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Component Locations

Description
Accumulator & Mtg Gp - Hydraulic (Pilot) Accumulator Gp - Hydraulic Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Oil

RENR7366-02 March 2012


Machine Schematic Location Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 E-3 C-7 F-6 F-7 F-7 B-7 A-7 A-6, A-7 B-7 B-6 B-6 F-4, F-5 F-2 F-3 A-4, A-5 A-3 A-3 A-2, A-3 B-3 B-5 E-5 B-6 C-1 C-7 E-3 C-1 Thru C-7 D-4 E-3 E-4, E-5
VENTED PRESSURIZED AB ONE POSITION TWO POSITION VARIABILITY SPRING (ADJUSTABLE) PUMP OR MOTOR FLUID CONDITIONER

Part Number
160-4138 215-4905 Note A Note A Note A 185-0336 259-0681 6E-5534 234-4454

15

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS
MAIN AUX

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

A
THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Motor Gp - Piston (HYdraulic Oil Cooler Fan) Motor Gp - Piston (Hydraulic Oil Cooler) Motor Gp - Piston (Travel) Motor Gp - Swing (Front) Motor Gp - Swing (Rear) Pump - Gp - Piston (Main Hydraulic) Pump Gp - Gear (Pilot) Pump Gp - Piston (Fan Motor) Pump Gp - Piston (Swing) Sensor As - Pressure (Swing Pump) Sensor As - Pressure (Main Pump) Swivel Gp Valve Gp - Check (Hydraulic Fan Motor, Radiator) Valve Gp - Check (Return) Valve Gp - Control (Swing) Valve Gp - Main Control Valve Gp - Manifold & Reducing (Pilot Oil) Valve Gp - Swing Cushion Valve Gp - Travel Counterbalance

247-8978 225-4614 209-5895 234-4535 234-4537 155-9205 155-9222 170-9918 259-0784 221-8869 221-8869 156-0622 173-3429 201-9381 201-9382 241-8929 230-0080 140-0736 241-8929 155-9200

CONTROL VALVES
A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

17

385C Excavator Hydraulic System


EE DD
EDA1-UP KGB1-UP KBC1-UP SBE1-UP T2E1-UP KKK1-UP JCM1-UP MNZ1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

NOTE A: Check the parts manual for the correct cylinder part number.

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

15
Tap Locations Pressure, Sampling, and Sensor
Tap Number
AA BB CC DD EE SOS

20 VIEW A

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

Description
Pilot Manifold Pressure Pilot Pump Delivery Pressure Swing Pump Delivery Pressure Front Pump Delivery Pressure Rear Pump Delivery Pressure Hydraulic Oil Sampling Port

Schematic Location
D-3 B-3 B-3 B-5 B-4 B-3

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

PUMP GP MAIN HYDRAULIC

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

1 10 22 27

12 29

11

23 24 26

14 25 21 3 5 27

26

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

2 9

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

1
ELECTRICAL SYMBOLS (ELECTRICAL)

27
T

AA

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

3 16 17 18 19 15 20 16 17 18 19 6 8 6 8 1 27 12 29 7 7 13 28 14 25 3

4
CURRENT STANDARD

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

VALVE GP - MANIFOLD & REDUCING

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION

RENR7366-02

325-AG135 PK-14

WIRE COLOR

5 18
CC

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

19

13 10 15 20 22
BB

17
SOS

28

12 11 29 2

9 23 24 26 21 4 PILOT / FAN / SWING PUMPS 16 FILTER GP

COMPONENT LOCATIONS

24 Page,

(Dimensions: 34 inches x 28 inches)

BUCKET CYLINDER

STICK CYLINDER

BOOM CYLINDER

MOTOR GP RH TRAVEL 209-5895

TRAVEL MOTOR (RIGHT)

TRAVEL MOTOR (LEFT)

MOTOR GP LH TRAVEL 209-5895 SWING MOTOR (REAR) PG DB PG1 PG2 PR PD MOTOR GP SWING (REAR) 234-4537 PB PA M VALVE GP CONTROL AG (SWING) 241-8929 M1 M2 PB M PA SWING MOTOR (FRONT) DB MOTOR GP SWING (FRONT) 234-4535

Pi

F
BL3 AL3

Pi Dr
AL4 BL4 AR3 BR3

Pi Pi Dr Dr

Dr PG

PG

AG A B P VALVE GP RH TRAVEL COUNTERBALANCE 155-9200

BG

BG B P A

A VALVE GP LH TRAVEL SDr1 COUNTERBALANCE 155-9200 ACCUMULATOR GP 160-4138

SP T P SDr2

BL1

AL1

AR1

BR1

SWIVEL GP 156-0622 Pi1 PSA4 PSA3 PSA2 PSA1

VALVE GP SWING CUSHION 116-3420

Pi5

Pi3 Pi2

Pi4

PAC PS4 DR4 DR2 PG

VALVE GP PILOT MANIFOLD & REDUCING 140-0736

Pi6

DR3

PS2 TOUT DR5 DR2 DR6 DR4 DR3 DR1 PIN

PS3

AA
aL4 bR1 bL1

aL2

aL3

aR3

DR1

DOWN

OUT

OPEN

REV

REV

VALVE GP MAIN CONTROL 230-0080

(Dimensions: 34 inches x 28 inches)

RENR7366-02

CLOSE

FWD

TRAVEL(L)

STICK

UP

R1 bL2 bL3

LS

IN

FWD

TRAVEL(R)

BUCKET

BOOM

ATCH

C
R2 aL1

bR3 DR5 PF DR4

bL4

aR1

VALVE GP CHECK (RETURN) 201-9382 BL2 AL2


AR3

PR

VALVE GP CHECK 201-9381


AL4 BL4

BR3

BR1

AR1

BL1

AL1

24 Page,

ACCUMULATOR GP 215-4905 SENSOR AS. MAIN PUMP 221-8869 VALVE GP CHECK 173-3429

BB
FILTER GP RETURN 234-4454 MOTOR GP HYDRAULIC OIL COOLER FAN 247-8978 PF PR
A L2 L3 DR B

SENSOR AS. SWING PUMP 221-8869 PUMP GP PISTON (SWING) 259-0784

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


MAIN PUMP OUTPUT PILOT PUMP OUTPUT FAN PUMP OUTPUT SWING PUMP OUPUT TRAVEL SPEED CONTROL CIRCUIT RIGHT HAND TRAVEL MOTOR CONTROL CIRCUIT MAIN PUMP LOAD SENSE CIRCUIT SUPPLY LINE DRAIN / RETURN TO TANK DRAIN / RETURN TO SUPPLY SWING BRAKE CONTROL CIRCUIT SWING MOTOR CONTROL CIRCUIT MAIN PUMP LOAD SENSE PRESSURE

DD
PS1 a1 P1 P2 a2

EE

PSg

SOS
A

AS R

T1 T2

CC

FILTER GP PILOT OIL 185-0336 FILTER GP RETURN 259-0681

DR1

FILTER GP CASE DRAIN 6E-5534

B L2 L3 DR DR1 A LS1 LS2

BOOM CYLINDER CONTROL CIRCUIT BUCKET CONTROL CIRCUIT STICK CYLINDER CONTROL CIRCUIT LEFT HAND TRAVEL MOTOR CONTROL CIRCUIT

Qmax Qmin

L1

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure

MOTOR GP PISTON (HYDRAULIC OIL COOLER) 225-4614

PUMP GP MAIN HYDRAULIC 155-9205


D1 B1 D2

L2

PUMP GP GEAR (PILOT) 155-9222

Drain / Return Lines Component Group Attachment

DR1

DR

M1

Air Line

A
YY

CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

PUMP GP PISTON (FAN MOTOR) 170-9918

52

THIS SCHEMATIC IS FOR THE 385C EXCAVATOR


RENR7366-02 PART NUMBER: 225-4836, CHANGE: 04, VERSION: V
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specifications.