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Manual Service - Tadiran

Manual Service - Tadiran

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Technical Manual

SPLIT SYSTEM AIR CONDITIONER

A i r

C o n d i t i o n e r s

Super SKY
CONTENTS
A . PREFACE 1 . Super SKY LINE GENERAL DESCRIPTION 1.1 Product Options 1.2 Name plate information 1.3 Technical data table 1.4 Standards compliance and agency license listings 1.5 Bar-code system 2 . WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY & PRESSURE CHARTS 2.1 Using cooling and heating Capacity Curves 2.1.1 Cooling and Heating Capacity Curves AVL 25 2.1.2 Cooling and Heating Capacity Curves AVL 35 2.1.3 Cooling and Heating Capacity Curves AVL 50 2.1.4 Cooling and Heating Capacity Curves AVL 60 2.1.5 Cooling and Heating Capacity Curves AVL 603 2.1.6 Cooling and Heating Capacity Curves AVL 753 2.1.7 System Performance Charts AVL 25 2.1.8 System Performance Charts AVL 35 2.1.9 System Performance Charts AVL 50 2.1.10 System Performance Charts AVL 60 2.1.11 System Performance Charts AVL 603 2.1.12 System Performance Charts AVL 753 2.2 Refrigeration Cycle 2.2.1 Refrigeration Cycle AVL 25 2.2.2 Refrigeration Cycle AVL 35 2.2.3 Refrigeration Cycle AVL 353 2.2.4 Refrigeration Cycle AVL 50 2.2.5 Refrigeration Cycle AVL 503 2.2.6 Refrigeration Cycle AVL 60 2.2.7 Refrigeration Cycle AVL 603 2.2.8 Refrigeration Cycle AVL 753 2.3 AVL – Low Profile Ducted Mini Central Unit 2.3.1 Installation 2.4 Air flow Curves 2.4.1 Air flow Curves AVL 25 / 35 / 50 / 60 2.4.2 Air flow Curves AVL 753 page P-1 1-1 1-1 1-2 1-3 1-5 1-6 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-22 2-26 2-26 2-27 2-28 2-28 2-29

AUG.2000 5130-26135-87

2.5 Electrical & wiring Diagram 2.5.1 AVL 1 PH 2.5.2 AVL 3 PH

1--1 I

Super SKY
A . Preface INTRODUCTION
The Service Manual for AVL model split air-conditioners provides comprehensive technical documentation for the equipment. This manual contains information intended for a variety of uses and is intended for application engineers, architects, designers and various level service and installation personnel. This manual includes information on the optional features offered by the AVL series. In addition, it includes general information for service personnel on split air-conditioners, electrical wiring diagrams, refrigeration cycle diagrams and cooling & heating capacity curves for the various series models.

Created by: Alex LIBERMAN Technical Support International Marketing AlexL@Tadiran-Appl.co.il Tadiran reserves the right to change product specifications without prior notice. 1-0P-1

AUG.2000 5130-26135-87

Exist 1-11-1 .2000 5130-26135-87 . 1 Product Options Line: AVL Characteristics: Low Profile Mini-Central 50Hz Models: Options 1 PHASE 50Hz Models AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 C ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ H ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 3 PHASE C H .Heating and Cooling by heat pump. Super SKY LINE GENERAL DESCRIPTION 1 . AUG.Cooling only (No heat pump).Super SKY 1 .Non Exist ✔ . .

Quantity of refrigerant charge (for 8 m piping length).) A/C power supply. Cooling and Heating capacity in Watts (1000W=3. Type of climate for which the unit was designated . which is attached to the indoor and/or the outdoor units.Super SKY 1 .) All capacitor values according to this sequence (Compressor capacitor / Outdoor motor capacitor / Indoor motor capacitor).2000 5130-26135-87 Figure 1-1: Typical Technical Data Nameplate for 50Hz Units (Sample).413Btu/h). 1-21-2 . of compressor. Current consumption in cooling and heating modes (Amp. since Bar Code system is used). (See Figure 1-1: Typical Technical Data Nameplate for 50Hz models). for example: 230/1/50 = 230V/1ph/50Hz. Unit serial number (normally blank. The 50Hz models Nameplate includes the following information: MODEL CLIMATE CLASS VOLT/PHASE/Hz COS (j) FUSE CAPACITORS [mF] REFRIGERANT R-22 [gr] Air-conditioner (A/C) model name. Type and Catalogue No.classified by: Class A (standard) or Class B (desert conditions < 52°C. Power consumption in cooling and heating modes (Watts). Cooling and Heating capacity in Btu/h according to ISO 5151 standard (1000Btu/h=293W). 2 Nameplate Information Technical information for a specific unit appears on the unit nameplate.). COMPRESSOR CAPACITY BTU/H CAPACITY W INPUT POWER AMPER SERIAL NO. Required fuse size (Amp. Power factor for the unit. AUG.

7 8. .0 3. 1.930 3. 76.670 2.C.9 7.650 12.3ph 1.4 AVL-35 / 353 AVL-50 / 503 Heating Capacity Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER – Energy Efficiency Ratio COP – Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines .1 3. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) . 5/8 (insulated) 7 (9/32) 30 (98’) 15 (49’) 20 20 25 3 ¥ 10 3 ¥ 10 I.1ph .060 / 2.3) 47 (103) 1/5 930 / 800 / 650 1.7 Lock Rotor Amperage .5 (0. mF/Volt Watt Type 38 / 36 / 34 45 (99) Outdoor Unit Casing Dimensions (LxHxD) 50Hz Color mm in 3 m /h cfm dBA Kg.4.4. 2000 5130-26135-87 900 ¥ 640 ¥ 320 35 7/16¥ 25 3/16 ¥ 12 19/32 Air Flow (High/Medium/Low) 3.Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse .4. (Oz.8 92.M.5 / 12.8 4.070" ¥ 38" R-22 Freon Gas .030) 28.064" ¥ 32" 2 ¥ 0.3 / 13.1ph Amp.090) (10. AVL-25 24.030 (71.5.210) 2.0 9.) m (ft.8.P.7.8) 1.3ph-h Control Mode Temperature Control A/C Options: 28.070 8.4 12.1ph Amp.070 (8. 3ph 0.1ph H29B32UABKA H29B35UABKA .3ph Cool Heat l/h Volt/Hz/ph j f .under development Indoor Unit Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel 50Hz Color AVL-25 AVL-35 / 353 Metallic Removable/Washable 2 Filters Air Ducts 1150 ¥ 285 ¥ 750 45 1/4¥ 11 7/32 ¥ 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.070" ¥ 38" 3ph 2 ¥ 0.7.0 .330 (8.in mm (in) m (ft.5.030 (71.830 9.4.1 3.5) .000 33.) 2.970 (69.210) (9.000 36. 3 Technical data table Specifications for AVL 50Hz Models Model Cooling Capacity 50Hz Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp.1 3.4 .P.550) 3.120 (74.3. 73 (160) H28A423ABKA H23A423DBEA 16.8. 900 / 700 / 500 Motor Full Load Amperage Amp.970 (69.Super SKY 1 . 1ph or 380/415V.910 / 3.670) 31.1ph gr.3 9. 50Hz.93 0.670 2. 1ph 220/240V.070" ¥ 32" 2.3ph 3 ¥ 4.5.0 Compressor Capacitor mF/Volt 40mF / 400V 40mF / 400V Capillary 1ph 2 ¥ 0.mm (in) f .93 16 (5/8) 3/8 .8 / 7. Amp. 50Hz.3ph 3 ¥ 42.0 76.2 5mF / 400V Under Development 2 Centrifugal Blowers AVL-50 / 503 mm in 3 m /h cfm dBA mm (in) Kg (Lb.5.94 0.0 3 ¥ 39.210 2.400 14.000 7.5) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.090 (9.) Type AVL-25 AVL-35 / 353 White AVL-50 / 503 1100 ¥ 640 ¥ 320 43 5/16¥ 25 3/16¥ 12 19/32 OCT.6) E.R.070" ¥ 32" 2 ¥ 0.5. 12.000 7.060 (7.5 / 8.6) 2.2 220/240V.5.300 / 1. (Lb.) Amp.) HP R.8 3 ¥ 5.300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 65 (143) 65 (143) Fittings Flare Compressor .7 17. 1003 1-31-3 . 50Hz.1 3.800 / 1.110 3.1 / 15.000 6.1ph-h .0 9.M.0 60mF / 400V 2 ¥ 0.3.3 Specifications and performance data are subject to change without notice.000 7.3ph H25B353DBEA Thermal Protector Overload Full Load Amperage .

50Hz.0 / 10. (Oz. Remote Control / Auto Microcomputer C (Cool only) / H (Heat pump) / HDE (H + Heating Element) .0.6.0 None Expansion Valve 3.1 4.5.3ph 3 ¥ 6.500 17.M.8 .3 Specifications and performance data are subject to change without notice. 92.300 / 1.880 (14. Amp.P. .780 9.0 (0.7.1ph H28A423ABKA .7.5 9.950) 5.140) 40.080" ¥ 55" & 3ph 1 ¥ 0.054" ¥ 12" (1ph) 2 ¥ 0.000 9.800 (134.700 (95.000 10. mF/Volt Watt Type 2550 / 2210 / 1870 1500 / 1300 / 1100 37 / 36 / 34 10.5 (0.7. 900 / 700 / 500 Motor Full Load Amperage Amp.0. 3/4 (insulated) 7 (9/32) Heating Capacity Power Consumption Cooling Power Consumption Heating Operating Current (Cooling/Heating) EER – Energy Efficiency Ratio COP – Coefficient Of Performance Moisture Removal Power Supply Power Factor Refrigerant Lines .P. 54 / 51 / 47 90 (198) H23A56QDBEA 3 ¥ 7.600 (11.0. (Lb.1ph Amp.6 Lock Rotor Amperage .1ph-h .920 3.) Type AVL-60 AVL-603 White AVL-75 1140 ¥ 640 ¥ 400 44 7/8 ¥ 25 3/16 ¥ 15 3/4 OCT.0.0) Oil for Compressor Type 3GS or compatible Outdoor Fan Motor: HP 1/5 Capacitor mF/Volt 5mF / 400V Speed (High/Medium/Low) R.910 / 3. 1ph 0.720) 3.1ph .1ph gr.3ph Cool Heat l/h Volt/Hz/ph j f .3ph-h Control Mode Temperature Control A/C Options: 16 (5/8) 3/8 . 3ph 0.0 8.7 3.R.850) 3.4) 49 (108) 1/3 1100 / 950 / 800 2.0. 1.300 Noise Level (High/Medium/Low) 53 / 50 / 48 Net Weight 75 (165) 82 (180) Fittings Flare Compressor .) HP R.1ph Amp.090 (10.0 / 8.0) E. 5/8 (insulated) 7 (9/32) 30 (98’) * 15 (49’) * 3 ¥ 12 3 ¥ 16 I. 1004 1-41-4 .92 16 (5/8) 3/8 .080" ¥ 45" R-22 Freon Gas .550 (90.in mm (in) m (ft.7 3.C.7 380/415V.980 (12.92 AVL-75 43.500 10.7 220/240V.5.) Amp.2 5mF / 400V Under Development 2 Centrifugal Blowers AVL-75 mm in m3/h cfm dBA mm (in) Kg (Lb.92 AVL-603 38.7 3.6.2) .) 2.4 15mF / 400V Outdoor Unit Casing Dimensions (LxHxD) 50Hz Color mm in m3/h cfm dBA Kg.340 (10.000 4.000 12.550) 37. 2000 5130-26135-87 1100 ¥ 640 ¥ 320 43 5/16 ¥ 25 3/16 ¥ 12 19/32 Air Flow (High/Medium/Low) 3. AVL-60 36.4 5.060 / 2.5 3 ¥ 62.210 2.000 9.0 .6.000 9.400 11.100 (11. 16.2 0.7.) m (ft.under development 25 Indoor Unit Front Panel Air Filter Air Direction Control Dimensions (LxHxD) Air Flow (Turbo/High/Low) Noise Level (Turbo/High/Low) Net Static Pressure H2O Net Weight Indoor Fan Motor: Speed (Turbo/High/Low) Full Load Amperage Capacitor Electrical Heater Blower Wheel 50Hz Color AVL-60 AVL-603 Metallic Removable/Washable 2 Filters Air Ducts 1150 ¥ 285 ¥ 750 45 1/4¥ 11 7/32 ¥ 29 1/2 2040 / 1785 / 1445 1200 / 1050 / 850 37 / 32 / 29 7.M.Drain Liquid/Gas Lines Minimal insulation thickness Maximum Piping Length Maximum Height Difference * Time Delay Fuse . 50Hz.mm (in) f .700 3.Super SKY Specifications for AVL 50Hz Models Continued Model Cooling Capacity 50Hz Btu/h Kcal/h (Watt) Btu/h Kcal/h (Watt) Watt Watt Amp.5 / 16.3) 47 (103) 1/5 930 / 800 / 650 1.750) 51.7 9.1 4.0 Compressor Capacitor mF/Volt 60mF / 400V None Capillary 1ph 2 ¥ 0.800 / 1.3ph H23A50QDBEA Thermal Protector Overload Full Load Amperage .3ph 2.0.3ph 3 ¥ 53.6.

GS .2000 5130-26135-87 St an s Insti tuti on da rd of el Is ra T he SI ISO 9001 l it .Approved .Super SKY 1 .Not Applicable (N/A) - 50 Hz Model AVL 25 AVL 35 AVL 50 AVL 60 AVL 353 AVL 503 AVL 603 AVL 753 CE ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ GS(TUV) ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ CE .. 4 Standards Compliance and Agency License Listings ✔ .Confirmation according to CE directives. geprufte Sicherheit ua i y As su re d F 1-51-5 rm Q .Geprüfte Sicherheit (safety approved .German law) ISO ..International Standards Organization AUG. TUV Rheinland .

for example: GFL-2020C (GFL-2020 model without heat pump).Super SKY 1 . for example: CARRIER MEXICO. 059185 . beneath the valves and in the connection box of the condenser). C.1998.running (serial) number. TAC-404. 48 .C. B. Important components (up to 2 lines) about the specific unit. Unit serial number. An additional Bar Code label displays the PALLET NO. for example: CATALOG NO. for example: 880472 = 88 . Complete unit name. 0 group. 51382057712/880472 (prefix of 5138 for evaporator and 5139 for condenser). Unit catalog number/order number. E. Tadiran order number. F . The structure of the Bar Code label: A. Each unit has Bar Code labels as shown below. (see next page) and is used for storage only. NEW R. 5 Bar-code system Finished goods (packed evaporator or condenser) are labeled by Bar Code for easy identification of product configuration and storage. Small S/N cables (X3). for example: S/N 2248119059 = 22 . D.2000 5130-26135-87 D E F Figure 1-4: Typical Evaporator/Condenser Unit Bar Code Identification Label 1-61-6 .1998. A B C AUG. one on each side of the packed unit and small labels (with unit serial number only) are located on each unit (near the nameplate on the evaporator.for factory use. 472 order running number.

2000 5130-26135-87 1-71-7 .Super SKY Figure 1-5: Typical Pallet Bar Code Label AUG.

Super SKY 2. the design engineer should use the capacity charts which follow to calculate the capacity of the air conditioners under the intended working conditions. CAPACITY & PRESSURE CHARTS 2 . WIRING & REFRIGERATION CYCLE DIAGRAMS. 1 Using AVL Model Air-Conditioner Cooling and Heating Capacity Curves Using the Cooling and Heating Capacity Curves. The air conditioner capacities were determined in accordance with ISO 5151 standard operating conditions: Design parameters for a given site are often different than the standard conditions. AUG. in order to optimize the selection of air conditioner units for use at a particular site. Therefore. The Cooling and Heating Characteristics curves are mainly intented for use by air conditioning engineers as an aid in designing systems and in determining the capacity and number of units required at a given site.2000 5130-26135-87 1-82-1 .

H. [°F] 32 5 40000 35000 30000 14 23 41 50 59 CAPACITY [Btu/H] 25000 20000 15000 10000 5000 AUG. [°F] 89.8 104 111. = 77% INDOOR TEMP. = 40% INDOOR R. = 27 °C TURBO MAX.H.Super SKY 2. = 47% INDOOR TEMP.4 OUTDOOR TEMP.1.6 96.1 Cooling and Heating Capacity Curves AVL 25 COOLING CAPACITY 75. AIR SPEED: HEATING * OUTDOOR R. = 20 °C AIR SPEED: TURBO 1-92-2 .2000 5130-26135-87 0 -15 -10 -5 0 5 10 15 OUTDOOR TEMP.H. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP.2 26000 CAPACITY [Btu/H] 25000 24000 23000 22000 21000 24 28 32 36 40 44 OUTDOOR TEMP.2 27000 82. [°C] [Btu/H] COOLING * OUTDOOR R.

4 89.H. = 27 °C TURBO MAX.2 CAPACITY [Btu/H] 28 32 36 40 44 OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP. AIR SPEED: HEATING * OUTDOOR R.6 96. = 77% INDOOR TEMP.Super SKY 2.8 104 111.2 30500 30000 29500 29000 28500 28000 27500 27000 26500 26000 24 82.1. [°F] 32 5 45000 14 23 41 50 59 40000 35000 CAPACITY [Btu/H] 30000 25000 20000 AUG. = 40% INDOOR R.2000 5130-26135-87 15000 -15 -10 -5 0 5 10 15 OUTDOOR TEMP. = 20 °C AIR SPEED: TURBO 2-3 1-10 .H.H.2 Cooling and Heating Capacity Curves AVL 35 COOLING CAPACITY OUTDOOR TEMP. [°F] 75. = 47% INDOOR TEMP. [°C] [Btu/H] COOLING * OUTDOOR R.

2 25000 20000 15000 10000 5000 0 24 28 OUTDOOR TEMP.4 89.H.2000 5130-26135-87 5000 0 -15 -10 -5 0 5 10 15 OUTDOOR TEMP. = 27 °C TURBO MAX. = 77% INDOOR TEMP.H.1. [°C] [Btu/H] 32 36 40 44 HEATING CAPACITY OUTDOOR TEMP.3 Cooling and Heating Capacity Curves AVL 50 COOLING CAPACITY OUTDOOR TEMP.2 40000 35000 30000 CAPACITY [Btu/H] 82. = 20 °C AIR SPEED: TURBO 2-4 1-11 .8 104 111.Super SKY 2. = 47% INDOOR TEMP. [°F] 75. AIR SPEED: HEATING * OUTDOOR R.H.6 96. [°F] 5 45000 40000 35000 14 23 32 41 50 59 CAPACITY [Btu/H] 30000 25000 20000 15000 10000 AUG. [°C] [Btu/H] COOLING * OUTDOOR R. = 40% INDOOR R.

= INDOOR TEMP.6 75. = MAX.H.2000 5130-26135-87 15000 10000 -15 -10 -5 0 [Btu/H] 5 10 15 OUTDOOR TEMP [_C] * OUTDOOR R.4 96. = INDOOR R.1. = INDOOR TEMP. = AIR SPEED: 77% 20 °C TURBO 2-5 1-12 .2 55000 50000 45000 82.H. AIR SPEED: 40% 47% 27 °C TURBO * OUTDOOR R.2 CAPACITY [Btu/H] 40000 35000 30000 25000 20000 15000 10000 24 28 32 36 40 44 OUTDOOR TEMP.8 104 111.4 Cooling and Heating Capacity Curves AVL 60 COOLING CAPACITY OUTDOOR TEMP. [°C] [Btu/H] HEATING CAPACITY OUTDOOR TEMP [°F] 5 55000 50000 45000 14 23 32 41 50 59 CAPACITY [Btu/H] 40000 35000 30000 25000 20000 AUG.H. [°F] 89.Super SKY 2.

Super SKY 2. = AIR SPEED: 77% 20 °C TURBO 2-6 1-13 .8 104 111.1.2 CAPACITY [Btu/H] OUTDOOR TEMP.H. = INDOOR TEMP. AIR SPEED: 40% 47% 27 °C TURBO * OUTDOOR R.2000 5130-26135-87 5000 0 -15 -10 -5 [Btu/H] 0 5 10 15 OUTDOOR TEMP [_C] * OUTDOOR R. = INDOOR TEMP.2 39000 38500 38000 37500 37000 36500 36000 35500 35000 24 28 82.6 96. = MAX.H. [°F] 75. [°C] [Btu/H] OUTDOOR TEMP [°F] 23 32 32 36 40 44 HEATING CAPACITY 5 50000 45000 40000 14 41 50 59 CAPACITY [Btu/H] 35000 30000 25000 20000 15000 10000 AUG.H. = INDOOR R.5 Cooling and Heating Capacity Curves AVL 603 COOLING CAPACITY OUTDOOR TEMP.4 89.

= 20 °C AIR SPEED: TURBO 2-7 1-14 .Super SKY 2. [°F] 75. [°C] HEATING CAPACITY OUTDOOR TEMP.8 104 111. AIR SPEED: HEATING * OUTDOOR R.2 48000 47000 46000 45000 CAPACITY [Btu/H] 82.2000 5130-26135-87 0 -15 -10 -5 0 5 10 15 OUTDOOR TEMP.H.1. [°C] [Btu/H] COOLING * OUTDOOR R.H.H. = 77% INDOOR TEMP.6 Cooling and Heating Capacity Curves AVL 753 COOLING CAPACITY OUTDOOR TEMP. [°F] 5 70000 14 23 32 41 50 59 60000 50000 CAPACITY [Btu/H] 40000 30000 20000 10000 AUG. = 47% INDOOR TEMP.4 89.6 96. = 40% INDOOR R.2 44000 43000 42000 41000 40000 39000 38000 37000 24 28 32 [Btu/H] 36 40 44 OUTDOOR TEMP. = 27 °C TURBO MAX.

= 47% INDOOR TEMP. = 27 °C TURBO MAX. = 40% INDOOR R.7 System Performance Charts AVL 25 COOLING DISCHARGE PRESSURE 350 300 HEATING DISCHARGE PRESSURE 350 300 PRESSURE [psi] 250 200 150 100 50 0 24 28 32 36 40 44 PRESSURE [psi] 250 200 150 100 50 0 -10 -5 0 5 10 15 OUTDOOR TEMP.5 7 6.5 8 16 14 12 OUTDOOR TEMP. = 77% INDOOR TEMP.H. [°C] HEATING INDOOR AIR dT dT [°C] 7. = 20 °C AIR SPEED: TURBO 2-8 1-15 .Super SKY 2.1. [°C] OUTDOOR TEMP. [°C] COOLING INDOOR AIR dT 8.2000 5130-26135-87 6 OUTDOOR TEMP. [°C] -5 0 5 10 15 HEATING * OUTDOOR R.H. AIR SPEED: -10 OUTDOOR TEMP. [°C] COOLING SUCTION PRESSURE 70 68 80 70 60 66 64 62 60 58 24 28 32 36 40 44 HEATING SUCTION PRESSURE PRESSURE [psi] PRESSURE [psi] 50 40 30 20 10 0 -10 -5 0 5 10 15 OUTDOOR TEMP.H.5 dT [°C] 24 28 32 36 40 44 10 8 6 4 2 0 AUG. [°C] COOLING * OUTDOOR R.

[°C] HEATING INDOOR AIR dT dT [°C] AUG. [°C] COOLING * OUTDOOR R.5 8.8 8.4 8.1.6 8. = 20 °C AIR SPEED: TURBO 1-16 2-9 . = 77% INDOOR TEMP. [°C] HEATING * OUTDOOR R.9 8.H.H. = 27 °C TURBO MAX. [°C] -5 0 5 10 15 COOLING SUCTION PRESSURE 90 85 60 80 70 HEATING SUCTION PRESSURE PRESSURE [psi] PRESSURE [psi] 80 75 70 65 24 28 32 36 40 44 50 40 30 20 10 0 -10 -5 0 5 10 15 OUTDOOR TEMP.2 24 28 32 36 40 44 18 16 14 12 10 8 6 4 2 0 -10 OUTDOOR TEMP.1 9 8. = 47% INDOOR TEMP.8 System Performance Charts AVL 35 COOLING DISCHARGE PRESSURE 400 350 HEATING DISCHARGE PRESSURE 300 250 PRESSURE [psi] PRESSURE [psi] 24 28 32 36 40 44 300 250 200 150 100 50 0 200 150 100 50 0 OUTDOOR TEMP. = 40% INDOOR R.7 8.H. AIR SPEED: OUTDOOR TEMP. [°C] COOLING INDOOR AIR dT 9.2000 5130-26135-87 dT [°C] -5 0 5 10 15 OUTDOOR TEMP. [°C] -10 OUTDOOR TEMP.3 8.Super SKY 2.

= 47% INDOOR TEMP. = 40% INDOOR R.6 24 28 32 36 40 44 20 18 16 14 12 10 8 6 4 2 0 -10 OUTDOOR TEMP. = 27 °C TURBO MAX.9 System Performance Charts AVL 50 COOLING DISCHARGE PRESSURE 350 300 HEATING DISCHARGE PRESSURE 350 300 PRESSURE [psi] PRESSURE [psi] 24 28 32 36 40 44 250 200 150 100 50 0 250 200 150 100 50 0 -10 OUTDOOR TEMP.6 11. [°C] COOLING * OUTDOOR R. [°C] COOLING INDOOR AIR dT 11. [°C] COOLING SUCTION PRESSURE 70 68 66 70 60 50 OUTDOOR TEMP.8 10. [°C] HEATING * OUTDOOR R.2 11 10.4 11.Super SKY 2. [°C] HEATING INDOOR AIR dT dT [°C] AUG.H. [°C] -5 0 5 10 15 HEATING SUCTION PRESSURE PRESSURE [psi] PRESSURE [psi] 64 62 60 58 56 54 52 24 28 32 36 40 44 40 30 20 10 0 -10 -5 0 5 10 15 OUTDOOR TEMP.6 10. AIR SPEED: OUTDOOR TEMP.8 9.2000 5130-26135-87 dT [°C] -5 0 5 10 15 OUTDOOR TEMP. = 20 °C AIR SPEED: TURBO 1-17 2-10 .H.4 10.2 10 9. = 77% INDOOR TEMP.1.H.

[°C] OUTDOOR TEMP. [°C] HEATING SUCTION PRESSURE PRESSURE [psi] PRESSURE [psi] 80 75 70 65 60 24 28 32 36 40 44 50 40 30 20 10 0 -10 -5 0 5 10 15 OUTDOOR TEMP.2000 5130-26135-87 11.1. [°C] HEATING INDOOR AIR dT 12. = 20 °C AIR SPEED: TURBO COOLING * OUTDOOR R. = 77% INDOOR TEMP.6 12. [°C] COOLING SUCTION PRESSURE 90 85 80 70 60 OUTDOOR TEMP. = 40% INDOOR R.10 System Performance Charts AVL 60 COOLING DISCHARGE PRESSURE 400 350 300 HEATING DISCHARGE PRESSURE 350 300 PRESSURE [psi] 250 200 150 100 50 0 24 28 32 36 40 44 PRESSURE [psi] 250 200 150 100 50 0 -10 -5 0 5 10 15 OUTDOOR TEMP.9 15 10 5 0 -10 -5 0 5 10 15 AUG.H.1 12 11. = 27 °C TURBO MAX.7 24 28 32 36 40 44 OUTDOOR TEMP. AIR SPEED: 1-18 2-11 .2 12. [°C] HEATING * OUTDOOR R.8 11. [°C] COOLING INDOOR AIR dT 25 20 OUTDOOR TEMP.3 dT [°C] dT [°C] 12.4 12.5 12.H.H.Super SKY 2. = 47% INDOOR TEMP.

[°C] OUTDOOR TEMP. [°C] HEATING SUCTION PRESSURE PRESSURE [psi] 75 70 65 60 24 28 PRESSURE [psi] 80 50 40 30 20 10 0 OUTDOOR TEMP. [°C] HEATING * OUTDOOR R. = 40% INDOOR R. = 77% INDOOR TEMP.8 11. = 20 °C AIR SPEED: TURBO COOLING * OUTDOOR R.1 12 11.5 12.11 System Performance Charts AVL 603 HEATING DISCHARGE PRESSURE 350 300 COOLING DISCHARGE PRESSURE 400 350 300 PRESSURE [psi] 250 200 150 100 50 0 24 28 32 36 40 44 PRESSURE [psi] 250 200 150 100 50 0 -10 -5 0 5 10 15 OUTDOOR TEMP.7 24 28 32 36 40 44 AUG.2000 5130-26135-87 dT [°C] OUTDOOR TEMP. [°C] HEATING INDOOR AIR dT 20 18 16 14 12 10 8 6 4 2 0 -10 -5 0 5 10 15 COOLING INDOOR AIR dT 12.3 dT [°C] 12.H. = 27 °C TURBO MAX. [°C] 32 36 40 44 -10 -5 0 5 10 15 OUTDOOR TEMP. AIR SPEED: 2-12 1-19 .9 11. = 47% INDOOR TEMP.6 12.1.H.Super SKY 2.H.4 12.2 12. [°C] COOLING SUCTION PRESSURE 90 85 80 70 60 OUTDOOR TEMP.

AIR SPEED: -10 OUTDOOR TEMP. = 40% INDOOR R. [°C] COOLING SUCTION PRESSURE 71 70. = 77% INDOOR TEMP.5 10 15 10 5 0 AUG.Super SKY 2.1.5 24 28 32 36 40 44 48 50 40 30 20 10 0 -10 -5 0 5 10 15 OUTDOOR TEMP.5 12 11.5 9 OUTDOOR TEMP.5 69 68. [°C] COOLING INDOOR AIR dT 12. [°C] HEATING INDOOR AIR dT dT [°C] dT [°C] 24 28 32 36 40 44 48 11 10. = 47% INDOOR TEMP.5 68 67.H. = 27 °C TURBO MAX. [°C] COOLING * OUTDOOR R.5 67 66.H.2000 5130-26135-87 9.H.5 25 20 OUTDOOR TEMP.12 System Performance Charts AVL 753 COOLING DISCHARGE PRESSURE 400 350 HEATING DISCHARGE PRESSURE 400 350 PRESSURE [psi] PRESSURE [psi] 24 28 32 36 40 44 48 300 250 200 150 100 50 0 300 250 200 150 100 50 0 -10 -5 0 5 10 15 OUTDOOR TEMP. = 20 °C AIR SPEED: TURBO 1-20 2-13 .5 70 80 70 60 OUTDOOR TEMP. [°C] -5 0 5 10 15 HEATING * OUTDOOR R. [°C] HEATING SUCTION PRESSURE PRESSURE [psi] PRESSURE [psi] 69.

L' MOTOR 1/5 HP 930/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM.P.945 Kcal/HR 2570 WATTS 10.2000 5130-26135-87 2 X 0.064" X 32" 3/8" OUTDOOR COIL 2 ROWS 4 CIRCUITS 13 F.1 Refrigeration Cycle AVL 25 5/8" D V' C S V RV E MUFFLER BRISTOL COMP.P.7 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.Super SKY 2 .500 BTU/HR 6. 16 GROOVED TUBES E.2.C. : 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L L AUG. 1005 1-21 2-14 . H29B32UABKA 27. 48 PLAIN TUBES INDOOR COIL 1 ROWS 4 CIRCUITS 17 F.I.I. 2 REFRIGERATION CYCLE 2.

1006 1-22 2-15 .I.150 BTU/HR 7.070" X 38" 3/8" OUTDOOR COIL 2 ROWS 4 CIRCUITS 13 F.P. L' MOTOR 1/5 HP 530/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM.7 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D. 48 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F.2. H29B35UABKA 30. 32 PLAIN TUBES E.615 Kcal/HR 2820 WATTS 10. : 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L L AUG.Super SKY 2.P.2 Refrigeration Cycle AVL 35 5/8" D V' C S V RV E MUFFLER BRISTOL COMP.2000 5130-26135-87 2 X 0.I.C.

630 Kcal/HR 2820 WATTS 10.200 BTU/HR 7.3 Refrigeration Cycle AVL 353 5/8" D V' C S V RV E MUFFLER BRISTOL COMP.P.I. H29B35UDBEA 30.P. 32 PLAIN TUBES E.7 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.C.2000 5130-26135-87 2 X 0.I. 1007 1-23 2-16 . L' MOTOR 1/5 HP 930/820/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM. : 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L L AUG.2.Super SKY 2.070" X 38" 3/8" OUTDOOR COIL 2 ROWS 4 CIRCUITS 13 F. 48 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F.

: 205 mm WIDTH : 262 mm BLADES: 66 CAPILLARY L L AUG. H28A423ABKA 37.P. 1008 1-24 2-17 .2. 48 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F.C.345 Kcal/HR 3410 WATTS 10.I.2000 5130-26135-87 2 X 0. L' MOTOR 1/5 HP 930/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM.000 BTU/HR 9.070" X 32" 3/8" OUTDOOR COIL 2 ROWS 4 CIRCUITS 16 F.4 Refrigeration Cycle AVL 50 5/8" D V' C S V RV E MUFFLER BRISTOL COMP. 32 PLAIN TUBES E.I.Super SKY 2.P.85 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.

C. 32 PLAIN TUBES E.25 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D. L' MOTOR 1/5 HP 930/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM.Super SKY 2.P.I.2. H23A423DBEA 35. 48 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F. : 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L L AUG.070" X 32" 3/8" OUTDOOR COIL 2 ROWS 4 CIRCUITS 16 F.200 BTU/HR 8.2000 5130-26135-87 2 X 0.5 Refrigeration Cycle AVL 503 5/8" D V' C S V RV E MUFFLER BRISTOL COMP.I.890 Kcal/HR 3430 WATTS 10.P. 1009 1-25 2-18 .

6 Refrigeration Cycle AVL 60 5/8" D V' C S V RV MUFFLER E BRISTOL COMP.I.P.P. 32 GROOVED TUBES E.I.C.Super SKY 2.2.2000 5130-26135-87 2 X 0.054" X 12" L AUG. L' MOTOR 1/5 HP 930/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM. 1010 1-26 2-19 . H28A423ABKA 37.85 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.080" X 55" CHECK VALVE 3/8" OUTDOOR COIL 3 ROWS 4 CIRCUITS 13 F.345 Kcal/HR 3410 WATTS 10. : 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L 1 X 0. 72 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F.000 BTU/HR 9.

: 205 mm WIDTH : 262 mm BLADES : 66 CAPILLARY L L AUG.P.7 Refrigeration Cycle AVL 603 5/8" D V' C S V RV E MUFFLER BRISTOL COMP.2.P. 32 GROOVED TUBES E. 1011 1-27 2-20 .Super SKY 2.I.660 Kcal/HR 4200 WATTS 10. 72 PLAIN TUBES INDOOR COIL 2 ROWS 4 CIRCUITS 17 F. H23A50QDBEA 42.0 EER V V V V' AIR IN AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D.200 BTU/HR 10.2000 5130-26135-87 2 X 0.080" X 45" 3/8" OUTDOOR COIL 3 ROWS 4 CIRCUITS 13 F.C. L' MOTOR 1/5 HP 930/800/ 650 RPM AIR OUT WASHABLE AIR FILTER AIR OUT AIR IN BLOWERS QTY: 2 DIAM.I.

2000 5130-26135-87 3/8" OUTDOOR COIL 3 ROWS 4 CIRCUITS 16 F.500 BTU/HR 12. AIR OUT AIR OUT AIR IN BLOWERS QTY: 2 DIAM.I.000 Kcal/HR 4560 WATTS 10.2. 72 GROOVED TUBES THERMAL EXPANSION VALVE INDOOR COIL 3 ROWS 6 CIRCUITS 17 F. H23A56QDBEA 47. 48 GROOVED TUBES E.P.P.Super SKY 2.I.C.4 EER V V' P T° AIR EXTERNAL EQUALIZER IN WASHABLE AIR FILTER MOTOR 1/3 HP 1100/950/ 800 RPM AIR IN MOTOR 1/5 HP 900/700/500 RPM PROPELLER PLASTIC 6 BLADES 500 mm D. 1012 1-28 2-21 .8 Refrigeration Cycle AVL 753 3/4" D V' C S V RV E CAPILLARY BY PASS V V MUFFLER BRISTOL COMP . : 205 mm WIDTH : 262 mm BLADES : 66 L' L L AUG.

All models tubing are 3/8" and 5/8" except AVL-75 that equipped with 3/8" and 3/4" tubes. 3.The adapters can be easily adjusted by tightening the adapter ring to the requested diameter. AUG. 1 Cleaning & Replacing the Filters Three anti-bacterial (mildew proof) filters in plastic frame that can be easily & quickly removed. 1 . The filters are inserted into the metal protection (safety) net. canceling the need for left and right (different) evaporators. Evaporator adjustment: the rear tubing outlet allows left and right installation using the same indoor unit. 3 .3. Electrical connections: power cord and interconnecting wiring according to the model size (detailed information is inside the installation procedure). Piping connections: the valves are fixated to the indoor unit allowing manipulation of the valves using single wrench. (Both) Sides: single outlet of 10" or 12" for your choice. 4. 1 . After opening the required outlets. 7. Unlike most Tadiran indoor (evaporator) models. removal of the protection (safety) net is 1-29 2-22 . Front: 3 outlets of 8" or 10" for your choice.Super SKY 2 . top or bottom according to the customer request or according to the reality in the filed. 2. 3 . adjust each adapter according to the outlet size. You may use additional wrench for the 3/4" fitting. 5. Air outlet: many options available for the size and the direction of the ducts to be installed with the evaporator. the air distribution will be equal for all ducts. 3 AVL – Low Profile Ducted Mini Central Unit 1. Airflow distribution: If all outlets are open and have the same duct length. 6.1 Installation: 2 . 2 . Top cover: single outlet of 10". With the AVL. 2. This allows fixing the valves using single wrench.2000 5130-26135-87 2 . you must measure the outlet and only then to adjust the flexible duct adapter. five flexible duct adapters are supplied (three for 10" and two for 12"). First. 3 Replacing the TH-1 (return/intake air sensor) During TH-1 replacement. 2 Fittings Fixation The valves are fixated to the evaporator itself. 1 . Air suction (inlet): three options available for return air – back. the AVL must be installed in level position. 3 .

To remove the net. 2 . 1 . Note : If fresh air possibility is applied. Open the rear upper/bottom cover and remove the net with the filters. 2 . 3 . To remove the net. removal of the protection (safety) net is required. 3 . 1 . 1 . 2 . Open the four screws that join the central fan deck to the left and right decks. After removing the service door. 6 Replacing Indoor Fan Motor Capacitor During the indoor fan motor capacitor replacement. the fan deck can be easily removed (with the indoor fan motor) from the evaporator. Disconnect the indoor fan motor from the electronic control and disconnect the wire connected to the motor capacitor. You should never open these screws during disassembling of the central fan deck! If possible. insert your hand toward the coil and carefully remove the TH-2 sensor from the metal sleeve on the coil. q Open the front upper cover and check for leaks upon the entire indoor coil. you can open the cover only partially by unscrewing two rear bolts. Insert the new TH-2 back to the metal sleeve through the service door and the existing wiring routing.2000 5130-26135-87 1-30 2-23 . it is recommended to open one of the rear top or bottom AUG. you can open the cover only partially by unscrewing two rear bolts. removal of the service door is required. The fan deck assembly (including the fan motor) is attached with four screws to the evaporator body. make sure that TH-1 is located near the indoor fan motor and not near the fresh air entrance to prevent false set point readings. Note : There are additional four screws on the fan deck assembly that strengthens the coil to the left and right fan decks. 5 Gas Leak Check q Open the service door and check for leaks through the service door near the manifolds and the right side of the coil. 3 . 4 Replacing the TH-2 (indoor coil temperature sensor) During TH-2 replacement. q Remove one of the air outlets and check for leaks upon the entire indoor coil. Now. Open the rear upper/bottom cover and remove the net with the filters.Super SKY required.

3 . 2 . 1 . and fasten the covers to the evaporator body. AUG. 1 . q Central fan deck base (4 screws). The coil is attached to the evaporator body in few locations: q Fittings (4 screws of the right fan deck). Note : If the coil removed from the bottom cover. 7 Replacing Indoor Coil During the indoor coil replacement. removal of the front upper or lower cover and the protection (safety) net is required. q Metal jut on the drain pan (attach the evaporator coil to the drain pan). This jut is visible in any position allowing easy positioning if the fan deck assembly into his proper position. locate the fan deck assembly so the slot (groove) will be assembled on the metal jut that exist in front top & bottom covers.Super SKY covers to facilitate the replacement or testing of the fan deck assembly. To install back the fan deck assembly to its proper position. 2 . first you must remove the drain pan. 3 . 8 Fresh Air: Fresh air inlets of 4" are available on both sides of the evaporator.2000 5130-26135-87 1-31 2-24 .

doc 1-32 2-25 .2000 5130-26135-87 Hanged Installation Upper Suction Rear Suction Bottom Suction Rear Suction AVL-Inst.Super SKY AVL Evaporator Installation Options Side Installation Front Installation Sheetmetal Duct Flexible Duct Sheetmetal Duct Flexible Duct AVL Evaporator Installation Options Lying Installation AUG.

1 Air flow Curves AVL 25 / AVL 35 / AVL 50 / AVL 60 AIR FLOW RATE Vs. 1013 2-26 1-33 .40 AIR STATIC PRESSURE [in.M] 0. STATIC PRESSURE AVL-25-60 1300 1200 1100 1000 900 800 700 600 0.F.35 0.25 0.C.10 0.15 0.05 0.4. 4 Air Flow Curves 2.30 0. Wg] AUG.00 Flow RAte [C.2000 5130-26135-87 E.Super SKY 2 .20 0.

40 AIR STATIC PRESSURE [in.20 0.4. Wg] AUG.00 0.2 Air flow Curves AVL 753 AIR FLOW RATE Vs.Super SKY 2. 1014 2-27 1-34 .C.M] 1300 1200 1100 1000 900 800 0.F.25 0.2000 5130-26135-87 E. STATIC PRESSURE AVL-753 1600 1500 1400 Flow RAte [C.05 0.15 0.35 0.30 0.10 0.

2000 5130-26135-87 Important Note: Always refer to specific electrical diagram on the unit.5.Super SKY 2 . 5 ELECTRICAL & WIRING DIAGRAM 2. 2-28 .1 AVL 1 PH AUG.

Super SKY 2.5.2 AVL 3 PH AUG.2000 5130-26135-87 Important Note: Always refer to specific electrical diagram on the unit. 2-29 .

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