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Date

13/02/13

Skill Acquired
1. AJC 7861 NEW MYVI 2ND SERVICE PARTS DESCRIPTION : - ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L SL - GASKET - BATTERY TERMINAL PROTECTOR - WINDSHIELD WASHER ( 30ML ) 2PCS PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL. - TAKE OUT COVER MAT AND CLOSE FRONT HOOD. ACCESSORRY :- BUZZER - BY PASS WIRE HARNESS - BUZZER WIRE HARNESS - CLAMP PROCEDURE :- CLEAN AREA CHASSIS AND INSTALL BUZZER. - ADD WIRE HARNESS TO THE CABIN THROUGH WALL CHASSIS. - OPEN STORAGE CONTAINERS AND RELEASES, PULL WIRE HARNESS TO PART STEERING. - REMOVED WIRE SOCKETS FROM BOX ALARM AND CONNECT WIRE HARNESS INTO BOX ALARM. - BUZZER ALARM IS WORKING. CUSTOMER REQUEST :- HIGH TEMPERATURE UP BEFORE DRIVING WHEN THIS LITTLE LOW. - CHECK AROUND THE VEHICLE.

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ACTION :- TEST DRIVE CUSTOMER CAR FOR 20 MINUTES AND NO PROBLEMS WITH WATER TEMPERATURE.CHECK WATER LEVEL IN WATER STORAGE CONTAINERS FULL. FAN WORKS WHEN TO ACHIEVE TEMPERATURE HEAT.WORK DONE. - CHECK ALL VECHICLE CONDITION. GOOD NO PROBLEM.

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Date
13/02/1 3 AHJ 6788 SERVICE

Skill Acquired
MYVI NORMAL MAINTENANCE

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PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM - GASKET - CABIN FILTER - IRRIDIUM SPARK PLUG PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. OPEN BOX FILTER AT THE TOP AND REMOVE FOUR NAT SIZE 10 USING SPANNER T 10. OPEN 4 SCREW IN EACH SECTION COIL PLUG USING SPANNER T 10 AND REMOVED PLUG COIL. OPEN THE SPARK PLUG IN EVERY CYLINDER USING BOX MAGNET 16 AND RACHET.PUT NEW SPARK PLUG AND TIGHTEN BACK SPARK PLUG WITH RACHET AND BOX MAGNET 16. PUT BACK COIL PLUG IN EACH CYLINDER AND TIGHTEN BACK USING SPANNER T 10. INSTALL BACK FILTER BOX AND TIGHTEN NAT SIZE 10 USING SPANNER T 10. REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ).

CUSTOMER REQUEST :- WHEN DRIVE AT UNEVEN ROAD HAVE NOISY. - WHEN START THE VEHICLE AT THE MORNING HAVE NOISY SOUND LIKE NYEEEE - CHECK ALL CONDITION VEHICLE. ACTION :-

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1. TAKE OUT RIM TIRES USING AIRGUN AND BOX 21.TAKE OUT RIM TIRES FROM VEHICLE. - TAKE OUT BRAKE CALIPER WITH OPEN NAT SIZE 14 UP AND DOWN USING SPANNER 14. - TAKE OUT SLIDE PIN AND SLIDE PIN RUBBER UP AND DOWN.ADD SPECIAL GREASE TO RUBBER SLIDE PIN AND INSTALL BACK. - REPLACE NEW BRAKE PAD IRON HOLDER UP AND DOWN.REPLACE SHIM PAD KIT TO JUST FOR FRONT SIDE ONLY IN BOTH SIDE. - TIGHTEN BACK NAT 14 AT BRAKE CALIPER USING SPANNER 14 AND INSTALL BACK RIM TIRES. 2. ON VEHICLES AND NO OTHER UNUSUAL SOUND WHEN THE CAR ON AND POTENTIAL CUSTOMERS ARE HEARD THE SOUND OF NOISE FUEL PUMP.

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Date
13/02/1 3

Skill Acquired
AHT 7484 NEW MYVI NORMAL MAINTENANCE SERVICE PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM - GASKET - CABIN FILTER CHARCOAL 3M-ALZA PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ). CUSTOMER REQUEST :- CHECK EPS ( ELECTRIC POWER STEERING ) - CHECK BRAKE ACTION :1. REMOVE THE DASHBOARD COVER AT THE UNDER STEERING AND CHECK THE SERIAL NUMBER AT STEERING COLUMN.STEERING COLUMN NEED TO CHANGE AFTER HAVE PARTS.INSTALL BACK DASHBOARD COVER. 2. TAKE OUT RIM TIRES USING AIRGUN AND BOX 21.CHECK THICKNESS BRAKE PAD LEFT AND RIGHT.CHECK PRESSURE BRAKE WHEN PRESS PADEL BRAKE.CHECK THE BRAKE FLUID USING BRAKE FLUID TESTER.ALL IN GOOD CONDITION.

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Date
13/02/1 3

Skill Acquired
AHF 7732 VIVA COMPLAIN/WARRANTY CUSTOMER REQUEST :- WHEN DRIVE AT UNEVEN ROAD HAVE NOISY. - HAVE NOISY AT FR RH WHEN OPEN AND CLOSED. PARTS DESCRIPTION :- PIN,CYLINDER SLIDE WITH GREASE D35N - SHIN-ETSU SILICONE GREASE ACTION :1. TAKE OUT FRONT RIM TIRES USING AIRGUN AND BOX 21.TAKE RIM FROM VEHICLE. - TAKE OUT BRAKE CALIPER WITH OPEN BOLT SIZE 14 USING SPANNER 14. - REMOVED LOWER SLIDE PIN AND REPLACE WITH NEW RUBBER.ADD SPECIAL GREASE INTO RUBBER AND INSTALL BACK. - REMOVED UPPER SLIDE PIN AND REPLACE WITH NEW SLIDE AND RUBBER.ADD SPEACIAL GREASE INTO RUBBER AND INSTALL BACK.INSTALL BACK CALIPER AND TIGHTEN BOLT 14 USING SPANNER 14. - INSTALL BACK RIM AND TIGHTEN WITH AIRGUN AND BOX 21. 2. SPRAY WD40 divided ENSEL DOORS AND DOOR OPEN RECURRING CLOSING TIMES TO ENSURE NO SOUND.IF STILL HAVE NOISY TAKE HAMMER AND TAP LITTLE AT LOCK ENSEL AND SPRAY WD40.PROBLEM OFF.

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Date
13/02/1 3

Skill Acquired
AHA 8487 VIVA NORMAL MAINTENANCE SERVICE PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - GASKET - AIR FILTER ( D73A 1.0 ) - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SL - SPARK PLUG 3 PCS - AUTO TRANSMISSION OIL ( VIVA 1.7 L ) - MF BATTERY - CABIN FILTER ( 3M ) VIVA PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - OPEN FILTER BOX AND TAKE OUT THREE BOLT FROM FILTER BOX USING SPANNER T 10. - TAKE OUT THREE BOLT AT COIL PLUG USING SPANNER T 10 AND REMOVE ALL COIL PLUG FROM CYLINDER. - TAKE OUT ALL SPARK PLUG USING RACHET,CONNECTOR AND BOX 16. - INSTALL BACK WITH NEW SPARK PLUG AT ALL CYLINDER AND TIGHTEN BACK USING RACHET,CONNECTOR AND BOX 16. - INSTALL BACK FILTER BOX WITH THREE BOLT SIZE 10 USING SPANNER T 10. - REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS. - REMOVE BATTERY HOLDER BY REMOVING BOLT Page 7

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SIZE 10 USING SPANNER T 10.REMOVE OLD BATTERY AND REPLACE WITH A NEW BATTERY. REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ). SEND THE VEHICLE TO CONTRACTOR TO DO ALINGMENT AND BALANCING.THIS WORK DONE BY CONTRACTOR.

CUSTOMER REQUEST :- WHEN ON AIRCOND HAVE WHITE SMOKE - BUZZER HORN NOT WORKING. - CHECK ALL VEHICLE CONDITION. ACTION : 1. START THE VEHICLE AND ON AIRCOND WAIT UNTIL 15 MINUTE AND NO SIGN HAVE WHITE SMOKE FROM EXHAUST PIPE.SUSPECT JUST FOGGY WHEN START THE VEHICLE EARLY MORNING OR COLD.PROBLEM SOLVED. 2. WHEN CHECK CUSTOMER NEVER INSTALL ALARM BUZZER.PROBLEM SOLVED. 3. CHECK ALL VEHICLE CONDITION AND NO PROBLEM WITH CUSTOMER VEHICLE.

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Date
13/02/1 3

Skill Acquired
AJE 8005 VIVA 1ST SERVICE 1000KM PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SL - GASKET 2PCS - AUTO TRANSMISSION OIL ( VIVA 1.7L ) - BRACKET CABIN FILTER - CABIN FILTER ( 3M ) VIVA - BATTERY TERMINAL PROTECTOR - WINDSHIELD WASHER ( 30ML ) 2PCS PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - CHECK LEVEL ENGINE OIL WITH LIPSTICK. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL. - TAKE OUT STORAGE CONTAINER AND CUT TO PUT CABIN FILTER INSIDE BLOWER.CLOSE WITH CABIN FILTER BRACKET.INSTALL BACK STORAGE CONTAINER.

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CUSTOMER REQUEST :- STEERING WHEEL LEFT SKEW. ACTION :- BRING THE VEHICLE TO THE CONTRACTOR TO CHECK ALINGMENT. CUSTOMERS DO NOT WANT TO MAKE ALIGNMENT.PROBLEM SOLVED.

Date
13/02/1 3 AHM 3049 SERVICE

Skill Acquired
VIVA NORMAL MAINTENANCE

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SC Mgr

PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - AIR FILTER ( D73A 1.0 ) - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SL - SPARK PLUG 3 PCS - AUTO TRANSMISSION OIL ( VIVA 1.7 L ) - GASKET - BATTERY TERMINAL PROTECTOR PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - OPEN FILTER BOX AND TAKE OUT THREE BOLT FROM FILTER BOX USING SPANNER T 10. - TAKE OUT THREE BOLT AT COIL PLUG USING SPANNER T 10 AND REMOVE ALL COIL PLUG FROM CYLINDER. - TAKE OUT ALL SPARK PLUG USING RACHET,CONNECTOR AND BOX 16. - INSTALL BACK WITH NEW SPARK PLUG AT ALL CYLINDER AND TIGHTEN BACK USING RACHET,CONNECTOR AND BOX 16. Page 10

INSTALL BACK FILTER BOX WITH THREE BOLT SIZE 10 USING SPANNER T 10. REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS. REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10.

CUSTOMER REQUEST :- BATTERY WATER NO NEED TO REFILL. ACTION :- OK

Date
13/02/1 3

Skill Acquired
WRY 4519 KELISA REPLACE PART/CHECKING PART DESCRIPTION :- ELEMENT SUB ASSY AIR CLEANER PROCEDURE :- OPEN FRONT HOOD. - TAKE OUT BOX AIR CLEANER AND REMOVE OLD AIR CLEANER. - REPLACE A NEW AIR CLEANER AND INSTALL BACK BOX AIR CLEANER. CUSTOMER REQUEST :- CHECK FRONT BRAKE PAD AND REAR LINING.PUSH PADEL BRAKE HAVE SOUND FROM OUTSIDE. ACTION :- TAKE OUT FRONT RIM TIRES USING AIRGUN AND BOX 21. - CHECK BRAKE PAD CONDITION.STILL OK. - INSTALL BACK FRONT RIM TIRES AND REMOVE REAR RIM TIRES. - REMOVE BRAKE DRUM HUB COVER AND REMOVE BOLT AT HUB COVER USING AIRGUN AND BOX 24.BRING OUT HUB. - BLOW BRAKE SHOE WITH BLOWER AND INSTALL BACK HUB. - NOISY COMING FROM BELTING AND CUSTOMER DONT WANT TO CHANGE.

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Date
13/02/1 3

Skill Acquired
AJE 5437 VIVA - WARRANTY PART DESCRIPTION :- BIG FLOOR CARPET MAIN. PROCEDURE :- REMOVE THE FRONT SEATS WITH OPEN BOLT SIZE 12 BY USING SPANNER 12. ONE SEAT HAVE FOUR BOLT. - TAKE OUT REAR SEATS. - TAKE OUT GEAR CONSOLE,LOWER PILLAR,MIDDLE PILLAR AND REAR PILLAR. - REMOVE TWO CLIP FROM SECTION DRIVER IN OIL AND BRAKE PADDLE. - REMOVE ONE CLIP FROM PASSENGER SECTION. - REMOVE TWO CLIP FROM BACK SIDE AND TAKE OUT CARPET. - INSERT A NEW CARPET AND INSTALL BACK ALL CLIP. - INSTALL BACK FRONT AND REAR SEAT. - INSTALL BACK ALL PILLAR. PUNCA :- CAN NOT BE IDENTIFIED BECAUSE WHEN THE TEST NO LEAK. Page 12

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Date
14/02/1 3

Skill Acquired
AHQ 6323 NEW MYVI NORMAL MAINTENANCE SERVICE PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM - GASKET - CABIN FILTER CHARCOAL 3M - ALZA PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE.

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REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ). SEND THE VEHICLE TO CONTRACTOR TO DO ALINGMENT AND BALANCING.THIS WORK DONE BY CONTRACTOR.

CUSTOMER REQUEST :- CHECK CONDITION EPS ACTION :- REMOVE THE DASHBOARD COVER AT THE UNDER STEERING AND CHECK THE SERIAL NUMBER AT STEERING COLUMN.STEERING COLUMN NEED TO CHANGE AFTER HAVE PARTS.INSTALL BACK DASHBOARD COVER.

Date
14/02/1 3 AHA 7423 SERVICE

Skill Acquired
VIVA NORMAL MAINTENANCE

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SC Mgr

PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - AIR FILTER ( D73A 1.0 ) - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SM - SPARK PLUG 3 PCS - AUTO TRANSMISSION OIL ( VIVA 1.7 L ) - GASKET 2PCS - TIMING BELT KIT ( 850 EDDE ) - ALTENATOR BELT - POWER STERING BELT - AIRCOND BELT PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND

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RIGHT VEHICLE. REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. OPEN THE OIL FILTER WITH OIL FILTER CLAMP. REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. INSTALL NEW OIL FILTER LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. ADD NEW GEAR OIL INTO GEARBOX. OPEN FILTER BOX AND TAKE OUT THREE BOLT FROM FILTER BOX USING SPANNER T 10. TAKE OUT THREE BOLT AT COIL PLUG USING SPANNER T 10 AND REMOVE ALL COIL PLUG FROM CYLINDER. TAKE OUT ALL SPARK PLUG USING RACHET,CONNECTOR AND BOX 16. INSTALL BACK WITH NEW SPARK PLUG AT ALL CYLINDER AND TIGHTEN BACK USING RACHET,CONNECTOR AND BOX 16. INSTALL BACK FILTER BOX WITH THREE BOLT SIZE 10 USING SPANNER T 10. REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS.

TIMING BELT PROCEDURE :- LOOSEN BOLT CRANK PULLEY USING AIRGUN AND BOX 19. - REMOVE ALL SOCKETS NEARBY TIMING BELT COVER. - REMOVE LIPSTICK BRACKET WITH OPEN BOLT SIZE 12 BY USING SPANNER 12. - LOOSEN POWER STEERING BOLT USING SPANNER 12 AND TAKE OUT POWER STEERING BELT. - REMOVE FOUR BOLT WATER PUMP PULLEY USING SPANNER 10 AND TAKE OUT PULLEY WATER PUMP. - LOOSEN ALTENATOR BOLT USING SPANNER 12 AND TAKE OUT ALTENATOR BELT. - LOOSEN BOLT COMPRESSOR AIRCOND USING SPANNER 14 AND RELEASE AIRCOND BELT. - RELEASE TWO BOLT SIZE 14 ENGINE MOUNTING USING AIRGUN AND BOX 14 FOR EASY TO TAKE OUT TIMING BELT. - RELEASE CRANK PULLEY FROM CRANK GEAR. - TAKE OUT COVER TIMING BELT BY RELEASE SIX BOLT USING SPANNER 10. - ADJUST CAMPULLEY AND CRANK GEAR WITH ORIGINAL MARK AT HOUSING USING SPANNER 17. - RELEASE TENSIONER BEARING USING SPANNER 14 AND TAKE OUT TENSIONER BEARING AFTER THAT TIMING BELT.

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INSTALL BACK WITH NEW TENSIONER BEARING.INSTALL NEW TIMING BELT WITH FOLLOW THE MARKING AT CAMPULLEY AND CRANK GEAR. TIGHTEN TIMING BELT USING SST ( EXTENSION VALVE SPRING ).TIGHTEN BACK BOLT 14 AT TENSIONER BEARING WITH USING RACHET AND BOX 14. INSTALL BACK PLATE CRANK PULLEY. INSTALL BACK COVER TIMING BELT AND TIGHTEN BACK SIX BOLT SIZE 10 TO COVER TIMING BELT WITH USING SPANNER 10. INSTALL BACK TWO BOLT ENGINE MOUNTING SIZE 14 USING AIRGUN AND BOX 14. INSTALL BACK BRACKET LIPSTICK AND TIGHTEN BACK BOLT 12 USING SPANNER 12. INSTALL BACK CRANK PULLEY AND TIGHTEN BACK CRANK PULLEY WITH BOLT 19 USING AIRGUN AND BOX 19. INSTALL AND TIGHTEN AIRCOND BELT AND WATER PUMP BELT. INSTALL AND TIGHTEN POWER STERING AND ALTERNATOR BELT. START THE VEHICLE FOR MAKE SURE NOTHING HAPPEN AFTER REPLACE TIMING BELT.

CUSTOMER REQUEST :1. PLEASE INSTALL FR LH SUPPORT BUMPER. 2. CHECK BATTERY WATER. ACTION :1. CUSTOMER CANCEL TO INSTALL FR LH SUPPORT BUMPER BECAUSE DONT HAVE MUCH TIME TO WAIT. 2. OPEN ALL BATTERY CAP ONE BY ONE AND MAKE SURE EACH CYLINDER HAVE SAME LEVEL BATTERY WATER.ALL CYLINDER HAVE SAME BATTERY WATER LEVEL.

Date
14/02/1 3

Skill Acquired
AGG 1924 MYVI ( COOLING COIL ) DESCRIPTION PART :- COOLING COIL - EXTENSION VALVE - GAS AIRCOND Page 16 REPLACEMENT PARTS

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OIL COMPRESSOR MACHINE AIRCOND ( ECOTECHNICS ECK 760-UP )

PROCEDURE :- ON MACHINE AIRCOND. - TAKE RED PIPE TO HIGH PRESSURE PIPE. - TAKE BLUE PIPE TO LOW PRESSURE PIPE. - SELECT ASSISTED PROCEDURE. - SELECT RECOVERY/RECYCLING. - SELECT OPEN HIGH AND LOW PRESSURE PUSH BUTTON START. - AFTER FINISH SUCK ALL AIRCOND GAS PUSH BUTTON HOLD VACUM FOR FIVE MINUTE. - TAKE OUT CONSOLE AIRCOND. - TAKE OUT RADIOWITH RELEASE BOLT SIZE 10 WIYH USING SPANNER 10. - TAKE OUT AIRDUCT AND BLOWER CABEL USING PLAYAR.RELEASE ALL SOCKET BEHIND CONSOLE AIRCOND. - RELEASE THREE BOLT SIZE 10 USING SPANNER T 10 AND TAKE OUT METER DASHBOARD. - TAKE OUT FRONT HOOD CABEL. - TAKE OUT STEERING CONSOLE. - TAKE OUT WHEATHERSTRIP FROND DOOR RIGHT AND LEFT SIDE. - RELEASE STEERING COLUMN WITH OPEN TWO BOLT SIZE 12 USING RACHET AND BOX 12 FOR EASY TO TAKE OUT DASHBOARD. - TAKE OUT ALL BOLT SIZE 10 AT DASHBOARD.TOTALLY HAVE EIGHT BOLT. - RELEASE ALL SOCKET AT BLOWER. - TAKE OUT ECU BRACKET WITH OPEN THREE BOLT USING SPANNER 10. - TAKE OUT EXTENSION VALVE AT ENGINE BAY OPPOSITE WALL CHASSIS USING RACHET AND BOX 10.RELEASE HIGH AND LOW PRESSURE PIPE. - TAKE OUT BLOWER FROM CABIN. - TAKE OUT COOLING COIL FROM VAPORATOR SET WITH OPEN SEVEN BOLT AT VAPORATOR SET USING SCREWDRIVER. - TAKE OUT EXTENSION VALVE FROMCOOLING COIL PIPE USING ALLEN KEY. - WASH CANISTER COOLING COIL AND BLOWER WITH SOAP TILL CLEAN AND AFTER THAT BLOW WITH CHEMICAL. - BLOW CANISTER COOLING COIL AND BLOWER TILL DRY. - ADD NEW COOLING COIL INTO VAPORATOR SET. - TIGHTEN NEW EXTENSION VALVE INTO COOLING COIL USING ALLEN KEY. - TIGHT BACK VAPORATOR SET WITH SCREWDRIVER. - INSTALL BACK VAPORATOR SET AND BLOWER

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INTO CABIN. PLUG ALL SOCKET AIRCOND SYSTEM. INSTALL BACK BRACKET AND SOCKET ECU. INSTALL AIRDUCT AND BLOWER CABEL. INSTALL DASHBOARD WITH TIGHTEN BACK BOLT SIZE 10 USING SPANNER T 10. INSTALL BACK STEERING COLUMN AND TIGHTEN BOLT WITH SPANNER 12. ON AIRCOND MACHINE AND SELECT VACUM FOR FIVE MINUTE AND HOLD VACUM FOR FIVE MINUTE. AFTER THAT SET TO RECOVERY WITH MAXIMUM 340MG ITS MEAN MIX FUEL COMPRESSOR AND GAS AIRCOND. START VEHICLE AND TEST AIRCOND SYSTEM.

Date
14/02/1

Skill Acquired
AHT 4194 NEW MYVI - WARRANTY

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3 PART DESCRIPTION :- TUBE SET STEERING COLUMN - CLIP 2 PCS PROCEDURE :- RELEASE BATTERY TERMINAL NEGATIVE USING SPANNER 10. - RELEASE LOWER COVER DASHBOARD AND ADJUSTER MIRROR SOCKET. - TAKE OUT STEERING PAD AND RELEASE BOLT ALLEN KEY SIZE 8 AT STEERING WHEEL. - TAKE OUT STEERING WITH OPEN BOLT 19 USING RACHET AND BOX 19. - RELEASE COVER STEERING UP AND DOWN WITH OPEN THREE SKRU USING SCREWDRIVER. - TAKE OUT METER COVER. - TAKE OUT SPIRAL WIRE ( NEED TO BE CAREFULL WHEN TAKE OUT THIS ITEM ). - PUNCH BOLT BRACKET CYLINDER KEY WITH HAMMER AND PUNCHER TO TAKE OUT BRACKET CYLINDER KEY. - TAKE OUT CYLINDER ASSY FROM STEERING COLUMN. - RELEASE ALL SOCKET EPS AND CYLINDER KEY. - TAKE OUT TWO BOLT IN FRONT AND BEHIND STERING COLUMNM AND ONE BOLT AT UNIVERSAL JOINT USING RACHET AND BOX 12. - TAKE OUT STEERING COLUMN FROM CABIN AND REPLACE WITH NEW ONE. - INSTALL NEW TUBE SET,STEERING COLUMN AND TIGHTEN BACK ALL BOLT AT STERING COLUMN USING RACHET AND BOX 12. - TORQUE FOR TIGHTEN BOLT STEERING COLUMN 35PSI. - CONNECT ALL SOCKET EPS BACK. - INSTALL BACK CYLINDER KEY AND BRACKET CYLINDER KEY. - TIGHTEN BACK BOLT SIZE 10 USING SPANNER 10.TIGHTEN BOLT TILL THAT BOLT CLASH. - INSTALL BACK SPIRAL WIRE AND CONNECT BACK ALL SPIRAL WIRE SOCKET AND CYLINDER KEY. - INSTALL BACK STERING COVER UP AND DOWN. - TIGHTEN BACK STERING COVER USING SCREWDRIVER. - INSTALL BACK METER COVER. - CONNECT SOCKET ADJUSTER MIRROR AND LOWER COVER DASHBOARD. - ADJUST STEERING WHEEL AT STEERING COLUMN AND TIGHTEN BACK BOLT 19 USING RACHET AND BOX 19.INSTALL BACK STEERING PAD.TIGHT USING ALLEN KEY 8.

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INSTALL BACK TERMINAL NEGATIVE AND TEST STEERING WHEEL.

Date
14/02/1 3

Skill Acquired
AHR 9094 NEW MYVI NORMAL MAIINTENANCE SERVICE PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM - GASKET IRRIDIUM SPARK PLUG PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - OPEN BOX FILTER AT THE TOP AND REMOVE FOUR NAT SIZE 10 USING SPANNER T 10. - OPEN 4 SCREW IN EACH SECTION COIL PLUG USING SPANNER T 10 AND REMOVED PLUG COIL. - OPEN THE SPARK PLUG IN EVERY CYLINDER USING BOX MAGNET 16 AND RACHET.PUT NEW SPARK PLUG AND TIGHTEN BACK SPARK PLUG WITH RACHET AND BOX MAGNET 16. - PUT BACK COIL PLUG IN EACH CYLINDER AND TIGHTEN BACK USING SPANNER T 10. - INSTALL BACK FILTER BOX AND TIGHTEN NAT SIZE 10 USING SPANNER T 10. CUSTOMER REQUEST :1. CHECK CONDITION EPS. 2. WHEN BRAKE HAVE NOISY. ACTION :1. REMOVE THE DASHBOARD COVER AT THE UNDER STEERING AND CHECK THE SERIAL NUMBER AT STEERING COLUMN.STEERING COLUMN NEED TO CHANGE AFTER HAVE PARTS.INSTALL BACK DASHBOARD COVER. 2. TAKE OUT RIM TIRES USING AIRGUN AND BOX 21.

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BLOW WITH AIR AT BRAKE CALIPER TO REMOVE DUST.INSTALL BACK RIM TIRES AND TEST DRIVE. NO MORE HAVE NOISY WHEN BRAKE.

Date
15/02/1 3

Skill Acquired
AHX 5069 NEW MYVI 3RD SERVICE NORMAL 10,000KM PART DESCRIPTION :ELEMENT S/A OIL FILTER ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM GASKET BATTERY TERMINAL PROTECTOR WINDSHIELD WASHER

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PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL. - TAKE OUT COVER MAT AND CLOSE FRONT HOOD. CUSTOMER REQUEST :- CUSTOMER COMPLAIN STEERING HEAVY WHEN DRIVE. ACTION :- CHECK PRESSURE TIRES USING AIR PRESSURE GAUGE. - TIRES PRESSURE AT FRONT LOW AND NEED TOP UP. - PUT AIR INTO FRONT RIM TIRES 31 PSI.

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Date
15/02/1 3

Skill Acquired
AGH 4748 VIVA SERVICE STANDARD NORMAL MAINTENANCE

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SC Mgr

PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - GASKET - AIR FILTER ( D73A 1.0 ) - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SL - CABIN FILTER ( 3M ) VIVA - AUTO TRANSMISSION OIL ( VIVA 1.7 L ) PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - OPEN FILTER BOX. - REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS. - REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ). CUSTOMER REQUEST :- NO

Page 22

Date
15/02/1 3

Skill Acquired
AGV 7299 MYVI SERVICE/WARRANTY PART NORMAL MAINTENANCE

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SC Mgr

DESCRIPTION :ELEMENT S/A OIL FILTER ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM GASKET TRANSMISSION OIL ( MYVI 2.20 L ) MANUAL

PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - RELEASE GEAR OIL DRAIN PLUG USING SPANNER 22 AND RELEASE TO DRAIN PLUG FOR TO PUT NEW GEAR OIL USING SPANNER 22. - WAIT TILL ALL GEAR OIL FINISH. - TIGHTEN BACK GEAR OIL DRAIN PLUG USING SPANNER 22. - PUT NEW GEAR OIL INTO GEAR DRAIN WITH PUMP AND PUMP GEAR OIL AROUND 2.2 LITER. - TIGHTEN BACK BOLT 22 AFTER FINISH USING SPANNER 22. - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. CUSTOMER REQUEST :1. DRIVE AT UNEVEN ROAD HAVE NOISY. 2. CHECK ALL CONDTION. 3. NO NEED TO CHECK CONDITION BATTERY

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WATER. ACTION :1. AFTER CHECK SUSPECT THAT NOISY COME FROM BRAKE CALIPER.CLAIM WARRANTY FOR THIS VEHICLE. WARRANTY PARTS DESCRIPTION :- SHIM KIT PAD COMPLETE. 1. TAKE OUT RIM TIRES USING AIRGUN AND BOX 21.TAKE OUT RIM TIRES FROM VEHICLE. - TAKE OUT BRAKE CALIPER WITH OPEN NAT SIZE 14 UP AND DOWN USING SPANNER 14. - TAKE OUT SLIDE PIN AND SLIDE PIN RUBBER UP AND DOWN.ADD SPECIAL GREASE TO RUBBER SLIDE PIN AND INSTALL BACK. - REPLACE NEW BRAKE PAD IRON HOLDER UP AND DOWN.REPLACE SHIM PAD KIT TO JUST FOR FRONT SIDE ONLY IN BOTH SIDE. - TIGHTEN BACK NAT 14 AT BRAKE CALIPER USING SPANNER 14 AND INSTALL BACK RIM TIRES. 1. CHECL ALL CONDITION VECHILE NO PROBLEM. 2. NO NEED TO CHECK BATTERY WATER.

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Date
15/02/1 3

Skill Acquired
WXY 2125 ALZA 1ST SERVICE MAINTENANCE 1,000KM. PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L SL - GASKET - AUTO TRANSMISSION OIL ( ALZA 2.2L ) - BATTERY TERMINAL PROTECTOR - WINDSHIELD WASHER ( 30ML ) 2PCS PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL. CUSTOMER REQUEST :- WHEN PUSH PADEL OIL HAVE NOISY. ACTION :-

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SC Mgr

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CUSTOMER DONT WANT CHECK BECAUSE DONT HAVE TIME AND CUSTOMER HAVE A URGENT THING TO DO.

Date
15/02/1 3

Skill Acquired
AJD 8687 NEW MYVI - WARRANTY PARTS DESCRIPTION :- PANEL ASSY,DOOR TRIM,RH PROCEDURE :- RELEASE SCREW AT DOOR TRIM USING SCREWDRIVER. - TAKE OUT COVER HANDREST WITH PULL UP. - RELEASE TWO SCREW USING SCREWDRIVER AFTER TAKE OUT COVER HANDREST. - TAKE OUT POWER WINDOW MASTER SWITCH CONSOLE. - TAKE OUT CLIP DOOR TRIM USING SCREWDRIVER.JUST PUSH AT BOTTOM KLIP AND REMOVE THE CLIP. - TAKE OUT SIDE MIRROR COVER WITH HAND. - TAKE OUT DOORTRIM FROM DOWN WITH PULL OUT DOORTRIM SLOWLY AND CAREFULL. - TAKW OUT DOOR TRIM FROM VEHICLE. - INSTALL NEW DOORTRIM AND PUSH SLOWLY. - INSTALL BACK COVER SIDE MIRROR. - TIGHT BACK ALL SCREW USING SCREWDRIVER. - INSTALL BACK HANDREST COVER AND POWER WINDOW MASTER SWITCH CONSOLE. - WORK DOWN.

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SC Mgr

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Date
15/02/1 3

Skill Acquired
PKL 6262 NEW MYVI WARRANTY / CHECKING PARTS DESCRPTION WARRANTY :- TUBE SET.STEERING COLUMN. PROCEDURE :- RELEASE BATTERY TERMINAL NEGATIVE USING SPANNER 10. - RELEASE LOWER COVER DASHBOARD AND ADJUSTER MIRROR SOCKET. - TAKE OUT STEERING PAD AND RELEASE BOLT ALLEN KEY SIZE 8 AT STEERING WHEEL. - TAKE OUT STEERING WITH OPEN BOLT 19 USING RACHET AND BOX 19. - RELEASE COVER STEERING UP AND DOWN WITH OPEN THREE SKRU USING SCREWDRIVER. - TAKE OUT METER COVER. - TAKE OUT SPIRAL WIRE ( NEED TO BE CAREFULL WHEN TAKE OUT THIS ITEM ). - PUNCH BOLT BRACKET CYLINDER KEY WITH HAMMER AND PUNCHER TO TAKE OUT BRACKET CYLINDER KEY. - TAKE OUT CYLINDER ASSY FROM STEERING COLUMN. - RELEASE ALL SOCKET EPS AND CYLINDER KEY. - TAKE OUT TWO BOLT IN FRONT AND BEHIND STERING COLUMNM AND ONE BOLT AT UNIVERSAL JOINT USING RACHET AND BOX 12.

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TAKE OUT STEERING COLUMN FROM CABIN AND REPLACE WITH NEW ONE. INSTALL NEW TUBE SET,STEERING COLUMN AND TIGHTEN BACK ALL BOLT AT STERING COLUMN USING RACHET AND BOX 12. TORQUE FOR TIGHTEN BOLT STEERING COLUMN 35PSI. CONNECT ALL SOCKET EPS BACK. INSTALL BACK CYLINDER KEY AND BRACKET CYLINDER KEY. TIGHTEN BACK BOLT SIZE 10 USING SPANNER 10.TIGHTEN BOLT TILL THAT BOLT CLASH. INSTALL BACK SPIRAL WIRE AND CONNECT BACK ALL SPIRAL WIRE SOCKET AND CYLINDER KEY. INSTALL BACK STERING COVER UP AND DOWN. TIGHTEN BACK STERING COVER USING SCREWDRIVER. INSTALL BACK METER COVER. CONNECT SOCKET ADJUSTER MIRROR AND LOWER COVER DASHBOARD. ADJUST STEERING WHEEL AT STEERING COLUMN AND TIGHTEN BACK BOLT 19 USING RACHET AND BOX 19.INSTALL BACK STEERING PAD.TIGHT USING ALLEN KEY 8. INSTALL BACK TERMINAL NEGATIVE AND TEST STEERING WHEEL.

CUSTOMER REQUEST :1. WHEN START VEHICLE HAVE STRANGE SOUND. 2. WHEN BRAKE HAVE NOISY. ACTION :1. CHECK AT ALL ENGINE BAY LIKE MOUNTING ENGINE AND MOUNTING GEARBOX ALL IN PERFECT CONDITION. - TRY START VEHICLE BUT NOTHING STRANGE SOUND FROM ENGINE. - TEST DRIVE WITH CUSTOMER AND CUSTOMER AGREE WITH MECHANIC NOTHING HAPPEN AT THE VEHICLE. - WORK DONE. 2. TAKE OUT FRONT RIM TIRES USING AIRGUN AND BOX 21. - CHECK CONDITION BRAKE PAD. - TAKE OUT TWO BOLT SIZE 14 USING SPANNER 14. - TAKE OUT BRAKE PAD AND LIGHTEN WITH SAND PAPER. - BLOW WITH AIR AT BRAKE CALIPER. - INSTALL BACK BRAKE CALIPER WITH TIGHT BACK BOLT 14 USING SPANNER 14. - INSTALL BACK FRONT RIM TIRES WITH BOX 21

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AND AIRGUN. TAKE OUT REAR RIM TIRES USING AIRGUN AND BOX 21. RELEASE HANDBRAKE AND PUT SCREW SIZE 10 AT HOLE WHEEL HUB. TURN AROUND THANT BOLT USING SPANNER T 10 TILL THAT HUB OPEN. TAKE OUT HUB FROM BRAKE DRUM. LIGHTEN SHOE LINING AND HUB WIT SAND PAPER. BLOW AIR AT AROUND SHOE LINING AND HUB. ADJUST SHOE LINING POINT WITH USING SCREWDRIVER.PUSH SHOE LINING TILL HAVE SOUND TWO TIMES. INSTALL BACK HUB WITH PUSH INTI HUB WHEEL. TIGHTEN BACK REAR RIM TIRES WITH BOX 21 AND AIRGUN. TEST DRIVE WITH CUSTOMER. WORK DONE.

Date
15/02/1 3

Skill Acquired
AHS 5469 ALZA- COME BACK JOB ( CBJ ) PROBLEM :- GEAR OIL LEAKING FORM GEAR BOX WHEN DRIVE. PROCEDURE :- SEND CAR TO CARWASH AND WASH ENGINE BAY. - WASH AT PART HAVE LEAK OIL WITH CHEMICAL. - BLOW AIR AT ENGINE BAY AND GEARBOX. - PUT CAR AT RAM AND PULL UP.START THE VEHICLE IN A FEW MINUTE AND SEE IF HAVE OIL LEAK FROM GEARBOX. - AFTER A FEW MINUTE HAVE A SMALL OIL LEAK AT SAME PLACE. - SUSPECT HAVE SOME MINOR CRACK AT SOKET

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GEARBOX.. TELL TO SERVICE ADVISOR,TAKE PICTURE AND SERIAL NUMBER. RETURN BACK VEHICLE TO CUSTOMER AND WAIT TILL PARTS COMING AND DO REPLACEMENT. WORK DONE.

Date
15/02/1 3

Skill Acquired
AES 5662 KELISA REPLACEMENT PARTS. CHECKING AND

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SC Mgr

WORKS INSTRUCTIONS:- INSPECTION SERVICE - NEED TO TAKE OUT ENGINE FROM ENGINE BAY CUSTOMER REQUEST :1. CHECK OIL LEAKING 2. CHECK ABNORMAL NOISE ACTION :1. TAKE OUT COVER STEERING COLUMN WITH OPEN BOLT 10 USING SPANNER T 10.

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TAKE OFF BOLT BALL JOINT STERING COLUMN WITH OPEN BOLT SIZE 10 USING SPANER 10. TAKE OUT FRONT BUMPER WITH OPEN FOUR BOLT SIZE 10 USING SPANNER 10 IN FRONT.FOUR BOLT AT FOGLAMP. TAKE OUT BRACKET BATTERY AND BATTERY WITH OPEN BOLT SIZE 10 USING SPANNER T 10. TAKE OUT RADIATOR STORAGE CONTAINERS WITH OPEN BOLT SIZE 10 USING SPANNER 10.RELEASE SMALL HOSE FROM RADIATOR TO STORAGE CONTAINERS. TAKE OUT RADIATOR WITH OPEN FRONT BRACKET USING SPANNER 12 TO OPEN TWO BOLT SIZE 12 AND TWO BOLT SIZE 10. TAKE OUT WATER FROM RADIATOR WITH OPEN DRAIN PLUG AT RADIATOR. TAKE OUT THROTTLE CABLE.TAKE OUT POWER STEERING STORAGE CONTAINER WITH OPEN TWO BOLT SIZE 12 USING SPANNER 12. TAKE OUT COMPRESSOR AIRCOND WITH OPEN THREE BOLT SIZE 12 USING SPANNER 12. INSTALL HIGH PRESSURE PIPE AND LOW PRESSURE PIPE AT AIRCOND PIPE FOR TO RELEASE AIRCOND GAS USING AIRCOND MACHINE. TAKE OUT HOSE COOLANT GEAR OIL.TAKE OUT RADIATOR. TAKE OUT FIUS BOX AND ALL SOCKET FROM FIUS BOX. TAKE OUT ALL WIRE GRONDING FROM CHASSIS.TAKE OUT WIRE FROM ECU. TAKE OUT FRONT RIM TIRES LEFT AND RIGHT SIDE USING AIRGUN AND BOX 21. TAKE OUT BRAKE CALIPER WITH OPEN TWO BOLT SIZE 14 USING SPANNER 14. TAKE OUT KNUCKLE WITH OPEN BOLT SIZE 17 USING AIRGUN AND BOX 17. TAKE OUT FRONT EXHAUST WITH OPEN BOLT SIZE 14 USING AIRGUN AND BOX 14. RELEASE GEAR OIL WITH OPEN DRAIN PLUG USING SPANNER 14. TAKE OUT CLIP AT GEAR LEVER USING PLAYAR. TURN CRANK PULLEY USING RACHET AND BOX 19.TAKE OUT THREE NAT TORQUE CONVERTER SIZE 14 USING SPANNER 14. TAKE OUT ENGINE FRAME WITH OPEN BOLT SIZE 17 USING AIRGUN AND BOX 17.RELEASE ENGINE AND GEAR BOX FROM CHASSIS. TAKE OUT ALL ENGINE MOUNTING AND GEARBOX USING BOX 14 AND AIRGUN. TAKE OUT BRACKET HOSE PUMP POWER STEERING AND RELEASE PUMP POWER STEERING. TAKE OUT DRIVESHAFT LEFT AND RIGHT SIDE

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WITH PULL OUT DRIVESHAFT FROM GEARBOX USING STEEL. TAKE OUT ENGINE FROM FRAME USING CRANE. TAKE OUT BRACKET MIDDLE MOUNTING WITH OPEN FIVE BOLTSIZE 14 USING AIRGUN ,CONNECTOR AND BOX 14. TAKE OUT STARTER WITH OPEN BOLT 14 USING SPANNER 14.RELEASE STARTER. TAKE OUT BOLT GEARBOX SIZE 17 USING AIRGUN AND BOX 17.RELEASE GEARBOX FROM ENGINE. TAKE OUT FLYWHEEL WIYH OPEN BOLT SIZE 14 USING AIRGUN AND BOX 14. TAKE OUT FLYWHEEL OIL SEAL. TAKE OUT INPUT SHAFT OIL SEAL AT GEARBOX USING SST. TAKE OUT SEVEN BOLT SIZE 10 AT OIL PUMP AUTOMATIC TRANSMISSION USING SPANNER T 10. TAKE OUT OIL PUMP AUTOMATIC TRANSMISSION USING SST WITH TURN SST TILL OIL PAN TAKE OUT FRO GEARBOX.RELEASE OIL RING FROM OIL PUMP AUTOMATIC TRANSMISSION. WAIT PARTS ARRIVED AND INSTALL.

Date
16/02/1 3

Skill Acquired
WQQ 3219 MYVI PREMIUM SERVICE TYPE ELEMENT S/A OIL FILTER ENGINE OIL SEMI SYNTHETIC 5W/30 4L SL GASKET CABIN FILTER ( DENSO ) MYVI

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COOLANT ( 2 BOTTLE ) FLUSH KIT

PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - OPEN RADIATOR CAP AND TAKE OUT STORAGE CONTAINER RADIATOR.WASH STORAGE CONTAINER RADIATOR TILL CLEAN. - RELEASE DRAIN PLUG RADIATOR.RELEASE WATER FROM RADIATOR AND INSTALL BACK DRAIN PLUG. - START THE VEHICLE AND TOP UP WATER INTO RADIATOR TANK AND WAIT TILL WATER GO AROUND INSIDE ENGINE.THIS PROCEDURE IS FLUSHING. - ADD ONE BOTTLE COOLANT INTO RADAITOR TANK AND TOP UP WATER IF LESS. - ADD ONE BOTTLE COOLANT INTO STORAGE CONTAINER RADIATOR. - CLOSE CAP RADIATOR BACK. - FOR FLUSHING POWER POWER STEERING WE NEED USING MACHINE POWER STEERING FLUSH MACHINE. - OPEN CAP POWER STEERING AND INSERT TWO TUBE INTO POWER STEERING CONTAINER.ONE TUBE FOR SUCK ALL OLD POWER STEERING OIL AND ANOTHER TUBE FOR ADD NEW POWER STEERING OIL. - ADD POWER STEERING FLUID & CONDITIONER INTO CONTAINER AT MACHINE POWER STEERING FLUSH MACHINE. - CLICK BUTTON ON AT OIL FLUID AND ALL OIL AT CONTAINER WILL TAKE OUT.OIL FLUID WILL BE SUCK INTO CANISTER AT MACHINE. - ADD POWER STEERING FLUSH OIL INTO CONTAINER POWER STEERING.WITH ADD THIS OIL CAN CLEAN ALL DIRTY INSIDE CONTAINER. - CLICK BUTTON OLD FLUID AND OIL FLUSH WILL BE SUCK AND NEED TO TURN STEERING AROUND FIVE TIMES. - AFTER THAT CLICK BUTTON NEW FLUID AND MACHINE WILL SEND NEW OIL INTO POWER STERING CONTAINER.

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REPEAT SAME PROCODURE TILL OIL VERY CLEAN. TIGHT BACK POWER STEERING CAP. REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ).

CUSTOMER REQUUEST :- WHEN BRAKE HAVE NOISY. ACTION :- TAKE OUT FRONT RIM TIRES USING AIRGUN AND BOX 21.TAKE OUT RIM TIRES. - RELEASE CALIPER WITH OPEN BOLT SIZE 14 USING SPANNER 14. - TAKE OUT CALIPER AND BRAKE PAD. - LIGHTEN BRAKE PAD USING SAND PAPER AND BLOW AIR AT BRAKE CALIPER. - INSTALL BACK BRAKE PAD AND CALIPER. - INSTALL BACK RIM TIRES.

Date
16/02/1

Skill Acquired
AJE 5795 NEW MYVI 1ST SERVICE MAINTENANCE

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1,000KM PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L SL - GASKET 2PCS - AUTO TRANSMISSION OIL ( MYVI 2.20 L ) - WINDSHIELD WASHER ( 30ML ) 2PCS - BATTERY TERMINAL PROTECTOR PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - CHECK LEVEL ENGINE OIL WITH LIPSTICK. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL.

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Date

Skill Acquired

Mecha nic

SC Mgr

Page 36

16/02/1 3

AHW 3003 NEW MYVI 3RD SERVICE MAINTENANCE PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L API SM - IRRIDIUM SPARK PLUG - BATTERY WATER PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE DRAIN PLUG ENGINE OIL WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - OPEN BOX FILTER AT THE TOP AND REMOVE FOUR NAT SIZE 10 USING SPANNER T 10. - OPEN 4 SCREW IN EACH SECTION COIL PLUG USING SPANNER T 10 AND REMOVED PLUG COIL. - OPEN THE SPARK PLUG IN EVERY CYLINDER USING BOX MAGNET 16 AND RACHET.PUT NEW SPARK PLUG AND TIGHTEN BACK SPARK PLUG WITH RACHET AND BOX MAGNET 16. - PUT BACK COIL PLUG IN EACH CYLINDER AND TIGHTEN BACK USING SPANNER T 10. - INSTALL BACK FILTER BOX AND TIGHTEN NAT SIZE 10 USING SPANNER T 10. - OPEN ALL BATTERY CAP USING PALAYAR DAN FILL BATERY WATER UNTIL FULL.CLOSE BACK BATTERY CAP USING PLAYAR. CUSTOMER REQUEST :- GEAR HARD TO PUSH. ACTION :- THIS VEHICLE USING TRANSMISI AUTOMATIC.FIRST THING MUST WE DO IS CHECK CONDITION GEAR OIL. - START VEHICLE AND CHECK GEAR OIL WITH LIPSTICK AND SEE GEAR OIL CONDITION ENOUGH OR NOT. - TRY TO PUSH GEAR FROM PARKING TO DRIVE.NOTHING PROBLEM. - SUSPECT CUSTOMER START VEHICLE AND PUSH GEAR TO DRIVE.CUSTOMER NEED TO WAIT IN 15 SECOND AFTER START VEHICLE BECAUSE RPM

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HIGH AFTER START VEHICLE. WORK DONE.

Date

Skill Acquired

Mecha

SC

Page 38

nic
16/02/1 3 AJE 8540 ALZA 1ST SERVICE MAINTENANCE 1,000KM PARTS DESCRIPTION :- ELEMENT S/A OIL FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L SL - GASKET 2PCS - AUTO TRANSMISSION OIL ( ALZA 2.20 L ) - WINDSHIELD WASHER ( 30ML ) 2PCS - BATTERY TERMINAL PROTECTOR PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - CHECK LEVEL ENGINE OIL WITH LIPSTICK. - REPLACE BATTERY TERMINAL PROTECTOR BY OPENING THE NEW HEAD BATTERY POSITIVE AND NEGATIVE BY USING SPANNER T 10 - INSERT TWO PACKET WINDSHIELD WASHER INTO WIPER WATER STORAGE CONTAINERS AND ADD WATER TO THE FULL.

Mgr

Page 39

Date
16/02/1 3

Skill Acquired
AHX 4986 VIVA PREMIUM SERVICE MAINTENANCE PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - GASKET - AIR FILTER ( D73A 1.0 ) - ENGINE OIL SEMI SYNTHETIC 5W/30 3L SL - SPARK PLUG 3 PCS - TRANSMISSION OIL MANUAL ( VIVA 2.2 L ) - CABIN FILTER ( 3M ) VIVA PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT IN RIGHT AND LEFT SIDE VEHICLE. - RELEASE ENGINE OIL DRAIN PLUGUSING SPANNER 14 AND LET ALL ENGINE OIL DRAIN OUT. - RELEASE GEAR OIL DRAIN PLUG FOR OIL IN WITH OPEN BOLT SIZE 22 USING SPANNER 22.RELEASE GEAR OIL DRAIN PLUG FOR OIL OUT WITH OPEN BOLT SIZE 22 USING SPANNER 22.LET ALL OIL DRAIN OUT. - RELEASE OIL FILTER USING OIL FILTER CLAMP. - INSTALL BACK ENGINE OIL DRAIN PLUG WITH NEW GASKET USING SPANNER 14. - INSTALL BACK GEAR DRAIN PLUG FOR OIL OUT USING SPANNER 22 AND ADD NEW GEAR OIL AT DRAIN NEW OIL.PUMP CANISTER TO PUSH GEAR OIL INTI GEARBOX.INSTALL BACK DRAIN PLUG FOR OIL IN USING SPANNER 22. - INSTALL BACK OIL FILTER USING OIL FILTER CLAMP. - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - CHECK OIL LEVEL USING LIPSTICK AND TURN ON VECHICLE. - OPEN FILTER BOX AND TAKE OUT THREE BOLT FROM FILTER BOX USING SPANNER T 10. - TAKE OUT THREE BOLT AT COIL PLUG USING SPANNER T 10 AND REMOVE ALL COIL PLUG FROM CYLINDER. - TAKE OUT ALL SPARK PLUG USING RACHET,CONNECTOR AND BOX 16. - INSTALL BACK WITH NEW SPARK PLUG AT ALL CYLINDER AND TIGHTEN BACK USING RACHET,CONNECTOR AND BOX 16. - INSTALL BACK FILTER BOX WITH THREE BOLT SIZE 10 USING SPANNER T 10. - REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS.

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REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ).

Date
16/02/1 3

Skill Acquired
AJC 1865 ALZA WARRANTY PARTS DESCRIPTION :- SPEED SENSOR PROCEDURE :- RELEASE NEGATIVE TERMINAL BATTERY USING SPANNER T 10. - RELEASE SOCKET SPEED SENSOR. - TAKE OUT SPEED SENSOR WITH OPEN BOLT SIZE 10 USING SPANNER 10. - REPLACE NEW SPEED SENSOR. - CONNECT SOCKET DS TOOL INTO SOCKET INSIDE VEHICLE. - START THE VEHICLE. - ON DS TOOL WITH PUSH BUTTON ON. - SELECT ON-BOARD DIAGNOSIS. - SELECT ENGINE VEHICLE. - SELECT VEHICLE CODE. - SELECT VEHICLE MODEL. - SELECT EFI ( ELECTRONIC FUEL INJECTION ) - SELECT DTC. - ALL DATA WILL BE SHOW AT SCREEN DS TOOL. - CLICK BUTTON RESET. - WORK DONE AND TEST DRIVE.

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Date
16/02/1 3

Skill Acquired
AHR 1513 NEW MYVI NORMAL MAINTENANCE SERVICE PARTS DESCRIPTION :- ELEMENTS S/A OIL FILTER - GASKET - AIR FILTER - ENGINE OIL SEMI SYNTHETIC 5W/30 4L SM - AUTO TRANSMISSION OIL ( MYVI 2.2 L ) - CABIN FILTER CHARCOAL ALZA - BATTERY TERMINAL PROTECTOR PROCEDURE :- OPEN FRONT HOOD,PUT COVER MAT AT LEFT AND RIGHT VEHICLE. - REMOVE ENGINE OIL DRAIN PLUG AND GEAR OIL DRAIN PLUG WITH SPANNER 14 AND OIL RELEASES OUT. - OPEN THE OIL FILTER WITH OIL FILTER CLAMP. - REPLACE NEW GASKET DRAIN PLUG AND INSTALL BACK DRAIN PLUG WITH USING SPANNER 14. - INSTALL NEW OIL FILTER - LOWER CAR AND ADD THE NEW BLACK OIL SPECIFICATION BY ESTABLISHED. - ADD NEW GEAR OIL INTO GEARBOX. - OPEN FILTER BOX. - REPLACE OLD AIR FILTER WITH THE NEW ONE AND INSTALL BACK AIR FILTER CONTAINERS. - REMOVE STORAGE CONTAINERS AND TAKE OUT CABIN FILTER BRACKETS AND OLD CABIN FILTER.PUT NEW CABIN FILTER AND INSTALL BACK CABIN FILTER BRACKET AND STORAGE CONTAINERS ( GLOVE BOX ). - RELEASE TERMINAL BATTERY USING SPANNER T 10 AND REPLACE NEW TERMINAL BATTERY PROTECTOR.TIGHT BACK USING SPANNER T 10. CUSTOMER REQUEST :- WHEN UP POWER WINDOW LH SIDE HAVE NOISY.

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SC Mgr

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ACTION :- RELEASE SCREW AT DOOR TRIM USING SCREWDRIVER. - TAKE OUT COVER HANDREST WITH PULL UP. - RELEASE TWO SCREW USING SCREWDRIVER AFTER TAKE OUT COVER HANDREST. - TAKE OUT POWER WINDOW MASTER SWITCH CONSOLE. - TAKE OUT CLIP DOOR TRIM USING SCREWDRIVER.JUST PUSH AT BOTTOM KLIP AND REMOVE THE CLIP. - TAKE OUT SIDE MIRROR COVER WITH HAND. - TAKE OUT DOORTRIM FROM DOWN WITH PULL OUT DOORTRIM SLOWLY AND CAREFULL. - TAKE OUT DOOR TRIM FROM VEHICLE. - CHECK AT REGULATOR POWER WINDOW FOR THIS VEHICLE HAVE 1GEAR OR 2 GEAR.AFTER THAT TAKE PICTURE GEAR. - INSTALL BACK DOORTRIM AND PUSH SLOWLY. - INSTALL BACK COVER SIDE MIRROR. - TIGHT BACK ALL SCREW USING SCREWDRIVER. - INSTALL BACK HANDREST COVER AND POWER WINDOW MASTER SWITCH CONSOLE. - ORDER PARTS AND WAIT PARTS COMING. - WORK DONE.

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