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CABLE INSTALLATION PRODUCT SOLUTIONS 2009-10 FOR TELECOM & ELECTRIC
Install Optical Fiber Cables in Buried Ducts Trace Route of Buried Ducts Locate Blockage in Buried Ducts Pull Electric, A/V & Data Cables & Wires in Conduits Install Cables in Recessed Walls & Crawl Spaces
Stanlay - The Standard in Cable Laying.
serving applications as defined below.7mm 4.0mm 6.2000 quality facility. Also featured are the revolutionary traceable duct rodders for tracing route of buried non-metallic ducts. Europe. • Small radius of curvature allows passing through tight bends.5mm 9.0mm 80m 300m . The core fiberglass rods are coated with very specialized plastic compounds resulting in composite rods with the following properties and benefits : • Highly resistant to bending & shearing stress allows passing through tight bends.5/6. • Flexirods are non conductive and therefore safe for the operator.0mm Traceable Midi Rodder Traceable Maxi Rodder 5.7mm 9. Applications Area of Application Domestic & Commercial Installation Industrial Installation Installation of Telecom Optical Fiber Cables in Buried Ducts Route Tracing of Buried Non-metallic Pipes Cable pulling device Fish Tapes Push Pull Rods Mini/Midi Duct Rodder Maxi Duct Rodder Common Duct Diameter Rod External Diameter Maximum Pulling Length 40m -----80/120m 300m > 25mm -------- > 30mm > 36mm > 25mm > 36mm 1 3.Introduction Stanlay cable installation product solutions are based on flexirod composite fiberglass rods. Middle East. • Low coefficient of friction & heat resistance allows the rod to travel longer distances and operate in harsh environments. Asia & Australasia. which are produced using highly sophisticated technology based on world class materials in an ISO 9001 . The products featured in the following pages constitute highly productive and mature range of products used by world leading Telco’s and Professional Electrical and Datacom contractors in over 15 countries worldwide including USA. • Specialized Plastic coating used is abrasion resistant and results in extreme durability. The cable & wire pulling products featured on the following pages are provided in various configurations based on various rod diameters.
• Compact construction. airports & industrial conduits up to 120 meters. Simply rotate the wheel to guide the rod down the duct. Specification Length Options Size Rod Type 50m(165’) & 80m(262’) 16’’ X6.Fits into the boot of any car. Rod housed in a study metal frame with an integral brake.7mm dia Item Code : ST-CP100 for 100m & ST-CP120 for 120m 2 . Easy to transport . Provided with service set comprising: 2 rod ends. campus installations. Flexible rod: Optimal for cable/wire installation in conduits and underground ducting up to 80m. optical fiber cables.5mm Dia Item Code : 100499 For 50 m.TM Cable Jockey .4’’ X 20’’ Mini Frame “D” Type 4. No running cost. 1 adhesive 20ml. fiber optic cables & datacom cables in under floor channels. Simply rotate the wheel to guide the rod down the duct. • Provided pre attached with bullet pulling eye. Provided pre attached with bullet pulling eye. Can fit into the boot of any car. • Specification Length Options Size Rod Type 100m(328’). Features • • • • • • Compact Construction.Midi Duct Rodder For Pulling Signaling & Communication Cables in Buried Ducts Description Ideal for cable pulling & installation of signaling & communication cables.Mini Duct Rodder For Pulling Cables in Industrial Conduits & Commercial Buildings Description Ideal for pulling electric cables & wires. 120m(393’) 24’’ X 8’’ X 29’’ Midi Frame “C” Type 6. datacom cables in street lighting. Features Rod housed in a sturdy metal frame with an integral brake. multi-storey office complexes and long length industrial electrical circuits. 100505 For 80 m Cable Plus .
Features • • • Compact & easy to transport in a pickup jeep or small transport vehicles. Step 5 : Loop cable to be pulled into figure of eight for easy pulling. Item Code : ST-CD 200 for 200m & ST-CD 300 for 300m Product Supply Includes : Cable Tiger Unit as per length ordered. 3 . • 1 Repair Set comprising. Built to perform. High Strength.Maxi Duct Rodder Install Optical Fiber Cables in Buried HDPE Ducts Description The Cabletiger Maxi Duct Rodder is ideal for installation of optical fiber telecom cables in buried/underground HDPE ducts up to 300 meters in metro and congested city environments.0mm (Nominal) Accessory & Repair Set • 1 guide head with pulling eye. Step 4 : Rod reaches other open end of duct.TM Cable Tiger . Practical cable installation equipment. Step 2 : Insert the duct rod into the duct. With accessory set as defined above. Step 7 : Attach pullgrip to duct rodder guide head using the shackle bolt. Cabletiger is a professional heavy duty cable pulling device based on 9mm dia Composite fiberglass rod. Usage Illustration: Step 1 : Unlock the Cabletiger brake and check that the guide head is tight. Step 8 : Pull duct rod to install OFC cable inside duct. Durable. 1 Splice. Super tough. Step 3 : Push the duct rod till it reaches the other end. 2 Rod ends. Economical. aluminum. Specification Length Options Dimension Rod Dia. • 1 Shackle bolt & pullgrip. The Cabletiger maxi duct rodder is also the most widely used equipment in OFC maintenance & where cable blowing method is not feasible. 200m(650’) or 300m(1000’) 33”x20”x37” Maxi Frame “B” Type for 120~200m 43”x20”x44” Super Maxi Frame “A” Type for 300 m 9. Step 6 : Insert cable into pullgrip accessory. Provided in galvanized metal frame with wheels & integral brake & M12 threaded rod ends at both ends. Provided with an M12 male rod end to allow sonde or accessories to be attached.
After inserting the traceable rod into the pipe which is to be route traced. Apply signal from transmitter to both terminals (without using any earthing) to energize leading tip of rodder which then acts like a sonde. The base of the traceable rodder contains a terminal box that provides 2 individual terminal connections to the 2 inbuilt copper tracer wires of the traceable duct rodder. The midi traceable duct rodder contain slip rings and spring loaded carbon brushes provided in a galvanized metal tube frame to enable usage of either of the copper tracer wires on an independent basis with the option to use both wires simultaneously. Specification Length Options Dimension Rod Dia Size of Copper Wire 50m(165’). 80m(262’).5mm tracer copper wires. . If the output from the transmitter is applied to both terminals (direct connection lead attached to one terminal & earth lead to the other terminal) .A professional pipe & cable locator comprising locating receiver & signal generator will be required to use the MTRAK traceable rodder. 120m(393’) 24”x8”x29” Midi Frame “C” Type 5. Item Code : ST-MTRAK 50 for 50m & ST-MTRAK 80 for 80m 4 . Use any Digital Pipe & cable locating receiver from above ground to trace the route of the Pipe.20mm dia pipes or higher). Localize front leading tip of rodder & in turn blockage points with precision using any digital or analog receiver.TM MTRAK .5 mm Dia (2 nos) Usage Illustration Option 1: Apply signal from transmitter to one terminal & connect the second lead from transmitter to the earth stake to energize single tracer wire Trace route of buried pipe Option 2: Earth Ground Null Peak Null Note . apply signal from the direct connection lead of a transmitter to a single terminal and connect the other lead of the transmitter to an earth stake which then excites the full length of the rodder to enable trace the buried pipe. The MTRAK is based on a 5.5mm composite fiberglass rod with 2x0.Traceable Midi Duct Rodder For Route Tracing Of Buried Smaller Dia Pipes Description The MTRAK is a midi traceable rodder for tracing route of buried/underground smaller diameter metallic & non metallic pipes (eg.5mm(normal) 0. the front leading tip of the rodder will be energized & will act very much like a sonde allowing the operator to localize the tip of the rodder & in turn any blockage points in the pipe.
Features • • • Compact & easy to transport in a pickup jeep or small transport vehicles. Use any Digital Pipe & cable locating receiver to trace the route of the buried pipe. ST-CTRAK 200 for 200m & ST-CTRAK 300 For 300m Usage Illustration STEP 1 : Insert rod into manhole and push into buried non metallic pipe/duct which is to be route traced. Step 3 : Apply signal from direct connection lead of the transmitter with any suitable frequency such as 16/33/64 /65/133 KHz etc to the terminal & connect the second lead from transmitter to the earth stake to energize the full length of the traceable duct rodder. The base of the frame contains a terminal box that provides a connection to the inbuilt copper tracer wire of the duct rod.0mm (Nominal) Size of Copper Wire 1mm Dia Item Code : ST-CTRAK 150 for 150m. Note . After inserting the traceable rod into the duct which is to be route traced. Step 4 : Trace route & depth of buried pipe with precision using any digital or analog receiver. Provided with an M12 male threaded rod end on the front tip to allow a sonde to be attached for locating blockages in buried pipe. The CTRAK is based on a sturdy composite rod of 9mm dia with a built in 1mm copper wire that is rigid yet flexible enough to guide into non metallic HDPE ducts/plastic pipes and metal pipes up to lengths of 300 meters. Specification Length Options Dimension 150m(492’).TM CTRAK. 5 . which then excites the full length of the rodder to enable trace the buried pipe.Traceable Maxi Duct Rodder For Route Tracing Of Buried Non Metallic Ducts Description The CTRAK is a maxi traceable rodder for tracing route of buried/underground non metallic telecom HDPE ducts or plastic pipes of 36 mm dia or higher. Enables very rapid route tracing of buried pipes. or 300m(984’) 33”x20”x37” Maxi Frame “B” Type for 120~200m 43”x20”x44” Super Maxi Frame “A” Type for 300 m frame Rod Dia 9. apply signal from the direct connection lead of a transmitter to the terminal and connect the other lead of the transmitter to an earth stake.A professional pipe & cable locator comprising locating receiver & signal generator will be required to use the CTRAK traceable rodder. Step 2 : The terminal box of the CTRAK provides the connection to the inbuilt copper trace wire of the duct rodder. Ideal for maintenance of outside plant buried telecom optical fiber duct networks. 200m(650’).
7mm dia) 4 X 0. 1X Flexiguide & 1 X Gender Changer 1 x Large Grab Hook. 1 X Round Bullet.Push Pull Rods For Pushing/Pulling Wires in Walls. Connect as many rods together to attain length necessary. 1 X Magnet. 1X Flexiguide & 1 X Gender Changer 1 x Large Grab Hook. Products Product Name Push Pull Rods Pro Set Push Pull Rods Premium Set No. Of Rods 4X1m Rods (6. 1X Pulling Eye & Ring & 1 X Gender Changer 1 X Pulling Eye & Ring. 1 x Pulling Eye. 1 X Flexiguide Push Pull Rods Premium Xtra Set Push Pull Rods Compact Set Cable Pro Accessory Set 10X1m Rods (6. 1 X Magnet. through crawl spaces. 1 x Pulling Eye.5m Rods (6.7mm dia) 6X1m Rods (6. 1 X Pulling Eye & Ring.7mm dia) Standard Accessories 1 x Large Grab Hook. in false ceilings & under floors. 1 X Pulling Eye & Ring. 1 X Round Bullet. 1 X Magnet.1 x Pulling Eye. 1X Pulling Eye & Ring & 1 X Gender Changer 1 x Large Grab Hook.7mm dia) Accessories Pulling Eye Grab Hook Gender Changer Magnet Round Bullet Flexiguide 6 . Ceilings & Conduit Description Ideal for running cables/wires behind walls.TM Cable Pro . 1 X Round Bullet.
401T-20S (For 20m) Optional Accessories Flexiguide Bullet Pulling Eye Splice Rod End 7 Pulling Eye Flexigrip Pullgrip . ceilings & floors. 20m(65'). • Enables easy pulling of wires in conduit and FAST. 30 m(100') & 40 m(130’) 300 x 240 x 70 (in mm) Table 1. 201P-40 (For 40m) POWEROD Features • Provided in a high impact resistant casing with built in toolkit. • Ideal for direct pulls of 20m & above. allowing it to turn in small radiuses. • Composite fiberglass rod is non-conductive & safer to use. Standard Accessories: 7mm flexiguide & bullet pulling eye. 101F-30S (For 30m) GLASSJACK Features • Provided in a tubular frame. Specification Rod Length Dimension Weight 20 m(65'). • Economy Version.0 mm dia composite fiberglass rod. Specification Rod Length Dimension Weight 15 m(50') & 20 m(65’) 13" dia tubular packing 475 g (15 m) Item Code : 401T-15S (For 15m).1 kg (approx) Specification Rod Length Dimension Weight Item Code : 201P-20 (For 20m). CABLEMASTER Features • • Provided in a high impact resistant casing. telephone.TM Professional Fish Tapes For Pulling Cables & Wires in Wall Embedded Conduits Description Professional fish tapes for pulling cables & wires such as electric. • Standard Accessories: 7mm flexiguide & bullet pulling eye. 30m (100') & 40m (130') 292 x 255 x 67 (in mm) 1. with a carry on shoulder strap for ease of handling at site. • The glass rod is highly resilient to bending and shearing stresses.1 kg (approx) Item Code : 101F-20S (For 20m). The fiberglass rod tracks in straight lines down conduits. • Standard Accessories: 7mm flexiguide & bullet pulling eye. 201P-30 (For 30m). CATV. datacom in new or populated conduits embedded in walls. Salient features common to products featured below are: • Based on 3. audio-visual.
Pullgrips are self tightening cable grips to conveniently pull a bunch of wires or cable in one go and without stripping or tying the cable or wires.TM Accessories Installation Accessories Pulling eye is used to pull cables into conduits or push into recessed walls or spaces. Pulling Eye Pullgrip Flexiguide Repair Accessories Rod ends provided with all duct rodders and fish tapes are threaded type in different M (metric) configurations to which accessories are attached. RollerGuide 8 . Rod End Splice General Accessories Magnet Provided only with push pull rods to pick up/retrieve tools To guide duct rod through bends of larger sized ducts. Spares are available to repair and ensure reusability of product Used for repairing/joining two broken ends of the flexiROD composite fiberglass rod. Flexiguide is a fine spring loaded brass or nylon based guide head to guide the rod through tight bends.
India Catalogue Version : STCAB 2009-10/01 . India. 26371477 Direct Sales Helpline : +91-11-41406926 Fax : +91-11-26371108 Web : www.stanlay. Okhla Industrial Area. Phase-1. B-28. Contact Nos.com.in Email: sales@stanlay. : Tel : +91-11-26371475.110020. Jharmajari.stanlay. 26371476. Himachal Pradesh. Asian Centre. www.com Works : Asian Contec Ltd.TM Regd. Baddi. Office: Asian Contec Ltd. New Delhi . 44A Export Promotion Industrial Park-1.
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