Gauge Repeatability and Reprodicibility

USL:
LSL:

45.030
45.000

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Institute of Quality and Reliability

Std.Dev.
Multiplier

6

MSA AIAG Example

Appraiser A

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.009
45.012
45.012

45.018
45.018
45.018

45.016
45.016
45.017

45.018
45.019
45.019

45.021
45.02
45.02

Average
Range

45.0110
0.0030

45.0180 45.0163 45.0187 45.0203
0.0000 0.0010 0.0010 0.0010

Appraiser B

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.007
45.009
45.007

45.016
45.015
45.019

45.018
45.017
45.020

45.017
45.019
45.020

45.019
45.020
45.021

Average

45.0077

45.0167 45.0183 45.0187 45.0200

Range

0.0020

0.0040

0.0030

0.0030

0.0020

Appraiser C

Part 1

Part 2

Part 3

Part 4

Part 5

Reading 1
Reading 2
Reading 3

45.007
45.008
45.008

45.016
45.015
45.016

45.017
45.017
45.017

45.018
45.017
45.018

45.018
45.018
45.020

Average

45.0077

45.0157 45.0170 45.0177 45.0187

Range

0.0010

0.0010

Part
Averages

0.0000

0.0010

0.0020

45.0088 45.0168 45.0172 45.0183 45.0197

Difference between max and min of pa

Average of ranges by each app
Difference between max and min of each

Trials

K1

Repeatability or Equipm

7071 0.403 0.5908 Reproducibi Gauge Repeatabi Parts 5 10 K3 0.5231 To .2 0.3146 Appraisers 2 3 K2 0.8862 Part Vari 3 0.

0000 Part 6 Part 7 Part 8 Part 9 Part 10 45.010 45.008 45.0127 45.018 45.0183 45.013 45.0010 0.0040 45.013 45.022 45.020 45.020 45.012 45.0010 0.0122 45.0213 45.020 45.022 45.011 45.019 45.0212 45.0012 X-barb Rbarb 45.022 45.0203 45.0010 0.013 45.0000 0.0009 Repeatability or Equipment Variation EV (R-double bar xK1) 0.0101 etween max and min of part averages-> 0.0157 0.010 45.010 45.01 45.0153 45.013 45.012 45.014 45.0100 0.0017 0.019 45.0020 0.0130 45.0161 0.018 45.0000 Rbarc 0.0183 45.020 45.0012 X-doublebar 45.0110 45.021 45.0050 0.013 45.0137 45.0152 0.020 45.013 45.0127 45.0220 45.0060 0.012 45.012 0.013 Part 10 45.015 45.022 45.014 45.0187 45.021 45.0130 45.012 45.0093 X-barc 45.008 45.0010 0.0157 <-Grand Mean 45.010 45.020 45.0020 Part 6 Part 7 Part 8 Part 9 Part 10 45.00102 .013 45.0020 0.0110 0.icibility AIAG Example Part 6 Part 7 Part 8 Part 9 45.013 45.021 45.0000 0.018 45.0020 0.011 45.0124 age of ranges by each appraiser R-part R-double bar een max and min of each appraser average X-bar-Diff 0.0028 45.012 X-bara R-bara 45.0193 45.

00 22.00392 AV  ( X Diff  K 2 ) 2  ( EV 2 /( nr ) Reproducibility or Appraiser Variation 0.150 4.00112 Total Variation TV 0.Part Variation PV (R-part x K3) 0.150 11. 10 to 30 Marginally Acceptable .00045 Gauge Repeatability and Reproducibility or GRR 0.076 27.481 96.00407 %EV (100x(EV/TV)) %AV (100x(AV/TV)) %GRR (100x(GRR/TV)) %PV(100x(PV/TV)) NDC Precision to Tolerance (P/T) Ratio 25.4% <10% Acceptable.

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