This action might not be possible to undo. Are you sure you want to continue?
Developed and patented method ( low temperature, continuous pyrolysis), it can produce energy carriers from any kind of organic waste, solid waste (fuel, fuel oil, gas, pyro-carbon or matched complementery devices(gasmotor, generator), that can produce electricity and steam energy. The system is totally autonomic, automatic, safety. The complex is eco safety and totally eco-friendly. We can ship the version of mobile as well. The complex is able to recycle the following waste - household solid waste - agriculture facilities/farms waste - technical rubber waste, rims - oil-contained waste
Briefly about the technology
At the end of the description you will find the operating scheme, that shows the basic machine, which convert the waste into liquid-, gas form and solid energy carriers. The waste processing has 2 parts ( mechanical shredding and thermal pyrolysis), which is merged into a continuous technological progress. The machine is installed on a strong frame. In the bunker of the mill – the raw material is palced in the collection tank, which is shredded mechanically, then it is processing with pyrolysis; end of the process the classifier- and distributor system separate the end products, like: liqued, solid- and gas form end products, which as energy carriers will be recycled. The machine is able to supply continuous raw material to the mill (no casetta,etc). The process is totally automatic, the temperature of pyrolysis does not exceed the +700 Celsius. The machine does not emit any toxic, harmful materials. The safety operation of the complex is guaranteed by the structure solution. Analysis of laboratory prove, that the related substance to the oil-gasoline- kerosine fractional mixture in the component and quality can be certificated and used as alternative fuels for oil boiler. After further rectification, it can exploit gasoline, diesel, fuel and oil from the mixture. As long as, the processed waste will be exploited mainly as heat and/or electricity, the extracted liquid raw material does not need further retification.
When the material get to the rotating reactor. where the fluid. then it carries the steam-gas fraction to the separators. in form of steam. The flue gases go to the chimney. The remaining steam-gas fuel-mixture goes to the column of retification. the pyrolysis liquid with a pump goes back to the rotating reactor. Prototype price: 2 500 000 EUR. the water boils up explosively in the cork and disintegrate. then as a heater goes back to the burner of the rotating reactor and the column of retification. tarry pyrolysis liquid and the air in it. where the steam is emitted from the mixture. The remaining gas fraction is gathering into the rezervoir. where it will be dried with a calorifer (heater-dryer) at the top of the bunker. The process occurs without adding oxygen. when it reaches +(450–650)°C the destruction (thermolysis) of the raw materials come up. it can go into the mill bunker.2 The operation of the machine After the separation of the organic parts.4m x 10m.and gas fraction or pyro-carbon. The processing of the waste-pyrolysis. Water pumped through the cooler tank and goes back to calorifer. Production capacity: 20 tonna/24óra. The shredded waste proceed into the rotating reactor and warm up by the burner and due to the external heat. The technical data and price of the machine Dimension of the machine: 2. the blast will drop suddenly. Operating mode: continuous. The steam-gas part of the fraction goes to the capacitor from the separators. solid soot parts will be separated. Energy consumption: 20 kWh. it transfers the heat of the pyro-carbon through the calorifer to the wet waste in the bunker. . over there it warms up to +350°C and distilled to the liquid fraction of petrol products. that close hermetically the entrance of the rotating reactor. The rotating reactor is placed into a common rezervoir with the burner and a cooling tank. which has another chimney tube inside. The shredded and compact waste will form a cork. Weight of the machine: 12 tons. The conveyor belt of the water tank brings up the pyro-carbon to the collection container. The waste will be compact in the size of 5-8mm at the bottom of the bunker. Staff : 3-4 people/shift. the household waste does not need further separation. The waste warm up to more than +100°C during the friction. Production time: 6months from the order. The mixture will cool down at the last stage of the reactor rezervoir and then goes to another tank.4m x 2.
% mass. Synthetic fuel Pyro-gas Pyro-carbon. tegument 51 27 (mineral 10 materials) 26 3 Livestock waste (dry -10-15% 40 wet) 25 20 15 . the waste-pyrolysis end products are the following: The type waste of The products of pyrolysis.3 End product Depending on waste component. 13 10 7 18 15 28 3 27 Pyro-water 8 2 10 Solid household 55 waste Tire (rim) 60 Plastic 88 Wood waste 50 Guano (birds manure). 41 manure (dry – 15% wet Peat 50 25 20 14 27 12 20 14 9 Oil derivatives 42 (clay) Straw.
so it has not have the following shortcomings: non hermetic bunkertop large amount of heat input at the starting point huge reactors. peat. 18tons fuel can be produced from the fraction of plastic of the pretreated waste Further retification of the end product is 10tons for fuel oil Gasoline – 3tons (quality is on the diagram) Diesel – 3tons. which consists of low molecule organic acids. The pyra-carbon calorific value is like Donetsk coal. it is like oil and fuel oil with +56°C outbreak degree (blaze) and . The above mentioned technology is build on the new generation machine. it can produce the following oil products in quantity and quality : M40 quality liquid fuel -10 tons As the diagram shows. propane. diesel and/or gasoline can be exploited. Utilization: as a solid fuel. Oil – 3tons. The red gas will be used in the waste-pyrolysis technology for the synthetic fuel retification and its power generation. that increases the environmental damage. without pause The machine does not have safety valve and other elements. than the synthetic fuel at starting point. The quantity of the engine fuel is 10-15% less. straw) structure and it is semi charcoal.40°C freezing temperature. phenol.4 It consists of gas-kerosine-oil fraction in 75-80 %. that is radically different from the cyclic pyrolysis machine. organic bases and soluble tar. After retification. Small production capacity with large metal and energy capacity Advantages of the machine • Continuous operation mode. The daily processing capacity of the machine (20tons). that explosive and flammable Cooling the reactor with inert gases. hydrogen. ammonium. it has a solid (rim and plastic utilization) or micropore (wood waste. Red gas: components – methane. that can cause reactor defects Cyclic reactor needs safety valve. which could connect the machine to the outer environment • • • • No waste separation by hand The bunker continuous raw material utilization is automatic. monoxide. Pyro-carbon: It depends on the type of the waste. that illuminates any human factor Starting the process needs low energy input The machine provides the energy for the operation . The red gas calorific value is up to 20MJoule/m³. it is used in the metallurgical industry or as an absorbent in the industrial water purification Pyro-water: water condensate. in case of solid household waste.
217 EUR. Total net. benzopyrene.035 tons.435 EUR) x x 0. B variant – Gasoline.035 tons/year. that make We use our designed shredder.175 EUR. annual income after tax according to the A variant: Gross income with tax: 2.175 EUR-228. that eco-. Selling price of he finished products with tax on the A variant Liqued stove fuel oil: 660 EUR/tons.164.175 EUR.282.529 EUR+41.217 EUR-456. Pyro-carbon (carbon): 5. where it is stirred intensively. Pyro-carbon (carbon): 1. Taxes (Corporate tax .394 EUR. Annual income on the A variant with tax: Liquid stove fuel oil: 2. beacuse of the continuous low temperature It is a patented machine. Pyro-carbon (carbon): 5 EUR/tons. that consumption is10kWh. Deductible tax 25%: 456. annual income after tax according to the A variant: 2. explosive.175 EUR-228.000 EUR.2%): [(2.228. it is very unique in the world The machine is totally safe for the staff • • • No toxic materials in the machine.19 + (2. Variant – the finished product of the stove in fuel oil and pyro-carbon (carbon) Variant –the annual quantity of the finished products Liquid stove fuel oil: 3.865 EUR = 345.450 tons/year. diesel.02] = = 303.900 tons/year( 0. etc.5 The raw material goes to the reactor the waste-polyrysis efficient • shredded. fuel oil and pyro-carbon (carbon) finished products B variant . Net. sulphide.999 EUR.217 EUR) x 0.277. hydrogen-chloride. fenol.435 EUR.83 tons/hour). like dioxin. 6.19%+ Local industry tax . Operation expensis (10%) with tax: .282.282.The annual ammount of the finished products: Gasoline: 3 tons /day x 345 days= 1.and flammable safe The machine does not have toxic output ROI of the machine for processing 20tons daily Price of the machine with tax: The quantity of the processed waste: 3 125 000 EUR. .
6 EUR/l= 558.100 l/tons x 1 EUR/l= 1. [°C] 354 End.0 Distillation up to +350°C [% qnt.0 Distillation up to +250°C [% qnt.035 tons x 900 l/tons x 0. Diesel: 275 Ft/l= 1 EUR/l. Operating expenses (10%) with tax: .107 EUR-568. annual income after tax according to B variant: 2. [% quantity] 7.075 EUR-284. 5.696.6 Distillation: +200°C (fuel fraction) GOSZT 2177 DSZTU GOSZT 33 GOSZT 21261 .175 EUR.19%+ Local industry tax .035 tons.841.] 30. Net.075 EUR. Diesel: 1.841.138. Deductible tax 25%: 568.05 +40°C.035 tons x 1.3 Chloride salt concentration [mg/l] 83. Pyro-carbon (carbon): 5.500 EUR. Fuel oil: 0.0 Distillation up to +150°C [% qnt.284. [% qnt. [% qnt.22 [kcal/kg] 9257. Pyro-carbon (carbon): 1. Indicators Dimension GOSZT 3900 GOSZT 2477 GOSZT 21537 GOSZT 6356 Density at +20°C.6 Diesel: 3 tons /day x 345 days= 1. Gross calorific value. Pyro-carbon (carbon): 5 EUR/tons. 3.035 tons.500 EUR. 2. Total net. 4.107 EUR.] 78.002 EUR.900 EUR.035 t/year. annual income after tax according to B variant: Gross income with tax: 2. [mm²/s] 2.215 EUR.215 EUR) x 0.841.] 58.19 + (2.2%): [(2. Annual income with tax according to B variant: Gasoline: 1.] 72.] 91.035 tons x 1. Kinematic viscosity: +20°C.075 EUR-284. Taxes (Corporate tax . Fuel oil: 1.6 Fire point in closed jar [°C] 0 Relative (fraction) composition Temperaure at the beginning of 72 distillation[°C] Distillation up to +100°C. Declaration of the quality of the synthetic fuel (with pyro-water) N 1. Fuel oil: 3 tons /day x 345 day= 1.100 l/tons x 1 EUR/l= 1. [kg/m3] 893.0 Distillation up to +300°C [% qnt.] 94 6. [Kjoule/kg] 38789.863+51.0 End of the source.181 EUR.6 EUR/l.50 7.138.0 Distillation up to +200°C.139= 429.9 Water mass fraction [%] 0. Selling price of the finished products with tax according to B variant: Gasoline: 275 Ft/l= 1 EUR/l.107 EUR) x 0.02] = 377. [mm²/s] 1.
[%] Aromatic hydrocarbons whole content [% qnt. [% qnt. .7 8.2 yellow IROX 2000.48 12 4.] .3 4. 10. 3 11. [% qnt.] Mass fraction of Olefins [%] Color of distillation 86.toluene.6 17. 10.26 46. analyzator EN 238 EN 238 express 9. 1 10. 2 10. [% qnt.octan rating: with research method . analyzator express IROX 2000.ethyl-benzol.] .7 84.] .4 8. Detonation resistance: .octan rating: with motor method Mass fraction of Benzol.xylene. 12.
-7Sepsarators Capacitor Calorifer(heaterdryer) Mill Pyro-water Water cooling Pyro-carbon Burners Reactor Rezervoir Coulmn of Retification Non-separated waste Engine Fuel .
-82 Liquid fraction collection tank Pyro-carbon collection tank Entering the waste Reactor Waste grinding mill .
This action might not be possible to undo. Are you sure you want to continue?
We've moved you to where you read on your other device.
Get the full title to continue reading from where you left off, or restart the preview.