AKTEK DESIGN DEPARTMENT

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DOCUMENT CODE/NO

AKTEK F0406GD-TEK113R0-035-F1/IA

EC 13-P113/2

AKTEK TECHNOLOGY ENGINEERING CO.LTD PRESSURE VESSELS DIVISION.
www.aktektechnology.com

PRESSURE VESSEL DESIGN CALCULATIONS
Item: Vessel No: Customer: Contract: Designer: Date: Vessel Name: 40"-48" 600# PIG TRAP TR100 TURKISH PIPELINE NATURAL GAS PETROLEUM TRANSPORTATION GOVERMENT COMPANY C-45490-R56 MECH.ENG.IHSAN AKGUN Çarşamba , Eylül 20, 2006 4048_600# PIG TRAP

NQA – 1,2006
Edition #1, Revision 0 Dated 20-10-2006

CONTROLLED #

UNCONTROLLED#

HC Name

10.2006 Date

IA Name Checked

IA Name

10.2006 Date Approved

PM Status Remark, kind of revision
Q.L. DL-No. DCC Doc. Class

Prepared, revised

BAYINDIR – MESCİOĞLU NAZİLLİ İZMİR DOĞALGAZ İLETİM HATTI – FAZ 4

AKTEK
Version:00 created 03/98

Project Name 40”-48” 600# PIG L/R TRAP
File:00135r02.xls

Project No.

Document No.

Sheet / of

Revision

13-P113

5465656577

1-286

0

Dervied of Datasheet FA0210

AKTEK TECHNOLOGY ENGINEERING CO.LTD. TURKEY
www.aktektechnology.com

PRESSURE VESSEL DESIGN CALCULATIONS
Item: Vessel No: Customer: Contract: Designer: Date: Vessel Name: 40"-48" 600# PIG L/R TRAP TR100 BAYINDIR-MESCIOGLU C-45490-R56 MECH.ENG.IHSAN AKGUN Çarşamba , Eylül 20, 2006 4048_600# PIG TRAP

JOINT VENTURE

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

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INDEX
123456789101112131415161718192022232426 27 30 40 43 44 47 50 62 63 75 87 100 112 124 136 150 151 152 159 166 167 184 201 218 235 252 268 BASIC COVER PAGE DESIGN COVER PAGE INDEX VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID VIEW SOLID REVISION HISTORY Design Basic Settings Summary Deficiensies Summary Nozzle Schedule Nozzle Summary Pressure Summary Thickness Summary Weight Summary Hydrostatic Test Summary Vacuum Summary MAJOR BARREL TRANSITION MINOR BARREL ASME B16.5/16.47 Blind on Flange #35 Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 DREYN NOZZLE - Nozzle #7 (N7) Flange #35 KICKER NOZZLE - Nozzle #1 (N1) KICKER NOZZLE - Nozzle #2 (N2) PIG SIGNALLER - Nozzle #8 (N8) PRESSURE INDICATOR - Nozzle #4 (N4) SAFETY VALVE NOZZLE - Nozzle #5 (N5) VENT NOZZLE - Nozzle #2 (N2) SADDLE #1 Seismic Code Wind Code Lifting Lug #1 Lifting Lug #2 NOZZLE FINITE ELEMENT ANALYSIS KICKER NOZZLE-1 FINITE ELEMENT ANALYSIS SAFETY VALVE NOZZLE FINITE ELEMENT ANALYSIS PRESSURE INDICATOR NOZZLE FINITE ELEMENT ANALYSIS VENT NOZZLE FINITE ELEMENT ELEMENT ANALYSIS DREYN NOZZLE FINITE ELEMENT ANALYSIS KICKER NOZZLE-2 FINITE ELEMENT ANALYSIS PIG SIGNAL FINITE ELEMENT ANALYSIS

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

3-286

Dervied of Datasheet

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

4-286

Dervied of Datasheet

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
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0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.xls 6-286 Dervied of Datasheet .

xls 7-286 Dervied of Datasheet .2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.11.

11. 0 Date 02.xls 8-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 9-286 Dervied of Datasheet . 0 Date 02.2010 File:00135r02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.xls 10-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11. 0 Date 02.

0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 11-286 Dervied of Datasheet .2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.

0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.2010 File:00135r02.xls 12-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.xls 13-286 Dervied of Datasheet .2010 File:00135r02.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11. 0 Date 02.xls 14-286 Dervied of Datasheet .2010 File:00135r02.

1.11.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1.xls 15-286 Dervied of Datasheet . Date Operator Notes 0 9/20/2006 IHSAN AKGUN FOR APPROVED 1 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02. 0 Date 02.1 Revision History No.

50" thick: No Pipe under-tolerance is not applied to cylindrical shell thicknesses.2010 File:00135r02.1.25" and <= 1.(c) and (f) loads only considered when supports are present.1.1.0 6.1. Pipe under-tolerance is not applied to nozzle wall thicknesses.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3 times vessel MAWP Test liquid specific gravity: 1.1.3(a).00 Field Hydrotest Pressure: 1.2 Design Basic Settings Summary 1.20 1.11.1.1.xls 16-286 Dervied of Datasheet . Butt welds are tapered per Figure UCS-66. saddles and legs: UG-22 (f) Wind reactions: UG-22 (f) Seismic reactions: Note: UG-22 (b). 1. Yes Yes No Yes Yes Yes Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1. 2004 Edition Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Get Thickness from Pressure 1/16" per UG-16(b) No No Design P.4 Datum Line Location: 0.1.0000" Yes Preheat P-No 1 Materials > 1.00" from right seam 1.1.1.5 Design ASME Section VIII Division 1.1. skirts.1.1.1.8 UG-22 Loadings UG-22 (a) Internal or External Design Pressure : UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): UG-22 (d)(2) Vessel supports such as lugs.6 Hydro/Pneumatic Test Shop Hydrotest Pressure: 1.3 times design P Wind load present @ field: 33% of design Maximum stress during test: 90% of yield 1.7 Code Interpretations Apply interpretation VIII-1-83-66: Yes Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: Yes Apply interpretation VIII-1-01-37: Yes Disallow UG-20(f) exemptions: No 1. 0 Date 02.3 Units: English 1. rings. find nozzle MAWP and MAP 100% of theoretical loss 1.

9 Deficiencies Summary No deficiencies found.1. 0 Date 02.1.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 17-286 Dervied of Datasheet .11.1.

xls 18-286 Dervied of Datasheet . 0 Date 02.1.1.11.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.10 Nozzle Schedule Materials Nozzle mark Service Size Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange N1 KICKER NOZZLE Nozzle #1 14" Sch 160 SA-106 B Smls pipe No No No API 5L X65 (user No defined) No No WN A105 600# N2 VENT NOZZLE Nozzle #2 SA-106 2" XX B Smls Heavy pipe No No No API 5L X65 (user No defined) No No WN A105 600# N2 KICKER NOZZLE Nozzle #2 14" Sch 160 SA-106 B Smls pipe No No No API 5L X65 (user No defined) No No WN A105 600# N4 PRESSURE INDICATOR Nozzle #4 SA-106 2" XX B Smls Heavy pipe No No No API 5L X65 (user No defined) No No WN A105 600# N5 SAFETY VALVE NOZZLE Nozzle #5 SA-106 1" XX B Smls Heavy pipe No No No API 5L X65 (user No defined) No No WN A105 600# N7 DREYN NOZZLE Nozzle #7 SA-106 4" XX B Smls Heavy pipe No No No API 5L X65 (user No defined) No No WN A105 600# N8 PIG SIGNALLER Nozzle #8 SA-106 2" XX B Smls Heavy pipe No No No API 5L X65 (user No defined) No No WN A105 600# Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.

4060 0.4 tn: Nozzle thickness Req tn: Nozzle thickness required per UG-45/UG-16 Nom t: Vessel wall thickness Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37 User t: Local vessel wall thickness (near opening) Aa: Area available per UG-37.4060 0.6880 0.1347 No No 0.38 0.6880 0.4360 0.1.00 1.1180 115.6880 6.50 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.8 N7 4.3580 0.xls 19-286 Dervied of Datasheet .6880 0.5 N5 1.6880 0.6880 4.0000 1.6880 0. governing condition Corr: Corrosion allowance on nozzle wall Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0000 1.6880 0.1000 0.6880 0.11.0000 1.1.0000 102.11 Nozzle Summary Nozzle mark OD (in) tn (in) Req tn A1? A2? (in) Shell Reinforcement Pad Corr (in) Aa/Ar (%) Nom t Design t User t (in) (in) (in) N1 14.5107 Yes Yes 0.0000 1.6880 0.4 N4 2.0000 0.0000 100.38 0.6880 4. governing condition Ar: Area required per UG-37.6880 Width (in) tpad (in) 6.2344 No No 0.4360 0.0000 103.5107 Yes Yes 0.6880 4.6740 0.2074 Yes Yes 0.38 0.1347 No No 0.1000 0.0000 1.4 N2 2.0000 1.6880 4.0000 103.0000 130.0000 0.2010 File:00135r02.6880 4. 0 Date 02.0000 102.1.00 1.5 N2 14.1347 Yes Yes 0.0 N8 2.32 0.2000 0.0000 0.4360 0.0000 0.

00 1748.0 1088.00 150.0 Nozzle Note 6 0.0 150.000 No 1088.0 150.0 MINOR BARREL Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 Flange #35 Saddle #1 KICKER NOZZLE Nozzle #1 (N1) VENT NOZZLE Nozzle #2 (N2) KICKER NOZZLE Nozzle #2 (N2) PRESSURE INDICATOR .0 1415.0 1412.12 Pressure Summary Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and ASME B16.000 N/A No No N/A 1088.000 No 1088.86 1480.1.85 1480.0 1088.47 Blind on Flange #35 P T MAWP Design Design ( psi) ( psi) (°F) MAP ( psi) Total MDMT Rating Te MAEP Corrosion Impact external ( psi) Allowance Test MDMT (°F) Exemption (in) (°F) Identifier ASME B16.63 150.0 2265.31 1157.0 N/A Note 3 Note 1.0 -40.000 No 1088.0 1088.5/16.00 125.30 150.0 150. 2 0.0 -55.000 No 1088.30 150. 0 Date 02.16 150.0 150.99 150.0 1412.00 1480.30 150.0 N/A -20.0 150.00 1480.00 125.0 0.0 1155.000 0.00 1480.0 1413.00 125.77 1124.0 1088. 2 N/A Nozzle Note 5 0.000 No 1088.0 150.0 150.0 150.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.68 15.0 Nozzle Note 6 0.30 150.118 No Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0 -20.Nozzle #4 (N4) SAFETY VALVE NOZZLE Nozzle #5 (N5) 1088.0 N/A N/A N/A N/A N/A N/A 0.95 125.2010 File:00135r02.0 150.0 Nozzle Note 5 0.29 541.0 -20.0 1415.0 -40.74 549.81 1884.47 Blind on Flange #35 MAJOR BARREL 1088.000 No 1088.00 125.00 N/A 1088.20 2267.0 150.5/16.0 1413.11.1.xls 20-286 Dervied of Datasheet .00 N/A 150.0 150.85 1480.0 150.00 125.0 150.86 1480.0 1122.00 N/A N/A 150.000 0.0 Nozzle Note 6 0.0 1415.000 Yes Yes Yes Transition #1 1088.30 150.0 -20.0 Note 4 0.1.20 267.0 -55.000 0.30 150.0 1882.0 Note 1.0 -55.

Exemption Details Flange rating governs: UCS-68(c) applies.00°F @ 1088.00°F Chamber rated MDMT is -20.0°F Chamber MAEP is 15. 0 Date 02.0 150.00 psi Chamber MAWP hot & corroded is 1088.0 1398.000 No Chamber design MDMT is -20. UCS-66(b)(1)(b) Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F Straight Flange governs MDMT Material is impact test exempt per UG-20(f) Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.0°F Vacuum rings did not govern the external pressure rating.13 Notes for MDMT Rating: Note # 1.0°F This is governed by a juncture of the transition Transition #1.1.5 Nozzle Note 7 0.0 -55.0 Nozzle Note 6 0. 7.11. 5. Chamber MAP cold & new is 1124.xls 21-286 Dervied of Datasheet .30 150. 4.50 125.0 1414.688 in UCS-66 governing thickness = 1 in. 6.00 psi @ 150.DREYN NOZZLE Nozzle #7 (N7) PIG SIGNALLER .2010 File:00135r02.Nozzle #8 (N8) 1088.46 1400. 3.1.0 150. UCS-66(b)(1)(b) Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F Flange rating governs: UCS-66(b)(1)(b) Design notes are available on the Settings Summary page.63 150.00 267. 2. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0 -46.00 psi @ 150. 1.69 1480.000 No 1088.74 psi @ 70.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

00 OD 177.0000 Internal MINOR BARREL 40.00 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.14 Thickness Summary Nominal t (in) Design t (in) Component Identifier Material Diameter (in) Length (in) Joint E Load MAJOR BARREL API 5L X65 (user defined) API 5L X65 (user defined) API 5L X65 (user defined) 48.4306 1.00 0.1.0000 Internal Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 SA-516 70 SA-516 70 40.00/48.6880 0.0000 Internal Nominal t: Vessel wall nominal thickness Design t: Joint E: * Required vessel thickness due to governing loading + corrosion Longitudinal seam joint efficiency Head minimum thickness after forming Load internal: external: Wind: Seismic: Circumferential stress due to internal pressure governs External pressure governs Combined longitudinal stress of pressure + weight + wind governs Combined longitudinal stress of pressure + weight + seismic governs Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1.00 10.0000 Internal Transition #1 40.6880 0.1.0668 1.0000 Internal 1.2010 File:00135r02.1000 1.3999 1.xls 22-286 Dervied of Datasheet .00 OD 40. 0 Date 02.1000* 1.3332 1.6880 0.55 1.11.00 OD 3.00 OD 110.00 OD 20.00 0.0357 1.

00 0.00 10. New: 39.06 4.00 0. Corroded: 22.26 0.00 1.00 47.00 0.2010 File:00135r02.15 Weight Summary Weight ( lb) Contributed by Vessel Elements Component Metal New* Metal Corroded* 7.00 0.00 5.64 2.00 Corroded 0.00 2.028.32 569.052.17 Vessel Capacity Vessel Capacity** (New): 2.00 0.98 2.00 0.770 lb Vessel empty weight.118.652.00 1.718 lb Center of Gravity: 229.652.028.644.00 0.718 lb Vessel test weight.1.00 0.035 US gal Vessel Capacity** (Corroded): 2.057.00 0.92 0.00 0. New: 39.00 0.1.00 0.24 664.00 0.00 38.00 0.70 0.00 2.00 0.00 Corroded 0.00 18.00 Packed Trays & Beds Supports 0.00 0.5/16.xls 23-286 Dervied of Datasheet .855.71 10.00 0.73 0.00 Insulation Piping Operating & Lining + Liquid Supports Liquid 0.03 * Shells with attached nozzles have weight reduced by material cut out for opening.11.393.00 0.00 0.00 47.18 0.00 0.383.994.717 lb Vessel empty weight.00 0.00 0.00 0.32 569.00 0.057.1. New: 22.5/16. piping or other attachments.00 Nozzles & Flanges New 0.64 2.00 0.329.24 664.431.035 US gal **The vessel capacity does not include volume of nozzle.00 0.26 0.47 Blind on Flange 7.00 0.769 lb Vessel operating weight.770 lb 1.41 1.58 376.00 0.1.16 Vessel center of gravity location (from datum) Vessel Lift Weight.430.00 0.00 1.18 18.855.855.87" 1.00 0.1.00 0.00 17.00 ASME B16.00 0. Weight ( lb) Contributed by Attachments Component Body Flanges New ASME B16.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.06 4.97 Vessel operating weight.00 #35 MAJOR BARREL Transition #1 MINOR BARREL Ellipsoidal Head #1 Saddle #1 TOTAL: 5. New: 22.994.00 Rings Vertical & Loads Clips 0.00 0.00 0.00 0.00 0.00 0.92 0.00 2.052.00 0.98 2.58 376.1.392.00 0.383.00 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 Test Liquid 0.15 1.00 38.00 0.00 2.08 17. 0 Date 02.1.00 0.00 0.644.855.00 0.66 1.329.00 0.73 0.118.47 Blind on Flange #35 MAJOR BARREL Transition #1 MINOR BARREL Ellipsoidal Head #1 TOTAL: 0. Corroded: 39.

30 1.30 MAJOR BARREL (1) Flange #35 Transition #1 MINOR BARREL Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 DREYN NOZZLE .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1(b) used as the basis for nozzle allowable test stress.30 1.697 NI 51.416.552 16.416.416.990 1.30 1.30 1.381 41.1. 399.967 18.18 Hydrostatic Test Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.377 1. and the test liquid height is assumed to the top-most flange.414.0000 1. The test temperature of 70.0000 1.416.284 1.00 °F is warmer than the minimum recommended temperature of 10.0000 1.0000 1.445 23.30 1.5/16. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.416.753 1. 0 Date 02.30 1.0000 1. (3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol.493 19.0000 1.353 1.552 19.284 Notes: (1) MAJOR BARREL limits the UG-99 stress ratio.Nozzle #2 (N2) PIG SIGNALLER .30 N/A 1.Nozzle #1 (N1) KICKER NOZZLE .0000 1.0000 1.188 18.302 1.1.724 37.00 °F so the brittle fracture provision of UG-99(h) has been met.284 1.47 Blind on Flange #35 based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 1.Nozzle #8 (N8) PRESSURE INDICATOR Nozzle #4 (N4) SAFETY VALVE NOZZLE Nozzle #5 (N5) 1.00 °F (the chamber MAWP = 1.30 1.1.392 1.250 46.414.392 1.11. AD-151. (5) The zero degree angular position is assumed to be up.445 Allowable test Stress stress excessive? psi 58.416.392 1.400 psi at 70.753 1.0000 1. Local test pressure psi Test liquid static head psi Stress during test psi 48.0000 1.0000 1.992 1. pages 7782. (2) NI indicates that test stress was not investigated.933 41.381 47. (4) VIII-2.702 2.0000 1.500 58.414.415.973 0.414.200 34.684 0.Nozzle #7 (N7) KICKER NOZZLE .124 46.2010 File:00135r02.30 VENT NOZZLE .977 1.684 0.390 1.500 34.353 1.992 1.902 17.Nozzle #2 (N2) 1.037 21.684 0.xls 24-286 Dervied of Datasheet .724 No NI No No No No No No No No No No No Identifier UG-99 UG-99 stress pressure ratio factor 1.416.30 1.414.30 1.377 1.200 45.992 1.415.088.30 1.500 NI 58.462 25.000 psi) The shop test is performed with the vessel in the horizontal position.977 1.572 40.573 1.

0000 1.5/16.992 1.Nozzle #2 (N2) 1.302 1. pages 7782.000 psi) Local test pressure psi Test liquid static head psi Stress during test psi 48.0000 1. AD-151.697 NI 51.416.377 1.xls 25-286 Dervied of Datasheet .392 1. 399.30 1.977 1. (3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol.30 1.037 21.414.415.500 NI 58.992 1.0000 1.414. The test temperature of 70.392 1.381 47.0000 1.572 40.416.902 17.500 58.445 Allowable test Stress stress excessive? psi 58.381 41.973 0.284 1.47 Blind on Flange #35 based on design P per UG-99(b) Field hydrostatic test gauge pressure is 1.0000 1.552 19.11.Nozzle #2 (N2) PIG SIGNALLER .30 1.30 N/A 1.416.30 1.392 1.088. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.30 VENT NOZZLE .684 0.552 16.684 0.992 1.0000 1.414.353 1.250 46.0000 1.Field test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.445 23.Nozzle #1 (N1) KICKER NOZZLE . (4) VIII-2.415.724 37.753 1.30 1.00 °F (the chamber design P = 1.353 1.188 18.377 1.0000 1.977 1.990 1.00 °F is warmer than the minimum recommended temperature of 10.416.416.0000 1.702 2.493 19.284 Notes: (1) MAJOR BARREL limits the UG-99 stress ratio.724 No NI No No No No No No No No No No No Identifier UG-99 UG-99 stress pressure ratio factor 1.124 46.0000 1.500 34.416.200 45.462 25.400 psi at 70. (5) The zero degree angular position is assumed to be up.30 MAJOR BARREL (1) Flange #35 Transition #1 MINOR BARREL Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 DREYN NOZZLE . Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.30 1.Nozzle #7 (N7) KICKER NOZZLE .0000 1.30 1.414.30 1.1(b) used as the basis for nozzle allowable test stress.0000 1.200 34.753 1.967 18.30 1.30 1.284 1.684 0.2010 File:00135r02. and the test liquid height is assumed to the top-most flange.416.390 1.414. (2) NI indicates that test stress was not investigated.933 41.00 °F so the brittle fracture provision of UG-99(h) has been met.Nozzle #8 (N8) PRESSURE INDICATOR Nozzle #4 (N4) SAFETY VALVE NOZZLE Nozzle #5 (N5) 1.573 1.

11.15 116.00 110.xls 26-286 Dervied of Datasheet .55 Note For main components.15 -13.15 N/A N/A Component Line of Support ASME B16.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.00 110.33 18.00 130.69 307.69 18.33 116.13 319.5/16. Length Le (in) N/A N/A 189.5/16.00 130.33 18.15 116.00 0.33 18.00 -6.00 130.15 116. 0 Date 02. the listed value of 'Le' is the largest unsupported length for the component.1.19 Vacuum Summary Elevation above Datum (in) 327.1.00 0.00 110.69 189.1.47 Blind on Flange #35 Transition #1 Top Transition #1 Bottom 1/3 depth of Ellipsoidal Head #1 - Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 -3.47 Blind on Flange #35 MAJOR BARREL Top MAJOR BARREL Bottom Transition #1 Top Transition #1 Bottom MINOR BARREL Top MINOR BARREL Bottom Straight Flange on Ellipsoidal Head #1 Top Straight Flange on Ellipsoidal Head #1 Bottom Ellipsoidal Head #1 1/3 depth of ASME B16.2010 File:00135r02.

Horizontal test head) Corrosion allowance: Inner C = 0.1.40*0.1883 gal corr = 1308.0000.0000 psi = Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. (at 150.8108 psi 1.11.0000 .1. Internal design pressure: P = 1088 psi @ 150°F External design pressure: Pe = 15 psi @ 150°F 1.0000" t = 0. 0 Date 02.1.40*t) = 65000.40*P) + Corrosion = 1090.1.Full UW-11(a) Type 1 Estimated weight: New = 5122.23 Design thickness.0. (Corroded & at 150.0000*1.0000" Outer C = 0.1.1.40*0.20 MAJOR BARREL 1.6880) .0000" Length Lc = 177.1.1.00*0.291693 = 164.2589/(3*(48.1367*24. (at 150.00°F) Appendix 1-1 P = S*E*t/(Ro .00°F) Appendix 1-1 t = P*Ro/(S*E + 0.000153 From table CD-1: B = 1851.1.1883 gal OD = 48. Hs=55.3999" 1.0000*1.2010 File:00135r02.Ps = 65000.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.9519 Do/t = 48.40*1090.00°F) UG-28(c) L/Do = 189.688 Not a UCS-66 material.3491 lb corr = 5122.1.6880) = 1884.2589 Pa = 4*B/(3*(Do/t)) = 4*1851.1920" Operating head) Pth=1.0000 = 0.1367 = 1882. Hs=59.6900/48.0000" PWHT is performed Radiography: Longitudinal joint Full UW-11(a) Type 1 Left circumferential joint Full UW-11(a) Type 1 Right circumferential joint .0000/(65000.0000 . 2004 Edition Component: Cylinder Material specification: API 5L X65 (user defined) Pipe NPS and Schedule: 48" Sch 0.00°F) Appendix 1-1 P = S*E*t/(Ro .9475 psi 1.0.6880 / (24.0000.00*0.1.1367) + 0.xls 27-286 Dervied of Datasheet . (at 70.1920".5565 From table G: A = 0.21 ASME Section VIII Division 1.0.24 Maximum allowable working pressure.26 External Pressure.1.25 Maximum allowable pressure.291693)) 15.1.1.1.0000*1.6880" 1.9923 psi(SG=1.6880 / (24.22 Static liquid head: Ps =2.1367 psi(SG=1.0000/0.00 + 0.0000 = 3.40*t) .0000/0.0.2.3491 lb Capacity: New = 1308.

Hot and Corroded.1.1.6900/48.0000 65000. 0 Date 02.6880) = 0.ScCN.1.0000/0.9519 Do/t = 48.0000 / 1. (table CD-1) A = 0.7793 psi S = = = 65000.0000 / 1.28 Maximum Allowable External Pressure.2010 File:00135r02.29 Allowable Compressive Stress. Cold and New.6880) = 0. (Corroded & at 150.3017 psi 1.31 Allowable Compressive Stress.003583 B = 16895. Cold and Corroded.1.1758 psi ScHC 1.1.4819/(3*(48.0000 psi = t + Corrosion = 0.1.125 / (24.0000/0.0000 / 0.291693 + 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.6880 = 69.xls 28-286 Dervied of Datasheet .7793 psi ScCN 1.1.ScHC.0000 = 3.1.0000 / 0.125 / (24.11.125 / (Ro / t) = 0.0000 = 0.1.7793 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0000 psi 16895.6880)) = 125.1758 psi 1.27 Design thickness for external pressure Pa = 15.1.0000 psi 17052.00°F) UG-28(c) L/Do = 189.30 Allowable Compressive Stress.1.ScHN ScHN = ScHC = 16895. Hot and New.003583 B = 17052.1758 psi S = = = 65000.7674 From table G: A = 0.000544 From table CD-1: B = 6556.0000 65000.1.4819 Pa = 4*B/(3*(Do/t)) = 4*6556.125 / (Ro / t) = 0.32 Allowable Compressive Stress.ScCC ScCC = ScCN = 17052.2917" 1.1. (table CD-1) A = 0.

2010 File:00135r02. (table CD-1) A = 0.33 Allowable Compressive Stress.0000 / 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0000 65000.ScVC.6880) = 0.125 / (Ro / t) = 0.xls 29-286 Dervied of Datasheet .1758 psi ScVC Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.003583 B = 16895.125 / (24.1.0000 / 1.0000 psi 16895.1. Vacuum and Corroded.11.1758 psi S = = = 65000. 0 Date 02.1.

9904 1746.9904*48.0000" Large End OD = 48.0000.2010 File:00135r02.0 lb Capacity: New = 123. joint right/bottom Full UW-11(a) Type 1 Estimated weight: New = 570.801411) / (48. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.6880*Cos(21.3 US gal corr = 123. Hs=55.4306" Transition API 5L X65 (user defined) Small End design thickness (t = 0.11. Horizontal test head at small end) Pth=1.3 US gal Axial length = 20.1.1.0000*1.00°F) App 1-4(e) (Large End) P = = = .1.37 Design thickness.38 MAWP.801411)*(65000.0000" Cone tc = 0. joint top/left Full UW-11(a) Type 1 Circ.0000.0 lb corr = 570.0000" Small End OD = 40. Hs=55.1. 0 Date 02.9904 psi(SG=1. (Corroded at 150.1390" Operating head at large end) Pth=1.0000 psi @ 150.1390". 1.xls 30-286 Dervied of Datasheet .1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 2004 Edition Component: Material specification: Not a UCS-66 material.00*0.36 Static liquid head: Ps =1.0000 0.1.35 ASME Section VIII Division 1.6880*Cos(21.00 + 0.6880" 1.801411)) . Horizontal test head at large end) Corrosion allowance: Inner C = 0. (at 150.00°F External design pressure: Pe = 15.1. Internal design pressure: P = 1088.0000.00°F) App 1-4(e) (Large End) t = = = P*Do 1089.1.1.0000" Outer C = 0.3588") does not govern.0.1390".1.0000.80*0.6886 psi Small End MAWP (2100.4*1089.0000*1.0000 / (2*Cos(21.34 Transition #1 1. Hs=55. Hs=55.9904 psi(SG=1.9904 psi(SG=1.1.Ps o 2*65000.0000 .9904)) + 0.9904 psi(SG=1.9504 psi) does not govern.1390" Operating head at small end) Ps =1.00°F 1.0000 psi @ 150.0000" PWHT is not performed Radiography: Category A joints Full UW-11(a) Type 1 Circ.1.

8400 From table G: A = 0.3819 DL/te = 48.110385 Le/DL = 18. (Corroded & at 150.9922 Pa = 4*B/(3*(DL/te)) = 4*17974.000406 From table CD-1: B = 4891.1.Ps 2*65000.0000) = 18.0000/48.9922/(3*(48.3819 DL/te = 48.00*0.3333/48.1418 From table G: A = 0.0000/0.40 External Pressure.41 Design thickness for external pressure Pa = 15.6880*Cos(21. 0 Date 02.0000*1.00°F) UG-33(f) te Le/DL = 18.9407 psi) does not govern.1.00°F) UG-33(f) DL = 48.xls 31-286 Dervied of Datasheet .1.801411)) .1.39 MAP.0001 psi = te 1. (Corroded & at 150.1.3333" te = t * Cos( = 0.0000/0.110385 = 434.2010 File:00135r02.11.1.0000 = 0.1. (New at 70.6880*Cos(21.0001 psi 1.1.0.0000/2)*(1+40.42 Maximum Allowable External Pressure.6388)) = 318.6790 psi o Small End MAP (2102.0000 .9722/(3*(48. 1.6388 = 75.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0000" Le = (L/2)*(1+Ds/DL) = (20.9722 Pa = 4*B/(3*(DL/te)) = 4*4891.110385)) = 15.0000/0.00°F) App 1-4(e) (Large End) P = = = .1.0000 = 0.006218 From table CD-1: B = 17974.801411) / (48.0000/0.9522 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.3333/48.0000 1748.0.80*0.

089.000 psi) Appendix 1-5(d) Loading Area check U-2(g) f1 required analysis (lbf /in) required No 0. corroded f1 = -Wl == 0 lb/in m) + 12*Ml 2 m ) 2 ) P*RL/2 = 12.1.xls 32-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.93 0. P/(Ss*E1) = 1.000. P =1.99/(65.Rf / Ro) = (50 * 0.088.089.00 QL (lbf /in) ArL AeL Ring Status (in2) (in2) area (in2) OK Pressure No 12.704.43 % Extreme fiber elongation .8875 % Cone juncture large end calculations.016769 From table 1- Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02. pressure.1.1.704.00 2.00*1) = 0.19 = 1.93 lb/in |f1| <= P*RL/2 so a U-2(g) analysis is not required.6295) * (1 .7410 / 19.2010 File:00135r02.27 none Cone large end calculations per Appendix 1-5(d).User defined non-carbon steel material = (50 * t / Rf) * (1 .11.990 psi (MAWP = 1.

526.00 Qs (lbf /in) Ars Aes Ring Status (in2) (in2) area (in2) OK Pressure Yes 10.312/(65.t) + (tc .5*[(0.34 0.688 . pressure. P/(Ss*E1) = 1.000 psi) Appendix 1-5(e) Loading Area check U-2(g) f2 required analysis (lbf /in) required No 0.0.5985627 in2 Aes = 0.xls 33-286 Dervied of Datasheet . 0 Date 02.688 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5*[(ts .135 psi (MAWP = 1.8014)*tan(21.00*1) = 0.000.05 none Cone small end calculations per Appendix 1-5(e). corroded f2 = -Ws == 0 lb/in m) + 12*Ms 2 m ) 2 ) P*Rs/2 = 10.78*(19.34 + 0 = 10.37/21.2010 File:00135r02.526.3523834)/cos(21.60 2.312*0.00*1))*(1 .688)0.8014) = 0.11.0.053593 in2 Aes >= Ars therefore the small end juncture is adequately reinforced.000.tr = 0.088.78*(Rs*ts)0.090.34 lb/in Ars = (k*Qs*Rs/(Ss*E1))*(1 = (1*10.34*19.Cone juncture small end calculations P = 1.11.34 lb/in |f2| <= P*Rs/2 so a U-2(g) analysis is not required.135/(65.016771 From table 1- Qs = P*Rs/2 + f2 = 10.090.3271798) + (0.8014)] = 2.526.526. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.526.

8014)] = 0.688)0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.15611 + 0*tan(21.2010 File:00135r02.8014)) = 96.55*(48*0.0.15611 Lc = (L2 + (RL .5*(0.202)/(3*24*tan(21.69/2 + (242 .688/cos(21.39608 ATL = LL*ts/2 + Lc * tc/2 + As = 189. P/(Ss*E1) = 15/(65.000.xls 34-286 Dervied of Datasheet . 2 2 M = -RL L/2 + (RL .20)2)0.Cone large end calculations for external pressure of 15.39608 * 0.58/21.69*0.52 none OK I's (in4) I' (in4) I status 0.0.11.00*1))*[1 .25*((P*RL-QL)/QL = (1*180*24*tan(21.0264 in2 AeL = 0.5*(ts + tc = 0.688/2 + 0 = 72.9041 0.26962 FL = P*M + f1 = 15*96. wind + external pressure f1 = Wl = 0 lb/in P*RL/2 = 180 lb/in f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.5 = 20.Rs )/(3*RL = -24*tan(21.342 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5166 in2 AeL >= ArL therefore the large end juncture is adequately reinforced.9279 OK Cone large end calculations per Appendix 1-8(b).5 = (202 + (24 .688 + 0.8014)) = 4.00*1) = 0.03 4.688/2 + 20.8014) = 1. 0 Date 02.00 0.8014)/(65.442.000.000231 From table 1m) + 12*Ml 2 m ) 2 ) QL = P*RL/2 + f1 = 180 + 0 = 180 lb/in ArL = (k*QL*RL s*E1))*[1 .8014)/2 + 189.55*(DL*ts)0.25*((15*24-180)/180)*(0.00 180.Rs)2)0.000 psi Appendix 1-8(b) Area U-2(g) check f1 QL ArL AeL Ring Area Loading analysis req'd (lbf /in) (lbf /in) (in2) (in2) area (in2) status req'd Vacuum Yes No 0.

9 = 5.4803 From Table CD-1: A = 0.xls 35-286 Dervied of Datasheet . Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.9 = 0. 150.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.90408 in4 The calculated I' for the combined shell-cone cross section is 0.26962/10.442.26962 = 718.00°F) I's = A*DL2*ATL/10.342*48/72.918276E-05*482*72.75*1.000059 (shell.9279 in4 As I' >= I's the large end is adequately stiffened per Appendix 1-8(b).75*FL*DL/ATL = 0.B = 0.11. 0 Date 02.

8014)) = 3.5*((ts .75*Fs*Ds/Ats = 0.000.000 psi Appendix 1-8(c) U-2(g) f2 Qs Ars Aes Ring Area Loading analysis (lbf /in) (lbf /in) (in2) (in2) area (in2) status req'd Vacuum No 0. 2 2 N = Rs s/2 + (RL . wind + external pressure f2 = Ws = 0 lb/in P*Rs/2 = 150 lb/in f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.37 none OK I's (in4) I' (in4) I status 0.846154E-02 in2 Aes = 0.39608 * 0.15/2 + (242 .688 .0.125*40/46.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.39608 Ats = Ls*ts/2 + Lc * tc/2 + As = 116.Cone small end calculations for external pressure of 15.02 3.t) + (tc .Rs)2)0.688/2 + 20.5 = 20. Qs = P*Rs/2 + f2 = 150 + 0 = 150 lb/in Ars = (k*Qs*Rs s*E1)) = (1*150*20*tan(21.8014)/2 + 116.5 = (202 + (24 .tr = 0.97185 = 629.373519 in2 Aes >= Ars therefore the small end juncture is adequately reinforced.4.00*1)) = 1.55*(Ds*ts)0.688)0.8014)) = 65.74167 + 0*tan(21.97185 Fs = P*N + f2 = 15*65.8187 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.20)2)0.2133743) + (0.xls 36-286 Dervied of Datasheet .00 150.2010 File:00135r02.00 0.5*((0.8014)/(65.308531E-02)/cos(21.55*(40*0.202)/(6*20*tan(21.3576 0. 0 Date 02.688 .8014) = 986.15*0.688/2 + 0 = 46.11.7311 OK Cone small end calculations per Appendix 1-8(c).75*986.74167 m) + 12*Ms 2 m ) 2 ) Lc = (L2 + (RL .125 B = 0.Rs )/(6*Rs*tan( = 20*tan(21.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.97185/10.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.7311 in4 As I' >= I's the small end is adequately stiffened per Appendix 1-8(c).35758 in4 The calculated I' for the combined shell-cone cross section is 0.xls 37-286 Dervied of Datasheet .186052E-05*402*46.9 = 0.From Table CD-1: A = 0.2010 File:00135r02. 150.00°F) I's = A*Ds2*Ats/10. 0 Date 02.000052 (shell.9 = 5.11.

0 Date 02.xls 38-286 Dervied of Datasheet . P =1.00*1) = 0.80 0.679 psi Appendix 1-5(d) Loading Area check U-2(g) f1 required analysis (lbf /in) required No 0.80 lb/in |f1| <= P*RL/2 so a U-2(g) analysis is not required.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. pressure.405.000.748.00 QL (lbf /in) ArL AeL Ring Status (in2) (in2) area (in2) OK Pressure No 20.405. new f1 = -Wl == 0 lb/in m) + 12*Ml 2 m ) 2 ) P*RL/2 = 20.MAP Cone juncture large end calculations.00 0.20 none Cone large end calculations per Appendix 1-5(d). P/(Ss*E1) = 1.679/(65.026903 From table 1- Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.748.2010 File:00135r02.

00 Qs (lbf /in) Ars Aes Ring Status (in2) (in2) area (in2) OK Pressure Yes 16.0.86 + 0 = 16.86 lb/in |f2| <= P*Rs/2 so a U-2(g) analysis is not required.86*19. P/(Ss*E1) = 1.82 none Cone small end calculations per Appendix 1-5(e).679/(65.748.23/21.5694544)/cos(21.5*[(0.8014)*tan(21.905. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11. 0 Date 02.2010 File:00135r02.78*(Rs*ts)0.86 lb/in Ars = (k*Qs*Rs/(Ss*E1))*(1 = (1*16.xls 39-286 Dervied of Datasheet .00*1) = 0.688 .905.312*0.312/(65.8014) = 0.8014)] = 0.86 0.70 0.026903 From table 1- Qs = P*Rs/2 + f2 = 16.MAP Cone juncture small end calculations P = 1.000.679 psi Appendix 1-5(e) Loading Area check U-2(g) f2 required analysis (lbf /in) required No 0.5287251) + (0.8158537 in2 Aes >= Ars therefore the small end juncture is adequately reinforced. new f2 = -Ws == 0 lb/in m) + 12*Ms 2 m ) 2 ) P*Rs/2 = 16.00*1))*(1 .t) + (tc .0.688 .905.5*[(ts .688)0.tr = 0.905.000.697755 in2 Aes = 0.748.905.14. pressure.78*(19.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

9923*20.0000 .Full UW-11(a) Type 1 Estimated weight: New = 2645.45 ASME Section VIII Division 1.40*P) + Corrosion 1089.0000" PWHT is not performed Radiography: Longitudinal joint Full UW-11(a) Type 1 Left circumferential joint Full UW-11(a) Type 1 Right circumferential joint .40*0.6880 / (20. (at 150.1.2043 psi 1.0000.1. Internal design pressure: P = 1088 psi @ 150°F External design pressure: Pe = 15 psi @ 150°F 1.00 + 0.0000" Length Lc = 110.48 Maximum allowable working pressure.00*0.9923 2265.1.688 1.9369 gal OD = 40.6880" Cylinder API 5L X65 (user defined) 40" Sch 0.0.0000*1.1.1920" Operating head) Pth=1.0.00°F) Appendix 1-1 P = = = S*E*t/(Ro .1.0000" t = 0. (at 70.1021 lb corr = 2645.1.40*0.49 Maximum allowable pressure.00°F) Appendix 1-1 P = S*E*t/(Ro .9923 psi(SG=1.1.1.0000.0000 0.1.1.6880) .1968 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0000*1.00*0.46 Static liquid head: Ps =1.1920".0000*1.0.2010 File:00135r02.1.0000/(65000.9369 gal corr = 557.3332" 1.6880) 2267.00°F) Appendix 1-1 t = = = P*Ro/(S*E + 0.0. Hs=55.47 Design thickness.40*t) = 65000. 0 Date 02.0000 .9923) + 0.xls 40-286 Dervied of Datasheet .Ps 65000.1. 2004 Edition Component: Material specification: Pipe NPS and Schedule: Not a UCS-66 material.1.40*1089. Horizontal test head) Corrosion allowance: Inner C = 0. (at 150.0000" Outer C = 0.6880 / (20.1021 lb Capacity: New = 557.1. Hs=55.11.9923 psi(SG=1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.40*t) .44 MINOR BARREL 1.

6880) = 0.0000/0.54 Allowable Compressive Stress.125 / (20.0000/0.3907 From table G: A = 0.0000 psi = t + Corrosion = 0.6836 psi Completed HC Checked IA FA0210 Version:00 created 03/98 ScCN 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.6880 = 58.004300 B = 17435.0000 = 0.1. Hot and Corroded.1433 Pa = 4*B/(3*(Do/t)) = 4*2108.213458 = 187.8730/(3*(40. (Corroded & at 150. (Corroded & at 150. (table CD-1) A = 0.53 Allowable Compressive Stress.0000 / 1.0000/0.1.51 Design thickness for external pressure Pa = 15.00°F) UG-28(c) L/Do = 116.0000 65000.125 / (Ro / t) = 0.0000 / 0.1.6291 psi 1.0000 / 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.0000 = 2.ScHC.000174 From table CD-1: B = 2108.2010 File:00135r02.213458)) = 15.9037 Do/t = 40.1.50 External Pressure.52 Maximum Allowable External Pressure.0000 psi 17435.1.1.7852 psi 1.1395 From table G: A = 0.0000 = 2.8730 Pa = 4*B/(3*(Do/t)) = 4*11669.0000 / 0.7852 psi S = = = 65000.9037 Do/t = 40.125 / (Ro / t) = 0.000970 From table CD-1: B = 11669.00°F) UG-28(c) L/Do = 116.0000 65000.2135" 1.1.6880)) = 267.1500/40.xls 41-286 Dervied of Datasheet .1.213458 + 0.7852 psi ScHC 1.6836 psi S = = = 65000.1500/40.1.55 Allowable Compressive Stress.1.1.1.125 / (20.0000 psi 1.1.1433/(3*(40.11.004300 B = 17279.ScHN ScHN = ScHC = 17279. (table CD-1) A = 0. Cold and New. Hot and New.0000/0.0000 psi 17279.ScCN.6880) = 0.

ScCC ScCC = ScCN = 17435.2010 File:00135r02.xls 42-286 Dervied of Datasheet .125 / (20.0000 / 1. Vacuum and Corroded. (table CD-1) A = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0000 65000.56 Allowable Compressive Stress.57 Allowable Compressive Stress.125 / (Ro / t) = 0.1.004300 B = 17279.1.1.ScVC.1.7852 psi ScVC Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7852 psi S = = = 65000. Cold and Corroded.11.6836 psi 1.0000 psi 17279.0000 / 0.6880) = 0.1. 0 Date 02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.47 flange rating MAP: 1480 psi@ 70°F ASME B16.1367 psi ASME B16.xls 43-286 Dervied of Datasheet . 0 Date 02.58 ASME B16.5/16.11.5/16.2010 File:00135r02.1.47 Blind on Flange #35 This is an ASME B16.1.1.47 flange hydro test: 2225 psi@ 70°F Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Flange description: 48 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt (2 1/2 < t <= 4) Flange rated MDMT: -40 °F (UCS-66(b)(1)(b)) (Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F) Liquid static head on flange: 2.47 rated blind flange.47 flange rating MAWP: 1415 psi@ 150°F ASME B16.

0000 .1.7444 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.40*1.2010 File:00135r02.1301 lb Capacity: New = 14.9774 = 1122.59 Straight Flange on Ellipsoidal Head #1 1.0668" 1.0000" Length Lc = 3.1.63 Maximum allowable working pressure.0.1.60 ASME Section VIII Division 1.0000" Design MDMT = -20.00*1.7800".1. 14. (at 150.40*1089.40*P) + Corrosion 1089.00°F) Appendix 1-1 P = S*E*t/(Ro .0000*1.64 Maximum allowable pressure.40*1.0. (at 150.0000 .7800" Operating head) Pth=1.1.1000 / (20.1.1.5741 gal OD = 40.1.40*t) 20000.9774*20.1.5741 gal corr = 14. 0 Date 02.1.00°F) Appendix 1-1 t = = = P*Ro/(S*E + 0. (at 70. Hs=54.1000" Straight Flange SA-516 70 (ASME II-D p.62 Design thickness.688 in Internal design pressure: P = 1088 psi @ 150°F External design pressure: Pe = 15 psi @ 150°F 1.9774) + 0.00 + 0.0000" Outer C = 0.0.0000.0000/(20000. ln.0000.0000*1. Hs=54.0000 1.1.1.00°F Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Radiography: Longitudinal joint Seamless No RT Circumferential joint Full UW-11(a) Type 1 Estimated weight: New = 114. Horizontal test head) Corrosion allowance: Inner C = 0.7670 psi 1.1000) 1124.0000" t = 1.40*t) . 20) 1.1.61 Static liquid head: Ps =1.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 44-286 Dervied of Datasheet .1301 lb corr = 114.9774 psi(SG=1.00*1.Ps = 20000.9774 psi(SG=1.1.1000) .0000*1.1000 / (20.00°F) Appendix 1-1 P = = = S*E*t/(Ro .0. 2004 Edition Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 0.00°F No impact test performed Rated MDMT = -20.

1.125 / (Ro / t) = 0.0000 psi = t + Corrosion = 0.UCS-79(d) = (50 * t / Rf) * (1 .4180 psi ScHC 1.1.0000 = 0.Rf / Ro) = (50 * 1. Hot and Corroded.0000 / 1.ScCN.9037 Do/t = 40.001989 From table CS-2: B = 14976.9785 Pa = 4*B/(3*(Do/t)) = 4*14976.4500) * (1 = 2.0144 Pa = 4*B/(3*(Do/t)) = 4*2235.0000/1.0000/0. Cold and New. 0 Date 02.1000 / 19. (Corroded & at 150.66 Design thickness for external pressure Pa = 15.0000 / 1.1.1. Hot and New.1.8278 % 1.1.006875 B = 17278.1000 = 36.2013" 1.4180 psi 1.000156 From table CS-2: B = 2235.2010 File:00135r02.1000) = 0.125 / (20. (table CS-2) A = 0.1559 psi 1.0000/0.201341 + 0. (table CS-2) A = 0.9785/(3*(40.125 / (Ro / t) = 0.1.0000/1.1. (Corroded & at 150.006875 B = 17278.0000 psi 17278.69 Allowable Compressive Stress.0000 20000.1.0000 = 2.00°F) UG-28(c) L/Do = 116.0000 / 1.1.68 % Extreme fiber elongation .0000 / 1.0000 psi 1.ScHN ScHN = ScHC = 17278.67 Maximum Allowable External Pressure.1500/40.0144/(3*(40.0000 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.71 Allowable Compressive Stress.6675 From table G: A = 0.201341)) = 15.201341 = 198.1000) = 0.4180 psi S = = 20000.1.1.3636 From table G: A = 0.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.9037 Do/t = 40.1.ScHC.0000 20000.1500/40.125 / (20.4180 psi S = = = 20000.11.0000 = 2.65 External Pressure.xls 45-286 Dervied of Datasheet .70 Allowable Compressive Stress.1.00°F) UG-28(c) L/Do = 116.1000)) = 549.

73 Allowable Compressive Stress.4180 psi 1.125 / (Ro / t) = 0.4180 psi ScVC Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.125 / (20.ScCC ScCC = ScCN = 17278.72 Allowable Compressive Stress.0000 psi 17278.0000 / 1.4180 psi S = = = 20000.xls 46-286 Dervied of Datasheet .0000 20000. Vacuum and Corroded.0000 / 1.1000) = 0. 0 Date 02. (table CS-2) A = 0.ScVC.1.4180 psi 1. Cold and Corroded.1.006875 B = 17278.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.1.ScCN = 17278.1.

Division 1.1. 0 Date 02.6 lb corr = 45.6 lb new = 45.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1.2 US gal corr = 664.14.76 Static liquid head: Ps= 1.11. Hs=54. 20) Internal design pressure: P = 1.1.78" Operating head) Pth= 1.2 US gal * includes straight flange Outer diameter = Minimum head thickness = Head ratio D/2h = Head ratio D/2h = Straight flange length Lsf = Nominal straight flange thickness tsf= Insulation thk*: 0" Insulation support ring 0" spacing: Lining/ref thk*: 0"  40" 1. 2004 Edition Component: Material Specification: Straight Flange governs MDMT Ellipsoidal Head SA-516 70 (ASME II-D p.74 Ellipsoidal Head #1 1.1" density: 0 lb/ft3 individual weight: 0 lb density: 0 lb/ft 3 weight: 0 lb total weight: 0 lb weight: 0 lb includes straight flange if applicable Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 psi @ 150 °F External design pressure: Pe = 15 psi @ 150 °F 1.75 ASME Section VIII.xls 47-286 Dervied of Datasheet .088.9774 psi (SG=1.1.1.9774 psi (SG=1. Hs=54.1.1" 2 (new) 2 (corroded) 3" 1.78" Horizontal test head) Corrosion allowance: Inner C = 0" Outer C = 0" Design MDMT = -20°F No impact test performed Rated MDMT = -20°F Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Radiography: Category A joints Head to shell seam - Seamless No RT Full UW-11(a) Type 1 Estimated weight*: Capacity*: new = 664.2010 File:00135r02. ln.1.

67*Pe) + Corrosion 1.286 psi 541.20*1.67*15*37.0.0986" + Corrosion = 0.xls 48-286 Dervied of Datasheet . 1.0986" 1155. (Corroded at 150 °F) UG-32(d)(1) P = 2*S*E*t/(D + 0.1.977) + 0 = 1.977*37.0.286 psi The maximum allowable pressure (MAP) is 1157. (New at 70 °F) UG-32(d)(1) P = 2*S*E*t/(D + 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.77 Results Summary The governing condition is internal pressure.308 psi 1157.0357".0986" t Check the external pressure per UG-33(a)(1) UG-32(d)(1) t = = = 1.20*P) + Corrosion = 1089.0625" 1.8 +0.1232/0. Minimum thickness per UG-16 = Design thickness due to internal pressure (t) = Design thickness due to external pressure (te) = Maximum allowable working pressure (MAWP)= Maximum allowable pressure (MAP) = Maximum allowable external pressure (MAEP) = 0.8/(2*20000*1 .81 Design thickness for external pressure.098556".1.193.1.098556) 0.20*1.1.098556) 15 psi 0.308 psi.79 Maximum allowable working pressure.0237" The head external pressure design thickness (te) is 0.125 / (34.11.Ps = 2*20000*1*1.20*t) .0986" + 0" = 0.9774 = 1155.1.0357" 0.4536 psi Pa = = = = B/(Ro/t) 5.0 = 1157. (Corroded at 150 °F) UG-32(d)(1) t = P*D/(2*S*E .Ps = 2*20000*1*1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1.308 psi The maximum allowable working pressure (MAWP) is 1155.1.8 +0.20*1. (Corroded at 150 °F) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.1.0625" + 0" = 0. 1.125 / (Ro/t) 0.193.80 Maximum allowable pressure. 1.1.9866 psi 1.000361 From Table CS-2: B=5.20*1.1232 in A = = = 0.20*1089. 0 Date 02.2010 File:00135r02.1.1) .1/(37.78 Design thickness for internal pressure.286 psi.0.0.8/(2*20000*1 .8531 * 40 = 34.1/(37.1) .454/(34.1232/0.67*Pe*D/(2*S*E .67*15) + 0 0.0357" The head internal pressure design thickness is 1.1.20*t) .1.

67) .8531 * 40 = 34.1232/1. Heat treatment per UCS-56 is required if fabricated by cold forming.1.9855 psi The maximum allowable external pressure (MAEP) is 541.xls 49-286 Dervied of Datasheet .03/(34. (Corroded at 150 °F) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.1232 in A = = = 0.1/((37.1)*1.00403 From Table CS-2: B=16. 0 Date 02. 1.0293 psi Pa = = = B/(Ro/t) 16.1.1 / 6.9866 psi Check the Maximum External Pressure.1.82 Maximum Allowable External Pressure.1) 541.813. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.67) .11.Ps2 2*20000*1*1.83 % Extreme fiber elongation .976)*(1 11.20*t)*1.2010 File:00135r02..8 +0.1) 0. UG-33(a)(1) UG-32(d)(1) P = = = 2*S*E*t/((D + 0.125 / (Ro/t) 0.Rf / Ro) (75*1.1.9866 psi.20*1.1232/1.125 / (34.8263% The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0 692.UCS-79(d) = = = (75*t / Rf)*(1 .813.1.

1.0000 in Dp = 12.5000 in te = 1.5 flange rating MAP: 1480 psi@ 70°F ASME B16.0000 in tw(upper) = 1.xls 50-286 Dervied of Datasheet .88 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. new: 3. 5) Nozzle longitudinal joint efficiency: 1.2010 File:00135r02.88 in Nozzle inside diameter.152 in Nozzle nominal wall thickness: 0.1.2000 in Leg42 = 1. ln.5 in Flange description: 4 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -55 °F (UCS-66(b)(1)(b)) (UCS-68(c) applies.59 in End of nozzle to shell center: 31.00 Nozzle description: 4" XX Heavy Pad material specification: API 5L X65 (user defined) Pad diameter: 12.11. Lpr: 7.674 in Nozzle corrosion allowance: 0 in Projection available outside vessel.1. 10.Nozzle #7 (N7) ASME Section VIII Division 1.688 in Nozzle center line offset to datum line: 292. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F) Liquid static head on flange: 2.2000 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 2.6880 in Leg41 = 1.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.3016 psi ASME B16.84 DREYN NOZZLE .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 180 ° Local vessel minimum thickness: 0. 2004 Edition tw(lower) = 0.0171 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.

2000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.34 701.56 201.xls 51-286 Dervied of Datasheet .47 psi @ 150 °F The opening is adequately reinforced A A A required available 1 2.15498).2000 0. 0 Date 02. UG-37 Area Calculation Summary (in2) For P = 1400.6740 0.47 psi @ 150 °F Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.4872 -- 2.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.379.2074 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 185.66 185.5*(t .8520 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.2010 File:00135r02.292.56 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.2500 0.380.11. Nozzle UCS-66 governing thk: 0.34 859.8520 2.4718 Calculations for internal pressure 1400.1648 0.145.859.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.C) = 1.528.3440 0.152 in Normal to the vessel wall outside: 2.00 673.674 in Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 3.7000 0.Reinforcement Calculations for Internal Pressure Available reinforcement per UG-37 governs the MAWP of this nozzle.240.7000 1.63 60.

fr1) 3.11.2631*0.4872 in2 = = = 2*(tn .1*0.0.87182*0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.F*tr) .688 .0.1*0.0.474) 0.5*0.674 .6*P) 1400.674*(1*0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .1*0.152*(1*0.688) .4872 in2 = = = 5*(tn .688*1*(1 .2631) 0 in2 = = = 2*(t + tn)*(E1*t .fr1) 2*(0.2*0.688*1 + 2*0.0.688) .2*tn*(E1*t .688 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2*tn*(E1*t .688)*(1 .1357)*0.2631) 2.0.674*(1*0.F*tr)*(1 .5*tn + te)*fr2 2*(0.1*0.2631 0.2010 File:00135r02.2631 0.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .fr1) 3.trn)*fr2*t 5*(0.852 in2 Area available from FIG.2*0.674 .6*1400. UG-37.688 + 0.688 0.2631) 0 in2 A2 = smaller of the following= 0.2)*0.xls 52-286 Dervied of Datasheet . 0 Date 02.1357 in tr (full area replacement) =0.trn)*(2.674*0.688 .1 A1 = larger of the following= 0 in2 = = = d*(E1*t .F*tr)*(1 .2 in2 (Part of the weld is outside of the limits) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0.474*1.0.8172 in2 A41 = = = Leg2*fr3 0.674 + 1. Sv = 65000.2631 fr2 = lesser of 1 or Sn/Sv = 0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.674)*(1*0.1357)*(2.688 .152*0.576/(17100*1 .688)*(1 .F*tr) .

75 or tn or te = 0.5127 in The lesser of tr4 or tr5: tr6 = 0.5*tmin = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.7*1 = 0.25 in tc(actual) = 0.688 in tw(min) = 0.7*Leg = 0.xls 53-286 Dervied of Datasheet .2 + 0 + 2.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.5127 in Wall thickness per UG-16(b): tr3 = 0.2074 in The greater of tr2 or tr3: tr5 = 0.2074 in Available nozzle wall thickness new. 0 Date 02.344 in tw(actual) = 0.25 or 0.7*1 = 0.674 in tc(min) = lesser of 0.1358 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.2*0.49*17100 = 8379 psi Outer fillet weld in shear: 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.3.75 or te or t = 0.7*Leg = 0.2*tn)*te*fr4 (6.1648 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0. tn = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.49*65000 = 31850 psi Upper groove weld in tension: 0.4872 + 0.2*1 2.852 in2 As Area >= A the reinforcement is adequate.A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2074 in Required per UG-45 is the larger of tr1 or tr6 = 0.2010 File:00135r02.304 .d .1648 2.7*17100 = 11970 psi Inner fillet weld in shear: 0.674 in The nozzle neck thickness is adequate.11.7 in Outer fillet: tmin = lesser of 0.7*tmin = 0.674)*1.152 .

4872 + 0 + 2.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3 + 233919.674*0.2631*(1*0.3 + 48486.674*0.688 .34 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0. (6) = 59227. Load for path 2-2 lesser of W or W2-2 = 60528.xls 54-286 Dervied of Datasheet .6 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1*0.Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .2 = 859292.4872 + 2.2631)*65000 60528.F*tr))*Sv (2.852 .A1 + 2*tn*fr1*(E1*t .2631)*65000 201240. Load for path 3-3 lesser of W or W3-3 = 185379.0 + 2*0.7 lbf Path 3-3 through (2).688*0.66 + 233919.11.34 lbf Path 2-2 through (1).2 + 407998.29 = 673859.3 lbf Load for path 1-1 lesser of W or W1-1 = 185379.674*0. (4) = 625373.2 + 0)*65000 185380 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.2 + 0 + 2*0.7 lbf Path 1-1 through (2) & (3) = 625373.688*0.6 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).2010 File:00135r02.1648 + 0.7 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.7 = 701145. (4).6 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).1648 + 0.4872 + 0 + 0. 0 Date 02.688))*65000 185379.2 + 0 + 0 + 2*0.

5 psi @ 70 °F The opening is adequately reinforced A A A required available 1 2.6*1400.859.34 701.63 60.240.3440 0.2074 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 185.56 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.8520 2.379.6740 0.C) = 1.1648 0. UG-37 Area Calculation Summary (in2) For P = 1400.1357 in tr (full area replacement) =0.34 859.380.2000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.528.7000 0.56 201.4872 -- 2.2000 0.xls 55-286 Dervied of Datasheet .11.5 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 3.4718 Calculations for internal pressure 1400.66 185.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .576/(17100*1 .7000 1. Sv = 65000.0. Sp = 65000 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.152 in Normal to the vessel wall outside: 2.497*1.5*(t .00 673.2500 0. 0 Date 02.145.8520 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.Reinforcement Calculations for MAP Available reinforcement per UG-37 governs the MAP of this nozzle.292.0.497) 0.6*P) 1400.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.

1357)*0.2010 File:00135r02.688 .2*0.852 in2 Area available from FIG.674 + 1.688 0.0.4872 in2 = = = 2*(tn .5*tn + te)*fr2 2*(0. UG-37.4872 in2 = = = 5*(tn .688 .1357)*(2.3.87182*0.0.688 .688*1 + 2*0.674 .2*1 2.d .F*tr) .11.2631) 2.2*tn*(E1*t .688) .674 .2631 0.2631) 0 in2 A2 = smaller of the following= 0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .fr1) 3.fr1) 3.fr1) 2*(0.688)*(1 .F*tr)*(1 .688) .304 .1 A1 = larger of the following= 0 in2 = = = d*(E1*t .2*0.152*0.688)*(1 .2*0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .1648 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.trn)*(2.0.1*0.2)*0.688*1*(1 .2*tn*(E1*t .5*0.152*(1*0.F*tr)*(1 .xls 56-286 Dervied of Datasheet .674*0.2631*0.674)*(1*0.1*0.0.688 .2631 fr3 = lesser of fr2 or Sp/Sv = 0.8172 in2 A41 = = = Leg2*fr3 0.674)*1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.674*(1*0.2631 0.trn)*fr2*t 5*(0.1*0.2 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .fr1 = lesser of 1 or Sn/Sv = 0.1*0.2*tn)*te*fr4 (6.688 + 0. 0 Date 02.F*tr) .674*(1*0.152 .2631 fr2 = lesser of 1 or Sn/Sv = 0.0.

Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.xls 57-286 Dervied of Datasheet .688 in tw(min) = 0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg Completed HC Checked IA FA0210 Version:00 created 03/98 f 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7*tmin = 0.674 in tc(min) = lesser of 0.7*17100 = 11970 psi Inner fillet weld in shear: 0.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0.5127 in Wall thickness per UG-16(b): tr3 = 0.2010 File:00135r02.75 or te or t = 0.5127 in The lesser of tr4 or tr5: tr6 = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.852 in2 As Area >= A the reinforcement is adequate.7*Leg = 0.2074 in Available nozzle wall thickness new.4872 + 0.75 or tn or te = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0. 0 Date 02.25 or 0.7*Leg = 0.1648 2.49*65000 = 31850 psi Upper groove weld in tension: 0.344 in tw(actual) = 0.674 in The nozzle neck thickness is adequate.7*1 = 0.2074 in The greater of tr2 or tr3: tr5 = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.7*1 = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.25 in tc(actual) = 0.1357 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.2074 in Required per UG-45 is the larger of tr1 or tr6 = 0.7 in Outer fillet: tmin = lesser of 0. tn = 0.2 + 0 + 2.11.5*tmin = 0.Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.

852 .674*0.688))*65000 185379.2631)*65000 60528.3 lbf Load for path 1-1 lesser of W or W1-1 = 185379.674*0.11. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.(6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f (A .2 + 0)*65000 185380 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.F*tr))*Sv (2.7 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.6 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).4872 + 0 + 2.2 + 407998.688*0.xls 58-286 Dervied of Datasheet .3 + 48486. (6) = 59227.1*0.34 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.674*0.34 lbf Path 2-2 through (1). Load for path 2-2 lesser of W or W2-2 = 60528.7 = 701145.0 + 2*0.66 + 233919.7 lbf Path 3-3 through (2).2010 File:00135r02.2 + 0 + 0 + 2*0.6 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).1648 + 0.688 .2631)*65000 201240.2 + 0 + 2*0.6 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2). (4).688*0. 0 Date 02. (4) = 625373.2631*(1*0.1648 + 0.7 lbf Path 1-1 through (2) & (3) = 625373.3 + 233919. Load for path 3-3 lesser of W or W3-3 = 185379.29 = 673859.2 = 859292.4872 + 2.A1 + 2*tn*fr1*(E1*t .4872 + 0 + 0.

xls 59-286 Dervied of Datasheet .5*(3. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0. 0 Date 02.426 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688*1 + 2*0.5*(d*tr*F + 2*tn*tr*F*(1 .4260 2.0625 Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.0.3 psi @ 150 °F The opening is adequately reinforced A A A required available 1 1.7000 0.2010 File:00135r02. Sv = 65000.5*(t .6740 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.2500 0.72 in Nozzle required thickness per UG-28 trn = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0.C) = 1.3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 3.11.2631)) 1.2631 fr2 = lesser of 1 or Sn/Sv = 0.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.152*0.fr1)) 0.2000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.3440 0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.1648 0.688*1*(1 .0428 in From UG-37(d)(1) required thickness tr = 0.2000 0.152 in Normal to the vessel wall outside: 2.4718 Calculations for external pressure 125.7000 1.674*0.5713 -- 2.9361 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.

304 .F*tr)*(1 .674)*(1*0.2*tn*(E1*t .Area available from FIG.688 .674*(1*0.5*tn + te)*fr2 2*(0.1*0.674)*1.688)*(1 .d .2*0.trn)*fr2*t 5*(0.5*0.688 .152 . UG-37.1648 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.fr1) 2*(0.2631) 0 in2 A2 = smaller of the following= 0.688) .F*tr) .0.0.0.1*0.2631*0.11.1648 2.2631 0.674 .674 + 1.9361 in2 As Area >= A the reinforcement is adequate.1*0.5713 in2 = = = 5*(tn .688 .2*0.674*(1*0.2 + 0 + 2.2*0.688 .0428)*0.2)*0.2631 0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.87182*0.5713 + 0.3.2010 File:00135r02.F*tr)*(1 .688 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.9582 in2 A41 = = = Leg2*fr3 0.688 + 0.2*tn*(E1*t .xls 60-286 Dervied of Datasheet .fr1) 3.1*0.152*(1*0.688)*(1 .5713 in2 = = = 2*(tn .F*tr) .2631) 0 in2 = = = 2*(t + tn)*(E1*t .688) .0428)*(2.trn)*(2.674 .2 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .2*tn)*te*fr4 (6.2*1 2.

86 Design thickness for external pressure Pa = 125.00°F) UG-28(c) L/Do = 7.0625 in The lesser of tr4 or tr5: tr6 = 0.7*1 = 0.0428" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 61-286 Dervied of Datasheet . 0 Date 02.1.0625 in Available nozzle wall thickness new. tn = 0.1. (Corroded & at 150.9857/4.0000 = 0.7*tmin = 0.2999 psi = t + Corrosion = 0.1633 From table G: A = 0.7 in Outer fillet: tmin = lesser of 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.7188 Pa = 4*B/(3*(Do/t)) = 4*9882.688 in tw(min) = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.7188/(3*(4.7*1 = 0.1.0462 in Wall thickness per UG-16(b): tr3 = 0.85 External Pressure.5000/0.7*Leg = 0.5000 = 1.25 in tc(actual) = 0.5*tmin = 0.75 or tn or te = 0.042791 + 0.UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.042791)) = 125.7746 Do/t = 4.0428 in Wall thickness per UG-45(b)(2): tr2 = 0.1.674 in The nozzle neck thickness is adequate.75 or te or t = 0.2074 in The greater of tr2 or tr3: tr5 = 0.042791 = 105.2999 psi 1.25 or 0. 1.000685 From table CS-2: B = 9882.344 in tw(actual) = 0.7*Leg = 0.5000/0.2010 File:00135r02.0625 in Required per UG-45 is the larger of tr1 or tr6 = 0.11.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.674 in tc(min) = lesser of 0.

1.47 flange rating MAP: 1480 psi@ 70°F ASME B16.47 flange hydro test: 2225 psi@ 70°F Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.87 Flange #35 Flange description: 48 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt (2 1/2 < t <= 4) Flange rated MDMT: -40 °F (UCS-66(b)(1)(b)) (Bolts rated MDMT per Fig UCS-66 note (e) = -40 °F) Liquid static head on flange: 2.1.1.11.1367 psi ASME B16.47 flange rating MAWP: 1415 psi@ 150°F ASME B16.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.xls 62-286 Dervied of Datasheet .2010 File:00135r02.

5 flange rating MAWP: 1415 psi@ 150°F ASME B16.0000 in tw(upper) = 1.5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 270 ° Local vessel minimum thickness: 0.69 in Nozzle inside diameter.1.4 °F (UCS-66(b)(1)(b)) Liquid static head on flange: 1. new: 11.69 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1.6880 in Leg41 = 1.1508 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.Nozzle #1 (N1) ASME Section VIII Division 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1508 psi ASME B16.406 in Nozzle corrosion allowance: 0 in Projection available outside vessel.188 in Nozzle nominal wall thickness: 1. 0 Date 02.xls 63-286 Dervied of Datasheet . 10.688 in Nozzle center line offset to datum line: 228. ln.11.5 flange rating MAP: 1480 psi@ 70°F ASME B16.88 KICKER NOZZLE . 2004 Edition tw(lower) = 0.00 Nozzle description: 14" Sch 160 Pad material specification: API 5L X65 (user defined) Pad diameter: 26 in Flange description: 14 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -46. 5) Nozzle longitudinal joint efficiency: 1.0000 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 1.0000 in Dp = 26.0000 in te = 1.0000 in Leg42 = 1.03 in End of nozzle to shell center: 42.1. Lpr: 18.2010 File:00135r02.

3760 0.C) = 1.88 647.1230 9.5*(t .908.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.2010 File:00135r02. Nozzle UCS-66 governing thk: 1 in Nozzle rated MDMT: -20 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.5 flange limits the nozzle MAWP.4502 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1.4871 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 592.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. UG-37 Area Calculation Summary (in2) For P = 1415 psi @ 150 °F The opening is adequately reinforced A A A required available 1 9.7000 0.3440 0.50 2.7000 1.2425 0.2500 0.11.994.714.4060 0.94 1.786. 0 Date 02.188 in Normal to the vessel wall outside: 2.969.8317 -- 8.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.xls 64-286 Dervied of Datasheet .262.Reinforcement Calculations for Internal Pressure The attached ASME B16.25 102.633.50 614.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.52 1.5250 Calculations for internal pressure 1415 psi @ 150 °F Nozzle is impact test exempt per UG-20(f).525.348.028.

6*1415) 0.F*tr) .2631) 0 in2 = = = 2*(t + tn)*(E1*t .0.2*tn*(E1*t .406 .688*1*(1 .2425 in2 (Part of the weld is outside of the limits) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.F*tr)*(1 .8317 in2 = = = 2*(tn .xls 65-286 Dervied of Datasheet .1*0.2631 0. UG-37.688 .4871)*(2.188*0.fr1) 11.1*0.0.fr1) 2*(0.5*1.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .688) .2*1.406 + 1)*0.0.406)*(1*0.962*0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.F*tr)*(1 .trn)*fr2*t 5*(1.0.688 .8317 in2 = = = 5*(tn .6*P) 1415*5.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.4871)*0.688*1 + 2*1.trn)*(2.594/(17100*1 .2010 File:00135r02.0.1*0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .688)*(1 .2631 fr2 = lesser of 1 or Sn/Sv = 0.1831 in2 A41 = = = Leg2*fr3 0.F*tr) .2631) 0 in2 A2 = smaller of the following= 0.688 .688 0.0.0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5*tn + te)*fr2 2*(1.4871 in tr (full area replacement) =0.123 in2 Area available from FIG.11.2631) 9.1*0.406*0.188*(1*0. Sv = 65000.406*(1*0.2*tn*(E1*t .688)*(1 .688 + 1.688) .2631*0.406 .688 .fr1) 11.406*(1*0.2631 2.2*1. 0 Date 02.

7*Leg = 0.3281 in Required per UG-45 is the larger of tr1 or tr6 = 0.376 9.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.75 or te or t = 0.3281 in The greater of tr2 or tr3: tr5 = 0.7*Leg = 0.344 in tw(actual) = 0.d .7*tmin = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0. tn = 1.49*17100 = 8379 psi Outer fillet weld in shear: 0.518 in The lesser of tr4 or tr5: tr6 = 0.7*17100 = 11970 psi Inner fillet weld in shear: 0.406 in The nozzle neck thickness is adequate.25 or 0.4871 in Available nozzle wall thickness new. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.406)*1*1 8.7*1 = 0. 0 Date 02.376 .4502 in2 As Area >= A the reinforcement is adequate.A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .518 in Wall thickness per UG-16(b): tr3 = 0.xls 66-286 Dervied of Datasheet .688 in tw(min) = 0.11.2*tn)*te*fr4 (22.8317 + 0.49*65000 = 31850 psi Upper groove weld in tension: 0.2010 File:00135r02.74*65000 = 48100 psi Nozzle wall in shear: 0.75 or tn or te = 0.7*1 = 0.188 .5*tmin = 0.2425 + 0 + 8.25 in tc(actual) = 0.7 in Outer fillet: tmin = lesser of 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.11.2*1.376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.4871 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.75 in tc(min) = lesser of 0.

5 lbf Path 3-3 through (2).2425 + 0 + 0 + 2*1.F*tr))*Sv (9.5 lbf Load for path 1-1 lesser of W or W1-1 = 592994.406*0. (4) = 1300777 + 727748.8 + 727748.9 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.8 + 1057774 = 1969787 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 3-3 lesser of W or W3-3 = 592994.5 lbf Path 2-2 through (1).5 lbf Path 1-1 through (2) & (3) = 1300777 + 332937.A1 + 2*tn*fr1*(E1*t .2631)*65000 647348.406*0.2425 + 0 + 2*1.406*0.2010 File:00135r02.5 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0. 0 Date 02.11.376 + 0.xls 67-286 Dervied of Datasheet .8 = 2028525 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o = (3) Nozzle wall in shear n*Sn f f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension Nozzle OD*tw*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .2425 + 0)*65000 614262.376 + 0.8317 + 8.2631)*65000 102908.1*0. Load for path 2-2 lesser of W or W2-2 = 102908.8 = 1633714 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). (4). (6) = 184263.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.688*0.688*0.688 .2631*(1*0.8317 + 0 + 0.688))*65000 592994.0 + 2*1.123 .8317 + 0 + 8. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.

2010 File:00135r02.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.8103 -- 8.6*1480) 0.594/(17100*1 .3440 0.52 1.688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.C) = 1.6*P) 1480*5.5 flange limits the nozzle MAP.525.517.028.633.88 645.957.7000 1.11.5107 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 592.2500 0.4060 0.188 in Normal to the vessel wall outside: 2.3760 0.2425 0.0.0. 0 Date 02.xls 68-286 Dervied of Datasheet . UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A required available 1 9.871.4288 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1.786.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.25 101.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .94 1.5107 in tr (full area replacement) =0.1230 9.5250 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.50 2.Reinforcement Calculations for MAP The attached ASME B16.969.994.7000 0.50 612.714.5*(t .25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.

F*tr)*(1 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.406 + 1)*0.688 .5107)*(2.0.trn)*fr2*t 5*(1.688*1*(1 .2010 File:00135r02.2*tn*(E1*t .688 .2631 fr3 = lesser of fr2 or Sp/Sv = 0.0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .688 + 1.1*0.fr1) 11.2631 2.127 in2 A41 = = = Leg2*fr3 0.188*(1*0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .2631*0.688 .F*tr) .2*1.5107)*0.688) .8103 in2 = = = 2*(tn .688 0.688 .0.1*0. 0 Date 02.2631 0.2631 fr2 = lesser of 1 or Sn/Sv = 0.11.688)*(1 .406*0.406 .0.2*tn*(E1*t .fr1) 2*(0.trn)*(2.F*tr) .F*tr)*(1 .1*0.5*tn + te)*fr2 2*(1.Area required per UG-37(c) Allowable stresses: Sn = 17100.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 . Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.688) .5*1.188*0.8103 in2 = = = 5*(tn .406)*(1*0. UG-37.962*0.123 in2 Area available from FIG.688)*(1 .2425 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2631) 0 in2 A2 = smaller of the following= 0.0.2*1.406 .1*0.2631) 9.406*(1*0. Sv = 65000.xls 69-286 Dervied of Datasheet .fr1) 11.406*(1*0.688*1 + 2*1.

3281 in The greater of tr2 or tr3: tr5 = 0.25 in tc(actual) = 0.7*1 = 0.2010 File:00135r02. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0. 0 Date 02.75 or te or t = 0.3281 in Required per UG-45 is the larger of tr1 or tr6 = 0.5107 in Available nozzle wall thickness new.4288 in2 As Area >= A the reinforcement is adequate.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.5107 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.11.344 in tw(actual) = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.75 in tc(min) = lesser of 0.7*Leg = 0.d . tn = 1.11.(Part of the weld is outside of the limits) A5 = = = (Dp .5*tmin = 0.688 in tw(min) = 0.7*tmin = 0.406 in The nozzle neck thickness is adequate. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.2*1.376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.7 in Outer fillet: tmin = lesser of 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 70-286 Dervied of Datasheet .8103 + 0.25 or 0.5415 in The lesser of tr4 or tr5: tr6 = 0.2*tn)*te*fr4 (22.188 .376 9.7*17100 = 11970 psi Inner fillet weld in shear: 0.2425 + 0 + 8.7*Leg = 0.49*65000 = 31850 psi Upper groove weld in tension: 0.5415 in Wall thickness per UG-16(b): tr3 = 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.75 or tn or te = 0.406)*1*1 8.49*17100 = 8379 psi Outer fillet weld in shear: 0.376 .7*1 = 0.

5 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.688*0.688 .5 lbf Load for path 1-1 lesser of W or W1-1 = 592994.8103 + 0 + 8.F*tr))*Sv (9. (4) = 1300777 + 727748.2425 + 0)*65000 612871.8103 + 8.5 lbf Path 2-2 through (1).5 lbf Path 3-3 through (2).2425 + 0 + 2*1.2425 + 0 + 0 + 2*1.8 + 727748.8103 + 0 + 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.5 lbf Path 1-1 through (2) & (3) = 1300777 + 332937.406*0.8 + 1057774 = 1969787 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).A1 + 2*tn*fr1*(E1*t .0 + 2*1.8 lbf f (A .9 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.688))*65000 592994.11.123 .376 + 0.2631*(1*0.406*0.5 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.2631)*65000 101517.1*0.406*0.8 = 1633714 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).xls 71-286 Dervied of Datasheet . (6) = 184263.376 + 0. Load for path 3-3 lesser of W or W3-3 = 592994.8 = 2028525 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).688*0. Load for path 2-2 lesser of W or W2-2 = 101517.Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = .2631)*65000 645957. 0 Date 02. (4).No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

fr1)) 0. 0 Date 02.7000 0.5*(d*tr*F + 2*tn*tr*F*(1 .2500 0.406*0.2010 File:00135r02.xls 72-286 Dervied of Datasheet .1635 -- 8.688*1*(1 .3 psi @ 150 °F The opening is adequately reinforced A A A required available 1 4.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.0.5*(11.5250 Calculations for external pressure 125.72 in Nozzle required thickness per UG-28 trn = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.3440 0.4060 1.C) = 1.2631 fr3 = lesser of fr2 or Sp/Sv = 0.1204 Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.688*1 + 2*1.7000 1. Sv = 65000.5615 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.188 in Normal to the vessel wall outside: 2.2425 0.2631)) 4.11.5*(t .2631 fr2 = lesser of 1 or Sn/Sv = 0.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.5615 9.7820 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1.3760 0.1204 in From UG-37(d)(1) required thickness tr = 0.188*0.Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.

1635 in2 = = = 2*(tn .1*0.2631*0.0543 in2 A41 = = = Leg2*fr3 0.2*tn*(E1*t .688)*(1 .406*(1*0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .Area available from FIG.2425 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 1.fr1) 2*(0.406 .F*tr)*(1 .1 A1 = larger of the following= 0 in2 = = = d*(E1*t . Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.406)*(1*0.688) .2*1.xls 73-286 Dervied of Datasheet .0.406*(1*0.2010 File:00135r02. 0 Date 02.fr1) 11.688 .962*0.688) .1*0.2*tn)*te*fr4 (22.406)*1*1 8.2631 0.1635 in2 = = = 5*(tn .trn)*(2.0.2*1. UG-37.406 + 1)*0.688 1.2631) 0 in2 A2 = smaller of the following= 1.11.2425 + 0 + 8.1635 + 0.2*1.1204)*0.688 + 1.0.688 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.688)*(1 .trn)*fr2*t 5*(1.11.1*0.1204)*(2.d .2631 3.1*0.2*tn*(E1*t .5*1.406 .F*tr) .5*tn + te)*fr2 2*(1.F*tr)*(1 .376 .688 .188 .0.F*tr) .782 in2 As Area >= A the reinforcement is adequate.188*(1*0.688 .376 9.

89 External Pressure.7 in Outer fillet: tmin = lesser of 0.4095 Do/t = 14.7335/14.2010 File:00135r02.7*1 = 0.UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0. 1.2178/(3*(14.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5*tmin = 0.0462 in Wall thickness per UG-16(b): tr3 = 0.75 in tc(min) = lesser of 0.75 or te or t = 0.1. 0 Date 02.0000/0.00°F) UG-28(c) L/Do = 19.000757 From table CS-2: B = 10926. (Corroded & at 150.25 in tc(actual) = 0.2664 From table G: A = 0.0000 = 1.1.3009 psi 1.0625 in The lesser of tr4 or tr5: tr6 = 0.xls 74-286 Dervied of Datasheet .688 in tw(min) = 0.120413)) = 125.1204 in Available nozzle wall thickness new.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.1204" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.3009 psi = t + Corrosion = 0.0000/0.2178 Pa = 4*B/(3*(Do/t)) = 4*10926.7*tmin = 0.1204 in Wall thickness per UG-45(b)(2): tr2 = 0.1.406 in The nozzle neck thickness is adequate.7*1 = 0.3281 in The greater of tr2 or tr3: tr5 = 0.344 in tw(actual) = 0.11.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0. tn = 1.0000 = 0.120413 + 0.7*Leg = 0.120413 = 116.75 or tn or te = 0.25 or 0.0625 in Required per UG-45 is the larger of tr1 or tr6 = 0.7*Leg = 0.1.90 Design thickness for external pressure Pa = 125.

1.406 in Nozzle corrosion allowance: 0 in Projection available outside vessel.5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 270 ° Local vessel minimum thickness: 0.0000 in Leg42 = 1.0000 in Dp = 26. Lpr: 18.0000 in te = 1.1. new: 11. 10.976 in End of nozzle to shell center: 42.0000 in tw(upper) = 1.1.5 flange rating MAP: 1480 psi@ 70°F ASME B16. 5) Nozzle longitudinal joint efficiency: 1.6880 in Leg41 = 1.xls 75-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0000 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 1.1508 psi ASME B16.Nozzle #2 (N2) ASME Section VIII Division 1.4 °F (UCS-66(b)(1)(b)) Liquid static head on flange: 1. 0 Date 02.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.1508 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.688 in Nozzle center line offset to datum line: 168. 2004 Edition tw(lower) = 0.00 Nozzle description: 14" Sch 160 Pad material specification: API 5L X65 (user defined) Pad diameter: 26 in Flange description: 14 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -46.69 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.188 in Nozzle nominal wall thickness: 1.2010 File:00135r02.11. ln.91 KICKER NOZZLE .69 in Nozzle inside diameter.

8317 -- 8. Nozzle UCS-66 governing thk: 1 in Nozzle rated MDMT: -20 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.94 1.994.4060 0.88 647.348.525.7000 0.5*(t .5 flange limits the nozzle MAWP.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.4502 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1. UG-37 Area Calculation Summary (in2) For P = 1415 psi @ 150 °F The opening is adequately reinforced A A A required available 1 9.C) = 1.714.Reinforcement Calculations for Internal Pressure The attached ASME B16.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2500 0.25 102.188 in Normal to the vessel wall outside: 2.2010 File:00135r02.3760 0.028.633.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.50 2.262.5250 Calculations for internal pressure 1415 psi @ 150 °F Nozzle is impact test exempt per UG-20(f).969.1230 9. 0 Date 02.786.50 614.2425 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.4871 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 592.11.7000 1.3440 0.xls 76-286 Dervied of Datasheet .52 1.908.

fr1) 11.406 + 1)*0.fr1) 2*(0.0.688 .fr1) 11.406 .2*1.1*0.5*tn + te)*fr2 2*(1.2425 in2 (Part of the weld is outside of the limits) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1*0.0.2*1.2631) 0 in2 A2 = smaller of the following= 0.1*0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .11.0.688 .2631 2.0. UG-37.6*1415) 0.688 0.688) .0.2631 fr2 = lesser of 1 or Sn/Sv = 0.F*tr)*(1 .1831 in2 A41 = = = Leg2*fr3 0.2010 File:00135r02. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.2631*0.406*(1*0.2*tn*(E1*t .1*0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.4871 in tr (full area replacement) =0.188*0.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .188*(1*0.trn)*(2.2631 fr3 = lesser of fr2 or Sp/Sv = 0.688*1*(1 .962*0.406 .688 + 1.F*tr) .688*1 + 2*1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2*tn*(E1*t .6*P) 1415*5.406*0. Sv = 65000.F*tr)*(1 .123 in2 Area available from FIG.688)*(1 .0.xls 77-286 Dervied of Datasheet . 0 Date 02.8317 in2 = = = 5*(tn .406*(1*0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .688)*(1 .0.2631) 9.2631 0.5*1.4871)*(2.688) .8317 in2 = = = 2*(tn .trn)*fr2*t 5*(1.406)*(1*0.688 .594/(17100*1 .F*tr) .688 .4871)*0.

406)*1*1 8.518 in The lesser of tr4 or tr5: tr6 = 0.7 in Outer fillet: tmin = lesser of 0.75 or te or t = 0.4871 in Available nozzle wall thickness new.11. tn = 1.688 in tw(min) = 0.376 9. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.7*17100 = 11970 psi Inner fillet weld in shear: 0.7*tmin = 0.2425 + 0 + 8.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.xls 78-286 Dervied of Datasheet .7*Leg = 0. 0 Date 02.3281 in The greater of tr2 or tr3: tr5 = 0.5*tmin = 0.3281 in Required per UG-45 is the larger of tr1 or tr6 = 0.25 in tc(actual) = 0.2010 File:00135r02.7*Leg = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.2*1.376 .A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .518 in Wall thickness per UG-16(b): tr3 = 0.49*65000 = 31850 psi Upper groove weld in tension: 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7*1 = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0.188 .d .25 or 0.8317 + 0.7*1 = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.75 or tn or te = 0.376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.74*65000 = 48100 psi Nozzle wall in shear: 0.75 in tc(min) = lesser of 0.344 in tw(actual) = 0.4871 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.11.2*tn)*te*fr4 (22.406 in The nozzle neck thickness is adequate.4502 in2 As Area >= A the reinforcement is adequate.

406*0.8 + 727748. (6) = 184263.406*0.123 .406*0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.F*tr))*Sv (9. (4) = 1300777 + 727748.2631)*65000 102908.5 lbf Load for path 1-1 lesser of W or W1-1 = 592994.8317 + 8.2631*(1*0.8 + 1057774 = 1969787 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).2425 + 0 + 0 + 2*1.xls 79-286 Dervied of Datasheet .A1 + 2*tn*fr1*(E1*t .11. Load for path 2-2 lesser of W or W2-2 = 102908.1*0.9 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.8317 + 0 + 8. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688 .2425 + 0)*65000 614262.5 lbf Path 1-1 through (2) & (3) = 1300777 + 332937.5 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.8317 + 0 + 0.688*0. Load for path 3-3 lesser of W or W3-3 = 592994.5 lbf Path 2-2 through (1).2631)*65000 647348. (4).5 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.0 + 2*1.Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o = (3) Nozzle wall in shear n*Sn f f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension ozzle OD*tw*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .688*0.376 + 0. 0 Date 02.8 = 2028525 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).376 + 0.688))*65000 592994.5 lbf Path 3-3 through (2).2425 + 0 + 2*1.2010 File:00135r02.8 = 1633714 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

6*P) 1480*5. 0 Date 02.3440 0.2425 0.517.2500 0.C) = 1.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .4060 0.633.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5107 in tr (full area replacement) =0.5250 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.88 645.Reinforcement Calculations for MAP The attached ASME B16.7000 1.969.3760 0.5*(t .0.786.188 in Normal to the vessel wall outside: 2.957.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.xls 80-286 Dervied of Datasheet .688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.25 101.6*1480) 0.94 1.5107 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 592. UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A required available 1 9.028.994.8103 -- 8.525.11.0.4288 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1.594/(17100*1 .714.7000 0.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.871.50 2.52 1.1230 9.5 flange limits the nozzle MAP.50 612.2010 File:00135r02.

2*tn*(E1*t .962*0.xls 81-286 Dervied of Datasheet .0.2*tn*(E1*t .fr1) 2*(0.188*0.688*1 + 2*1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.F*tr)*(1 .2631) 0 in2 A2 = smaller of the following= 0.688)*(1 .127 in2 A41 = = = Leg2*fr3 0.688*1*(1 .688) .2631 2.688 + 1.688 .406 .0.2*1.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .fr1) 11.406*(1*0.688)*(1 .0.trn)*(2.2425 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.406*(1*0.1*0.F*tr) .2631 fr3 = lesser of fr2 or Sp/Sv = 0.F*tr) . UG-37. 0 Date 02.fr1) 11.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .2631 fr2 = lesser of 1 or Sn/Sv = 0.5107)*0.1*0.2631) 9.5107)*(2.688 .1*0.688) .0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .11.406 .F*tr)*(1 .0.406)*(1*0.5*tn + te)*fr2 2*(1. Sv = 65000.Area required per UG-37(c) Allowable stresses: Sn = 17100.688 .5*1.8103 in2 = = = 2*(tn .2631*0.2010 File:00135r02.188*(1*0.8103 in2 = = = 5*(tn .1*0.2631 0.688 .406*0.2*1.trn)*fr2*t 5*(1.406 + 1)*0.688 0.123 in2 Area available from FIG.

25 or 0.11.75 in tc(min) = lesser of 0. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.(Part of the weld is outside of the limits) A5 = = = (Dp .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.4288 in2 As Area >= A the reinforcement is adequate.5415 in The lesser of tr4 or tr5: tr6 = 0.344 in tw(actual) = 0.49*65000 = 31850 psi Upper groove weld in tension: 0.2425 + 0 + 8.11.3281 in The greater of tr2 or tr3: tr5 = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0.d .7*1 = 0.25 in tc(actual) = 0. tn = 1.5107 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.7 in Outer fillet: tmin = lesser of 0.7*Leg = 0.7*17100 = 11970 psi Inner fillet weld in shear: 0.3281 in Required per UG-45 is the larger of tr1 or tr6 = 0.188 . UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.7*Leg = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02. 0 Date 02.2*1.5*tmin = 0.406 in The nozzle neck thickness is adequate.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.75 or tn or te = 0.376 9.7*tmin = 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2*tn)*te*fr4 (22.8103 + 0.7*1 = 0.688 in tw(min) = 0.406)*1*1 8.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.5107 in Available nozzle wall thickness new.376 .5415 in Wall thickness per UG-16(b): tr3 = 0.xls 82-286 Dervied of Datasheet .75 or te or t = 0.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.8103 + 0 + 8.9 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.5 lbf Path 1-1 through (2) & (3) = 1300777 + 332937.688 .123 .688))*65000 592994.2631*(1*0.688*0.xls 83-286 Dervied of Datasheet .5 lbf Load for path 1-1 lesser of W or W1-1 = 592994.8103 + 0 + 0.11. (4) = 1300777 + 727748.Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = 8 lbf f (A .2631)*65000 645957.376 + 0.2425 + 0 + 2*1.406*0. Load for path 3-3 lesser of W or W3-3 = 592994.2425 + 0)*65000 612871.5 lbf Path 3-3 through (2).2631)*65000 101517.5 lbf Path 2-2 through (1).406*0.8 = 2028525 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2). (6) = 184263.2425 + 0 + 0 + 2*1.5 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.0 + 2*1.376 + 0.8103 + 8.8 + 727748. Load for path 2-2 lesser of W or W2-2 = 101517. (4). Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.A1 + 2*tn*fr1*(E1*t .1*0.2010 File:00135r02.8 = 1633714 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).F*tr))*Sv (9. 0 Date 02.406*0.5 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.688*0.8 + 1057774 = 1969787 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

0.688*1 + 2*1.7000 0.72 in Nozzle required thickness per UG-28 trn = 0.406*0.1635 -- 8.2631 fr3 = lesser of fr2 or Sp/Sv = 0.3 psi @ 150 °F The opening is adequately reinforced A A A required available 1 4. Sv = 65000.5615 9.2425 0.2631 fr2 = lesser of 1 or Sn/Sv = 0.5*(t .7000 1.C) = 1.5250 Calculations for external pressure 125.3760 0. 0 Date 02.2500 0.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.1204 Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.188 in Normal to the vessel wall outside: 2.4060 1.Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.2010 File:00135r02.3440 0.11.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.188*0.2631)) 4.7820 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 1.fr1)) 0.3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 11.5*(d*tr*F + 2*tn*tr*F*(1 .688*1*(1 .1204 in From UG-37(d)(1) required thickness tr = 0.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.5*(11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5615 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 84-286 Dervied of Datasheet .

0.2*1.0.962*0.F*tr) .1*0.688 + 1.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .688) .406 .1204)*0. UG-37.2*tn*(E1*t .2631 3.688) .fr1) 11.2425 + 0 + 8.688 .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 1.688)*(1 . Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1*0.188*(1*0.406 .trn)*fr2*t 5*(1.1*0.688 .5*1.1*0.2*1.2631 0.F*tr) .2631*0.1635 in2 = = = 2*(tn .2*tn)*te*fr4 (22.F*tr)*(1 .1204)*(2.11.trn)*(2.688 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1635 in2 = = = 5*(tn .0.11.406*(1*0.2*tn*(E1*t .Area available from FIG.406 + 1)*0.5*tn + te)*fr2 2*(1.1635 + 0. 0 Date 02.782 in2 As Area >= A the reinforcement is adequate.688 .376 9.0543 in2 A41 = = = Leg2*fr3 0.d .2631) 0 in2 A2 = smaller of the following= 1.188 .2425 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .688)*(1 .688 1.0.406)*(1*0.2010 File:00135r02.376 .xls 85-286 Dervied of Datasheet .406*(1*0.2*1.406)*1*1 8.2631) 0 in2 = = = 2*(t + tn)*(E1*t .fr1) 2*(0.F*tr)*(1 .

0462 in Wall thickness per UG-16(b): tr3 = 0.7*1 = 0.7*Leg = 0.1.25 or 0.3009 psi = t + Corrosion = 0.1204" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7335/14.92 External Pressure.1204 in Wall thickness per UG-45(b)(2): tr2 = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.75 or te or t = 0.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.1.7*Leg = 0.25 in tc(actual) = 0.1.0000 = 0.2178 Pa = 4*B/(3*(Do/t)) = 4*10926.7 in Outer fillet: tmin = lesser of 0.406 in The nozzle neck thickness is adequate. 1.5*tmin = 0.120413 + 0.0625 in The lesser of tr4 or tr5: tr6 = 0.2178/(3*(14.11.2010 File:00135r02.0000/0.1204 in Available nozzle wall thickness new.93 Design thickness for external pressure Pa = 125. 0 Date 02.4095 Do/t = 14.xls 86-286 Dervied of Datasheet .75 or tn or te = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.0000/0.7*tmin = 0.7*1 = 0.0000 = 1. (Corroded & at 150.000757 From table CS-2: B = 10926.688 in tw(min) = 0.3281 in The greater of tr2 or tr3: tr5 = 0.120413)) = 125.UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.00°F) UG-28(c) L/Do = 19.3009 psi 1.2664 From table G: A = 0.344 in tw(actual) = 0.75 in tc(min) = lesser of 0. tn = 1.1.0625 in Required per UG-45 is the larger of tr1 or tr6 = 0.120413 = 116.

2004 Edition tw(lower) = 0.2010 File:00135r02.185 in Nozzle inside diameter.0000 in Leg42 = 1.1.0000 in tw(upper) = 1.00 Nozzle description: 2" XX Heavy Pad material specification: API 5L X65 (user defined) Pad diameter: 10. Lpr: 7. 0 Date 02.503 in Nozzle nominal wall thickness: 0.94 PIG SIGNALLER .3750 in te = 1.5732 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.0000 in Dp = 10.6880 in Leg41 = 1.1.688 in Nozzle center line offset to datum line: 55 in End of nozzle to shell center: 27.0000 in Note: round inside edges per UG-76(c) Located on: MINOR BARREL Liquid static head included: 0.11.375 in Flange description: 2 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -46.3139 psi ASME B16.436 in Nozzle corrosion allowance: 0 in Projection available outside vessel. ln. 5) Nozzle longitudinal joint efficiency: 1.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.1. 10.185 in This nozzle passes through a Category A joint.Nozzle #8 (N8) ASME Section VIII Division 1.5 °F (UCS-66(b)(1)(b)) Liquid static head on flange: 0.xls 87-286 Dervied of Datasheet .5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 0 ° Local vessel minimum thickness: 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. new: 1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5 flange rating MAP: 1480 psi@ 70°F ASME B16.

1348 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95. UG-37 Area Calculation Summary (in2) For P = 1415.159.2010 File:00135r02.517. Nozzle UCS-66 governing thk: 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.950.5*(t .339.Reinforcement Calculations for Internal Pressure The attached ASME B16.4360 0.25 135.xls 88-286 Dervied of Datasheet .3354 -- 1.49 534.3760 0.8755 in Normal to the vessel wall outside: 2.160.4762 1.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.20 125.2500 0.3052 Calculations for internal pressure 1415.11.26 psi @ 150 °F The opening is adequately reinforced A A A required available 1 1.7000 0.5 flange limits the nozzle MAWP.50 46.9283 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.955.2169 0.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.30 334.11408).7000 1.599.436 in Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1. 0 Date 02.30 642.C) = 1.26 psi @ 150 °F Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.3440 0.

0654)*0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.3354 in2 = = = 5*(tn .2631) 0 in2 = = = 2*(t + tn)*(E1*t .11.688 .fr1) 1.688*1*(1 .2631*0.fr1) 1.688 + 0.1*0.0. UG-37.436*(1*0.2*tn*(E1*t .688) .436*0.4076 in2 A41 = = = Leg2*fr3 0.1*0.0.3354 in2 = = = 2*(tn .xls 89-286 Dervied of Datasheet .688) .Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .688*1 + 2*0.0.0.503*(1*0.F*tr) .0654 in tr (full area replacement) =0.2169 in2 (Part of the weld is outside of the limits) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688 .7515/(17100*1 .0.90792*0.trn)*fr2*t 5*(0.F*tr)*(1 .6*1415.1*0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .4762 in2 Area available from FIG.503*0.436 .0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .F*tr) .5*0.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.1*0.2631 fr2 = lesser of 1 or Sn/Sv = 0.5*tn + te)*fr2 2*(0.259*0.2*0.688 .trn)*(2.F*tr)*(1 .436 + 1)*0.688)*(1 .2631) 1.436)*(1*0.2631 0. 0 Date 02.436 .2*0.688)*(1 .688 0.6*P) 1415. Sv = 65000.2631) 0 in2 A2 = smaller of the following= 0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.436*(1*0.259) 0.fr1) 2*(0.2*tn*(E1*t .2631 0.0.688 .0654)*(2.

0654 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.376 1. tn = 0.7*tmin = 0.7*Leg = 0.3354 + 0.751 .5*tmin = 0.1348 in The greater of tr2 or tr3: tr5 = 0.7 in Outer fillet: tmin = lesser of 0.A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .436 in tc(min) = lesser of 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.75 or tn or te = 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.344 in tw(actual) = 0. 0 Date 02.4317 in The lesser of tr4 or tr5: tr6 = 0.436 in The nozzle neck thickness is adequate.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.25 or 0.75 or te or t = 0.xls 90-286 Dervied of Datasheet .1.7*Leg = 0.25 in tc(actual) = 0.7*1 = 0.2010 File:00135r02.4317 in Wall thickness per UG-16(b): tr3 = 0.9283 in2 As Area >= A the reinforcement is adequate.503 .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.436)*1*1 1.2*0.2169 + 0 + 1.1348 in Available nozzle wall thickness new.7*1 = 0.1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.2*tn)*te*fr4 (3.11.d .688 in tw(min) = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.

74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .2169 + 0 + 2*0.11.2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.74*65000 = 48100 psi Nozzle wall in shear: 0.376 + 0.436*0.A1 + 2*tn*fr1*(E1*t .2631*(1*0.1*0.49*65000 = 31850 psi Upper groove weld in tension: 0.2631)*65000 46159.3 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688*0.3354 + 1.0 + 2*0.7*17100 = 11970 psi Inner fillet weld in shear: 0.3 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.2169 + 0 + 0 + 2*0.688))*65000 95950.2169 + 0)*65000 125339.3354 + 0 + 1.436*0.688 .4762 .Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.376 + 0.3354 + 0 + 0.5 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.2010 File:00135r02.2631)*65000 135599.688*0.xls 91-286 Dervied of Datasheet .436*0.F*tr))*Sv (1.49*17100 = 8379 psi Outer fillet weld in shear: 0. 0 Date 02.

3 lbf Path 2-2 through (1).3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2). 0 Date 02. Load for path 3-3 lesser of W or W3-3 = 95950. (6) = 31259.8 + 15895.8 + 123457.2 lbf Path 1-1 through (2) & (3) = 519059. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.3 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).04 + 123457. Load for path 2-2 lesser of W or W2-2 = 46159.Load for path 1-1 lesser of W or W1-1 = 95950.4 + 179443.4 = 642517.65 = 534955.xls 92-286 Dervied of Datasheet .8 = 334160.2010 File:00135r02.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2). (4) = 519059.11.2 lbf Path 3-3 through (2).No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. (4).

7000 0.25 135.50 45.80 642.160.80 334.5 flange limits the nozzle MAP.151.7000 1.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.517. UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A required available 1 1.00 534.9254 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.11.7515/(17100*1 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.950.3440 0.4762 1.C) = 1.970.3760 0.0.20 125.5*(t .3325 -- 1.xls 93-286 Dervied of Datasheet .8755 in Normal to the vessel wall outside: 2.2010 File:00135r02. 0 Date 02.6*1480) 0.4360 0.955.410.1348 Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95.0.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .Reinforcement Calculations for MAP The attached ASME B16.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.2500 0.3052 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.6*P) 1480*0.0686 in tr (full area replacement) =0.2169 0.688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

4041 in2 A41 = = = Leg2*fr3 0.1 A1 = larger of the following= 0 in2 = = = d*(E1*t .688 .688*1 + 2*0.2631 0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.1*0. 0 Date 02.fr1) 1. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.F*tr) .0686)*0.F*tr) .2631 0.trn)*fr2*t 5*(0.436*(1*0.2631) 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.503*0.0.436*0.0.0.436 . UG-37.11.436)*(1*0.2*tn*(E1*t .503*(1*0.F*tr)*(1 .fr1) 1.688 .2*0.trn)*(2.688) .1*0.5*0.F*tr)*(1 .0.2631) 0 in2 = = = 2*(t + tn)*(E1*t .688 0.3325 in2 = = = 2*(tn .4762 in2 Area available from FIG.xls 94-286 Dervied of Datasheet .688 + 0.3325 in2 = = = 5*(tn .2169 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688 .2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .0.1*0.2631 fr2 = lesser of 1 or Sn/Sv = 0.2*0.1*0.5*tn + te)*fr2 2*(0.688 .436 + 1)*0.2010 File:00135r02.688*1*(1 .2631*0.fr1) 2*(0.436 .688)*(1 .90792*0.2*tn*(E1*t .688)*(1 .2631) 0 in2 A2 = smaller of the following= 0.436*(1*0.Area required per UG-37(c) Allowable stresses: Sn = 17100.0686)*(2.688) . Sv = 65000.

7*tmin = 0.49*65000 = 31850 psi Upper groove weld in tension: 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1348 in Available nozzle wall thickness new.2*0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.74*65000 = 48100 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.4513 in Wall thickness per UG-16(b): tr3 = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0. 0 Date 02.344 in tw(actual) = 0.436)*1*1 1.7 in Outer fillet: tmin = lesser of 0.2169 + 0 + 1.5*tmin = 0.7*1 = 0.1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.xls 95-286 Dervied of Datasheet .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.2*tn)*te*fr4 (3.3325 + 0.503 .436 in The nozzle neck thickness is adequate.1348 in The greater of tr2 or tr3: tr5 = 0.(Part of the weld is outside of the limits) A5 = = = (Dp .0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.7*Leg = 0.7*1 = 0.688 in tw(min) = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.7*Leg = 0.1.11.7*17100 = 11970 psi Inner fillet weld in shear: 0.d .0686 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.9254 in2 As Area >= A the reinforcement is adequate.74*65000 = 48100 psi Nozzle wall in shear: 0.2010 File:00135r02.376 1.25 or 0.25 in tc(actual) = 0.4513 in The lesser of tr4 or tr5: tr6 = 0.75 or tn or te = 0.436 in tc(min) = lesser of 0.75 or te or t = 0.751 . tn = 0. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.

4 + 179443.8 lbf Path 2-2 through (1).688*0.3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).2631)*65000 135410. (6) = 31259.11.2 lbf Path 1-1 through (2) & (3) = 519059.1*0.376 + 0.2631*(1*0.688))*65000 95950.4762 .3325 + 0 + 0.8 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.2010 File:00135r02.8 + 15895. (4).A1 + 2*tn*fr1*(E1*t .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.436*0.65 = 534955.3 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).F*tr))*Sv (1.2 lbf Path 3-3 through (2).2169 + 0 + 0 + 2*0.376 + 0.2169 + 0)*65000 125151 lbf W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0. (4) = 519059.xls 96-286 Dervied of Datasheet .436*0.436*0.2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.8 + 123457.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).0 + 2*0.688 . Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Load for path 3-3 lesser of W or W3-3 = 95950. Load for path 2-2 lesser of W or W2-2 = 45970.8 lbf Load for path 1-1 lesser of W or W1-1 = 95950.2169 + 0 + 2*0.8 = 334160. 0 Date 02.3325 + 0 + 1.688*0.2631)*65000 45970.3325 + 1.04 + 123457.Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .4 = 642517.

2631 fr3 = lesser of fr2 or Sp/Sv = 0.11.9510 -A2 A3 A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq tmin 0.0000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.0822 Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.5*(d*tr*F + 2*tn*tr*F*(1 .436*0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.5*(t .7381 1.2631 fr2 = lesser of 1 or Sn/Sv = 0.688*1 + 2*0.5*(1.2631)) 0. 0 Date 02.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.3581 -- 1.8755 in Normal to the vessel wall outside: 2. Sv = 65000.63 psi @ 150 °F The opening is adequately reinforced A A A required available 1 0.0403 in From UG-37(d)(1) required thickness tr = 0.2500 0.7000 0.2010 File:00135r02.72 in Nozzle required thickness per UG-28 trn = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0.688*1*(1 .503*0.7381 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.C) = 1.3440 0.3760 0.0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2169 0.7000 1.63 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 267.4360 0.3052 Calculations for external pressure 267.fr1)) 0.xls 97-286 Dervied of Datasheet .

436 .trn)*(2.2*0.1*0.fr1) 1.2169 in2 (Part of the weld is outside of the limits) A42 = = = Leg2*fr4 02*1 0 in2 (Part of the weld is outside of the limits) A5 = = = (Dp .1 A1 = larger of the following= 0 in2 = = = d*(E1*t .d .Area available from FIG.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2*0.2169 + 0 + 1.F*tr) .436*(1*0.0.503 .376 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0.0403)*0.688 .2*tn)*te*fr4 (3.3581 + 0.1*0.688) .1*0.xls 98-286 Dervied of Datasheet .fr1) 2*(0.trn)*fr2*t 5*(0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688 + 0.F*tr)*(1 .951 in2 As Area >= A the reinforcement is adequate.3581 in2 = = = 5*(tn .688)*(1 .90792*0.0403)*(2.688 .2631) 0 in2 A2 = smaller of the following= 0.2*tn*(E1*t .0.3581 in2 = = = 2*(tn .5*0.503*(1*0.688 0.2010 File:00135r02.376 1.2*tn*(E1*t .0.436)*1*1 1.436)*(1*0.4351 in2 A41 = = = Leg2*fr3 0.688)*(1 .688 .688 .2631 0.2631*0.1.11.0.751 .5*tn + te)*fr2 2*(0.436 .F*tr) .2631) 0 in2 = = = 2*(t + tn)*(E1*t .2*0.F*tr)*(1 .1*0. 0 Date 02.2631 0.436 + 1)*0. UG-37.688) .436*(1*0.

2203/2.040342 + 0. tn = 0.7*tmin = 0.688 in tw(min) = 0. (Corroded & at 150.0822 in Wall thickness per UG-16(b): tr3 = 0.0000 = 0.25 or 0.8711 From table G: A = 0.0403" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.75 or te or t = 0.75 or tn or te = 0.0822 in Available nozzle wall thickness new.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.436 in The nozzle neck thickness is adequate.6282 psi = t + Corrosion = 0.000903 From table CS-2: B = 11816.6680/(3*(2.3750 = 3.95 External Pressure.7*1 = 0.6680 Pa = 4*B/(3*(Do/t)) = 4*11816.040342 = 58.1348 in The greater of tr2 or tr3: tr5 = 0.7*1 = 0.00°F) UG-28(c) L/Do = 7.6282 psi 1.7 in Outer fillet: tmin = lesser of 0.0401 Do/t = 2.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.1.7*Leg = 0.25 in tc(actual) = 0.0822 in The lesser of tr4 or tr5: tr6 = 0.0403 in Wall thickness per UG-45(b)(2): tr2 = 0.5*tmin = 0. 0 Date 02.3750/0.3750/0.1.344 in tw(actual) = 0.11. 1.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.96 Design thickness for external pressure Pa = 267.1.1.xls 99-286 Dervied of Datasheet .7*Leg = 0.436 in tc(min) = lesser of 0.0822 in Required per UG-45 is the larger of tr1 or tr6 = 0.040342)) = 267.

3750 in te = 1.0000 in Dp = 10.6880 in Leg41 = 1.11. new: 1.97 PRESSURE INDICATOR .1000 in Leg42 = 1. ln. 10. 0 Date 02. 2004 Edition tw(lower) = 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.Nozzle #4 (N4) ASME Section VIII Division 1. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F) Liquid static head on flange: 0 psi ASME B16.00 Nozzle description: 2" XX Heavy Pad material specification: API 5L X65 (user defined) Pad diameter: 10.436 in Nozzle corrosion allowance: 0 in Projection available outside vessel.55 in End of nozzle to shell center: 31.2844 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.503 in Nozzle nominal wall thickness: 0.1.1.5 flange rating MAP: 1480 psi@ 70°F ASME B16.5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 0 ° Local vessel minimum thickness: 0.xls 100-286 Dervied of Datasheet .88 in This nozzle passes through a Category A joint.1.688 in Nozzle center line offset to datum line: 257.375 in Flange description: 2 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -55 °F (UCS-66(b)(1)(b)) (UCS-68(c) applies.88 in Nozzle inside diameter.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0000 in tw(upper) = 1.2010 File:00135r02. 5) Nozzle longitudinal joint efficiency: 1.1000 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 0. Lpr: 7.

50 32.060. Nozzle UCS-66 governing thk: 0.5136 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95.8755 in Normal to the vessel wall outside: 2.00 534. UG-37 Area Calculation Summary (in2) For P = 1415.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.11.5*(t .25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.950.2010 File:00135r02.5 flange limits the nozzle MAWP.3052 Calculations for internal pressure 1415.3440 0.4360 1.4762 1.28 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 1.xls 101-286 Dervied of Datasheet .20 120.80 642.1348 tmin 0.Reinforcement Calculations for Internal Pressure The attached ASME B16.955.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.436 in Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.C) = 1.444.28 psi @ 150 °F Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.66 130.7000 0.11405). 0 Date 02.2500 0.104.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.80 352.185.7000 1.517.

xls 102-286 Dervied of Datasheet .0.75 or te or t = 0.688*1 + 2*0.2*tn)*te*fr4 (3.503 .75 or tn or te = 0.2631) 1.7*Leg = 0.7 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.d .25 in tc(actual) = 0.436 in tc(min) = lesser of 0.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .Weld area A42 has not been included in these calculations.2*0.2631 fr2 = lesser of 1 or Sn/Sv = 0. 0 Date 02.7515/(17100*1 .688*1*(1 . Sv = 65000. UG-37.0.284) 0.284*0.4762 in2 Area available from FIG.0654 in tr (full area replacement) =0.7*tmin = 0.1 Area A1 is not included in these calculations.fr1) 1.25 or 0.344 in tw(actual) = 0.5*tmin = 0.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.688 in tw(min) = 0.5136 1. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.11.6*P) 1415.7*Leg = 0. Weld area A41 has not been included in these calculations.1.5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.0.751 .7 in Outer fillet: tmin = lesser of 0.1*1 1.6*1415.436)*1.7*1 = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 . Area A2 is not included in these calculations.436*0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. A5 = = = (Dp . UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.5136 in2 As Area >= A the reinforcement is adequate.2631 fr3 = lesser of fr2 or Sp/Sv = 0.7*1 = 0.503*0.2010 File:00135r02.

0654 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.436 in The nozzle neck thickness is adequate.49*65000 = 31850 psi Upper groove weld in tension: 0. tn = 0.A1 + 2*tn*fr1*(E1*t .UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.2010 File:00135r02.3354 + 1.1*0.688))*65000 95950.xls 103-286 Dervied of Datasheet .436*0.49*17100 = 8379 psi Outer fillet weld in shear: 0.11.7*17100 = 11970 psi Inner fillet weld in shear: 0.74*65000 = 48100 psi Nozzle wall in shear: 0.5181 in The lesser of tr4 or tr5: tr6 = 0.0 + 2*0. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.2631*(1*0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear OD*Leg*So (3) Nozzle wall in shear n*Sn f f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.1348 in The greater of tr2 or tr3: tr5 = 0.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.5181 in Wall thickness per UG-16(b): tr3 = 0.688 .F*tr))*Sv (1.4762 .1348 in Available nozzle wall thickness new.5136 + 0 + 0)*65000 120185 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).04 + 123457.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).688*0. (6) = 31259. Load for path 3-3 lesser of W or W3-3 = 95950.5136 + 0 + 0 + 0 + 2*0.436*0.2 = 352104.3354 + 0 + 1.2 lbf Path 3-3 through (2).No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.4 + 197388. (4).8 lbf Path 2-2 through (1).xls 104-286 Dervied of Datasheet .8 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.688*0.11.3354 + 0 + 0 + 0 + 2*0.2631)*65000 32060.8 lbf Load for path 1-1 lesser of W or W1-1 = 95950. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.7 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).8 + 123457. Load for path 2-2 lesser of W or W2-2 = 32060. (4) = 519059.8 + 15895.2631)*65000 130444. 0 Date 02.65 = 534955.436*0.2 lbf Path 1-1 through (2) & (3) = 519059.4 = 642517.

5 flange limits the nozzle MAP.1348 tmin 0.7515/(17100*1 .xls 105-286 Dervied of Datasheet .8755 in Normal to the vessel wall outside: 2.872.6*1480) 0.996.688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.4360 1.955.2010 File:00135r02.20 119.6*P) 1480*0.2500 0.256. UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A A A required available 1 2 3 1.7000 1.3052 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.950.30 642.5*(t .104.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.50 31.50 534.0.4762 1.5136 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95.0686 in tr (full area replacement) =0.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.C) = 1.Reinforcement Calculations for MAP The attached ASME B16.0.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.7000 0.66 130.3440 0.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0. 0 Date 02.31 352.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .11.517.

A5 = = = (Dp .xls 106-286 Dervied of Datasheet .688 in tw(min) = 0.2*tn)*te*fr4 (3. 0 Date 02.7*Leg = 0.1.7*tmin = 0.2*0.75 or tn or te = 0.436 in tc(min) = lesser of 0.Weld area A42 has not been included in these calculations. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.4762 in2 Area available from FIG.7 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688*1 + 2*0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. UG-37.25 or 0.1 Area A1 is not included in these calculations. Weld area A41 has not been included in these calculations.Area required per UG-37(c) Allowable stresses: Sn = 17100.2631 fr3 = lesser of fr2 or Sp/Sv = 0. Sv = 65000.2631 fr2 = lesser of 1 or Sn/Sv = 0.d .2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .5*tmin = 0.1*1 1.5136 in2 As Area >= A the reinforcement is adequate.7*Leg = 0.2631) 1.7*1 = 0.5136 1. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.11.436)*1.344 in tw(actual) = 0.fr1) 1. Area A2 is not included in these calculations.436*0.2010 File:00135r02.0.503*0.75 or te or t = 0.751 .7*1 = 0.688*1*(1 .25 in tc(actual) = 0.7 in Outer fillet: tmin = lesser of 0.503 .

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.1348 in Available nozzle wall thickness new.11.5136 + 0 + 0)*65000 119996.1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.xls 107-286 Dervied of Datasheet .5415 in The lesser of tr4 or tr5: tr6 = 0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A . 0 Date 02.436 in The nozzle neck thickness is adequate.688 .3325 + 1.1*0. tn = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0.436*0. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.2631*(1*0.5415 in Wall thickness per UG-16(b): tr3 = 0.UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.5 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0686 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.4762 .1348 in The greater of tr2 or tr3: tr5 = 0.0 + 2*0.A1 + 2*tn*fr1*(E1*t .49*65000 = 31850 psi Upper groove weld in tension: 0.F*tr))*Sv (1.74*65000 = 48100 psi Nozzle wall in shear: 0.688))*65000 95950.7*17100 = 11970 psi Inner fillet weld in shear: 0.2010 File:00135r02.

2631)*65000 31872.W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.7 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).436*0.65 = 534955.3325 + 0 + 0 + 0 + 2*0.3 lbf Load for path 1-1 lesser of W or W1-1 = 95950.8 + 123457. Load for path 2-2 lesser of W or W2-2 = 31872.688*0.8 + 15895.31 lbf Path 2-2 through (1). (4) = 519059.2 lbf Path 3-3 through (2).31 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.11. (6) = 31259.04 + 123457. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5136 + 0 + 0 + 0 + 2*0.436*0.3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).xls 108-286 Dervied of Datasheet .3325 + 0 + 1.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).2631)*65000 130256.2 lbf Path 1-1 through (2) & (3) = 519059. (4).2 = 352104.2010 File:00135r02.4 = 642517. Load for path 3-3 lesser of W or W3-3 = 95950. 0 Date 02.688*0.4 + 197388.

3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.0298 in From UG-37(d)(1) required thickness tr = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.0625 tmin 0.5*(1.fr1)) 0.503*0.5*(d*tr*F + 2*tn*tr*F*(1 .3440 0.688*1 + 2*0.688*1*(1 .2631 fr2 = lesser of 1 or Sn/Sv = 0.11.3052 Calculations for external pressure 125.4360 1.2631)) 0.5*(t .Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.2010 File:00135r02.7381 1.5136 -- Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.7381 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.C) = 1. Sv = 65000.72 in Nozzle required thickness per UG-28 trn = 0.xls 109-286 Dervied of Datasheet .2500 0.7000 1. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.436*0.8755 in Normal to the vessel wall outside: 2.7000 0.3 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 0.

2010 File:00135r02.2*tn)*te*fr4 (3.xls 110-286 Dervied of Datasheet .25 or 0.1 Area A1 is not included in these calculations.688 in tw(min) = 0.503 .Area available from FIG.75 or te or t = 0.7*tmin = 0.1*1 1.0625 in Available nozzle wall thickness new.7 in Outer fillet: tmin = lesser of 0.0462 in Wall thickness per UG-16(b): tr3 = 0.Weld area A42 has not been included in these calculations.d .436 in tc(min) = lesser of 0.7*1 = 0.2*0.7*Leg = 0. Area A2 is not included in these calculations. tn = 0.5136 1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.436 in The nozzle neck thickness is adequate.344 in tw(actual) = 0.7*Leg = 0.75 or tn or te = 0.7*1 = 0.5*tmin = 0.1348 in The greater of tr2 or tr3: tr5 = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.436)*1.25 in tc(actual) = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.0625 in The lesser of tr4 or tr5: tr6 = 0.5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.0625 in Required per UG-45 is the larger of tr1 or tr6 = 0.0298 in Wall thickness per UG-45(b)(2): tr2 = 0.5136 in2 As Area >= A the reinforcement is adequate.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0. 0 Date 02. UG-37. A5 = = = (Dp .11.751 .1. Weld area A41 has not been included in these calculations.

1. (Corroded & at 150.1.98 External Pressure.029784)) = 125.1.11.000520 From table CS-2: B = 7493.3750/0.3750 = 3.99 Design thickness for external pressure Pa = 125.3303 Do/t = 2.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2995 psi 1.0298" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0000 = 0. 0 Date 02.7400 From table G: A = 0.9094/2.xls 111-286 Dervied of Datasheet .1.5347 Pa = 4*B/(3*(Do/t)) = 4*7493.00°F) UG-28(c) L/Do = 7.2995 psi = t + Corrosion = 0.3750/0.2010 File:00135r02.029784 = 79.029784 + 0.5347/(3*(2.

88 in Nozzle inside diameter. 0 Date 02.100 SAFETY VALVE NOZZLE .315 in Flange description: 1 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -55 °F (UCS-66(b)(1)(b)) (UCS-68(c) applies.00 Nozzle description: 1" XX Heavy Pad material specification: API 5L X65 (user defined) Pad diameter: 9. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F) Liquid static head on flange: 0 psi ASME B16.Nozzle #5 (N5) ASME Section VIII Division 1.88 in This nozzle passes through a Category A joint.5000 in Dp = 9.1. Lpr: 7.5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 0 ° Local vessel minimum thickness: 0. 5) Nozzle longitudinal joint efficiency: 1.3150 in te = 0.5 flange rating MAP: 1480 psi@ 70°F ASME B16.1.1. 2004 Edition tw(lower) = 0.5000 in tw(upper) = 0.84 in End of nozzle to shell center: 31.6880 in Leg42 = 0.6880 in Leg41 = 0.xls 112-286 Dervied of Datasheet .6880 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 0.599 in Nozzle nominal wall thickness: 0.2010 File:00135r02.2844 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p. ln.688 in Nozzle center line offset to datum line: 239. new: 0.358 in Nozzle corrosion allowance: 0. 10.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.118 in Projection available outside vessel. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

358 in Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.32 301.3455 in Normal to the vessel wall outside: 2.370.xls 113-286 Dervied of Datasheet . 0 Date 02.366.11511).9467 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 53.8178 0.3500 0.3580 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.60 145.288 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.865.3500 0.Reinforcement Calculations for Internal Pressure The attached ASME B16.2344 tmin 0.11.3440 0.5*(tn .Cn) + te = 1.20 70.617.63 76.159.14 14.5 flange limits the nozzle MAWP. Nozzle UCS-66 governing thk: 0.6880 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.504.1680 0. UG-37 Area Calculation Summary (in2) For P = 1415.50 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.1680 Calculations for internal pressure 1415.9467 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.2010 File:00135r02.28 psi @ 150 °F Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.152.72 237.28 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 0.

7*Leg = 0.284*0.1 Area A1 is not included in these calculations.35 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .0.835*0.11.168 in tc(actual) = 0.4175/(17100*1 .0364 in tr (full area replacement) =0.0. 0 Date 02. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.7*tmin = 0.2*tn)*te*fr4 (2.688*1 0. A5 = = = (Dp .2010 File:00135r02.75 or tn or te = 0.7*Leg = 0.Weld area A42 has not been included in these calculations. Weld area A41 has not been included in these calculations.24)*0.2631) 0.0.284) 0.688*1 + 2*0.2631 fr2 = lesser of 1 or Sn/Sv = 0.8178 in2 Area available from FIG. UG-37.5 = 0.344 in tw(actual) = 0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.9467 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 0.75 or te or t = 0.xls 114-286 Dervied of Datasheet .7*0.fr1) 0.688*1*(1 .24*0. Sv = 65000.35 in Outer fillet: tmin = lesser of 0.2*0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.6*P) 1415.835 .688 in tw(min) = 0.6*1415.5*tmin = 0.d .688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .9467 0.0.7*0.24 in tc(min) = lesser of 0.25 or 0.691 .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Area A2 is not included in these calculations.9467 in2 As Area >= A the reinforcement is adequate.5 = 0.

8178 .74*65000 = 48100 psi Nozzle wall in shear: 0.2010 File:00135r02.0 + 2*0.24*0.A1 + 2*tn*fr1*(E1*t .11.358 in The nozzle neck thickness is adequate.2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.138 + 0.2344 in Required per UG-45 is the larger of tr1 or tr6 = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2631*(1*0.49*65000 = 31850 psi Upper groove weld in tension: 0.7*17100 = 11970 psi Inner fillet weld in shear: 0.F*tr))*Sv (0.5181 in Wall thickness per UG-16(b): tr3 = 0.2344 in The greater of tr2 or tr3: tr5 = 0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear ( i (2) Outer fillet weld in shear o f f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .9467 + 0 + 0)*65000 70504.2344 in Available nozzle wall thickness new. tn = 0.UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.1*0.5181 in The lesser of tr4 or tr5: tr6 = 0. 0 Date 02.xls 115-286 Dervied of Datasheet . Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.1544 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.49*17100 = 8379 psi Outer fillet weld in shear: 0.1805 in Standard wall pipe per UG-45(b)(4): tr4 = 0.72 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688))*65000 53159.688 .

(4) = 233014.2010 File:00135r02.xls 116-286 Dervied of Datasheet .82 + 68356.1 + 68356.4 = 301370. Load for path 3-3 lesser of W or W3-3 = 53159.1 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).1 + 4851.138 + 0 + 0.2 lbf Path 1-1 through (2) & (3) = 233014.2631)*65000 14617.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.4 + 68356.2 lbf Path 3-3 through (2).4 = 145366.03 = 237865.138 + 0 + 0 + 0 + 2*0.6 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).9467 + 0 + 0 + 0 + 2*0.24*0.32 lbf Load for path 1-1 lesser of W or W1-1 = 53159. 0 Date 02. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Load for path 2-2 lesser of W or W2-2 = 14617.688*0.6 lbf Path 2-2 through (1).5 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).24*0. (4). (6) = 8653.W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.6 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.688*0.2631)*65000 76152.

9467 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.0273 in tr (full area replacement) =0.0.22 239.55 301.3455 in Normal to the vessel wall outside: 2. UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A A A required available 1 2 3 0.370.866.2995/(17100*1 .0.5 flange limits the nozzle MAP.455.3440 0.366.xls 117-286 Dervied of Datasheet .7751 0.Cn) + te = 1.47 79.688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1164 tmin 0.6*P) 1480*0.94 26.382.3500 0.Reinforcement Calculations for MAP The attached ASME B16.442.50 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3580 0.5*(tn .11.63 87.6*1480) 0.2010 File:00135r02.3500 0.331.2500 0.9467 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 50.583 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .6880 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0. 0 Date 02.84 145.2506 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.

xls 118-286 Dervied of Datasheet .688*1*(1 .9467 0.5*tmin = 0. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.7751 in2 Area available from FIG.0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.691 .7*tmin = 0.35 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688*1 + 2*0.2*0. Area A2 is not included in these calculations.2631) 0.75 or tn or te = 0.1 Area A1 is not included in these calculations.11.7*Leg = 0.75 or te or t = 0.599*0.d .25 or 0.25 in tc(actual) = 0.5 = 0.0.9467 in2 As Area >= A the reinforcement is adequate. A5 = = = (Dp .7*0. 0 Date 02.358*0.5 = 0.2*tn)*te*fr4 (2.9467 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 0.Area required per UG-37(c) Allowable stresses: Sn = 17100.358 in tc(min) = lesser of 0. UG-37.Weld area A42 has not been included in these calculations.344 in tw(actual) = 0.688*1 0.7*0.7*Leg = 0.688 in tw(min) = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .599 . Sv = 65000. Weld area A41 has not been included in these calculations.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.358)*0.fr1) 0.35 in Outer fillet: tmin = lesser of 0.2010 File:00135r02.2631 fr2 = lesser of 1 or Sn/Sv = 0.2631 fr3 = lesser of fr2 or Sp/Sv = 0.

49*17100 = 8379 psi Outer fillet weld in shear: 0.9467 + 0 + 0)*65000 79442.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11. tn = 0.688))*65000 50382.F*tr))*Sv (0.22 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.358*0. 0 Date 02. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.49*65000 = 31850 psi Upper groove weld in tension: 0.0 + 2*0.5415 in The lesser of tr4 or tr5: tr6 = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.1164 in Required per UG-45 is the larger of tr1 or tr6 = 0.2755 + 0.688 .74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o f (3) Nozzle wall in shear zle dia*tn*Sn (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = (A .7*17100 = 11970 psi Inner fillet weld in shear: 0.A1 + 2*tn*fr1*(E1*t .1*0.2010 File:00135r02.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.2631*(1*0.1164 in Available nozzle wall thickness new.7751 .358 in The nozzle neck thickness is adequate.47 lbf f f f W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.1164 in The greater of tr2 or tr3: tr5 = 0.5415 in Wall thickness per UG-16(b): tr3 = 0.xls 119-286 Dervied of Datasheet .0273 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.

47 lbf Path 1-1 through (2) & (3) = 233014.55 lbf Load for path 1-1 lesser of W or W1-1 = 50382.2631)*65000 26331.2755 + 0 + 0.5 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).xls 120-286 Dervied of Datasheet .358*0.688*0. Load for path 2-2 lesser of W or W2-2 = 26331.688*0.1 + 68356.9467 + 0 + 0 + 0 + 2*0.358*0.11.84 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.83 = 239455.1 + 6441.2010 File:00135r02.82 + 68356. (4) = 233014. (4).2755 + 0 + 0 + 0 + 2*0. (6) = 8653.6 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.2631)*65000 87866. 0 Date 02.84 lbf Path 2-2 through (1).No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.4 = 301370.9 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).4 = 145366.47 lbf Path 3-3 through (2).4 + 68356. Load for path 3-3 lesser of W or W3-3 = 50382.

3500 0.0215 in From UG-37(d)(1) required thickness tr = 0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.2631)) 0.xls 121-286 Dervied of Datasheet .4089 0.9467 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.835*0.2631 fr3 = lesser of fr2 or Sp/Sv = 0. Sv = 65000. 0 Date 02.3500 0.9467 -- Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.688*1 + 2*0.3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.3 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 0.3580 0.6880 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.11.5*(d*tr*F + 2*tn*tr*F*(1 .Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.2010 File:00135r02.1680 Calculations for external pressure 125.5*(0.1805 tmin 0.1680 0.688*1*(1 .0.24*0.288 in Nozzle required thickness per UG-28 trn = 0.2631 fr2 = lesser of 1 or Sn/Sv = 0.5*(tn .3455 in Normal to the vessel wall outside: 2.4089 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0.3440 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.fr1)) 0.Cn) + te = 1.

UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.5 = 0.358 in The nozzle neck thickness is adequate.11.2010 File:00135r02.688*1 0.1395 in Wall thickness per UG-45(b)(2): tr2 = 0.7*0.0.691 .9467 in2 As Area >= A the reinforcement is adequate.7*Leg = 0.688 in tw(min) = 0.835 .35 in Outer fillet: tmin = lesser of 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.75 or tn or te = 0.35 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.xls 122-286 Dervied of Datasheet .1805 in Standard wall pipe per UG-45(b)(4): tr4 = 0.1805 in Available nozzle wall thickness new.344 in tw(actual) = 0.2*tn)*te*fr4 (2.5 = 0.7*tmin = 0.7*0. Weld area A41 has not been included in these calculations.9467 0.2344 in The greater of tr2 or tr3: tr5 = 0.25 or 0. 0 Date 02.75 or te or t = 0.168 in tc(actual) = 0.24 in tc(min) = lesser of 0.9467 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 0. tn = 0. Area A2 is not included in these calculations.1 Area A1 is not included in these calculations.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1805 in The lesser of tr4 or tr5: tr6 = 0. A5 = = = (Dp .24)*0.5*tmin = 0.7*Leg = 0.d .2*0. UG-37.Weld area A42 has not been included in these calculations.Area available from FIG.1805 in Required per UG-45 is the larger of tr1 or tr6 = 0.0462 in Wall thickness per UG-16(b): tr3 = 0.

3150/0.021462)) 125.1777/(3*(1.11.2010 File:00135r02.1777 Pa = 4*B/(3*(Do/t)) = 4*5758.8890/1.000400 From table CS-2: B = 5758. 0 Date 02.9992 Do/t = 1.2712 From table G: A = 0.1180 = 0.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.101 External Pressure.00°F) UG-28(c) L/Do = 7.xls 123-286 Dervied of Datasheet .3150 = 5.021462 = 61.102 Design thickness for external pressure Pa = 125.1.1. (Corroded & at 150.1.3046 psi = t + Corrosion = 0.1395" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.3150/0.021462 + 0.1.3046 psi = 1.

5 flange hydro test: 2225 psi@ 70°F Nozzle orientation: 0 ° Local vessel minimum thickness: 0.0000 in Dp = 10. 0 Date 02.88 in Nozzle inside diameter.00 Nozzle description: 2" XX Heavy Pad material specification: API 5L X65 (user defined) Pad diameter: 10. 2004 Edition tw(lower) = 0.375 in Flange description: 2 inch 600# WN A105 Bolt Material: SA-193 B7 Bolt <= 2 1/2 Flange rated MDMT: -55 °F (UCS-66(b)(1)(b)) (UCS-68(c) applies.11. 10.1000 in Leg42 = 1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5 flange rating MAP: 1480 psi@ 70°F ASME B16.xls 124-286 Dervied of Datasheet .Nozzle #2 (N2) ASME Section VIII Division 1.1.2844 psi Nozzle material specification: SA-106 B Smls pipe (ASME II-D p.1.436 in Nozzle corrosion allowance: 0 in Projection available outside vessel.6880 in Leg41 = 1. Lpr: 7.0000 in tw(upper) = 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. new: 1. Bolts rated MDMT per Fig UCS-66 note (e) = -55 °F) Liquid static head on flange: 0 psi ASME B16. 5) Nozzle longitudinal joint efficiency: 1.1000 in Note: round inside edges per UG-76(c) Located on: MAJOR BARREL Liquid static head included: 0.26 in End of nozzle to shell center: 31. ln.103 VENT NOZZLE .503 in Nozzle nominal wall thickness: 0.88 in This nozzle passes through a Category A joint.5 flange rating MAWP: 1415 psi@ 150°F ASME B16.688 in Nozzle center line offset to datum line: 275.3750 in te = 1.2010 File:00135r02.1.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.8755 in Normal to the vessel wall outside: 2.444. UG-37 Area Calculation Summary (in2) For P = 1415.4360 1.80 352.72 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.4762 1.060.436 in Nozzle rated MDMT: -155 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.950.66 130.28 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 1.104.5136 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95.517.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.185.3052 Calculations for internal pressure 1415.2010 File:00135r02.11405).7000 1.80 642.C) = 1.28 psi @ 150 °F Nozzle is impact test exempt to -155 °F per UCS-66(b)(3) (coincident ratio = 0.5 flange limits the nozzle MAWP.2500 0.11.5*(t . 0 Date 02.xls 125-286 Dervied of Datasheet .3440 0.955.20 120. Nozzle UCS-66 governing thk: 0.7000 0.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.50 32.1348 tmin 0.Reinforcement Calculations for Internal Pressure The attached ASME B16.00 534.

2*tn)*te*fr4 (3.2631) 1.1 Area A1 is not included in these calculations.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.503 .1*1 1.688*1*(1 . A5 = = = (Dp .75 or te or t = 0.436*0.284*0.11.751 . UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.xls 126-286 Dervied of Datasheet .4762 in2 Area available from FIG.25 in tc(actual) = 0.7*Leg = 0.2631 fr2 = lesser of 1 or Sn/Sv = 0.2*0.688 in tw(min) = 0.7*Leg = 0.7*1 = 0.5136 1.2010 File:00135r02.Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .1.0654 in tr (full area replacement) =0.0.d . Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.688 in Area required per UG-37(c) Allowable stresses: Sn = 17100.5136 in2 As Area >= A the reinforcement is adequate.2631 fr3 = lesser of fr2 or Sp/Sv = 0.0. Weld area A41 has not been included in these calculations.25 or 0. 0 Date 02.7 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7 in Outer fillet: tmin = lesser of 0.6*P) 1415.503*0.284) 0.0. Sv = 65000.fr1) 1.344 in tw(actual) = 0. Area A2 is not included in these calculations.Weld area A42 has not been included in these calculations.7515/(17100*1 .5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.436)*1.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 .7*tmin = 0.75 or tn or te = 0.6*1415.688*1 + 2*0. UG-37.5*tmin = 0.7*1 = 0.436 in tc(min) = lesser of 0.

49*17100 = 8379 psi Outer fillet weld in shear: 0.1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.5181 in The lesser of tr4 or tr5: tr6 = 0.436*0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o f (3) Nozzle wall in shear n*Sn f (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = f f (A .5136 + 0 + 0)*65000 120185 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5181 in Wall thickness per UG-16(b): tr3 = 0.3354 + 1.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.74*65000 = 48100 psi Nozzle wall in shear: 0.2010 File:00135r02. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.11.1348 in The greater of tr2 or tr3: tr5 = 0.1*0.4762 .UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.2 lbf W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.0 + 2*0.688))*65000 95950.A1 + 2*tn*fr1*(E1*t .7*17100 = 11970 psi Inner fillet weld in shear: 0. tn = 0.1348 in Available nozzle wall thickness new.688 . 0 Date 02.436 in The nozzle neck thickness is adequate.F*tr))*Sv (1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.49*65000 = 31850 psi Upper groove weld in tension: 0.xls 127-286 Dervied of Datasheet .0654 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0.2631*(1*0.

3354 + 0 + 0 + 0 + 2*0.8 + 15895.436*0.2 = 352104.2631)*65000 130444. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).2631)*65000 32060. (4) = 519059.xls 128-286 Dervied of Datasheet .3354 + 0 + 1.688*0.8 + 123457.04 + 123457.4 + 197388.2 lbf Path 3-3 through (2). Load for path 3-3 lesser of W or W3-3 = 95950.11.2010 File:00135r02.8 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0. (4).5136 + 0 + 0 + 0 + 2*0.4 = 642517.65 = 534955.8 lbf Path 2-2 through (1). (6) = 31259.7 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1). Load for path 2-2 lesser of W or W2-2 = 32060.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.436*0.8 lbf Load for path 1-1 lesser of W or W1-1 = 95950.W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.688*0. 0 Date 02.3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).2 lbf Path 1-1 through (2) & (3) = 519059.

31 352.66 130.7515/(17100*1 .5136 -- Weld Failure Path Analysis Summary (lbf) All failure paths are stronger than the applicable weld loads Weld load Weld load W W1-1 Path 1-1 strength Weld load W2-2 Path 2-2 strength Weld load W3-3 Path 3-3 strength 95.6*1480) 0.6*P) 1480*0.7000 1.0.996.517.25 UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.2010 File:00135r02.688 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 129-286 Dervied of Datasheet .50 534.5*(t .3440 0.872.3052 Calculations for internal pressure 1480 psi @ 70 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.20 119.0.C) = 1.950.4762 1.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.2500 0.7000 0.5 flange limits the nozzle MAP.1348 tmin 0.4360 1.8755 in Normal to the vessel wall outside: 2.Reinforcement Calculations for MAP The attached ASME B16.0686 in tr (full area replacement) =0. 0 Date 02.256.955.11.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0. UG-37 Area Calculation Summary (in2) For P = 1480 psi @ 70 °F The opening is adequately reinforced A A A A A required available 1 2 3 1.30 642.50 31.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.72 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E .104.

436 in tc(min) = lesser of 0.7*1 = 0.75 or tn or te = 0.7*tmin = 0.5*tmin = 0.2*0.25 in tc(actual) = 0. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.d .Area required per UG-37(c) Allowable stresses: Sn = 17100.436)*1.Weld area A42 has not been included in these calculations.25 or 0.751 .7 in Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 130-286 Dervied of Datasheet .7*1 = 0.5136 in2 As Area >= A the reinforcement is adequate.344 in tw(actual) = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Weld area A41 has not been included in these calculations.5136 1. A5 = = = (Dp . Sv = 65000.11.688 in tw(min) = 0.2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = d*tr*F + 2*tn*tr*F*(1 . 0 Date 02.2631 fr3 = lesser of fr2 or Sp/Sv = 0.2631) 1.2631 fr2 = lesser of 1 or Sn/Sv = 0.2010 File:00135r02.fr1) 1.688*1*(1 .1 Area A1 is not included in these calculations.1*1 1. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.7 in Outer fillet: tmin = lesser of 0.4762 in2 Area available from FIG.7*Leg = 0.75 or te or t = 0.688*1 + 2*0.2*tn)*te*fr4 (3.436*0.503 .1.5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.503*0.0. Area A2 is not included in these calculations. UG-37.7*Leg = 0.

xls 131-286 Dervied of Datasheet .3325 + 1.A1 + 2*tn*fr1*(E1*t .1*0.2 lbf f f f W1-1 = = = (A2 + A5 + A41 + A42)*Sv (0.0686 in (E =1) Wall thickness per UG-45(b)(1): tr2 = 0. 0 Date 02.UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.0 + 2*0.74*65000 = 48100 psi Nozzle wall in shear: 0.2010 File:00135r02.11.5 lbf Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7*17100 = 11970 psi Inner fillet weld in shear: 0.F*tr))*Sv (1. Allowable stresses in joints UG-45(c) and UW-15(c) Groove weld in tension: 0.49*65000 = 31850 psi Upper groove weld in tension: 0.4762 .49*17100 = 8379 psi Outer fillet weld in shear: 0.436*0.688 .2631*(1*0.1348 in The greater of tr2 or tr3: tr5 = 0.688))*65000 95950. tn = 0.5415 in Wall thickness per UG-16(b): tr3 = 0.74*65000 = 48100 psi Strength of welded joints: (1) Inner fillet weld in shear i f (2) Outer fillet weld in shear o f (3) Nozzle wall in shear zle dia*tn*Sn (4) Groove weld in tension w*Sg (6) Upper groove weld in tension w*Sg Loading on welds per UG-41(b)(1) W = = = (A .1348 in Required per UG-45 is the larger of tr1 or tr6 = 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.436 in The nozzle neck thickness is adequate.5415 in The lesser of tr4 or tr5: tr6 = 0.5136 + 0 + 0)*65000 119996.1348 in Available nozzle wall thickness new.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.

Load for path 2-2 lesser of W or W2-2 = 31872.7 lbf Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).3 lbf Load for path 1-1 lesser of W or W1-1 = 95950.2631)*65000 31872. (4) = 519059. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.8 + 123457.3325 + 0 + 0 + 0 + 2*0.436*0. (4).31 lbf W3-3 = = = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv (0.5136 + 0 + 0 + 0 + 2*0.3325 + 0 + 1.W2-2 = = = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv (0.2 = 352104.436*0.2010 File:00135r02.2 lbf Path 3-3 through (2). 0 Date 02.3 lbf Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2). (6) = 31259.31 lbf Path 2-2 through (1).2631)*65000 130256.688*0.2 lbf Path 1-1 through (2) & (3) = 519059.04 + 123457.4 + 197388. Load for path 3-3 lesser of W or W3-3 = 95950.688*0.11.4 = 642517.65 = 534955.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5 lbf Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).xls 132-286 Dervied of Datasheet .8 + 15895.

xls 133-286 Dervied of Datasheet .2631 fr4 = lesser of 1 or Sp/Sv = 1 A = = = 0.5*(t . Sv = 65000.688*1 + 2*0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3 psi @ 150 °F The opening is adequately reinforced A A A A A required available 1 2 3 0. 0 Date 02.503*0.1000 Status weld size is adequate weld size is adequate weld size is adequate Nozzle to pad groove (Upper) 0.7000 0.2500 0.3 psi @ 150 °F Limits of reinforcement per UG-40 Parallel to the vessel wall: (Rn + tn + t )= 1.3052 Calculations for external pressure 125.688*1*(1 .2010 File:00135r02.5136 -- Weld Failure Path Analysis Summary Weld strength calculations are not required for external pressure UW-16 Weld Sizing Summary Weld description Nozzle to pad fillet (Leg41) Pad to shell fillet (Leg42) Required weld Actual weld throat size (in) throat size (in) 0.Reinforcement Calculations for External Pressure UG-37 Area Calculation Summary (in2) For Pe = 125.2631)) 0.0625 tmin 0.8755 in Normal to the vessel wall outside: 2.7381 in2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2631 fr2 = lesser of 1 or Sn/Sv = 0.72 in Nozzle required thickness per UG-28 trn = 0.436*0.0298 in From UG-37(d)(1) required thickness tr = 0.4360 1. Sp = 65000 psi fr1 = lesser of 1 or Sn/Sv = 0.5136 ---A5 A welds UG-45 Nozzle Wall Thickness Summary (in) The nozzle passes UG-45 treq 0.5*(d*tr*F + 2*tn*tr*F*(1 .7000 1.fr1)) 0.7381 1.688 in Area required per UG-37(d)(1) Allowable stresses: Sn = 17100.11.5*(1.2631 fr3 = lesser of fr2 or Sp/Sv = 0.C) = 1.3440 0.0.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.d .1348 in The greater of tr2 or tr3: tr5 = 0.7 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): tr1 = 0.1. A5 = = = (Dp .0625 in Available nozzle wall thickness new.5136 1.0298 in Wall thickness per UG-45(b)(2): tr2 = 0. tn = 0.5136 in2 Area = = = A1 + A2 + A41 + A42 + A5 0 + 0 + 0 + 0 + 1.2*tn)*te*fr4 (3.xls 134-286 Dervied of Datasheet .Area available from FIG.0625 in The lesser of tr4 or tr5: tr6 = 0. UG-37.7*Leg = 0.436)*1.25 in tc(actual) = 0.0625 in Standard wall pipe per UG-45(b)(4): tr4 = 0.503 .7 in Outer fillet: tmin = lesser of 0.Weld area A42 has not been included in these calculations.436 in The nozzle neck thickness is adequate.7*1 = 0.1 Area A1 is not included in these calculations.688 in tw(min) = 0.11.75 or te or t = 0.344 in tw(actual) = 0.0462 in Wall thickness per UG-16(b): tr3 = 0.25 or 0.5136 in2 As Area >= A the reinforcement is adequate.751 .7*Leg = 0.7*1 = 0. Area A2 is not included in these calculations. UW-16(c)(2) Weld Check Inner fillet: tmin = lesser of 0.2010 File:00135r02. Weld area A41 has not been included in these calculations.1*1 1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5*tmin = 0.2*0.436 in tc(min) = lesser of 0.75 or tn or te = 0.7*tmin = 0.0625 in Required per UG-45 is the larger of tr1 or tr6 = 0. 0 Date 02.

2995 psi 1.xls 135-286 Dervied of Datasheet .00°F) UG-28(c) L/Do = 7.3750/0.3750/0.1.029784)) = 125.0000 = 0.029784 + 0.5347/(3*(2.2995 psi = t + Corrosion = 0.3750 = 3.0298" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.2010 File:00135r02.1.1. (Corroded & at 150.7400 From table G: A = 0.1.105 Design thickness for external pressure Pa = 125.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.029784 = 79.9094/2.000520 From table CS-2: B = 7493.3303 Do/t = 2.104 External Pressure.1.5347 Pa = 4*B/(3*(Do/t)) = 4*7493. 0 Date 02.

45 Weight on left saddle: operating = 26.1.0000 in Tangent distance left: Al = 52.11.1.0000 in Saddle height: Hs = 53.794.6900 in Saddle separation: Ls = 212.7400 in Base plate thickness: tb = 1.2800 in Vessel radius: R = 24.00 lb.106 SADDLE #1 Saddle material: ASTM A36 Saddle construction is: Centered web Saddle allowable stress: Ss = 20. test = 10.00 psi Saddle yield stress: Sy = 38.0000 in Number of stiffener ribs: n= 6 Largest stiffener rib spacing: di = 8.850.00 psi Saddle distance to datum: 55.6880 in Wear plate width: Wp = 26.00 lb Weight of saddle pair = 2.3850 in Stiffener rib thickness: tw = 0. 0 Date 02.0000 in Tangent to tangent length: L = 322.1.000.857.1536 psf Wear plate thickness: tp = 0.5400 in Saddle contact angle: θ = 120 ° Wind pressure: 27.000.8500 in Wear plate contact angle: θw = 132 ° Web plate thickness: ts = 0.00 lb Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 lb. test = 26.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 136-286 Dervied of Datasheet .3750 in Saddle width: B = 15.802.6880 in Base plate length: E = 43.00 lb Weight on right saddle: operating = 10.3000 in Base plate width: F = 15.00 psi Anchor bolt corrosion allowance: 0.4100 in Tangent distance right: Ar = 58.000.7400 in Anchor bolt size & type: 1 inch series 8 threaded Anchor bolt material: ASTM A193 Anchor bolt allowable shear: 15.0000 in Anchor bolts per saddle: 4 Base coefficient of friction: 0.2010 File:00135r02.118.

171.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 137-286 Dervied of Datasheet .83 * 53.80 = 8.651.5 Soil profile: SD Near source factor: Na = 1 V = 0.103.00/1.83 lb Saddle reactions due to weight + seismic Vv = vertical seismic force acting on right saddle V = horizontal seismic shear acting on right saddle (worst case if not slotted) Seismic longitudinal reaction.11.35 lb Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 26.117 lb Seismic transverse reaction. Seismic base shear on vessel Vessel is assumed to be a rigid structure.246.517 lb Seismic transverse reaction.35 = 54.40 = 13.54 / 212.424.83 * 53.02*53.34 lb Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 10.135.358.582.81*53. Ql (right saddle): Ql = V * Hs / Ls + Vv = 12.54/(24*Sin( 120 /2 )) + 5.35 lb Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.7 * Ca * I * W/1.4 = 12. Method of seismic analysis: UBC 1997 ground supported Vertical seismic accelerations considered: Yes Force Multiplier: 0.P.135.28 + 5.4 = 0.4 Minimum Weight Multiplier: 0.80 = 28. Ql (left saddle): Ql = V * Hs / Ls + Vv = 12.857.54/(20*Sin( 120 /2 )) + 2.171.492. 0 Date 02.358.34 = 24. Zick.5 * 37.424.28 + 2.40 = 5.2 Seismic zone: 4 Importance factor: I = 1. Qt (right saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv = 3.7 * 0.929.00 + 28.Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.44 * 1.2010 File:00135r02.424.34 lb Vv = vertical seismic force acting on left saddle V = horizontal seismic shear acting on left saddle (worst case if not slotted) Seismic longitudinal reaction.54 / 212. Qt (left saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) + Vv = 8.842.246.00 + 13.305.794.

907 lb Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 26.07 * 53.215 lb End wind shear on vessel Vwe = Pw*G*(Cf(shell)* = 813.3115*53.743.28 = 205.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.00 + 1.08516) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.511.8682 + 2*6. Qt (left saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) = 666.54 / 212.1536*0.907 = 28. Ql (right saddle): Ql = V * H s / L s = 624.5891 lb Saddle reactions due to weight + wind V = horizontal wind shear acting on right saddle (worst case if not slotted) Wind longitudinal reaction.794. Ql (left saddle): Ql = V * H s / L s = 813.54 / 212.11.277.00 + 1.5891 * 53.554 lb Q = Weight on saddle + larger of Qt or Ql Q = W + Qt = 10.1986 lb Wind transverse reaction.886.894995) = 1.91 lb 2 o 2 / 144 + Cf(saddle)*(Projected saddle area)) / 144 + 2*10.717.717.857.886.xls 138-286 Dervied of Datasheet .554 = 12. Qt (right saddle): Qt = V*Hs/(Ro*Sin( θ /2 )) = 610.85*(0.54/(20*Sin( 120 /2 )) = 1.28 = 157.55 lb V = horizontal wind shear acting on left saddle (worst case if not slotted) Wind longitudinal reaction.54/(24*Sin( 120 /2 )) = 1. 0 Date 02.4*103.3992 lb Wind transverse reaction.9037*53.Transverse wind shear on vessel Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area)) = 27.

left saddle loading and geometry govern) S1 = +.468.333 13.210 Operating 19.274 20.000 -2.000 -5.Operating.Operating) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*7.200 13.060 19.333 13.Operating Longitudinal stress between saddles (Seismic .678.000 78.000.Load Vessel condition Bending + pressure between saddles Bending + pressure at the saddle (psi) (psi) S1 (+) allow (+) 78.274 20.2010 File:00135r02.632 19.311 1.274 20.144 19.44/3 + 322.097 Test Vacuum 24.274 S2 (+) 20.000 466 -8.574 3.624 Load Case 1: Seismic .00 psi) Compressive stress is acceptable (<=1.550 allow (+) 78.464 628 603 882 allow (-) 20.463 20.394 52.391 97.760 allow (-) 20.688) = 18.056 -8.000 S1 (-) 1.200 232 -4.519 1.274.500 3.274 Seismic Operating 19.215 97.333 Seismic Operating 3.632 19.459 97. 0 Date 02.210 1.3*K1*Q*(L/12) / ( = 1.312/(2*0.000 -2.000 78.624 Test Vacuum 1.056 Seismic Vacuum Wind Wind Wind 3.723 psi Tensile stress is acceptable (<=1.000 97.394 52.000 97.333 34.55/3 = 334.500 1.688) 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2*S*E = 78.500 3.000 78.311 2.144 19.391 97.723 psi Sp = P*R/(2*t) = 1.2*Sc = 20.504 78.000 78.500 78.69 + 2*10.6834 in Completed HC Checked IA FA0210 Version:00 created 03/98 2 *t) 2 *0.587 52.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.137*23.94 psi Maximum tensile stress S1t = S1 + Sp = 19.500 1.599 628 Load Vessel condition Tangential shear (psi) S3 allow Circumferential stress (psi) S4 S4 (Wear (horns) plate) allow (+/-) Stress over saddle (psi) S5 allow Splitting (psi) S6 allow 13.274 20.270 1.11.567 34.000 466 -4.000 -2.780 25.xls 139-286 Dervied of Datasheet .000 242 -4.463 20.000 S2 (-) 1.209.000 242 Operating 1.679 Seismic Vacuum Wind Wind Wind 1.000 -5.043 3.21 psi) Longitudinal stress at the left saddle (Seismic .274 20.308 2.67 psi Maximum compressive stress (shut down) S1c = S1 = 1.500 1.500 78.587 52.209.274 20.090.459 97.

2*Sc = 20.929.35/(2*0.35 .Mq*K1'/ ( = 1.2010 File:00135r02.573.00 psi) Compressive stress is acceptable (<=1.Operating) S5 = K5*Q/((t + tp)*(ts + 1.500.412/2 .929.58 lb S3 = K2.5*Sa = 97.0434*54.134.9969*(52.41/3 + 52.312/(2*0.688+0.105 psi Circumferential stress at saddle horns is acceptable (<=1.w*(a + 2*H/3) = 54.681 psi Tensile stress is acceptable (<=1.688)*(15.032 psi Tangential shear stress is acceptable (<= 0.468.3*0.2*Qshear/(R*t) = K2.56*Sqr(Ro*t))) .44*52.929.7603*54.(242 .9969 lb/in Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 .2*S = 78.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.56*Sqr(Ro*tc))) = 0.00 psi) Ring compression in shell over left saddle (Seismic .681 psi Sp = P*R/(2*t) = 1.21 psi) Tangential shear stress in the shell (left saddle.137*23.33 = 0.376))) = 3.688) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.74+1.5*Sa = 97.688) = 3.56*Sqr(Ro*t))) .11.000.xls 140-286 Dervied of Datasheet .8 lb-in S2 = +.6882+0.6060606*0.929.Operating) Qshear = Q . Seismic .929.0529*54.Operating) S4 = -Q/(4*t*(b+1.(R2 .000.35/((0.688 + 0.688) = 18.00 psi) Circumferential stress at the left saddle horns (Seismic .7.56*Sqr(24*1.262 psi Ring compression in shell is acceptable (<= 0.688)*(0.3*K3*Q/(2*(t2+tp2)) = -54.926.000.58/(23.688))) .00 psi) Circumferential stress at the left saddle wear plate horns (Seismic .688*(15.2)/334.94 psi Maximum tensile stress S2t = S2 + Sp = 20.00*(1 + 0.6882) = -8.56*Sqr(24*0.651.6833 = 134.090.H2)/4) = 134.00 psi) 2 *t) 2 *0.35/(4*(0.Operating) S4 = -Q/(4*(t+tp)*(b+1.3*0.2*47.656*0.929.41 + 2*7.056.184.394.184.688 + 1.74+1.35/(4*0.458.144.63 psi Maximum compressive stress (shut down) S2c = S2 = 1.688))) .8*S = 52.3*K3*Q/(2*t2) = -54.56*Sqr(24*0.442)/4) = 202.6882)) = -5.573.042.35/(2*(0.9969*(2*7.564 psi Circumferential stress at wear plate horns is acceptable (<=1.274.5*Sy = 19.Seismic vertical acceleration coefficient m = 0.500.44/3) = 47. 0 Date 02.2 w = Wt*(1 + m)/Le = 37.

left saddle loading and geometry govern) S1 = +. Seismic .Vacuum Longitudinal stress between saddles (Seismic .11.552)/4) = 272.000.723 psi Maximum compressive stress S1c = S1 + Sp = 1.55*58/3 + 582/2 .274.6060606*0.1 lb-in S2 = +.55/3 = 334.(R2 .2010 File:00135r02.688*26.9768 in2 S6 = K8*Q / Ae = 0.688) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2035*54.929.2*S*E = 78.Saddle splitting load (left.6833 = 134.688 + 0.333.33 psi) Load Case 2: Seismic .9768 = 466.2058 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13. 0 Date 02.1279 psi Maximum tensile stress (shut down) S1t = S1 = 1.00*(1 + 0.209.69 + 2*10.00 psi) Compressive stress is acceptable (<=1.312/(2*0.688) *t) 2 *0.85 = 23.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.33 = 0.9969*(2*10.463.209.Operating) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.585 psi Sp = P*R/(2*t) = 15*19.688) = 210.723 psi Sp = P*R/(2*t) = 15*23.851 psi Tensile stress is acceptable (<=1.2*Sc = 20.35 / 23.391.Vacuum.9969 lb/in Bending moment at the right saddle: Mq = w*(2*H*Ar/3 + Ar2/2 .3*K1*Q*(L/12) / ( = 1.44/3 + 322.21 psi) Longitudinal stress at the right saddle (Seismic .10.651.059.5233 psi 2 2 *t) 2 *0.2)/334.H2)/4) = 134.688) = 254.(202 .2 w = Wt*(1 + m)/Le = 37.Vacuum) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*7.312/(2*0.6834 in Seismic vertical acceleration coefficient m = 0.Mq*K1'/ ( = 3.xls 141-286 Dervied of Datasheet .

Seismic .2*S = 78.58/(23.56*Sqr(24*1.688))) .44/3) = 47.9768 in2 S6 = K8*Q / Ae = 0.35 / 23.Vacuum) S5 = K5*Q/((t + tp)*(ts + 1.8*S = 52.56*Sqr(Ro*t))) .688 + 0.274.929.000.0434*54.564 psi Circumferential stress at wear plate horns is acceptable (<=1.108 psi Tensile stress is acceptable (<=1.688))) .56*Sqr(24*0.2*Sc = 20.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.333.688+0.35/(4*0.688 + 0.5*Sy = 19.9969*(52.6882) = -8.262 psi Ring compression in shell is acceptable (<= 0.00 psi) Circumferential stress at the left saddle horns (Seismic .2010 File:00135r02.33 psi) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.35/((0.00 psi) Saddle splitting load (left.688)*(0.688 + 1.184.000.2035*54.500.35/(2*0.688*26.00 psi) Compressive stress is acceptable (<=1.Vacuum) Qshear = Q .85 = 23.144.0529*54.929.2*Qshear/(R*t) = K2.5*Sa = 97.134.Vacuum) S4 = -Q/(4*t*(b+1.Vacuum) S4 = -Q/(4*(t+tp)*(b+1.2*47.688)*(15.500.35/(4*(0.00 psi) Ring compression in shell over left saddle (Seismic .656*0.688) = 3.929.056.Maximum tensile stress (shut down) S2t = S2 = 3.w*(a + 2*H/3) = 54.56*Sqr(Ro*t))) .458.929.394.74+1.059.105 psi Circumferential stress at saddle horns is acceptable (<=1.688*(15.35/(2*(0.032 psi Tangential shear stress is acceptable (<= 0.Vacuum) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0. Seismic .56*Sqr(Ro*tc))) = 0.184.xls 142-286 Dervied of Datasheet .7603*54.58 lb S3 = K2.929.35 .9768 = 466.585 psi Maximum compressive stress S2c = S2 + Sp = 3.41 + 2*7.929.56*Sqr(24*0.270.6882+0.3*0.000.11.6882)) = -5.74+1.5*Sa = 97.3*K3*Q/(2*t2) = -54.2058 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13.929.3*K3*Q/(2*(t2+tp2)) = -54. 0 Date 02.376))) = 3.3*0.21 psi) Tangential shear stress in the shell (left saddle.00 psi) Circumferential stress at the left saddle wear plate horns (Seismic .

34 psi Maximum compressive stress (shut down) S2c = S2 = 1.688) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.057.057.94 psi Maximum tensile stress S2t = S2 + Sp = 19.44/3 + 322.00 psi) Compressive stress is acceptable (<=1.274.000.000. Wind .2*S = 78.6834 in w = Wt/Le = 37.Operating) Qshear = Q .312/(2*0.2010 File:00135r02.7.93 lb S3 = K2.41 + 2*7.Operating.44/3) = 22.Operating Longitudinal stress between saddles (Wind .688) = 1.(R2 .00 psi) 2 2 *t) 2 *0.00 psi) Compressive stress is acceptable (<=1.Load Case 3: Wind .780.00/334.4974*(52.401 psi Tensile stress is acceptable (<=1.H2)/4) = 112.21 psi) Tangential shear stress in the shell (left saddle.11.586.69 + 2*10.Mq*K1'/ ( = 1.3*K1*Q*(L/12) / ( = 627.7 lb-in S2 = +.21 psi) Longitudinal stress at the left saddle (Wind .4974 lb/in Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 .656*0. left saddle loading and geometry govern) S1 = +.000.Operating) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*7.412/2 .2*Qshear/(R*t) = K2.91 .137*23.2*S*E = 78.112.442)/4) = 169.688) *t) 2 *0.94 psi Maximum tensile stress S1t = S1 + Sp = 19.41/3 + 52.688) = 18.648 psi Tangential shear stress is acceptable (<= 0.688) = 18.468.6833 = 112.651.468.311.096.93/(23. 0 Date 02.137*23.311.274.9251 psi Tensile stress is acceptable (<=1.44*52.511.w*(a + 2*H/3) = 28.55/3 = 334.(242 .090.090.2*Sc = 20.2*Sc = 20.2*22.9251 psi Sp = P*R/(2*t) = 1.87 psi Maximum compressive stress (shut down) S1c = S1 = 627.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.8*S = 52.4974*(2*7.105.312/(2*0.401 psi Sp = P*R/(2*t) = 1.xls 143-286 Dervied of Datasheet .

632.3*0.3*K3*Q/(2*t2) = -28.5*Sa = 97. 0 Date 02.511.688 + 1. left saddle loading and geometry govern) S1 = +.91/((0.392*23. Wind .00 psi) Compressive stress is acceptable (<=1.33 psi) Load Case 4: Wind .0529*28.74+1.688) = 23.511.500.3*K1*Q*(L/12) / ( = 602.56*Sqr(Ro*t))) .Test.07 psi Maximum compressive stress (shut down) S1c = S1 = 602.376))) = 1.7526 psi Tensile stress is acceptable (<= 0.7603*28.511.688 + 0.3*K3*Q/(2*(t2+tp2)) = -28.56*Sqr(Ro*tc))) = 0.447 psi Circumferential stress at saddle horns is acceptable (<=1.511.Circumferential stress at the left saddle horns (Wind .Operating) S4 = -Q/(4*t*(b+1.688))) .6882) = -4.74+1.688*(15.11.624.56*Sqr(Ro*t))) .511.32 psi Maximum tensile stress S1t = S1 + Sp = 24.56*Sqr(24*0.688*26.9*Sy = 97.688 + 0.6882)) = -2.91/(4*(0.599.9768 = 241.91 / 23.56*Sqr(24*1.688+0.688))) .xls 144-286 Dervied of Datasheet .34 psi) 2 *t) 2 *0.545 psi Circumferential stress at wear plate horns is acceptable (<=1.91/(2*(0.688)*(15.6882+0.511.077 psi Ring compression in shell is acceptable (<= 0.2*Sc = 20.91/(2*0.00 psi) Circumferential stress at the left saddle wear plate horns (Wind .85 = 23.000.688)*(0.00 psi) Ring compression in shell over left saddle (Wind .463.2010 File:00135r02.Test Longitudinal stress between saddles (Wind .Operating) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.390.0434*28.3*0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.500.688) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 psi) Saddle splitting load (left.7526 psi Sp = P*R/(2*t) = 1.2035*28.91/(4*0.500.5*Sa = 97.333.9911 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13.Operating) S5 = K5*Q/((t + tp)*(ts + 1.56*Sqr(24*0.996.5*Sy = 19.9768 in2 S6 = K8*Q / Ae = 0.Operating) S4 = -Q/(4*(t+tp)*(b+1.416.312/(2*0.

688) = 23.00 psi) Circumferential stress at the left saddle wear plate horns (Wind .312/(2*0.435 psi Sp = P*R/(2*t) = 1. Wind .368.H2)/4) = 112.74+1.368.9*Sy = 97.214.435 psi Tensile stress is acceptable (<= 0.688)*(15.56*Sqr(24*0.6834 in w = Wt/Le = 37.914.6882)) = -2.688) = 1.55/3 = 334.56*Sqr(24*0.688*(15.504.6882+0.914.76 lb S3 = K2.00 psi) Compressive stress is acceptable (<=1.688))) .76/(23.Test) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*7.0529*27.307.5004*(52.311.00/334.368.3*0.91 .41/3 + 52.519.5004*(2*7.69 + 2*10.44*52.1 lb-in S2 = +.368.xls 145-286 Dervied of Datasheet .3*0.91/(4*0.Mq*K1'/ ( = 1.463.Test) S4 = -Q/(4*(t+tp)*(b+1.688) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688))) .000.412/2 .00 psi) Circumferential stress at the left saddle horns (Wind .500.311.652.392*23.(R2 .7.656*0.5004 lb/in Bending moment at the left saddle: Mq = w*(2*H*Al/3 + Al2/2 .419 psi Tangential shear stress is acceptable (<= 0.0434*27.34 psi) Tangential shear stress in the shell (left saddle.500. 0 Date 02.9*Sy = 97.8*S = 78.44/3 + 322.9*Sy = 97.91/(2*0.91/(2*(0.500.110.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3*K3*Q/(2*t2) = -27.238 psi Circumferential stress at saddle horns is acceptable (<= 0.44/3) = 20.75 psi Maximum compressive stress (shut down) S2c = S2 = 1.91/(4*(0.56*Sqr(Ro*t))) .2*Qshear/(R*t) = K2.442)/4) = 169.996.112.41 + 2*7.2*20.(242 .3*K3*Q/(2*(t2+tp2)) = -27.535 psi Circumferential stress at wear plate horns is acceptable (<= 0.56*Sqr(Ro*t))) .6882) = -4.2*Sc = 20.Test) Qshear = Q .00 psi) 2 *t) 2 *0.368.Test) S4 = -Q/(4*t*(b+1.11.416.688+0.6833 = 112.Longitudinal stress at the left saddle (Wind .32 psi Maximum tensile stress S2t = S2 + Sp = 25.74+1.2010 File:00135r02.w*(a + 2*H/3) = 27.

9251 psi Sp = P*R/(2*t) = 15*23.651.Vacuum Longitudinal stress between saddles (Wind .312/(2*0.10.00/334.368.91/((0. 0 Serial No Photmat doc Date 02.688 + 0. left saddle loading and geometry govern) S1 = +.No EC-100 Group No 1 Sheet Rev.000.992.56*Sqr(Ro*tc))) = 0.688*26.85 = 23.9768 in2 S6 = K8*Q / Ae = 0.00 psi) Saddle splitting load (left.6833 = 112.566.11.5*Sy = 34.00 psi) Load Case 5: Wind .9251 psi Maximum compressive stress S1c = S1 + Sp = 882.xls Completed HC Checked IA FA0210 Version:00 created 03/98 Checked AKTEK_ENG_13_P113_EC 146-286 Dervied of Datasheet .(202 .4974*(2*10. Wind .44/3 + 322.688)*(0.2035*27.Ring compression in shell over left saddle (Wind .21 psi) Longitudinal stress at the right saddle (Wind .56*Sqr(24*1.688) = 254.Vacuum) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*7.2*S*E = 78.368.9*Sy = 34.053 psi Tensile stress is acceptable (<=1.330 = 627.Vacuum.649 psi Ring compression in shell is acceptable (<= 0.688 + 1.55*58/3 + 582/2 .6 lb-in S2 = +.6834 in w = Wt/Le = 37.69 + 2*10.(R2 .2901 psi Stress in saddle is acceptable (<= 0.552)/4) = 226.2010 File:00135r02.4974 lb/in Bending moment at the right saddle: Mq = w*(2*H*Ar/3 + Ar2/2 .1279 psi Maximum tensile stress (shut down) S1t = S1 = 627.55/3 = 334.688) *t) 2 *0.200.3*K1 = 3*0.688) 13-P113 Job or Project No Document No AKTEK-KMD Job Spec.H2)/4) = 112.688 + 0.2*Sc = 20.91 / 23.9768 = 232.200.Test) S5 = K5*Q/((t + tp)*(ts + 1.Test) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.00 psi) Compressive stress is acceptable (<=1.7603*27.376))) = 1.274.Mq*K1'/ ( 2 2 *t) 2 *0.

545 psi Circumferential stress at wear plate horns is acceptable (<=1.511.447 psi Circumferential stress at saddle horns is acceptable (<=1.3*0.00 psi) Ring compression in shell over left saddle (Wind .077 psi Ring compression in shell is acceptable (<= 0.6882+0.91/((0.91/(4*0. Wind .Vacuum) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.500.91/(2*(0.688+0.656*0.177 psi Tensile stress is acceptable (<=1.00 psi) Saddle splitting load (left.654 psi Maximum compressive stress S2c = S2 + Sp = 2.500.33 psi) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5*Sa = 97.2035*28.4974*(52.00 psi) Circumferential stress at the left saddle horns (Wind .00 psi) Circumferential stress at the left saddle wear plate horns (Wind .Vacuum) Qshear = Q .624.648 psi Tangential shear stress is acceptable (<= 0.112.w*(a + 2*H/3) = 28.688) = 1.688 + 0.7603*28.56*Sqr(24*0.56*Sqr(Ro*t))) .= 2.11.Vacuum) S4 = -Q/(4*t*(b+1.312/(2*0.41 + 2*7.760.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.9768 in2 S6 = K8*Q / Ae = 0.74+1.56*Sqr(Ro*t))) .9768 = 241.511.Vacuum) S4 = -Q/(4*(t+tp)*(b+1.5233 psi Maximum tensile stress (shut down) S2t = S2 = 2.6882)) = -2.91/(2*0.91 / 23.511.688 + 1.Vacuum) S5 = K5*Q/((t + tp)*(ts + 1.586.5*Sy = 19.5*Sa = 97.376))) = 1.0434*28.2*Qshear/(R*t) = K2.44/3) = 22.3*0.xls 147-286 Dervied of Datasheet .56*Sqr(Ro*tc))) = 0.057.654 psi Sp = P*R/(2*t) = 15*19.549.688*(15.688))) .74+1. 0 Date 02.057.688*26.21 psi) Tangential shear stress in the shell (left saddle.0529*28.56*Sqr(24*1.3*K3*Q/(2*(t2+tp2)) = -28.688)*(15.93/(23.511.000.6882) = -4.3*K3*Q/(2*t2) = -28.511.274.93 lb S3 = K2.2*S = 78.390.549.2010 File:00135r02.000.511.2*22.91/(4*(0.632.688)*(0.91 .688))) .688 + 0.333.85 = 23.56*Sqr(24*0.2*Sc = 20.8*S = 52.688) = 210. Wind .9911 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13.00 psi) Compressive stress is acceptable (<=1.511.000.

00) *E/(12*(1 .533.688)2) = 225.958.xo)* y / I + Q / A = 12. Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion.876.00 psi) Web plate buckling check (Escoe pg 251) Allowable compressive stress Sc is the lesser of 20.551* 4) = 5686.85/(0.00 = 733.385/0.35 / 57.16. 0 Date 02.959.3850.000.6445 + 2*0.11. one end slotted Maximum seismic or wind base shear = 12.00))0.988.54 . Saddle base plate thickness check (Roark sixth edition.83 lb Thermal expansion base shear = W* Corroded root area for a 1 inch series 8 threaded bolt = 0.2853 + 54.35 is <= Fb.868.551 in2 ( 4 per saddle ) Bolt shear stress = 12.2010 File:00135r02.5 = 0.86 psi Anchor bolt stress is acceptable (<= 15.0000 in is adequate. satisfactory. Table 26.5*20.6 psi: (20.5262/(1.00 or 225.3428983*0.5 tb 1*q*b /(1.000.000.54 .xls 148-286 Dervied of Datasheet .5*Sa)) = (0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.8058*82. satisfactory.385*0.0.32)*(di/tw)2) *29.4 lb Saddle loading of 55.14953*7.3428983 Fb = n*(As + 2*be*tw)*Sc = 6*(5.3535 in The base plate thickness of 1.892.000.677 psi The primary bending + axial stress in the saddle <= 20.87 / 732.2853 + 54.70002 = 5.424.688)*20.16.929. case 7a) where a = 8.6 psi Sc = Ki 2 2 Allowable compressive load on the saddle be = di*ts/(di*ts + 2*tw*(b .688/(8.000.35 / 57.Shear stress in anchor bolting.385*0.424.53987)* 7.xo)* y / I + Q / A = 24. satisfactory.1)) = 8.32)*(8.72 psi The secondary bending + axial stress in the saddle < 2*Sy= 76.688 + 2*0.000/(12*(1 .87 / 732.929.0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.74 .5260 in 2 0. assumes one saddle slotted) b = V * (Hs .000.000 psi.1)) = 0.53987)* 7.70002 = 10.375*(15.000 psi.68 * (53.83 * (53.868. b = 7. Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted) b = V * (Hs .

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.3) = 82.988.11. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. satisfactory.35 / (15.74*43. 0 Date 02.Foundation bearing check Sf = Qmax / (F*E) = 55.xls 149-286 Dervied of Datasheet .14953 psi Concrete bearing stress < 750 psi .

2010 File:00135r02.xls 150-286 Dervied of Datasheet .1.11.1. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.107 Seismic Code Seismic calculations are reported in the saddle report.1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.1.1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 151-286 Dervied of Datasheet .2010 File:00135r02.1.108 Wind Code Wind calculations are reported in the saddle report. 0 Date 02.

0 Date 02. bearing. treqd 0.1254" 0. σs Allowable stress.110 Geometry Inputs Attached To Orientation Length of Lug. B Thickness of Lug.1. d Load eccentricity.xls 152-286 Dervied of Datasheet .1.2500" 6.0000" 2. a2 2. σp Allowable stress.1.8746" Allowable stress.1. Wlug Distance from center of gravity to this lug.3455" 20000 psi 13500 psi 30000 psi 22000 psi 13500 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.111 Intermediate Values Load factor Vessel Weight (new.1.109 Lifting Lug #1 1. σb Allowable stress. υ 1. σt Allowable stress.2800 ° Distance from center of gravity to second lug. a1 MAJOR BARREL Longitudinal 10.0000" 1. Load Factor).00° -20. bending. weld shear.2010 File:00135r02. dreqd 0. β Angular Position Load angle from vertical. incl.2500" -20.0000" 12.2800 ° 0.5000" Weld size.0000" Distance from Load to shell or pad.1.1. tw Width of Pad.0000" 5.9887" Required Lug thickness. tensile.11.5000 34076 lb 24 lb 63. τallowable 1. shear.0000" 0. twp Load angle normal to vessel.1. W Lug Weight (new). x1 1.0000" 1. L Height of Lug. Lp Pad Thickness. tp Pad weld size.5000" 0. Bp Length of Pad. x2 83.112 Summary Values Required Lift pin diameter.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. t Hole Diameter.1.

1.Shear stress dreqd = (2*Fr / (π*σs))0.00002))= 3298.00 = 0.0039 / (2.13 Acceptable σ / σt = 2591.Fr * cos(α) * a1) ) / (t * L2 * σb) ≤ 1.1.3455 / 1.0039 / ((10.875)) = 20728 lbf where 'x1' is the distance between this lug and the center of gravity 'x2' is the distance between the second lift lug and the center of gravity 1.9887 / 2.0000 *(1.0005 psi 0.1.2800) * (1 . 0 Date 02.1.00002*22000.115 Lug Thickness .0000*10.0)= treqd / t= σ = = = 0.3) / (1.0 = (Fr * cos(α) ) / (t * L * σt) + (6 * abs(Fr * sin(α) * Hght .0000 .0000 =0.0000))= 10364.0000*20000.0039 / (2.2.0039 / ((10.9641 psi Acceptable σ / σs = 3298.13 Acceptable Fr / A Fr / ((L .3)*2.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.20 0.0000) / (1.63.0) 0.0000 .25*π*d2)) 20728.0020 psi σ / σp = 10364.20728*cos(= 20.0000) = = 2591.0000)*1.Bearing stress treqd = Fv / (d*σp) = 20728.5 = (2*20728.0000*30000.3455" treqd / t σ = = = = 0.25*π*2.1.116 Lug Thickness .20 Acceptable Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.125 + 83.xls 153-286 Dervied of Datasheet .0000 = 0.11.96 / 13500.x1 / (x1 + x2)) = (34076.1.0000)*20000.00 1.Tensile stress treqd = Fr / ((L-d)*σt) = 20728.113 Lift Forces Fr = force on vessel at lug Fr = [W / cos(υ1)] * (1 .0039 / (2*(0.0000*10.74 Acceptable Acceptable 1.1296 / 1.49 Acceptable Fr / A Fr / (2*(0.0) + 6*abs(20728*sin(-20.35 Acceptable 1. σratio Weld Shear Stress Ratio.117 Lug Plate Stress Lug stress tensile + bending during lift: σ ratio = Ften / (Aten*σt) + Mbend / (Zbend*σb) ≤ 1.3)*1.5000 .5 = 0.1296" 0.2010 File:00135r02.1.Lug Stress Ratio.1.24 1.270) / cos(-20.2.0) = 0. τratio Lug design Local stresses (WRC 107) 0.125/ (63.00 / 20000.0 20728*cos(-20.0000 = 0.114 Lug Pin Diameter .0))0.35 Acceptable Fv / Abearing Fv / (d*(t)) 20728.1.9887" dreqd / d= σ = = = 0.00 / 30000.1.0039 / (π*13500.d)*t) 20728.00 = 0.

707)*0.0000 + 6.707)*0.3630 =M * c / I =3 * (Fr * sin(α) * Hght . bending and shear during lift: Shear stress at lift angle -20.0000) / = (22.1053)2 ) / 13500.8885 in² = 5000.3) * 1.118 Weld Stress Weld stress.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 154-286 Dervied of Datasheet .2500*2*(12.74 Acceptable = 6.1475 psi = 4883.1475 + 4883.3630 in² = 3055. lift force = 20728.28°. 0 Date 02.3) / 3.707)*h*2*(L + t) =(0.3630 τ ratio =sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1.20728 * cos(-20.Fr * cos(α) * a1) / (0.1.0000) τt τb =Fr * cos(α) / Aweld =20728 * cos(-20.5000 .8885 =sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1.8885 psi τs = -1129.3) * 3.6458 + 1932.Fr * cos(α) * a1) / (0.1.0000 .11.6011 psi τs = -1847. bending and shear during lift: Shear stress at lift angle -20.6011)2 + (-1847.1053 psi = 0.0 =sqr ( (5000.00 = 3.2010 File:00135r02.0000) / = (63.6267 psi = 0.0000 + 1.3) / 6.38 Acceptable Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.707 * h * L * (3*t + L)) 3 * abs(20728 * sin(-20.1.2500*2*(10.9775) =Fr * sin(α) / Aweld =20728 * sin(-20. lift force = 20728.707 * h * Lp * (3*Wp + Lp)) 3 * abs(20728 * sin(-20.6300) =Fr * sin(α) / Aweld =20728 * sin(-20.8885)2 + (-1129.6458 psi = 1932. tensile.6267)2 ) / 13500.707)*hp*2*(Lp + Bp) =(0.8885 =M * c / I =3 * (Fr * sin(α) * Hght .3) * 1.3) * 2.0039 lbf Aweld =(0.3) / 3.3) / 6.0 =sqr ( (3055.20728 * cos(-20.28°.00 Pad Weld Stress.0000) τ ratio τt τb =Fr * cos(α) / Aweld =20728 * cos(-20. tensile.0039 lbf Aweld =(0.

2010 File:00135r02.0000" Pad Thickness: 0.42 lbf-in Longitudinal shear: VL = -7.1.7500.5000" 6.07 lbf Circumferential moment: Mc = 0. Local circumferential pressure stress = P*Ri/t = 0 psi Local longitudinal pressure stress = P*Ri/2t = 0 psi Maximum combined stress (PL+Pb+Q) = 20.00 psi Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material. C2 = 3.000 psi Mean shell radius: Rm = 23.11.0000" 12.xls 155-286 Dervied of Datasheet .9125 C1 = 0.5*S = +-97.0000" 10.00 psi Allowable local primary membrane (PL) = +-1.500.1.443.6560 in Shell yield stress: Sy = 65.00 lbf-in Circumferential shear: Vc = 0. The maximum combined stress (PL+Pb+Q) is within allowable limits. C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.00 lbf Longitudinal moment: ML = -2.0000" Pad Width: 0.00 lbf-in Internal pressure: P = 0.2500" Pad Weld Size: 0.0000 in Note: Actual lug C1/C2 < 1/4. 5.110.00 psi Maximum stresses due to the applied loads at the lug edge (includes pressure) Rm/t =19. 0 Date 02.1.0000" Pad Length: 0. Maximum local primary membrane stress (PL) = 2.000.1.675.120 Geometry Height(radial): Length Fillet Weld Size: Location Angle: Applied Loads Radial load: Pr = -19.2500" Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 psi Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.1.00 psi The maximum local primary membrane stress (PL) is within allowable limits.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.000.00° Width (circumferential): 1.119 WRC 107 Analysis 1.184.50 lbf Torsion moment: Mt = 0.072.

614 14.641 0 14.7303 0.598 17.982 12.090 2.0598 0.029 12.167 2.431 0 2.1706 0.251 11.388 20.554 0 0 0 0 2.0799 0.554 0 0 0 0 18.589 0 0 0 0 0 11.2733 0.208 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0588 0.431 0 17.5135 3.388 14.538 0 15.695 15.xls 156-286 Dervied of Datasheet .431 0 Du 2.201 0 15.072 20.0938 0.581 0 0 -504 -504 17.0503 0.614 0 0 34 -312 0 0 0 -34 -312 0 0 0 -34 312 0 0 0 0 0 0 Pressure stress* Total circumferential stress Primary membrane circumferential stress* 3C* 4C* 1C-1 2C 4A* 2A 4B* 2B-1 3.0558 0.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.522 0 0 0 0 2.170 -9.909 20.0793 0. 0 Date 02.522 0 0 0 0 2.2129 0.675 2.1768 0.431 0 2.1402 0.1067 1.641 0 Bu 0 2.6687 3.170 -9.431 0 2.589 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Pressure stress* Total longitudinal stress Primary membrane longitudinal stress* Shear from Mt Circ shear from Vc Long shear from VL Total Shear stress Combined stress (PL+Pb+Q) Note: * denotes primary stress.614 0 0 34 312 0 17.1839 0.581 0 2.607 2.538 0 2.0938 0.614 0 14.344 15.0799 0.581 2.598 17.344 2.008 2.675 2.538 0 2.641 0 Bl Cu 2.581 0 2.0761 0.2010 File:00135r02.589 11.8176 0.538 0 2.0870 0.598 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14.3363 0.0503 0.641 0 Al 0 2.431 0 Dl 2.581 0 0 504 504 2.0654 0.581 0 0 -504 -504 2.581 0 0 504 504 14.208 15.11.201 15.0911 0.589 11.0761 0.601 2.0793 0.607 2.0985 16.167 15.Stresses at the lug edge per WRC Bulletin 107 Figure 3C* 4C* 1C 2C-1 3A* 1A 3B* 1B-1 value 3.598 Cl 2.2297 0.581 0 15.431 0 17.0558 0.431 0 2.201 0 0 0 16 -335 0 0 0 0 -16 -335 0 0 0 0 -16 335 0 11.072 12. 17.090 Au 0 2.982 12.0715 0 2.201 0 0 0 16 335 0 18.029 20.008 12.

2010 File:00135r02. C2 = 6.2500.500. The maximum combined stress (PL+Pb+Q) is within allowable limits.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.3837 C1 = 3.000.00 psi The maximum local primary membrane stress (PL) is within allowable limits.2500 in Local circumferential pressure stress = P*Ri/t = 0 psi Local longitudinal pressure stress = P*Ri/2t = 0 psi Maximum combined stress (PL+Pb+Q) = 23.Maximum stresses due to the applied loads at the pad edge (includes pressure) Rm/t =34. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.00 psi Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.5*S = +-97. Maximum local primary membrane stress (PL) = 5.xls 157-286 Dervied of Datasheet .00 psi Allowable local primary membrane (PL) = +-1. 0 Date 02.11.739.00 psi Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.981.

581 3.981 13.255 0 -9.491 13.Stresses at the pad edge per WRC Bulletin 107 Figure 3C* 4C* 1C 2C-1 3A* 1A 3B* 1B-1 value 2.0512 1. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.981 16.415 0 0 0 0 0 Pressure stress* Total longitudinal stress Primary membrane longitudinal stress* Shear from Mt Circ shear from Vc Long shear from VL Total Shear stress Combined stress (PL+Pb+Q) 20.0400 0.0829 3.592 0 0 0 0 3.660 0 Bu 0 5.1986 0 5.0442 4.255 Pressure stress* Total circumferential stress Primary membrane circumferential stress* 3C* 4C* 1C-1 2C 4A* 2A 4B* 2B-1 3.0689 0.872 5.2125 0.2490 0.524 -7.2149 0.038 0 Du 3.038 0 5.255 0 9.592 0 0 0 0 5.2210 0.619 0 0 79 166 0 Au 0 5.619 0 0 79 -166 0 0 0 -79 -166 0 0 0 -79 166 0 0 0 0 0 0 23.1709 0.197 3.255 0 0 -418 -418 20.660 0 Bl Cu 3.255 0 0 -418 -418 5.038 0 5.038 0 5.682 0 0 0 0 3.660 0 12.981 0 16.619 12.2125 0.0382 2.5429 4.038 0 20.160 13.962 17.660 0 Al 0 5.2350 18.3452 0.0849 0.255 0 0 418 418 5.924 Cl 3.381 14.637 0 18.11.255 0 0 418 418 14.682 0 0 0 0 20.415 0 0 0 0 0 3.415 0 0 0 0 0 16.0291 0.1709 0.3987 0.415 0 0 0 0 0 3.886 17.1759 0.962 3.924 20.637 0 5.038 0 20.1856 0.1759 0.981 0 0 0 45 192 0 20.491 13. 0 Date 02.670 -4.739 3.670 -4.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.855 3.2490 0.160 5.197 17.739 3.637 0 16.924 20.038 0 5.038 0 Dl 3.034 -6.xls 158-286 Dervied of Datasheet .2010 File:00135r02.7378 0.255 0 -9.637 0 23.5667 0.3239 0.381 23.581 3.2264 0.899 17.886 3.619 0 12.2149 0.899 Note: * denotes primary stress.0384 1.981 23.046 5.855 5.4019 0.2210 0.981 0 0 0 45 -192 0 0 0 0 -45 -192 0 0 0 0 -45 192 0 9.924 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 12.

treqd 0.0000" 5. a2 2.11. σs Allowable stress. υ 1. x1 1.0000" 1.0000" 1.124 Summary Values Required Lift pin diameter.1.123 Intermediate Values Load factor Vessel Weight (new. incl. τallowable 1.0000" 12. tw Width of Pad. t Hole Diameter. bearing.8577" Required Lug thickness. a1 MAJOR BARREL Longitudinal 10.0000" Distance from Load to shell or pad.122 Geometry Inputs Attached To Orientation Length of Lug. Lp Pad Thickness.5000" 0.1. x2 63. β Angular Position Load angle from vertical. bending. B Thickness of Lug.2010 File:00135r02.8746" 0. σb Allowable stress.xls 159-286 Dervied of Datasheet .5000 34076 lb 24 lb 83. σp Allowable stress. Wlug Distance from center of gravity to this lug. shear. tp Pad weld size. Bp Length of Pad. weld shear.121 Lifting Lug #2 1. dreqd 0. Load Factor).1.0000" 2.1.1.1.5000" Weld size. tensile. 0 Date 02. W Lug Weight (new). twp Load angle normal to vessel.2600" 20000 psi 13500 psi 30000 psi 22000 psi 13500 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1.00° 20.2500" 20.0000" 0.2800 ° Distance from center of gravity to second lug. σt Allowable stress.1254" Allowable stress. d Load eccentricity.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1. L Height of Lug.1.2500" 6.2800 ° 0.

Lug Stress Ratio, σratio Weld Shear Stress Ratio, τratio Lug design Local stresses (WRC 107)

0,08 0,31 Acceptable Acceptable

1.1.1.125 Lift Forces Fr = force on vessel at lug Fr = [W / cos(υ1)] * (1 - x1 / (x1 + x2)) = (34076,270) / cos(20,2800) * (1 - 83,875/ (83,875 + 63,125)) = 15600 lbf where 'x1' is the distance between this lug and the center of gravity 'x2' is the distance between the second lift lug and the center of gravity 1.1.1.126 Lug Pin Diameter - Shear stress dreqd = (2*Fr / (π*σs))0.5 = (2*15600,2559 / (π*13500,0))0.5 = 0,8577" dreqd / d= σ = = = 0,8577 / 2,0000 = 0,43 Acceptable

Fr / A Fr / (2*(0.25*π*d2)) 15600,2559 / (2*(0.25*π*2,00002))=

2482,8577 psi Acceptable

σ / σs = 2482,86 / 13500,00 = 0,18 1.1.1.127 Lug Thickness - Tensile stress treqd = Fr / ((L-d)*σt) = 15600,2559 / ((10,0000 - 2,0000)*20000,0)= treqd / t= σ = = = 0,0975 / 1,0000 =

0,0975" 0,10 Acceptable

Fr / A Fr / ((L - d)*t) 15600,2559 / ((10,0000 - 2,0000)*1,0000) = =

1950,0320 psi 0,10 Acceptable

σ / σt = 1950,03 / 20000,00 1.1.1.128 Lug Thickness - Bearing stress treqd = Fv / (d*σp) = 15600,2559 / (2,0000*30000,0) = 0,2600" treqd / t σ = = = = = 0,2600 / 1,0000 =0,26

Acceptable

Fv / Abearing Fv / (d*(t)) 15600,2559 / (2,0000 *(1,0000))= 7800,13 / 30000,00 =

7800,1279 psi 0,26 Acceptable

σ / σp

1.1.1.129 Lug Plate Stress Lug stress tensile + bending during lift:
Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

160-286

Dervied of Datasheet

σ ratio

Ften / (Aten*σt) + Mbend / (Zbend*σb) ≤ 1.0 (Fr * cos(α) ) / (t * L * σt) + (6 * abs(Fr * sin(α) * Hght - Fr * cos(α) * a1) ) / (t * L2 * σb) ≤ 1.0 15600*cos(20,3) / (1,0000*10,0000*20000,0) + 6*abs(15600*sin(20,3)*2,5000 = 15600*cos(20,3)*1,0000) / (1,0000*10,00002*22000,0) = 0,08 Acceptable 1.1.1.130 Weld Stress Weld stress, tensile, bending and shear during lift: Shear stress at lift angle 20,28°; lift force = 15600,2559 lbf Aweld =(0.707)*h*2*(L + t) =(0.707)*0,2500*2*(10,0000 + 1,0000) = 3,8885 in² = = τt τb =Fr * cos(α) / Aweld =15600 * cos(20,3) / 3,8885

= 3763,1978 psi

=M * c / I =3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * L * (3*t + L)) =3 * abs(15600 * sin(20,3) * 2,5000 - 15600 * cos(20,3) * 1,0000) / (22,9775)= 145,6101 psi =Fr * sin(α) / Aweld =15600 * sin(20,3) / 3,8885

τs τ ratio

= 1390,5560 psi

=sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1.0 =sqr ( (3763,1978 + 145,6101)2 + (1390,5560)2 ) / 13500,00 Pad Weld Stress, tensile, bending and shear during lift: Shear stress at lift angle 20,28°; lift force = 15600,2559 lbf Aweld =(0.707)*hp*2*(Lp + Bp) =(0.707)*0,2500*2*(12,0000 + 6,0000) τt τb =Fr * cos(α) / Aweld =15600 * cos(20,3) / 6,3630

= 0,31

Acceptable

= 6,3630 in²

= 2299,7322 psi

=M * c / I =3 * (Fr * sin(α) * Hght - Fr * cos(α) * a1) / (0.707 * h * Lp * (3*Wp + Lp)) =3 * abs(15600 * sin(20,3) * 3,0000 - 15600 * cos(20,3) * 1,0000) / (63,6300)= 74,8862 psi =Fr * sin(α) / Aweld =15600 * sin(20,3) / 6,3630 =sqr( (τt + τb)2 + τs2 ) / τallowable ≤ 1.0 =sqr ( (2299,7322 + 74,8862)2 + (849,7842)2 ) / 13500,00

τs τ ratio

= 849,7842 psi

= 0,19

Acceptable

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1.1.1.131 WRC 107 Analysis 1.1.1.132 Geometry Height(radial): Length Fillet Weld Size: Location Angle: Applied Loads Radial load: Pr = -14.633,20 lbf Circumferential moment: Mc = 0,00 lbf-in Circumferential shear: Vc = 0,00 lbf Longitudinal moment: ML = 30.854,73 lbf-in Longitudinal shear: VL = 5.407,18 lbf Torsion moment: Mt = 0,00 lbf-in Internal pressure: P = 0,000 psi Mean shell radius: Rm = 23,6560 in Shell yield stress: Sy = 65.000,00 psi Maximum stresses due to the applied loads at the lug edge (includes pressure) Rm/t =19,9125 C1 = 0,7500, C2 = 3,0000 in Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107. Local circumferential pressure stress = P*Ri/t = 0 psi Local longitudinal pressure stress = P*Ri/2t = 0 psi Maximum combined stress (PL+Pb+Q) = 18.480,00 psi Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material. The maximum combined stress (PL+Pb+Q) is within allowable limits. Maximum local primary membrane stress (PL) = 2.484,00 psi Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi The maximum local primary membrane stress (PL) is within allowable limits. 5,0000" Pad Thickness: 0,5000" 6,0000" 12,0000" 10,0000" Pad Length: 0,00° Width (circumferential): 1,0000" Pad Width:

0,2500" Pad Weld Size: 0,2500"

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Stresses at the lug edge per WRC Bulletin 107 Figure 3C* 4C* 1C 2C-1 3A* 1A 3B* 1B-1 value 3,5135 3,8176 0,2129 0,1768 0,1706 0,1067 1,2733 0,0588 0,0938 0,0761 0,0558 0,0558 0,0503 0,0654 0,0799 0,0715 0 1.988 0 10.999 0 0 -496 Au 0 1.988 0 Al 0 1.988 0 Bu 0 1.988 0 Bl Cu 1.829 0 13.244 Cl 1.829 0 Du 1.829 0 Dl 1.829 0

13.244 13.244 13.244 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

10.999 0 10.999 10.999 0 0 -496 0 0 496 4.563 0 18.046 2.484 1.910 0 0 0 496 -4.563 0 0 0 0 0 0

-4.563 4.563 0 7.928 1.492 1.910 0 11.440 0 0 0 -233 0 -4.944 1.492 1.910 0

Pressure stress* Total circumferential stress Primary membrane circumferential stress* 3C* 4C* 1C-1 2C 4A* 2A 4B* 2B-1 3,6687 3,7303 0,1839 0,1402 0,2297 0,0598 0,3363 0,0870 0,0761 0,0938 0,0793 0,0793 0,0503 0,0911 0,0799 0,0985

15.073 15.073 13.078 11.415 11.415 2.484 1.910 0 1.829 0 1.942 1.829 0 1.942 0 -8.722 0 0 0 0 0 1.829 0 1.942 0 8.722 0 0 0 0 0 1.829 0 1.942 0 -8.722 0 0 0 0 0

11.440 0 11.440 11.440 0 0 0 -233 0 0 0 233 4.897 0 18.480 2.143 0 0 0 0 18.480 0 0 0 233 -4.897 0 8.722 0 0 0 0 0

-4.897 4.897 0 8.220 1.677 0 0 0 0 8.220 0 -4.866 1.677 0 0 0 0 -4.944

Pressure stress* Total longitudinal stress Primary membrane longitudinal stress* Shear from Mt Circ shear from Vc Long shear from VL Total Shear stress Combined stress (PL+Pb+Q) Note: * denotes primary stress.

10.664 -6.780 14.194 2.143 0 0 0 0 1.942 0 0 -379 -379 1.942 0 0 -379 -379

10.664 -6.780 1.942 0 0 379 379 1.942 0 0 379 379

15.105 15.105 14.194 11.446 11.446

Maximum stresses due to the applied loads at the pad edge (includes pressure) Rm/t =34,3837
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C1 = 3,2500, C2 = 6,2500 in Local circumferential pressure stress = P*Ri/t = 0 psi Local longitudinal pressure stress = P*Ri/2t = 0 psi Maximum combined stress (PL+Pb+Q) = 18.986,00 psi Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material. The maximum combined stress (PL+Pb+Q) is within allowable limits. Maximum local primary membrane stress (PL) = 5.412,00 psi Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi The maximum local primary membrane stress (PL) is within allowable limits.

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xls 165-286 Dervied of Datasheet .986 0 0 0 655 -2.0689 0.5667 0.0291 0.748 15.3239 0.955 0 0 314 314 3.0849 0.286 0 15.423 2.814 0 0 Pressure stress* Total longitudinal stress Primary membrane longitudinal stress* Shear from Mt Circ shear from Vc Long shear from VL Total Shear stress Combined stress (PL+Pb+Q) 12.412 2.3987 0.737 0 12.2210 0.2125 0.2149 0.2210 0.286 0 3.955 0 0 314 314 12.955 0 -7.048 -7.814 0 18.2125 0.2264 0.2490 0.497 0 0 Al 0 4.748 0 0 0 0 0 0 18.2149 0.748 15.Stresses at the pad edge per WRC Bulletin 107 Figure 3C* 4C* 1C 2C-1 3A* 1A 3B* 1B-1 value 2.260 0 9.152 -2.955 Cl 2.423 0 Bu 0 4.152 -1.508 5.955 0 7.780 0 0 0 -655 3.780 12.955 0 0 -314 -314 3.086 0 0 0 0 0 2.0829 3.814 2.108 2.462 2.286 0 15.082 0 0 0 0 11.260 0 -9.1986 0 4.041 -3.7378 0.392 0 0 0 0 18.041 -3.1856 0.472 Note: * denotes primary stress.955 0 -7.0382 2.0512 1.748 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 -1.4019 0.955 0 0 -314 -314 11.5429 4.392 0 0 0 0 3.884 18.737 0 5.423 0 Bl Cu 2.1759 0.462 13.286 0 Du 2.048 18.152 2.497 0 0 Au 0 4.884 2.048 12.034 13.0442 4.2490 0.1709 0.202 13.260 0 -9.131 3.2010 File:00135r02.108 2.082 0 0 0 0 2.412 2.260 0 9.086 0 0 0 0 0 12.332 -6.182 -3.202 3.497 0 0 1. 0 Date 02.286 0 Dl 2.0400 0.2350 10.11. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.814 0 7.737 0 17.3452 0.1759 0.423 0 0 Pressure stress* Total circumferential stress Primary membrane circumferential stress* 3C* 4C* 1C-1 2C 4A* 2A 4B* 2B-1 3.472 13.131 12.986 3.086 0 0 0 0 0 -2.1709 0.086 0 0 0 0 0 2.048 -7.737 0 18.152 -2.0384 1.780 0 0 0 -655 0 0 0 655 2.780 0 12.966 3.286 0 3.286 0 3.286 0 3.034 2.497 0 0 1.

Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII.ENG. ANALYSIS SOFTWARE ANSYS 9.IHSAN AKGUN ( PRESSURE VESSELS ENGINEER ) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.NOZZLES ( FEA ) FINITE ELEMENT ANALYSIS Results were generated with the finite element program FE/Pipe®. 0 Date 02.xls 166-286 Dervied of Datasheet .0 PREPARED BY : MECH.11.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Division 2.

            Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII.Tabular Results – KICKER NOZZLE Results were generated with the finite element program FE/Pipe®.11. Analysis Time Stamp: Sat Sep 23 21:52:43 2006.2010 File:00135r02. 0 Date 02. Division 2.xls 167-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000. Ambient Temperature (Deg.000 in. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.688 in.970 in.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.283 lb.0 psi Poissons Ratio : 0. The effect of any external loads will overemphasized (too conservative) in this run.034 in.000 in.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.in.2 psi Vessel Pressure : 1089. Distance from Bottom : 98.0 psi Elastic Modulus (Amb) : 29400000./cu.in.2 psi Both ends of the model are "fixed. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane. Length : 19.0 psi Elastic Modulus (Amb) : 29400000. RePad Thickness : 1.000 in.000 in. Distance from Top : 78.406 in.000 deg.0 psi Yield Strength (Hot) : 32900.) : 70.0 psi Hot Allowable : 65000.2010 File:00135r02.Model Notes Input Echo: Model Type : Cylindrical Shell : : : 48.0 psi Yield Strength (Amb) : 35000.(NOT USED) Nozzle Outside Diameter : 14./cu. Thickness : 1. Nozzle Weld Length : 1. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell.11.030 in.300 Weight Density : 0. RePad Width : 6.000 in. Nozzle Tilt Angle : 0.0 psi Poissons Ratio : 0.0 psi Hot Allowable : 17100. 0.0 psi Yield Strength (Hot) : 32900. Parent Outside Diameter Thickness Fillet Along Shell Parent Properties: Cold Allowable : 65000.0 psi Yield Strength (Amb) : 35000.283 lb." except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry. 0 Date 02.xls 168-286 Dervied of Datasheet . 1.000 in.00 Nozzle Pressure : 1089.300 Weight Density : 0. (NOT USED) Design Operating Cycles : 0. Nozzle Properties Cold Allowable : 17100.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test. Some small geometry distortions may result that may affect solutions dominated by pressure stresses.5Sm limit.Force Only Case run to compute sif's and flexibilities. No pad weld dimensions have been given for the pad connection to the shell. Vessel Centerline Vector Nozzle Orientation Vector : 0. /-------.SIF's and allowable loads calculated in this run are for loads through the header.000 0. and Table 4-120.1 /-------. Few correlations have been performed to investigate the sensitivity of peak stresses to this value.xls 169-286 Dervied of Datasheet . and Qb. /-------.000 Load Case Report Inner and outer element temperatures are the same throughout the model.Loads in Case 3 Force Case (Axial) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed) Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations.2010 File:00135r02.000 : -1. NB-3222-1.11. No thermal ratcheting calculations will be performed. Nodal SMOOTHING has been deactivated. THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1. the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig. Reasonable lengths have been assumed.000 1. Stresses are NOT averaged. 0 Date 02.000 0. The single end fixed boundary condition will then be used for any branch loading specified. Unstructured Mesh Generation used for this model.Loads in Case 2 Pressure Case 1 3 Program Generated -.000 0.

Loads in Case 7 Pressure Case 1 Solution Data Maximum Solution Row Size = 972 Number of Nodes = 2028 Number of Elements = 668 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 570809133121069.11. 0.Force Only Case run to compute sif's and flexibilities. 0. 0.Force Only Case run to compute sif's and flexibilities.Loads in Case 6 Force Case (Torsion) 7 Program Generated -. /-------. Smallest On-Diagonal Stiffness = 2.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 170-286 Dervied of Datasheet .2010 File:00135r02. 0. 0. 1914718. /-------. /-------. FY 0. 0.Force Only Case run to compute sif's and flexibilities.Force Only Case run to compute sif's and flexibilities. 29191.4 Program Generated -. 0. Largest Off-Diagonal Stiffness = 17771940538827. Smallest Off-Diagonal Stiffness = 1. Summation of Loads per Case Case # 1 2 3 4 5 6 7 FX 29191. 1914718. -2164368. 29191. 0.Loads in Case 4 Force Case (Inplane) 5 Program Generated -. 0 Date 02. 0. /-------.Loads in Case 5 Force Case (Outplane) 6 Program Generated -. 0. 0. 0. 0. FZ 1914718. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF.1% 8469 58244264347.Membrane) Case 1 2) Qb < 3(Smh) (SUS.001% 11198 110499319.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.xls 171-286 Dervied of Datasheet . 70-to-90% 0 0.Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE. . 0 Date 02.Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. ASME Code Stress Output Plots 1) Pl < 1. .01% 56 25768600257.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE.001-to-.2010 File:00135r02. . 50-to-70% 45 10316248571499.1-to.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF. 30-to-50% 93 7060982396331.0001-TO-. . OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 8 16918108624334.001% 531298 5127749.01-to-.01-to-. 30-to-50% 0 0. 50-to-70% 0 0. . 1-to-10% 2391 614741686375.01% 2985 765396589.001-to-.0001-TO-. 10-to-30% 516 2980979054368.11.1-to. .Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP. .1% 410 1428818046465.1% 300 251646588286.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 1-to-10% 201 18847533543418.1% 7898 7931343623.Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness 90-to-100% 1 570809133121069. 10-to-30% 2 69926728300438.5(k)Smh (SUS.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF. 70-to-90% 31 13930091755029.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.192 97.2010 File:00135r02.5(k)Smh (SUS.650 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS.xls 172-286 Dervied of Datasheet .5(k)Smh Primary Membrane Load Case 1 24.650 Plot Reference: psi psi 1) Pl < 1.Membrane) Case 1 43% Header Outside Pad Area Pl 1.ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Highest Primary Stress Ratios Pad/Header at Junction Pl 1.172 25.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS.913 97.5(k)Smh Primary Membrane Load Case 1 8.500 Plot Reference: psi psi 1) Pl < 1.11.5(k)Smh (SUS.5(k)Smh Primary Membrane Load Case 1 38.Membrane) Case 1 96% Branch Transition Pl 1.5(k)Smh Primary Membrane Load Case 1 24.500 Plot Reference: psi psi 1) Pl < 1.Membrane) Case 1 25% Branch at Junction Pl 1.248 97.Membrane) Case 1 31% Pad Outer Edge Weld Pl 1.5(k)Smh (SUS.5(k)Smh Primary Membrane Load Case 1 42. 0 Date 02.824 25.Membrane) Case 1 39% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

358 psi 76% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE. 0 Date 02.xls 173-286 Dervied of Datasheet .Inside) Case 2 Branch Transition Pl+Pb+Q 9.561 psi 24% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.212 psi 17% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 48.Inside) Case 2 Branch at Junction Pl+Pb+Q 39.493 psi 22% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.11.419 psi 29% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 43.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 58.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.

567 568.000 Cycles Allowed for this Stress = 1000000.000 Cycles Allowed for this Stress = 30187.400 Stress Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 26.xls 174-286 Dervied of Datasheet .0 Markl Fatigue Stress Allowable = 245000.8 5% "B31" Fatigue Stress Allowable = 162500.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.606 568.Outside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.400 Stress Concentration Factor = 1.350 psi psi Strain Concentration Factor = 1.433 568.400 Stress Concentration Factor = 1.000 Cycles Allowed for this Stress = 8438.0 Markl Fatigue Stress Allowable = 245000.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.11.400 Stress Concentration Factor = 1.000 psi psi Strain Concentration Factor = 1.400 Stress Concentration Factor = 1.7 4% "B31" Fatigue Stress Allowable = 42750.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 4.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 24.280 568.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.8 6% "B31" Fatigue Stress Allowable = 162500.2010 File:00135r02.0 Markl Fatigue Stress Allowable = 245000. 0 Date 02.000 Cycles Allowed for this Stress = 22215.358 568.350 psi psi Strain Concentration Factor = 1.000 Cycles Allowed for this Stress = 39793.350 psi psi Strain Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.0 0% "B31" Fatigue Stress Allowable = 42750.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 29.5 4% "B31" Fatigue Stress Allowable = 162500.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.000 psi psi Strain Concentration Factor = 1.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 39.

B31.388 2.xls 175-286 Dervied of Datasheet ..494 0.894 1.825 Outplane 7.688 in.000 Axial 3.237 1. calculated from PD/2T. Pipe OD : 48. 0. 0.000 Torsional B31.3 Peak Stress Sif ..Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.000 in...11.988 1.541 cu.456 cu.171 1. Z approx: 1209. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A.829 Torsional Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.825 Torsional WRC 330 Peak Stress Sif . 0 Date 02.. Z exact : 1192..038 1.000 Axial 7.829 Inplane 7. 0...897 1.. Pipe Thk: 0. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below.538 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system.1 Peak Stress Sif .in.000 Axial 6.956 2.380 Inplane 7.962 0.825 Outplane 3. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.279 1.324 1.825 Outplane 1.825 Inplane 7.965 0.2010 File:00135r02.112 1.in. Inplane.

164900. 336141. "beam-type" analysis of the intersection. the listed axial force may be applied if the inplane. 2516291. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.15 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. lb.000 in. 34541.) 31475014. 67776.) 6126511.11. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress. Inplane Moment (in. 280636. 247350. 5337860.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. lb. lb. 4) Secondary allowable loads are limits for expansion and operating piping loads. 23027.38 1089. 713062. Pressure (psi ) 1419.15 1089. Outplane Moment (in. lb. i. lb. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction.406 in.60 1089. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 276573. 45184. primary and sustained type piping loads.) 16113937. The general characteristics used for the branch pipe should be: Outside Diameter = 14. 5) Primary allowable loads are limits for weight.2010 File:00135r02. Torsional Moment (in.15 1089.) 6285948. Pressure (psi ) 1125.Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. Stresses are typically produced within 80-105% of the allowable. Torsional Moment (in. and the pressure are zero. 101186. lb. outplane and torsional moments. A more realistic stress combination equation is used based on experience at Paulin Research.e. 595319. Flexibilities The following stiffnesses should be used in a piping.15 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero.) 4210393.xls 176-286 Dervied of Datasheet . Wall Thickness = 1. Inplane Moment (in. Outplane Moment (in. 47700. ) 2145783.) 3564401. 0 Date 02. 414859. ) 2125186. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.

The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness

Finite Element Model  Finite Element Model

Elements at Discontinuity            1) Pl < 1.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

177-286

Dervied of Datasheet

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

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Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

179-286

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Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

180-286

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Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

181-286

Dervied of Datasheet

xls 182-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.11.2010 File:00135r02.

2010 File:00135r02.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 183-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Length : 8. 0.(NOT USED) Nozzle Outside Diameter : 1. Thickness : 0. RePad Width : 4.840 in.2010 File:00135r02. Distance from Bottom : 109.283 lb./cu.0 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Division 2. Distance from Top : 67.0 psi Elastic Modulus (Amb) : 29400000. 0 Date 02.11. Nozzle Tilt Angle : 0. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII.000 in.0 psi Poissons Ratio : 0.             Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results Model Notes Input Echo: Model Type : Cylindrical Shell : 48. Parent Outside Diameter Thickness : Fillet Along Shell : Parent Properties: Cold Allowable : 65000.300 Weight Density : 0.0 psi Hot Allowable : 17100.160 in.xls 184-286 Dervied of Datasheet .315 in.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Yield Strength (Hot) : 32900. Analysis Time Stamp: Sat Sep 23 21:58:43 2006.224 in.0 psi Yield Strength (Amb) : 35000.in.688 in.000 deg.Tabular Results – SAFETY VALVE NOZZLE Results were generated with the finite element program FE/Pipe®. Nozzle Properties Cold Allowable : 17100. RePad Thickness : 0.000 in.240 in. 0. Nozzle Weld Length : 0.500 in.0 psi Hot Allowable : 65000.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.688 in.500 in.

000 1.0 psi 0.000 0.283 lb. Some small geometry distortions may result that may affect solutions dominated by pressure stresses. Nodal SMOOTHING has been deactivated.000 1.000 0.2010 File:00135r02.in.3 psi Vessel Pressure : 1088.00 Nozzle Pressure : 1088. (NOT USED) Design Operating Cycles : 0. Ambient Temperature (Deg.3 psi Both ends of the model are "fixed.300 0. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test. 0 Date 02. No pad weld dimensions have been given for the pad connection to the shell.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Unstructured Mesh Generation used for this model. Few correlations have been performed to investigate the sensitivity of peak stresses to this value.0 psi 32900. Vessel Centerline Vector Nozzle Orientation Vector : 0.000 : 0. Reasonable lengths have been assumed. The single end fixed boundary condition will then be used for any branch loading specified.xls 185-286 Dervied of Datasheet ." except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry.Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density : 35000.11. SIF's and allowable loads calculated in this run are for loads through the header./cu. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell.000 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane.0 psi 29400000.) : 70. The effect of any external loads will overemphasized (too conservative) in this run. Stresses are NOT averaged.

Force Only Case run to compute sif's and flexibilities. /-------.Force Only Case run to compute sif's and flexibilities.5Sm limit. /-------.Load Case Report Inner and outer element temperatures are the same throughout the model. /-------. 0 Date 02. NB-3222-1. /-------.Loads in Case 3 Force Case (Axial) 4 Program Generated -. THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1. No thermal ratcheting calculations will be performed.1 /-------.Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed) Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations.2010 File:00135r02. the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig.Loads in Case 6 Force Case (Torsion) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 186-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. and Qb.Force Only Case run to compute sif's and flexibilities.Loads in Case 4 Force Case (Inplane) 5 Program Generated -.Loads in Case 2 Pressure Case 1 3 Program Generated -.Loads in Case 5 Force Case (Outplane) 6 Program Generated -.11. /-------. and Table 4-120.Force Only Case run to compute sif's and flexibilities.

0. 0. -690.xls 187-286 Dervied of Datasheet . 1913428. -690.01% 360 164677717581. 70-to-90% 0 0. Summation of Loads per Case Case # 1 2 3 4 5 6 7 0.1% 11 3954054177645.1% 505 20362590987501. 0. . 1-to-10% 169 72613018143028.1-to.2010 File:00135r02. Largest Off-Diagonal Stiffness = 154868293220201.7 Program Generated -. 0. 0. FX FY -690. 0. Smallest Off-Diagonal Stiffness = 1. /-------. 0. .001% 55618 59830311. . 0. 0. 0. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. FZ 1913428. Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness 90-to-100% 1 4295943931706271. 50-to-70% 0 0. 0. 0. 0 Date 02. 1913428. -3260.0001-TO-.01-to-.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.001-to-.11. . 0. 10-to-30% 0 0.Loads in Case 7 Pressure Case 1 Solution Data Maximum Solution Row Size = 1554 Number of Nodes = 9444 Number of Elements = 3140 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 4295943931706271. 30-to-50% 0 0. Smallest On-Diagonal Stiffness = 2.Force Only Case run to compute sif's and flexibilities.

. 50-to-70% 8 83061024980278. 30-to-50% 26 58496018324935.5(k)Smh (SUS. .001% 2601802 4005482.Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.01% 3130 5784637537.1% 3695 58547066491.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF. 0 Date 02.Membrane) Case 1 2) Qb < 3(Smh) (SUS.01-to-.OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 1 154868293220201.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF. . ASME Code Stress Output Plots 1) Pl < 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 70-to-90% 0 0.1-to.0001-TO-.Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE.1% 2729 642071029000.2010 File:00135r02.xls 188-286 Dervied of Datasheet . 10-to-30% 365 25187989629765.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.001-to-. 1-to-10% 2069 5031908829842.11. .Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP.

5(k)Smh (SUS.5(k)Smh (SUS.Membrane) Case 1 41% Header Outside Pad Area Pl 1.5(k)Smh (SUS.650 Plot Reference: psi psi 1) Pl < 1.11.576 25.5(k)Smh (SUS.Membrane) Case 1 11% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5(k)Smh Primary Membrane Load Case 1 2. 0 Date 02.422 97.Membrane) Case 1 22% Branch at Junction Pl 1.388 25.045 97.500 Plot Reference: psi psi 1) Pl < 1.009 97.650 Plot Reference: psi psi 1) Pl < 1.2010 File:00135r02.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh Primary Membrane Load Case 1 16.065 25.5(k)Smh Primary Membrane Load Case 1 3.Membrane) Case 1 63% Branch Transition Pl 1.650 Plot Reference: psi psi 1) Pl < 1.Highest Primary Stress Ratios Pad/Header at Junction Pl 1.5(k)Smh (SUS.5(k)Smh Primary Membrane Load Case 1 40.5(k)Smh Primary Membrane Load Case 1 38.5(k)Smh Primary Membrane Load Case 1 22.Membrane) Case 1 38% Branch removed from Junction Pl 1.5(k)Smh (SUS.Membrane) Case 1 10% Pad Outer Edge Weld Pl 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 189-286 Dervied of Datasheet .500 Plot Reference: psi psi 1) Pl < 1.

300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Branch Transition Pl+Pb+Q 3.Inside) Case 2 Branch at Junction Pl+Pb+Q 32. 0 Date 02.728 psi 63% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.513 psi 21% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 58.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.577 psi 30% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Inside) Case 2 Branch removed from Junction Pl+Pb+Q 4.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 42.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.11.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 54.202 psi 27% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.xls 190-286 Dervied of Datasheet .820 psi 9% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.2010 File:00135r02.454 psi 6% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.586 568.400 Stress Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.350 psi psi Strain Concentration Factor = 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.2010 File:00135r02.400 Stress Concentration Factor = 1.8 3% "B31" Fatigue Stress Allowable = 42750.400 Stress Concentration Factor = 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.400 Stress Concentration Factor = 1.0 0% "B31" Fatigue Stress Allowable = 42750.0 Markl Fatigue Stress Allowable = 245000.0 Markl Fatigue Stress Allowable = 245000.3 6% "B31" Fatigue Stress Allowable = 162500.350 psi psi Strain Concentration Factor = 1.000 Cycles Allowed for this Stress = 8371.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.400 Stress Concentration Factor = 1.000 Cycles Allowed for this Stress = 1000000. 0 Date 02.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 39.Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 36.000 Cycles Allowed for this Stress = 55243.000 Cycles Allowed for this Stress = 10898.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 21.000 Cycles Allowed for this Stress = 66876.5 6% "B31" Fatigue Stress Allowable = 162500.xls 191-286 Dervied of Datasheet .Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 22.000 psi psi Strain Concentration Factor = 1.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 1.091 568.11.256 568.727 568.539 568.350 psi psi Strain Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.1 3% "B31" Fatigue Stress Allowable = 162500.000 psi psi Strain Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.

689 Outplane 1.1 Peak Stress Sif .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.000 Axial 4.689 Inplane 1.959 1. 0. Pipe OD : 48.543 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system.400 Stress Concentration Factor = 1.842 Torsional Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec....0 Markl Fatigue Stress Allowable = 245000.11.689 Outplane 4.428 1.456 cu.2010 File:00135r02.689 Torsional WRC 330 Peak Stress Sif . Inplane.354 Inplane 1.065 1.042 1.000 Axial 1.192 1..997 2.688 in.0 0% "B31" Fatigue Stress Allowable = 42750.842 Inplane 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.Inside) Case 2 Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.689 Outplane 1.541 cu.000 psi psi Strain Concentration Factor = 1.410 568.147 2. Z approx: 1209. Z exact : 1192.. calculated from PD/2T. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER..in. Pipe Thk: 0.480 1.000 Axial 1..000 Torsional B31..489 1. 0.. B31.206 0. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below.in.xls 192-286 Dervied of Datasheet . 0.223 2.Branch removed from Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2.206 2.3 Peak Stress Sif . 0 Date 02.000 Cycles Allowed for this Stress = 1000000. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A.278 0.424 0.000 in.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 1493. 4274. Stresses are typically produced within 80-105% of the allowable.85 1088.36 1088. lb. 14656. lb. ) 35510.) 85193. 13075.) 3970.) 43035. 0 Date 02. 1343. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. Pressure (psi ) 1705. 5) Primary allowable loads are limits for weight. 3837. Inplane Moment (in. the listed axial force may be applied if the inplane.Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. lb. 6411. Torsional Moment (in. lb. i. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress. 704. 31091.28 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero.28 1088. 808.) 8267. lb. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. A more realistic stress combination equation is used based on experience at Paulin Research.28 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. Inplane Moment (in. ) 31792. primary and sustained type piping loads. 4) Secondary allowable loads are limits for expansion and operating piping loads. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. 539.28 1088.) 7421.2010 File:00135r02. Torsional Moment (in. 479.11.) 4475. Pressure (psi ) 1703. 5755. outplane and torsional moments. Outplane Moment (in. 719.e. 633. lb. and the pressure are zero. Outplane Moment (in.xls 193-286 Dervied of Datasheet . 6163.

11.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Wall Thickness = 0.240 in. The general characteristics used for the branch pipe should be: Outside Diameter = 1. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1. 0 Date 02.xls 194-286 Dervied of Datasheet .2010 File:00135r02.315 in. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model. "beam-type" analysis of the intersection.Flexibilities The following stiffnesses should be used in a piping.

0 Date 02.2010 File:00135r02.xls 195-286 Dervied of Datasheet .11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

xls 196-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.11.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.11.xls 197-286 Dervied of Datasheet .

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.11. 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 198-286 Dervied of Datasheet .

11.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 199-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

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Rev. 0

Date 02.11.2010
File:00135r02.xls

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Tabular Results – PRESSURE INDICATOR NOZZLE Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2. Analysis Time Stamp: Sat Sep 23 21:56:43 2006.             Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results

Model Notes Input Echo: Model Type : Cylindrical Shell : 48.000 in. 0.688 in. 1.000 in.

Parent Outside Diameter Thickness : Fillet Along Shell :

Parent Properties: Cold Allowable : 65000.0 psi Hot Allowable : 65000.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Yield Strength (Amb) : 35000.0 psi Yield Strength (Hot) : 32900.0 psi Elastic Modulus (Amb) : 29400000.0 psi Poissons Ratio : 0.300 Weight Density : 0.283 lb./cu.in.(NOT USED) Nozzle Outside Diameter : 2.375 in. Thickness : 0.436 in. Length : 8.224 in. Nozzle Weld Length : 1.000 in. RePad Width : 4.000 in. RePad Thickness : 1.100 in. Nozzle Tilt Angle : 0.000 deg. Distance from Top : 49.450 in. Distance from Bottom : 127.550 in. Nozzle Properties Cold Allowable : 17100.0 psi Hot Allowable : 17100.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi
Completed HC Checked IA
FA0210 Version:00 created 03/98

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AKTEK-KMD Job Spec.No EC-100

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Serial No

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Date 02.11.2010
File:00135r02.xls

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Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density :

35000.0 psi 32900.0 psi 29400000.0 psi 0.300 0.283 lb./cu.in. (NOT USED)

Design Operating Cycles : 0. Ambient Temperature (Deg.) : 70.00 Nozzle Pressure : 1088.3 psi Vessel Pressure : 1088.3 psi Both ends of the model are "fixed," except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane. The effect of any external loads will overemphasized (too conservative) in this run. SIF's and allowable loads calculated in this run are for loads through the header. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test. The single end fixed boundary condition will then be used for any branch loading specified. Stresses are NOT averaged. Unstructured Mesh Generation used for this model. Nodal SMOOTHING has been deactivated. Some small geometry distortions may result that may affect solutions dominated by pressure stresses. No pad weld dimensions have been given for the pad connection to the shell. Few correlations have been performed to investigate the sensitivity of peak stresses to this value. Reasonable lengths have been assumed. Vessel Centerline Vector Nozzle Orientation Vector : 0.000 0.000 1.000 : 0.000 1.000 0.000

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

202-286

Dervied of Datasheet

Load Case Report Inner and outer element temperatures are the same throughout the model. No thermal ratcheting calculations will be performed. THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1.5Sm limit, and Qb, the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig. NB-3222-1, and Table 4-120.1 /-------- Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed)

Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations. /-------- Loads in Case 2 Pressure Case 1 3 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 3 Force Case (Axial) 4 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 4 Force Case (Inplane) 5 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 5 Force Case (Outplane) 6 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 6 Force Case (Torsion)

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

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Rev. 0

Date 02.11.2010
File:00135r02.xls

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7 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 7 Pressure Case 1

Solution Data Maximum Solution Row Size = 1374 Number of Nodes = 5388 Number of Elements = 1788 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 2260959841002897. Smallest On-Diagonal Stiffness = 2. Largest Off-Diagonal Stiffness = 73008354295878. Smallest Off-Diagonal Stiffness = 1. Summation of Loads per Case Case # 1 2 3 4 5 6 7 0. 0. 0. 0. 0. 0. 0. FX FY -1920. -1920. 0. 0. 0. 0. -1920. FZ 1913380. 1913380. -19315. 0. 0. 0. 1913380.

Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness

90-to-100% 1 2260959841002897. 70-to-90% 0 0. 50-to-70% 0 0. 30-to-50% 0 0. 10-to-30% 0 0. 1-to-10% 230 40789786900638. .1-to- 1% 284 11204893314808. .01-to-.1% 305 387555834680. .001-to-.01% 56 212116879908. .0001-TO-.001% 31452 124814867.

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

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Dervied of Datasheet

Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE.5(k)Smh (SUS.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP. 50-to-70% 14 44699733559599.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.01-to-.1% 2966 257418927152.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF. 1-to-10% 2168 2451306080096.OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 1 73008354295878. . 70-to-90% 2 56021239410099.0001-TO-.Membrane) Case 1 2) Qb < 3(Smh) (SUS.2010 File:00135r02. .Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 10-to-30% 391 12349623514344.xls 205-286 Dervied of Datasheet . 0 Date 02.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF.11.1-to. .Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE. ASME Code Stress Output Plots 1) Pl < 1.1% 3902 27272436386. 30-to-50% 69 26999937560756.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF. .001% 1469682 4606847.001-to-.01% 7093 2346311195.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.

842 25.Membrane) Case 1 10% Pad Outer Edge Weld Pl 1.650 Plot Reference: psi psi 1) Pl < 1.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh Primary Membrane Load Case 1 2.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS.954 97.Membrane) Case 1 53% Branch Transition Pl 1.451 97.Highest Primary Stress Ratios Pad/Header at Junction Pl 1.Membrane) Case 1 38% Branch removed from Junction Pl 1.5(k)Smh Primary Membrane Load Case 1 37.5(k)Smh Primary Membrane Load Case 1 3.500 Plot Reference: psi psi 1) Pl < 1. 0 Date 02.5(k)Smh Primary Membrane Load Case 1 43.Membrane) Case 1 44% Header Outside Pad Area Pl 1.2010 File:00135r02.5(k)Smh (SUS.5(k)Smh (SUS.153 25.573 97.xls 206-286 Dervied of Datasheet .5(k)Smh Primary Membrane Load Case 1 13.5(k)Smh Primary Membrane Load Case 1 16.Membrane) Case 1 12% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Membrane) Case 1 16% Branch at Junction Pl 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5(k)Smh (SUS.5(k)Smh (SUS.5(k)Smh (SUS.11.650 Plot Reference: psi psi 1) Pl < 1.655 25.650 Plot Reference: psi psi 1) Pl < 1.

002 psi 22% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Branch Transition Pl+Pb+Q 4.11.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 45.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 43.Inside) Case 2 Branch removed from Junction Pl+Pb+Q 5. 0 Date 02.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 58.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.267 psi 23% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.Inside) Case 2 Branch at Junction Pl+Pb+Q 24.xls 207-286 Dervied of Datasheet .074 psi 7% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.2010 File:00135r02.655 psi 30% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.490 psi 10% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.945 psi 48% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.

0 Markl Fatigue Stress Allowable = 245000.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 21.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 208-286 Dervied of Datasheet .2010 File:00135r02.000 Cycles Allowed for this Stress = 1000000.0 Markl Fatigue Stress Allowable = 245000.2 5% "B31" Fatigue Stress Allowable = 162500.0 Markl Fatigue Stress Allowable = 245000.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.400 Stress Concentration Factor = 1.400 Stress Concentration Factor = 1.0 0% "B31" Fatigue Stress Allowable = 42750.400 Stress Concentration Factor = 1.5 2% "B31" Fatigue Stress Allowable = 42750.838 568.000 Cycles Allowed for this Stress = 172851.592 568.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 30.037 568.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2. 0 Date 02.350 psi psi Strain Concentration Factor = 1.000 Cycles Allowed for this Stress = 19649.0 Markl Fatigue Stress Allowable = 245000.0 Markl Fatigue Stress Allowable = 245000.350 psi psi Strain Concentration Factor = 1.400 Stress Concentration Factor = 1.350 psi psi Strain Concentration Factor = 1.400 Stress Concentration Factor = 1.Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 16.000 Cycles Allowed for this Stress = 8338.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.000 Cycles Allowed for this Stress = 63183.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.1 3% "B31" Fatigue Stress Allowable = 162500.11.4 6% "B31" Fatigue Stress Allowable = 162500.000 psi psi Strain Concentration Factor = 1.501 568.000 psi psi Strain Concentration Factor = 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 39.555 568.

. B31.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP..in.745 568.251 2.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.145 1. 0.234 2..2010 File:00135r02.292 2.1 Peak Stress Sif .374 Torsional WRC 330 Peak Stress Sif .374 Inplane 2. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below. 0.383 1...374 Outplane 3.456 cu. Z exact : 1192.630 1.496 2..374 Outplane 2..688 in.0 Markl Fatigue Stress Allowable = 245000.374 Outplane 1.Branch removed from Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2.541 cu.745 Inplane 2.0 0% "B31" Fatigue Stress Allowable = 42750.745 Torsional Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.3 Peak Stress Sif .000 Cycles Allowed for this Stress = 1000000.150 3. Pipe Thk: 0.xls 209-286 Dervied of Datasheet .000 Axial 1. Z approx: 1209. 0 Date 02.000 Axial 3.000 Torsional B31.in.000 in.416 0. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER.488 0.000 psi psi Strain Concentration Factor = 1. Inplane.608 1.043 1.000 Axial 2.395 1.Inside) Case 2 Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1... calculated from PD/2T. 0.400 Stress Concentration Factor = 1.545 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system. Pipe OD : 48.939 Inplane 2.298 0.

0 Date 02. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 5) Primary allowable loads are limits for weight. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.e.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. lb. lb. the listed axial force may be applied if the inplane. 25878. A more realistic stress combination equation is used based on experience at Paulin Research.) 220458. Torsional Moment (in. 7707.11. and the pressure are zero. 8000. ) 151117. lb. Outplane Moment (in. Inplane Moment (in.) 63651. 38817.Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb.28 1088. 7358. Torsional Moment (in. 169632. Pressure (psi ) 2238. lb.28 1088. 8018.70 1088. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress.) 34756. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.) 67811.xls 210-286 Dervied of Datasheet . Outplane Moment (in. Inplane Moment (in. outplane and torsional moments. 24856. 16350. i.) 434539.28 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. 67319.04 1088. primary and sustained type piping loads. 31735. 5346. Pressure (psi ) 2016. lb. Stresses are typically produced within 80-105% of the allowable.) 31216. 79965.28 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero. 15609. 5333. lb. ) 161974. 37284. 4) Secondary allowable loads are limits for expansion and operating piping loads.

0 Date 02. Wall Thickness = 0.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Flexibilities The following stiffnesses should be used in a piping.375 in. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. "beam-type" analysis of the intersection. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model.436 in.xls 211-286 Dervied of Datasheet . Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1.11. The general characteristics used for the branch pipe should be: Outside Diameter = 2.

xls 212-286 Dervied of Datasheet .11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.

xls 213-286 Dervied of Datasheet . 0 Date 02.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

11. 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 214-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 215-286 Dervied of Datasheet .11. 0 Date 02.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

0 Date 02.2010 File:00135r02.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 216-286 Dervied of Datasheet .

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

Serial No

Photmat doc

Checked

Rev. 0

Date 02.11.2010
File:00135r02.xls

217-286

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Tabular Results – VENT NOZZLE Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2. Analysis Time Stamp: Sat Sep 23 21:55:26 2006.             Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results

Model Notes Input Echo: Model Type : Cylindrical Shell : 48.000 in. 0.688 in. 1.000 in.

Parent Outside Diameter Thickness : Fillet Along Shell :

Parent Properties: Cold Allowable : 65000.0 psi Hot Allowable : 65000.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Yield Strength (Amb) : 35000.0 psi Yield Strength (Hot) : 32900.0 psi Elastic Modulus (Amb) : 29400000.0 psi Poissons Ratio : 0.300 Weight Density : 0.283 lb./cu.in.(NOT USED) Nozzle Outside Diameter : 2.375 in. Thickness : 0.436 in. Length : 8.224 in. Nozzle Weld Length : 1.000 in. RePad Width : 4.000 in. RePad Thickness : 1.100 in. Nozzle Tilt Angle : 0.000 deg. Distance from Top : 31.740 in. Distance from Bottom : 145.260 in. Nozzle Properties Cold Allowable : 17100.0 psi Hot Allowable : 17100.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi
Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

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Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density :

35000.0 psi 32900.0 psi 29400000.0 psi 0.300 0.283 lb./cu.in. (NOT USED)

Design Operating Cycles : 0. Ambient Temperature (Deg.) : 70.00 Nozzle Pressure : 1088.3 psi Vessel Pressure : 1088.3 psi Both ends of the model are "fixed," except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane. The effect of any external loads will overemphasized (too conservative) in this run. SIF's and allowable loads calculated in this run are for loads through the header. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test. The single end fixed boundary condition will then be used for any branch loading specified. Stresses are NOT averaged. Unstructured Mesh Generation used for this model. Nodal SMOOTHING has been deactivated. Some small geometry distortions may result that may affect solutions dominated by pressure stresses. No pad weld dimensions have been given for the pad connection to the shell. Few correlations have been performed to investigate the sensitivity of peak stresses to this value. Reasonable lengths have been assumed. Vessel Centerline Vector Nozzle Orientation Vector : 0.000 0.000 1.000 : 0.000 1.000 0.000

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

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Group No 1 Sheet

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Date 02.11.2010
File:00135r02.xls

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Load Case Report Inner and outer element temperatures are the same throughout the model. No thermal ratcheting calculations will be performed. THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1.5Sm limit, and Qb, the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig. NB-3222-1, and Table 4-120.1 /-------- Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed)

Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations. /-------- Loads in Case 2 Pressure Case 1 3 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 3 Force Case (Axial) 4 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 4 Force Case (Inplane) 5 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 5 Force Case (Outplane) 6 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 6 Force Case (Torsion)

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

AKTEK-KMD Job Spec.No EC-100

Group No 1 Sheet

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Date 02.11.2010
File:00135r02.xls

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7 Program Generated -- Force Only Case run to compute sif's and flexibilities. /-------- Loads in Case 7 Pressure Case 1

Solution Data Maximum Solution Row Size = 1176 Number of Nodes = 5298 Number of Elements = 1758 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 2260959840151130. Smallest On-Diagonal Stiffness = 2. Largest Off-Diagonal Stiffness = 73008354252872. Smallest Off-Diagonal Stiffness = 1. Summation of Loads per Case Case # 1 2 3 4 5 6 7 0. 0. 0. 0. 0. 0. 0. FX FY -1920. -1920. 0. 0. 0. 0. -1920. FZ 1913380. 1913380. -19315. 0. 0. 0. 1913380.

Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness

90-to-100% 1 2260959840151130. 70-to-90% 0 0. 50-to-70% 0 0. 30-to-50% 0 0. 10-to-30% 0 0. 1-to-10% 230 40789785583809. .1-to- 1% 284 11204892004910. .01-to-.1% 305 387555834680. .001-to-.01% 56 212116879908. .0001-TO-.001% 30912 126271357.

Completed HC Checked IA
FA0210 Version:00 created 03/98

13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC

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1% 2966 257418924999.2010 File:00135r02.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE.0001-TO-.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.1% 3902 27272436376.01% 7066 2350575336.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF. . 1-to-10% 2168 2451305982331.xls 222-286 Dervied of Datasheet .001% 1444481 4629580.1-to. 10-to-30% 391 12349622944205. . 30-to-50% 69 26999937240812. .Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.001-to-. . 50-to-70% 14 44699733493634. 70-to-90% 2 56021239344498. ASME Code Stress Output Plots 1) Pl < 1.01-to-.5(k)Smh (SUS.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE.11.OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 1 73008354252872.Membrane) Case 1 2) Qb < 3(Smh) (SUS.Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP.

5(k)Smh Primary Membrane Load Case 1 16.Membrane) Case 1 10% Pad Outer Edge Weld Pl 1.5(k)Smh Primary Membrane Load Case 1 43. 0 Date 02.141 25.445 97.5(k)Smh Primary Membrane Load Case 1 3.651 25.Highest Primary Stress Ratios Pad/Header at Junction Pl 1.5(k)Smh (SUS.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS.5(k)Smh Primary Membrane Load Case 1 2.500 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS.Membrane) Case 1 12% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Membrane) Case 1 53% Branch Transition Pl 1.5(k)Smh (SUS.5(k)Smh Primary Membrane Load Case 1 37.2010 File:00135r02.Membrane) Case 1 38% Branch removed from Junction Pl 1.5(k)Smh Primary Membrane Load Case 1 13.650 Plot Reference: psi psi 1) Pl < 1.11.5(k)Smh (SUS.500 Plot Reference: psi psi 1) Pl < 1.523 97.720 25.650 Plot Reference: psi psi 1) Pl < 1.981 97.xls 223-286 Dervied of Datasheet .5(k)Smh (SUS.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Membrane) Case 1 44% Header Outside Pad Area Pl 1.650 Plot Reference: psi psi 1) Pl < 1.Membrane) Case 1 16% Branch at Junction Pl 1.

Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 42.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Inside) Case 2 Branch Transition Pl+Pb+Q 4.896 psi 21% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.438 psi 10% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.783 psi 48% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51. 0 Date 02.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Branch at Junction Pl+Pb+Q 24.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 59.003 psi 23% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.051 psi 7% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.xls 224-286 Dervied of Datasheet .000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.511 psi 30% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.11.Outside) Case 2 Branch removed from Junction Pl+Pb+Q 5.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 45.

000 Cycles Allowed for this Stress = 1000000.000 psi psi Strain Concentration Factor = 1.728 568.xls 225-286 Dervied of Datasheet .Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 16.0 Markl Fatigue Stress Allowable = 245000.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 40. 0 Date 02.000 Cycles Allowed for this Stress = 20006.400 Stress Concentration Factor = 1.350 psi psi Strain Concentration Factor = 1.4 5% "B31" Fatigue Stress Allowable = 162500.Outside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 psi psi Strain Concentration Factor = 1.2010 File:00135r02.377 568.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2.0 Markl Fatigue Stress Allowable = 245000.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 21.0 Markl Fatigue Stress Allowable = 245000.2 2% "B31" Fatigue Stress Allowable = 42750.170 568.11.0 Markl Fatigue Stress Allowable = 245000.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.400 Stress Concentration Factor = 1.Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 30.0 0% "B31" Fatigue Stress Allowable = 42750.400 Stress Concentration Factor = 1.000 Cycles Allowed for this Stress = 63962.000 Cycles Allowed for this Stress = 176973.400 Stress Concentration Factor = 1.026 568.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.350 psi psi Strain Concentration Factor = 1.8 3% "B31" Fatigue Stress Allowable = 162500.400 Stress Concentration Factor = 1.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.3 7% "B31" Fatigue Stress Allowable = 162500.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.350 psi psi Strain Concentration Factor = 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.448 568.000 Cycles Allowed for this Stress = 7987.0 Markl Fatigue Stress Allowable = 245000.

calculated from PD/2T.496 2.3 Peak Stress Sif ..374 Inplane 2.688 in.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.000 Torsional B31. B31. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER.000 Axial 1..396 1.151 3.000 psi psi Strain Concentration Factor = 1..745 Torsional Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.617 1.xls 226-286 Dervied of Datasheet . The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A. 0. Z exact : 1192.Branch removed from Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2.000 Axial 3.568 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system..1 Peak Stress Sif .in.374 Outplane 3.489 0.374 Torsional WRC 330 Peak Stress Sif . Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below.411 1..374 Outplane 1. Pipe OD : 48.745 Inplane 2.237 2.058 1.400 Stress Concentration Factor = 1..302 2.374 Outplane 2..456 cu.939 Inplane 2. 0 Date 02.2010 File:00135r02.429 0.298 0.000 Axial 2.254 2.11.in.719 568.0 0% "B31" Fatigue Stress Allowable = 42750. 0. Z approx: 1209.0 Markl Fatigue Stress Allowable = 245000.Inside) Case 2 Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.541 cu.000 Cycles Allowed for this Stress = 1000000..No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.639 1. Pipe Thk: 0.144 1.. 0. Inplane.000 in.

) 34732.) 63500. primary and sustained type piping loads. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress. 5385. 5) Primary allowable loads are limits for weight. outplane and torsional moments. 5379.28 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb.) 434417. 31705. 15728. lb. ) 161555. lb. 37570.11.e. 7737. Outplane Moment (in. 8069. 8077.xls 227-286 Dervied of Datasheet . lb. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. Pressure (psi ) 2252. 0 Date 02. Pressure (psi ) 2034. 38967. i.28 1088. 16412. 79869. A more realistic stress combination equation is used based on experience at Paulin Research.28 1088.2010 File:00135r02.56 1088. the listed axial force may be applied if the inplane. lb. Inplane Moment (in.) 67631.28 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero. 25047. Torsional Moment (in. and the pressure are zero. ) 150769. 4) Secondary allowable loads are limits for expansion and operating piping loads. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 7414.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. lb. 169427.) 31219. 67257. Stresses are typically produced within 80-105% of the allowable. lb. 25978.) 220353. Inplane Moment (in.Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. Torsional Moment (in. Outplane Moment (in.73 1088. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.

436 in. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1. Wall Thickness = 0. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model.375 in. 0 Date 02. The general characteristics used for the branch pipe should be: Outside Diameter = 2.xls 228-286 Dervied of Datasheet .Flexibilities The following stiffnesses should be used in a piping.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. "beam-type" analysis of the intersection.

11.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 229-286 Dervied of Datasheet . 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

11.2010 File:00135r02. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 230-286 Dervied of Datasheet .

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 231-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.11. 0 Date 02.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.2010 File:00135r02.xls 232-286 Dervied of Datasheet . 0 Date 02.

2010 File:00135r02.xls 233-286 Dervied of Datasheet . 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.

2010 File:00135r02.11.xls 234-286 Dervied of Datasheet . 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

RePad Width : 4. Parent Outside Diameter Thickness : Fillet Along Shell : Parent Properties: Cold Allowable : 65000. Nozzle Tilt Angle : 0.Tabular Results – DREYN NOZZLE Results were generated with the finite element program FE/Pipe®. Nozzle Properties Cold Allowable : 17100.in.000 in. Division 2. Nozzle Weld Length : 1.(NOT USED) Nozzle Outside Diameter : 4.11. 0 Date 02.674 in.000 in.000 deg.590 in.0 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0 psi Yield Strength (Hot) : 32900.200 in.300 Weight Density : 0.0 psi Elastic Modulus (Amb) : 29400000.2010 File:00135r02.000 in. Length : 8. Distance from Top : 14. Analysis Time Stamp: Sat Sep 23 21:53:32 2006.410 in.xls 235-286 Dervied of Datasheet .224 in. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII. 0.0 psi Poissons Ratio : 0.500 in.             Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results Model Notes Input Echo: Model Type : Cylindrical Shell : 48.000 in.688 in. RePad Thickness : 1.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Hot Allowable : 65000./cu. 1.0 psi Hot Allowable : 17100. Distance from Bottom : 162.283 lb.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Yield Strength (Amb) : 35000. Thickness : 0.

0 psi 29400000.0 psi 0. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane. The effect of any external loads will overemphasized (too conservative) in this run.0 psi Both ends of the model are "fixed. Unstructured Mesh Generation used for this model.in. Nodal SMOOTHING has been deactivated.000 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 -1.0 psi 32900. Reasonable lengths have been assumed.2010 File:00135r02.Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density : 35000. Few correlations have been performed to investigate the sensitivity of peak stresses to this value. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test.300 0.11. SIF's and allowable loads calculated in this run are for loads through the header.000 0. 0 Date 02.00 Nozzle Pressure : 1090. Some small geometry distortions may result that may affect solutions dominated by pressure stresses./cu. Ambient Temperature (Deg. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell. (NOT USED) Design Operating Cycles : 0.) : 70. Vessel Centerline Vector Nozzle Orientation Vector : 0. The single end fixed boundary condition will then be used for any branch loading specified. No pad weld dimensions have been given for the pad connection to the shell. Stresses are NOT averaged.283 lb.0 psi Vessel Pressure : 1090.000 0." except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry.000 1.xls 236-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.000 : 0.

2010 File:00135r02.Loads in Case 2 Pressure Case 1 3 Program Generated -. /-------.11.xls 237-286 Dervied of Datasheet . the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig.Force Only Case run to compute sif's and flexibilities. THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1.5Sm limit.Load Case Report Inner and outer element temperatures are the same throughout the model.Loads in Case 5 Force Case (Outplane) 6 Program Generated -.Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed) Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations. and Table 4-120. NB-3222-1. /-------. and Qb.Loads in Case 3 Force Case (Axial) 4 Program Generated -. /-------. /-------.1 /-------.Force Only Case run to compute sif's and flexibilities.Force Only Case run to compute sif's and flexibilities. 0 Date 02. No thermal ratcheting calculations will be performed.Loads in Case 4 Force Case (Inplane) 5 Program Generated -.Loads in Case 6 Force Case (Torsion) Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Force Only Case run to compute sif's and flexibilities.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. /-------.

001% 17508 106026062. 0. 1916348. Summation of Loads per Case Case # 1 2 3 4 5 6 7 0.Loads in Case 7 Pressure Case 1 Solution Data Maximum Solution Row Size = 870 Number of Nodes = 3078 Number of Elements = 1018 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 1067930861985906. 1916348. . FZ 1916348. .7 Program Generated -. 4508. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 10-to-30% 0 0. 30-to-50% 0 0. /-------. 0. 0.1% 360 417757334730.11.0001-TO-.01-to-. 0 Date 02. 0. 0. 70-to-90% 0 0. 1-to-10% 217 25770767440426. . 50-to-70% 0 0.1% 162 6738753807609. Smallest Off-Diagonal Stiffness = 1.xls 238-286 Dervied of Datasheet . 0. 0.2010 File:00135r02. 0.01% 220 23442179964.1-to.Force Only Case run to compute sif's and flexibilities. .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0. 0.001-to-. 0. 4508. Largest Off-Diagonal Stiffness = 23954670027870. Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness 90-to-100% 1 1067930861985906. 0. -107195. Smallest On-Diagonal Stiffness = 2. FX FY 4508. 0.

5(k)Smh (SUS. 0 Date 02. 1-to-10% 2024 949099084778. 30-to-50% 154 9172528380065.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE. 10-to-30% 642 4009353278465.2010 File:00135r02.Membrane) Case 1 2) Qb < 3(Smh) (SUS.Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP. .Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE.001% 823413 3827609.0001-TO-.01% 7535 1048777024.001-to-. 50-to-70% 47 13966185990012. .1% 7690 7525601847. 70-to-90% 26 18754250496661.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1-to.xls 239-286 Dervied of Datasheet . ASME Code Stress Output Plots 1) Pl < 1.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.1% 3434 89909508913.11.01-to-. .Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 4 23820449237183.Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF. .

317 25.2010 File:00135r02.361 25.872 97.650 Plot Reference: psi psi 1) Pl < 1. 0 Date 02.5(k)Smh (SUS.Membrane) Case 1 40% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.5(k)Smh Primary Membrane Load Case 1 39.500 Plot Reference: psi psi 1) Pl < 1.168 97.650 Plot Reference: psi psi 1) Pl < 1.5(k)Smh Primary Membrane Load Case 1 4.5(k)Smh (SUS.Membrane) Case 1 45% Header Outside Pad Area Pl 1.5(k)Smh (SUS.Membrane) Case 1 55% Branch Transition Pl 1.5(k)Smh Primary Membrane Load Case 1 18.Highest Primary Stress Ratios Pad/Header at Junction Pl 1.Membrane) Case 1 16% Pad Outer Edge Weld Pl 1.xls 240-286 Dervied of Datasheet .5(k)Smh (SUS.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.500 Plot Reference: psi psi 1) Pl < 1.500 Plot Reference: psi psi 1) Pl < 1.297 97.Membrane) Case 1 18% Branch at Junction Pl 1.5(k)Smh Primary Membrane Load Case 1 44.5(k)Smh Primary Membrane Load Case 1 14.5(k)Smh (SUS.

Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 63.11.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 46.313 psi 32% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.181 psi 23% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Inside) Case 2 Branch Transition Pl+Pb+Q 6.Inside) Case 2 Branch at Junction Pl+Pb+Q 27.251 psi 53% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 63.875 psi 13% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.783 psi 32% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.2010 File:00135r02.xls 241-286 Dervied of Datasheet .300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

400 Stress Concentration Factor = 1.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 3.6 7% "B31" Fatigue Stress Allowable = 162500.0 Markl Fatigue Stress Allowable = 245000.400 Stress Concentration Factor = 1.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 31.Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 31.0 Markl Fatigue Stress Allowable = 245000.657 568.11.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.438 568.0 Markl Fatigue Stress Allowable = 245000.000 Cycles Allowed for this Stress = 18477.350 psi psi Strain Concentration Factor = 1.000 Cycles Allowed for this Stress = 17621.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 43.400 Stress Concentration Factor = 1.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 Markl Fatigue Stress Allowable = 245000.000 Cycles Allowed for this Stress = 125706.Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 18.000 psi psi Strain Concentration Factor = 1.000 Cycles Allowed for this Stress = 6502.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.053 568.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.0 3% "B31" Fatigue Stress Allowable = 42750.350 psi psi Strain Concentration Factor = 1.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.0 Markl Fatigue Stress Allowable = 245000.3 5% "B31" Fatigue Stress Allowable = 162500.172 568.350 psi psi Strain Concentration Factor = 1.2010 File:00135r02.394 568.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.000 Cycles Allowed for this Stress = 1000000.000 psi psi Strain Concentration Factor = 1.xls 242-286 Dervied of Datasheet .2 5% "B31" Fatigue Stress Allowable = 162500.0 0% "B31" Fatigue Stress Allowable = 42750.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.400 Stress Concentration Factor = 1.400 Stress Concentration Factor = 1. 0 Date 02.

11. Inplane..997 Inplane 3. calculated from PD/2T.456 cu. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below.688 in. 0.751 2..594 0.1 Peak Stress Sif .3 Peak Stress Sif .427 1. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A.745 Torsional Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.165 1.669 Inplane 3. Pipe Thk: 0. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER. 0.669 Outplane 1.677 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev..in. Z approx: 1209. 0 Date 02.541 cu.403 2.638 1. Pipe OD : 48..254 2.Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.482 0.000 in.xls 243-286 Dervied of Datasheet .000 Axial 3..000 Torsional B31.000 Axial 2.375 0.669 Outplane 3.669 Torsional WRC 330 Peak Stress Sif .675 1..745 Inplane 3.271 2..560 1.000 Axial 3.2010 File:00135r02. B31.in.187 3..669 Outplane 3.132 1. Z exact : 1192.. 0.

322184. 329640.11. the listed axial force may be applied if the inplane. 39588. ) 424782. 99568. outplane and torsional moments. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.) 358275. Torsional Moment (in. 96587. lb.) 1115420.02 1090.02 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb.) 195135. 50509. 64391.02 1090. 83979. and the pressure are zero. 155394. lb.2010 File:00135r02. Inplane Moment (in. Inplane Moment (in. 38481. lb. 4) Secondary allowable loads are limits for expansion and operating piping loads. Outplane Moment (in. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. 5) Primary allowable loads are limits for weight. Stresses are typically produced within 80-105% of the allowable.91 1090. 42942.xls 244-286 Dervied of Datasheet . Pressure (psi ) 2051.) 215483. ) 438902.) 1764885.) 370939. 28628. Pressure (psi ) 1946. A more realistic stress combination equation is used based on experience at Paulin Research. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress.02 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero.e. primary and sustained type piping loads. Outplane Moment (in.Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. lb. i. 33673. lb.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 683456. lb. Torsional Moment (in.99 1090. 0 Date 02. 66379. 81630. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.

The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model. "beam-type" analysis of the intersection. The general characteristics used for the branch pipe should be: Outside Diameter = 4. 0 Date 02.674 in. Wall Thickness = 0.500 in.2010 File:00135r02.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1.xls 245-286 Dervied of Datasheet .5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Flexibilities The following stiffnesses should be used in a piping.

11. 0 Date 02.2010 File:00135r02.xls 246-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02. 0 Date 02.xls 247-286 Dervied of Datasheet .

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.11. 0 Date 02.xls 248-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.xls 249-286 Dervied of Datasheet .2010 File:00135r02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 250-286 Dervied of Datasheet .2010 File:00135r02.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 251-286 Dervied of Datasheet .11. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.

Nozzle Tilt Angle : 0.283 lb./cu.in. Length : 19. Thickness : 1.0 psi Yield Strength (Amb) : 35000.000 in.2010 File:00135r02. Parent Outside Diameter Thickness : Fillet Along Shell : Parent Properties: Cold Allowable : 65000.11.976 in.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.000 in.0 psi Hot Allowable : 17100.(NOT USED) Nozzle Outside Diameter : 14. Analysis Time Stamp: Sat Sep 23 21:51:30 2006.000 in.xls 252-286 Dervied of Datasheet .0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.300 Weight Density : 0. 1.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.688 in.406 in.Tabular Results – KICKER NOZZLE 2 Results were generated with the finite element program FE/Pipe®.0 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Nozzle Properties Cold Allowable : 17100. Distance from Top : 138. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII.000 deg.024 in.             Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results Model Notes Input Echo: Model Type : Cylindrical Shell : 48. RePad Thickness : 1. RePad Width : 6. Division 2. 0 Date 02. Nozzle Weld Length : 1.0 psi Poissons Ratio : 0.000 in. 0.0 psi Elastic Modulus (Amb) : 29400000. Distance from Bottom : 38.000 in.0 psi Hot Allowable : 65000.0 psi Yield Strength (Hot) : 32900.000 in.034 in.

SIF's and allowable loads calculated in this run are for loads through the header.000 0. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0 psi 29400000.xls 253-286 Dervied of Datasheet . The single end fixed boundary condition will then be used for any branch loading specified./cu.000 : -1.Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density : 35000.11.0 psi 0. Stresses are NOT averaged.300 0. Few correlations have been performed to investigate the sensitivity of peak stresses to this value. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 0.2 psi Vessel Pressure : 1089. Nodal SMOOTHING has been deactivated. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane. Ambient Temperature (Deg. No pad weld dimensions have been given for the pad connection to the shell. The effect of any external loads will overemphasized (too conservative) in this run.000 Load Case Report Inner and outer element temperatures are the same throughout the model. Reasonable lengths have been assumed.0 psi 32900.in. (NOT USED) Design Operating Cycles : 0.000 1. Vessel Centerline Vector Nozzle Orientation Vector : 0.00 Nozzle Pressure : 1089.000 0. Unstructured Mesh Generation used for this model. No thermal ratcheting calculations will be performed. Some small geometry distortions may result that may affect solutions dominated by pressure stresses." except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry.2010 File:00135r02.) : 70. 0 Date 02.283 lb.2 psi Both ends of the model are "fixed.

2010 File:00135r02.Loads in Case 6 Force Case (Torsion) 7 Program Generated -. the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig.Loads in Case 4 Force Case (Inplane) 5 Program Generated -.Loads in Case 5 Force Case (Outplane) 6 Program Generated -. /-------. /-------. /-------. /-------.xls 254-286 Dervied of Datasheet .11.THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1.Loads in Case 3 Force Case (Axial) 4 Program Generated -. /-------.Loads in Case 2 Pressure Case 1 3 Program Generated -.Force Only Case run to compute sif's and flexibilities.5Sm limit.Force Only Case run to compute sif's and flexibilities.Force Only Case run to compute sif's and flexibilities. /-------.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed) Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations.Force Only Case run to compute sif's and flexibilities.Loads in Case 7 Pressure Case 1 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Force Only Case run to compute sif's and flexibilities. and Table 4-120. NB-3222-1. 0 Date 02.1 /-------. and Qb.

70-to-90% 0 0. 30-to-50% 93 7060985608352. 50-to-70% 45 10316249594375. 0. .1% 410 1428819278905.1% 7898 7931343623. 0.001-to-.01-to-. 29191. 0. 0.1-to. 29191.xls 255-286 Dervied of Datasheet . 10-to-30% 2 69926728300522. 10-to-30% 516 2980979810043. 50-to-70% 0 0. . 1914718. 0. 0 Date 02. Smallest On-Diagonal Stiffness = 2. 0. FZ 1914718.1% 300 251646588286. 1-to-10% 2391 614741859315. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02. . FY 0.01-to-. Largest Off-Diagonal Stiffness = 17771940538827.0001-TO-. 1-to-10% 201 18847557330940. 70-to-90% 31 13930091981812. Summation of Loads per Case Case # 1 2 3 4 5 6 7 FX 29191.001% 11198 110503057. 0.001-to-. OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 8 16918108629091. .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Solution Data Maximum Solution Row Size = 864 Number of Nodes = 2028 Number of Elements = 668 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 570809133119139. 0. 1914718.11. 0. Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness 90-to-100% 1 570809133119139. -2164368. 0. 0. 30-to-50% 0 0. . . Smallest Off-Diagonal Stiffness = 1.0001-TO-.001% 531125 5104309. .01% 56 25768600257. .01% 3033 758503730.1% 8469 58244265101.1-to. 0. 0.

Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF.Membrane) Case 1 2) Qb < 3(Smh) (SUS.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Membrane) Case 1 95% Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE.2010 File:00135r02.5(k)Smh Primary Membrane Load Case 1 24.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.11.xls 256-286 Dervied of Datasheet .5(k)Smh (SUS.ASME Code Stress Output Plots 1) Pl < 1.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Highest Primary Stress Ratios Pad/Header at Junction Pl 1.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP.487 25.5(k)Smh Primary Membrane Load Case 1 24.632 97.500 Plot Reference: psi psi 1) Pl < 1.650 Plot Reference: psi psi 1) Pl < 1.5(k)Smh (SUS. 0 Date 02.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.Membrane) Case 1 25% Branch at Junction Pl 1.Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF.5(k)Smh (SUS.

5(k)Smh Primary Membrane Load Case 1 38.5(k)Smh (SUS.759 psi 75% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.Membrane) Case 1 39% Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 42.11.500 Plot Reference: psi psi 1) Pl < 1.007 psi 17% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.000 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.5(k)Smh (SUS.650 Plot Reference: psi psi 1) Pl < 1.300 Plot Reference: psi 3) Pl+Pb+Q < 3(Smavg) (OPE.293 psi 21% 3(Smavg) Primary+Secondary (Inner) Load Case 2 195. 0 Date 02.Branch Transition Pl 1.347 97.500 Plot Reference: psi psi 1) Pl < 1.Inside) Case 2 Branch at Junction Pl+Pb+Q 38.392 97.5(k)Smh (SUS.Membrane) Case 1 43% Header Outside Pad Area Pl 1.5(k)Smh Primary Membrane Load Case 1 7.803 25.xls 257-286 Dervied of Datasheet .Inside) Case 2 Pad Outer Edge Weld Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Inside) Case 2 Branch Transition Pl+Pb+Q 9.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.Membrane) Case 1 30% Pad Outer Edge Weld Pl 1.5(k)Smh Primary Membrane Load Case 1 42.

Outside) Case 2 Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 28.163 568.504 568.0 Markl Fatigue Stress Allowable = 245000.0 5% "B31" Fatigue Stress Allowable = 162500.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.xls 258-286 Dervied of Datasheet .1 4% "B31" Fatigue Stress Allowable = 42750.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q 48.Pl+Pb+Q 63.548 568.400 Stress Concentration Factor = 1. 0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.0 Markl Fatigue Stress Allowable = 245000.11.400 Stress Concentration Factor = 1.Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 26.0 Markl Fatigue Stress Allowable = 245000.000 Cycles Allowed for this Stress = 24208.Inside) Case 2 Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 4.0 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 0% "B31" Fatigue Stress Allowable = 42750.000 Cycles Allowed for this Stress = 1000000.000 Cycles Allowed for this Stress = 31643.000 psi psi Strain Concentration Factor = 1.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.350 psi psi Strain Concentration Factor = 1.400 Stress Concentration Factor = 1.431 psi 32% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.924 psi 25% 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.000 Plot Reference: psi 4) Pl+Pb+Q < 3(Smavg) (OPE.350 psi psi Strain Concentration Factor = 1.

Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 24.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.in.393 2.966 0.000 in. Z exact : 1192.306 1. Pipe Thk: 0.351 1. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A.541 cu.670 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below.000 psi psi Strain Concentration Factor = 1.002 0.400 Stress Concentration Factor = 1.816 568.183 2.350 psi psi Strain Concentration Factor = 1. Pipe OD : 48. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.249 1.920 1.0 Markl Fatigue Stress Allowable = 245000.Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 42.000 Cycles Allowed for this Stress = 38892.4 4% "B31" Fatigue Stress Allowable = 162500.400 Stress Concentration Factor = 1.Outside) Case 2 Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.0 Markl Fatigue Stress Allowable = 245000.688 in.127 1.0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.456 cu.115 1.2010 File:00135r02.495 0. Inplane.990 1. Z approx: 1209.in.0 7% "B31" Fatigue Stress Allowable = 162500. calculated from PD/2T. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER.935 1.xls 259-286 Dervied of Datasheet .0 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.11.971 2.000 Cycles Allowed for this Stress = 6610.462 568.

2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. Inplane Moment (in. i.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 2597257..B31. 48129. ) 2101248..825 Outplane 3.15 1089. 95053. Stresses are typically produced within 80-105% of the allowable. 66449. Outplane Moment (in. lb. 63369.825 Inplane 7.000 Axial 3.xls 260-286 Dervied of Datasheet .825 Torsional WRC 330 Peak Stress Sif . ) 2122541.15 1089. 171222.. 740206.000 Torsional B31.55 1089. 348936.1 Peak Stress Sif . 0.. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.) 6216399. outplane and torsional moments. Outplane Moment (in. Pressure (psi ) 1441.. 256833. 5509615. 0.3 Peak Stress Sif ... 433753..) 31427594.11. Torsional Moment (in. lb. Torsional Moment (in. lb.15 PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. lb. and the pressure are zero. lb. 389178. 32086.) 4191913.000 Axial 7. Pressure (psi ) 1140. 140959.825 Outplane 1.15 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero. 289168. Inplane Moment (in.) 3548691. lb. A more realistic stress combination equation is used based on experience at Paulin Research..380 Inplane 7.825 Outplane 7.) 6055901. 825571.) 16106408. the listed axial force may be applied if the inplane.2010 File:00135r02.829 Inplane 7.000 Axial 6. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress.829 Torsional Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. 0 Date 02. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0.e.89 1089.

Flexibilities The following stiffnesses should be used in a piping. Wall Thickness = 1. 5) Primary allowable loads are limits for weight.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction. "beam-type" analysis of the intersection. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model.4) Secondary allowable loads are limits for expansion and operating piping loads.406 in. The general characteristics used for the branch pipe should be: Outside Diameter = 14. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1.2010 File:00135r02.11.xls 261-286 Dervied of Datasheet . primary and sustained type piping loads.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 in.

0 Date 02.xls 262-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

0 Date 02.2010 File:00135r02.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 263-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

11.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 264-286 Dervied of Datasheet .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Date 02.xls 265-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.11.2010 File:00135r02.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.2010 File:00135r02. 0 Date 02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 266-286 Dervied of Datasheet .

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.2010 File:00135r02.xls 267-286 Dervied of Datasheet .

            Model Notes Load Case Report Solution Data ASME Code Stress Output Plots ASME Overstressed Areas Highest Primary Stress Ratios Highest Secondary Stress Ratios Highest Fatigue Stress Ratios Stress Intensification Factors Allowable Loads Flexibilities Graphical Results Model Notes Input Echo: Model Type : Cylindrical Shell : 40.300 Weight Density : 0.688 in. Thickness : 0.000 in.000 in.0 psi Poissons Ratio : 0.375 in.0 psi Yield Strength (Hot) : 32900. 0 Date 02.000 in. Analysis Time Stamp: Sat Sep 23 21:51:31 2006. RePad Width : 4. RePad Thickness : 1. Nozzle Tilt Angle : 0.0 psi Elastic Modulus (Amb) : 29400000. 0./cu.0 psi Yield Strength (Amb) : 35000. Stress results are post-processed in accordance with the rules specified in ASME Section III and ASME Section VIII.2010 File:00135r02. 1. Parent Outside Diameter Thickness : Fillet Along Shell : Parent Properties: Cold Allowable : 65000.0 psi Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 in.in. Nozzle Weld Length : 1. Length : 7.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.Tabular Results – PIG SIGNAL NOZZLE Results were generated with the finite element program FE/Pipe®.xls 268-286 Dervied of Datasheet .0 psi Hot Allowable : 17100.(NOT USED) Nozzle Outside Diameter : 2.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000.0 psi Material ID #2 : Low Alloy Steel Ultimate Tensile (Amb) : 60000. Nozzle Properties Cold Allowable : 17100.436 in.000 deg.000 in.0 psi Hot Allowable : 65000.000 in. Division 2. Distance from Top : 55.529 in.11. Distance from Bottom : 55.283 lb.000 in.

0 psi 0.0 psi 29400000.) : 70. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Vessel Centerline Vector Nozzle Orientation Vector : 0.Yield Strength (Amb) : Yield Strength (Hot) : Elastic Modulus (Amb) : Poissons Ratio : Weight Density : 35000. (NOT USED) Design Operating Cycles : 0. Few correlations have been performed to investigate the sensitivity of peak stresses to this value.00 Nozzle Pressure : 1088. The single end fixed boundary condition will then be used for any branch loading specified.0 psi 32900.000 Load Case Report Inner and outer element temperatures are the same throughout the model.000 1. SIF's and allowable loads calculated in this run are for loads through the header." except that one end is free axially so that longitudinal pressure stresses may be developed in the geometry. 0 Date 02. Some small geometry distortions may result that may affect solutions dominated by pressure stresses. This is typically done to get accurate values for the pressure stresses on the inside surface of the nozzle in the longitudinal plane.6 psi Both ends of the model are "fixed.6 psi Vessel Pressure : 1088. Nodal SMOOTHING has been deactivated. No thermal ratcheting calculations will be performed. Stresses will be calculated in the weld elements surrounding the junction of the nozzle with the parent shell. Stresses are NOT averaged./cu.xls 269-286 Dervied of Datasheet . The effect of any external loads will overemphasized (too conservative) in this run.11. Ambient Temperature (Deg.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. (Usually the SIF calc is for loads through the branch!) One end of the header is fixed and the other will be artificially loaded to reproduce the SIF test.283 lb.000 1.300 0. Unstructured Mesh Generation used for this model. Reasonable lengths have been assumed.000 : 0.2010 File:00135r02.000 0. No pad weld dimensions have been given for the pad connection to the shell.000 0.in.

/-------. /-------.xls 270-286 Dervied of Datasheet .11.Force Only Case run to compute sif's and flexibilities. /-------.2010 File:00135r02.Force Only Case run to compute sif's and flexibilities.Loads in Case 6 Force Case (Torsion) 7 Program Generated -.Loads in Case 1 Pressure Case 1 2 Operating (Fatigue Calc Performed) Operating case run to compute the extreme operating stress state to be used in the shakedown and peak stress calculations. and Qb.5Sm limit.Force Only Case run to compute sif's and flexibilities. the bending stress due to primary loads must be less than 3Smh as per Note 3 of Fig.Loads in Case 2 Pressure Case 1 3 Program Generated -. 0 Date 02. /-------.Force Only Case run to compute sif's and flexibilities.Loads in Case 5 Force Case (Outplane) 6 Program Generated -. /-------.THE 7 LOAD CASES ANALYZED ARE: 1 Sustained Sustained case run to satisfy Pl<1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. /-------. and Table 4-120. NB-3222-1.Loads in Case 7 Pressure Case 1 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Force Only Case run to compute sif's and flexibilities.Loads in Case 3 Force Case (Axial) 4 Program Generated -.1 /-------.Loads in Case 4 Force Case (Inplane) 5 Program Generated -.

0. OFF Diagonal Number of Average Percentile Coefficients Stiffness 90-to-100% 1 31822879340700. -1552. 0. 0. 30-to-50% 77 11990350168488.01-to-. 0. 0.001-to-.001% 1009012 3797905. .No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. . 0. 0. 10-to-30% 495 5385767706974.01-to-.1% 3274 11506959077.001% 21620 117408155. . 0. 70-to-90% 0 0.0001-TO-. 0 Date 02.1% 3054 96904740640. Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. .Solution Data Maximum Solution Row Size = 1188 Number of Nodes = 3738 Number of Elements = 1238 Number of Solution Cases = 7 Largest On-Diagonal Stiffness = 1094857341535433.11. . 1321342. Smallest Off-Diagonal Stiffness = 1. 50-to-70% 0 0. FX FY -1552.001-to-.1-to. 0. 10-to-30% 0 0. 70-to-90% 4 25732179681041. 30-to-50% 0 0. 0. 1-to-10% 2214 1138166925784. FZ 1321342. 0. . . 1-to-10% 226 20637178549270. 1321342. 0.xls 271-286 Dervied of Datasheet .0001-TO-. .1-to. Smallest On-Diagonal Stiffness = 2. Summation of Loads per Case Case # 1 2 3 4 5 6 7 0. 0. Largest Off-Diagonal Stiffness = 31822879340700. -1552.1% 360 223528405812.01% 0 0.2010 File:00135r02. Equation Coefficient (Stiffness) Distribution) OnDiagonal Number of Percentile Coefficients Average Stiffness 90-to-100% 1 1094857341535433. 50-to-70% 16 18294382104461.1% 221 6648541463801.01% 9109 1109032375. -19315.

Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE.Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP.1.ASME Code Stress Output Plots 1) Pl < 1.Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF.8.10.5(k)Smh (SUS. psi psi Fig.3.Membrane) Case 1 2) Qb < 3(Smh) (SUS. 4-130. NB-3221-1 Plot Reference: 1) Pl < 1.Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF. NB-3215 14% NB-3221. 4-133.Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF.Outside) Case 7 ASME Overstressed Areas *** NO OVERSTRESSED NODES IN THIS MODEL *** Highest Primary Stress Ratios Pad/Header at Junction Pl 1.1 Sect III Ref: NB-3213. Fig. NB-3113. 4-112(i).xls 272-286 Dervied of Datasheet . Table 4-120.167 97.2010 File:00135r02.Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF.5(k)Smh (SUS.Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP. Table NB-3217-1.11.500 Sect VIII Ref: AD-140.Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE. 0 Date 02.Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF.Membrane) Case 1 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.5(k)Smh Primary Membrane Load Case 1 14.

Branch at Junction Pl 1. 4-133.5(k)Smh Primary Membrane Load Case 1 3. Fig.3.1 Sect III Ref: NB-3213.3. 4-130.3. Table NB-3217-1. Table NB-3217-1.1 Sect III Ref: NB-3213.500 Sect VIII Ref: AD-140. NB-3215 44% NB-3221.xls 273-286 Dervied of Datasheet .5(k)Smh Primary Membrane Load Case 1 31. 4-133.8. NB-3221-1 Plot Reference: 1) Pl < 1. Fig. NB-3113.018 25.Membrane) Case 1 Header Outside Pad Area Pl 1.Membrane) Case 1 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. Table NB-3217-1. Fig.5(k)Smh (SUS. 4-130. Table NB-3217-1.10. 4-133.650 Sect VIII Ref: AD-140. Fig.10.Membrane) Case 1 Branch Transition Pl 1.10. 4-112(i).1 Sect III Ref: NB-3213. NB-3215 36% NB-3221. NB-3113.5(k)Smh (SUS.5(k)Smh (SUS. 4-112(i).Membrane) Case 1 Pad Outer Edge Weld Pl 1. NB-3113. 4-133. 4-133. 4-130.650 Sect VIII Ref: AD-140.629 25.1.1.10. Table 4-120. Table 4-120.1 Sect III Ref: NB-3213.2010 File:00135r02.1 Sect III Ref: NB-3213. psi psi Fig. psi psi Fig. 4-112(i).8. NB-3113. NB-3215 32% NB-3221. Table 4-120.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.1. psi psi Fig.11. NB-3113. Table 4-120. 4-130.1.5(k)Smh Primary Membrane Load Case 1 2.1.8. 4-112(i).650 Sect VIII Ref: AD-140.8. 0 Date 02.684 97. 4-112(i). Table NB-3217-1.577 97.5(k)Smh (SUS. Table 4-120.5(k)Smh Primary Membrane Load Case 1 11.Membrane) Case 1 Branch removed from Junction Pl 1. NB-3221-1 Plot Reference: 1) Pl < 1.360 25.8. NB-3215 11% NB-3221. psi psi Fig. NB-3221-1 Plot Reference: 1) Pl < 1.3. NB-3221-1 Plot Reference: 1) Pl < 1. NB-3215 10% NB-3221.5(k)Smh Primary Membrane Load Case 1 35. psi psi Fig. 4-130. NB-3221-1 Plot Reference: 1) Pl < 1.5(k)Smh (SUS.10.3. Fig.500 Sect VIII Ref: AD-140.

4-136.9. 4-130.6.300 Sect VIII Ref: 4-120(b)(4).6) NB-3227.6.4 Plot Reference: 3) Pl+Pb+Q < 3(Smavg) (OPE. NB-3222-1 (Notes 3.6.4-136. 4-130.1(Note 1) Sect III Ref: NB-3213.9. psi Fig. NB-3228.Inside) Case 2 Branch Transition Pl+Pb+Q 3.9. NB-3222. NB-3228.9. 4-130.4-134.2 Fig. NB-3222-1 (Notes 3.6.1(Note 1) Sect III Ref: NB-3213.6) NB-3227.300 Sect VIII Ref: 4-120(b)(4).4. NB-3216.Highest Secondary Stress Ratios Pad/Header at Junction Pl+Pb+Q 37.4-134. psi Fig.4. NB-3228.4-134.043 psi 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.2010 File:00135r02.869 psi 3(Smavg) Primary+Secondary (Outer) Load Case 2 195.2 19% Fig.238 psi 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.Outside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.1(Note 1) Sect III Ref: NB-3213.2 25% Fig. NB-3222-1 (Notes 3.6.4 Plot Reference: 3) Pl+Pb+Q < 3(Smavg) (OPE.xls 274-286 Dervied of Datasheet .4-136.4. psi Fig. NB-3216.11. NB-3222.6.Inside) Case 2 Branch at Junction Pl+Pb+Q 21. NB-3216.6) NB-3227. NB-3216. NB-3222-1 (Notes 3.4 Plot Reference: 4) Pl+Pb+Q < 3(Smavg) (OPE. 0 Date 02. psi Fig.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q 49. 4-130.000 Sect VIII Ref: 4-120(b)(4). NB-3222.6.000 Sect VIII Ref: 4-120(b)(4).913 psi 7% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.4.2 41% Fig.6) NB-3227.4-136.1(Note 1) Sect III Ref: NB-3213.6.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.4-134.4 Plot Reference: 3) Pl+Pb+Q < 3(Smavg) (OPE. NB-3222. NB-3228.

2 Fig.4-130. NB-3224.6. psi Fig. NB-3216. 4-130. psi Fig.4-136.1(Note 1) Sect III Ref: NB-3213.xls 275-286 Dervied of Datasheet .4-135 Sect III Ref: NB-3213.4. NB-3222.204 568.045 psi 9% 3(Smavg) Primary+Secondary (Inner) Load Case 2 51.4 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP. 4-130.1 4% "B31" Fatigue Stress Allowable = 162500.6.4-136.054 psi 3(Smavg) Primary+Secondary (Inner) Load Case 2 195.6.1. NB-3222.11.Inside) Case 2 Branch removed from Junction Pl+Pb+Q 5.2010 File:00135r02.2 18% Fig.300 Sect VIII Ref: 4-120(b)(4).Inside) Case 2 Branch at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 14. NB-3216.4-134. NB-3216.9.350 psi psi Strain Concentration Factor = 1.1.9.Fig.0 Markl Fatigue Stress Allowable = 245000.4-130.Header Outside Pad Area Pl+Pb+Q 36. NB-3224.4. NB-3228. NB-3228.400 Stress Concentration Factor = 1.0 Sect VIII Ref: 4-112(l)(2).11.6) NB-3227.8 2% "B31" Fatigue Stress Allowable = 42750.0 Sect VIII Ref: 4-112(l)(2).4 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.4-135 Sect III Ref: NB-3213.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.000 Cycles Allowed for this Stress = 35781.Fig.6) NB-3227.1(Note 1) Sect III Ref: NB-3213.000 Cycles Allowed for this Stress = 361481. NB-3222-1 (Notes 3.350 psi psi Strain Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.11.6. 0 Date 02.136 568.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. NB-3216.4 Plot Reference: 3) Pl+Pb+Q < 3(Smavg) (OPE.4-134.000 Sect VIII Ref: 4-120(b)(4). NB-3222-1 (Notes 3.4 Plot Reference: 3) Pl+Pb+Q < 3(Smavg) (OPE.Inside) Case 2 Highest Fatigue Stress Ratios Pad/Header at Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 25.400 Stress Concentration Factor = 1.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.4-130.4-130.0 Markl Fatigue Stress Allowable = 245000.0 0% "B31" Fatigue Stress Allowable = 42750.Inside) Case 2 Pad Outer Edge Weld Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 2 33.000 Cycles Allowed for this Stress = 1000000.027 568. NB-3224.1.350 psi psi Strain Concentration Factor = 1.8 3% "B31" Fatigue Stress Allowable = 162500.4-135 Sect III Ref: NB-3213. NB-3224.400 Stress Concentration Factor = 1.0 Markl Fatigue Stress Allowable = 245000.4-135 Sect III Ref: NB-3213.0 Sect VIII Ref: 4-112(l)(2). 0 Date 02.1.4 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.000 psi psi Strain Concentration Factor = 1.1.Outside) Case 2 Header Outside Pad Area Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 18.2010 File:00135r02.4 Plot Reference: 6) Pl+Pb+Q+F < Sa (EXP.0 Sect VIII Ref: 4-112(l)(2).11.4 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.4 Plot Reference: 5) Pl+Pb+Q+F < Sa (EXP.0 Sect VIII Ref: 4-112(l)(2).4-135 Sect III Ref: NB-3213.xls 276-286 Dervied of Datasheet .0 Markl Fatigue Stress Allowable = 245000.11.4-130.523 568.11. NB-3216.000 psi psi Strain Concentration Factor = 1.1 5% "B31" Fatigue Stress Allowable = 162500.400 Stress Concentration Factor = 1.11.Fig.956 568.400 Stress Concentration Factor = 1.4-130.Inside) Case 2 Branch removed from Junction Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 2.000 Cycles Allowed for this Stress = 135174.Branch Transition Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 2 1.11.000 Cycles Allowed for this Stress = 14588. NB-3216.400 Stress Concentration Factor = 1. NB-3216.000 psi psi Strain Concentration Factor = 1.Fig.000 Cycles Allowed for this Stress = 1000000. NB-3216.662 568.Fig.4-135 Sect III Ref: NB-3213.1. NB-3224.0 Markl Fatigue Stress Allowable = 245000.Inside) Case 2 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. NB-3224.0 Sect VIII Ref: 4-112(l)(2).Fig.0 0% "B31" Fatigue Stress Allowable = 42750.

145 Inplane 2.xls 277-286 Dervied of Datasheet .) 63697. lb.. 0.572 0.) 371554. Pressure (psi ) 2653.341 0.688 in.249 2.228 2.135 3. 9338. The axial sif should be used to intensify the axial stress in the branch pipe calculated by F/A. 44497.399 0. The pressure sif should be used to intensify the nominal pressure stress in the PARENT or HEADER. lb. calculated from PD/2T.080 cu.000 Axial 3.596 1..128 1.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.145 Torsional WRC 330 Peak Stress Sif .371 1. 6225.in. lb.11..77 1088.3 Peak Stress Sif .in.57 1088. 0.576 Axial : Inplane : Outplane: Torsion : Pressure: The above stress intensification factors are to be used in a beam-type analysis of the piping system. 0 Date 02.000 Torsional B31.000 in.) 31664. 0.064 1.145 Outplane 1.. Pipe OD : Pipe Thk: Z approx: Z exact : 40.580 2. 18784.145 Outplane 2.384 Torsional Allowable Loads SECONDARY Maximum Conservative Realistic Load Type (Range): Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. Outplane and Torsional sif's should be used with the matching branch pipe whose diameter and thickness is given below. 820.145 Outplane 3.000 Axial 2. 8855.1 Peak Stress Sif . Torsional Moment (in... Inplane. ) 150888.000 Axial 1. 151467.. 29665.968 cu.365 1.384 Inplane 2.620 1.2010 File:00135r02. Inplane Moment (in..57 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0. 71402.767 Inplane 2. B31.Stress Intensification Factors Branch/Nozzle Sif Summary Peak Primary Secondary 1.276 2. Outplane Moment (in.. 835.

) 156944. The following stiffness(es) were not generated because of errors in input or because the finite element model is stiffer than the piping model.) 34211.436 in. 18329. 0 Date 02. 6353. Outplane Moment (in. Stresses are typically produced within 80-105% of the allowable. Torsional Moment (in. 8640. outplane and torsional moments. Pressure (psi ) 2457. Axial Translational Stiffness Inplane Rotational Stiffness Outplane Rotational Stiffness Torsional Rotational Stiffness Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 43718. and the pressure are zero. 5) Primary allowable loads are limits for weight.2010 File:00135r02. Inplane Moment (in. 3) The Realistic Allowable Simultaneous loads are the maximum loads that can be applied simultaneously. 29146. "beam-type" analysis of the intersection.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.95 1088. 9530. 29991. 2) The Conservative Allowable Simultaneous loads are the maximum loads that can be applied simultaneously.xls 278-286 Dervied of Datasheet . The general characteristics used for the branch pipe should be: Outside Diameter = 2. Wall Thickness = 0. Flexibilities The following stiffnesses should be used in a piping. i. 63620.) 65798.375 in.e. lb. A conservative stress combination equation is used that typically produces stresses within 50-70% of the allowable stress. lb. 4) Secondary allowable loads are limits for expansion and operating piping loads. primary and sustained type piping loads. The stiffnesses should be inserted at the surface of the branch/header or nozzle/vessel junction.) 188188.11.57 NOTES: 1) Maximum Individual Occuring Loads are the maximum allowed values of the respective loads if all other load components are zero.PRIMARY Load Type: Maximum Conservative Realistic Individual Simultaneous Simultaneous Occuring Occuring Occuring Axial Force (lb. lb. A more realistic stress combination equation is used based on experience at Paulin Research. the listed axial force may be applied if the inplane.57 1088.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 279-286 Dervied of Datasheet .2010 File:00135r02.11. 0 Date 02.5(k)Smh (SUS Membrane) Case 1 2) Qb < 3(Smh) (SUS Bending) Case 1 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2 5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2 6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2 7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3 8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4 9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5 10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6 11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7 Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.Finite Element Model  Finite Element Model Elements at Discontinuity            1) Pl < 1.

0 Date 02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.xls 280-286 Dervied of Datasheet .11.

0 Date 02.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.xls 281-286 Dervied of Datasheet .11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

0 Date 02.2010 File:00135r02.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.xls 282-286 Dervied of Datasheet .Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.

Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.xls 283-286 Dervied of Datasheet . 0 Date 02.11.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.

No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.2010 File:00135r02.xls 284-286 Dervied of Datasheet . 0 Date 02.

0 Date 02.xls 285-286 Dervied of Datasheet .11.Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev.2010 File:00135r02.

2010 File:00135r02.11. revised Checked Name HC Date 10-2006 Name IA Name TLT Approved Date 10-2006 Remark.No EC-100 Group No 1 Sheet Serial No Photmat doc Checked Rev. 0 Prepared.Index of Revisions Rev . kind of revision Statu s IFI FOR APPROVED Completed HC Checked IA FA0210 Version:00 created 03/98 13-P113 Job or Project No Document No AKTEK_ENG_13_P113_EC AKTEK-KMD Job Spec. 0 Date 02.xls 286-286 Dervied of Datasheet .

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