot form for die and die casting. castings; UNSZ35530(AC41A)

1004-78 1743-78 301-81 Zinc alloys for Zinc casting zinc alloy ingots die casting and alloys; ingot intended for zinc alloy die GBcasting.

class1. class2.

UNSZ33521(AG40A)

925. 930.

castings. B. A.

ZnAl4Cu1 GB- ZnAl4

ZnAl4Cu1 ZnAl4