CUSTOMER CONNECTIONS:

JUMPER PLUGS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

WIRE IDENT:-1 -1 -2 -2 -2 -2 -3 -6 -8 -10 -10 -23A -30 -30 -37 -38 -55 -55 -59 -73 -77 -95 -96 -ES-EF1 -EF2 -CAN1-CAN1-CAN1+ -CAN1+ -SRN -93 -94 -M+ -M-SRN -S-SPD -D-SPD -SRN -10 -10 -55 -57 -30 -64 -65 -66 -87 -88 -89 -81 -83 -84 -85 -90 -91 -92 -97 -98 -99 -CAN2+ -CAN2-SRN -231 -232 -233

AREP AREP
SUPPLY - AUXILIARY WINDING NOTE:A
ST3

SHUNT
SUPPLY 140V MAX 50/60HZ X2 10/YELLOW 1/2 PHASE T1- T4 OR T8 - T11 X1 Z2 X2

PMG
SUPPLY STATOR PMG 14

SHUNT
SUPPLY 140V MAX 50/60HZ X2 10/YELLOW 1/2 PHASE T1- T4 OR T8 - T11 X1 Z2 X2

PMG
SUPPLY STATOR PMG 14
ST3

SUPPLY - AUXILIARY WINDING NOTE:A 10/YELLOW 11/RED

J3

KENR5075-04 February 2012

PMG

SPARE BATTERY SPARE BATTERY SPARE BATTERY SPARE BATTERY -

AWG 12 AWG 12 AWG 12 AWG 12

10/YELLOW 11/RED
J3

PMG 15 16 EXCITATION CEILING ADJUST P5

50Hz

60Hz

10A FUSE

9/GREEN
X2

X1

9/GREEN

15 16

50Hz

60Hz

10A FUSE

9/GREEN
X2

X1

9/GREEN

12/BLACK
Z1 X1 ST2 Z2

12/BLACK
Z1

EXCITATION CEILING ADJUST P5

ST2

X1 Z2

AIR SHUTOFF RELAY

5 OPTIONAL RFI KIT CONNECTIONS
_ +

AWG 12 AWG 12 AWG 12

STABILITY ADJUST P3

5
E+

STABILITY ADJUST P3
_

E+

R448
VOLTAGE ADJUST P2
ST6

E0 110 ST9 220 380 J1

CONNECTION TO EXCITER OPTIONAL RFI KIT CONNECTIONS VOLTAGE ADJUST P2

R448
ST6

E0 110

CONNECTION TO EXCITER BLACK W ALTERNATOR WINDING CONNECTIONS

SPARE BATTERY + SPARE BATTERY +

NOTE:B

NOTE:D

FUEL LEAK DETECT

AWG 12

NOTE:D

NOTE:G 3 NOTE:C 2 W V ALTERNATOR WINDING CONNECTIONS

BLACK RFI UNIT BLACK BLUE U

NOTE:C

BLACK W ALTERNATOR WINDING CONNECTIONS BLACK RFI UNIT BLACK U BLUE N

W ALTERNATOR WINDING CONNECTIONS

J2

ST9 ST1

220 380 J1

120 OHM RESISTOR BETWEEN 27 & 29

TABLE: 1 50 HZ VOLTAGE WYE 415/240V - (T2 380) 400/230V - (T2 380) 380/220V - (T2 380) 220/127V - (T2 220) 600V - (T2 220) 60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)

ST1

NOTE:F 3ph POT 470ohm

NOTE:E T1 S1 S2

NOTE:F 3ph
J2

NOTE:E T1 S1 S2

J1939 PRIMARY COMMUNICATION

N

AWG 12 AWG 12 AWG 12

POT 470ohm

J1939 PRIMARY COMMUNICATION SHIELD

1 4

ST4
_

P1 QUADRATURE DROOP ADJUST

U

TABLE: 1 50 HZ VOLTAGE WYE

ST4

P1 QUADRATURE DROOP ADJUST

NOTE:B
415/240V - (T2 380) 400/230V - (T2 380) 380/220V - (T2 380) 220/127V - (T2 220) 600V - (T2 220)

NOTE:A 50/60 Hz SELECTION NOTE:B REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING. NOTE:C REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - NOTE:E ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - NOTE:G FIT 5VA TRANSFORMER FOR 600V OPERATION NOTE:H OPTION TI04 FOR PARALLEL OPERATION.

P2 S2
+

MODBUS RS485 COMMUNICATION MODBUS RS485 COMMUNICATION SHIELD

AWG 12 AWG 12 AWG 12

CHASSIS DC TERMINAL RAIL

S1 STATISME P2 S2 S1

TI04 P1 N

NOTE:H
NOTE:A 50/60 Hz SELECTION NOTE:B REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 NOTE:C REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731 NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. NOTE:E ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT. NOTE:G REMOVE FOR OPTIONAL VOLTAGE ADJUST POT. NOTE:H OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY. STANDARD POSITION ON PHASE U. FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT). V(R731) -> W(ALT) . W(R731) -> U(ALT). NOTE:I FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION

U P2 S2 S1 TI04 P1

NOTE:G

NOTE:H

ECM POWER LINK ECM POWER LINK REMOTE START FROM ATS REMOTE START FROM ATS COMMON SHUTDOWN RELAY - N/C COMMON SHUTDOWN RELAY - COMMON COMMON SHUTDOWN RELAY - N/O GENERATOR RUNNING RELAY - N/C GENERATOR RUNNING RELAY - COMMON GENERATOR RUNNING RELAY - N/O ATS

AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12

TABLE: 2 50 HZ VOLTAGE WYE 415/240V - (T1,T2&T3 380) 400/230V - (T1,T2&T3 380) 380/220V - (T1,T2&T3 380) 220/127V - (T1,T2&T3 220) 600V - (T1,T2&T3 220) 60 HZ VOLTAGE WYE 480/277V - (T1,T2&T3 380) 440/254V - (T1,T2&T3 380) 380/220V - (T1,T2&T3 380) 240/139V - (T1,T2&T3 220) 220/127V - (T1,T2&T3 220) 208/120V - (T1,T2&T3 220) 600V - (T1,T2&T3 220) TENSION P1

470ohm POT

NOTE:I

R731 U
110 400 230 400 1

60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)

V
230 400 2 110

W
230 110 3 N 4

ANALOG VOLTAGE REGULATOR DIAGRAM (SINGLE PHASE SENSING)

ANALOG VOLTAGE REGULATOR DIAGRAM (3 PHASE SENSING)

11

C15 Generator Set with EMCP3 Electrical System

133 21

120 OHM RESISTOR BETWEEN 62 & 63

133

20 55 132

U
T1

C5E1-UP FSE1-UP(Engine)

CONNECTION TO ALTERNATOR WINDINGS

T4 T7

CONNECTION TO EXCITER

CONNECTION TO PMG

132 133 132 :3 :4

18

17 :11 CR/3 :8
M2 2P 16A MCB

W (L3) T12 T6 LINK V (L2) T11 LINK

T9

U T1 T2

W T3 5+ 6F28 (10A) 14 F29 (10A) 15 F30 (10A) 9 12 11 10 16 CONNECTION TO AREP

M1 2P 6A MCB

:1 :2

T9

T3

:1 :2

:3 :4

SERIES STAR CONNECTION DIAGRAM (HIGH VOLTAGE WYE)

T10 T12

N
T0

T11 T8

T5 T2

T5

T8

T2 U (L1)

CUSTOMER LOAD CONNECTIONS

T1 T2 T3 F1 + + 18-32 VDC 2 10 8 12 11 10
5 4

ZKA1-UP C5H1-UP C5L1-UP NKL1-UP CYY1-UP FFH1-UP(Engine)

N AWG 8 L1 AWG 8

J1939 SECONDARY COMMUNICATION J1939 SECONDARY COMMUNICATION SHIELD BREAKER AUX N/C BREAKER AUX COM BREAKER AUX N/O

AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12

T6

T10

T4

T7

F2 3

12-3

12-4

12-5

12-6

12-9

14A

15A

16A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

-50 -51 -52 -53 -101 -108 -209 -210 -142 -140 -131 -131 -143 -131 -131 -132 -132 -132 -133 -133 -133 -EARTH -EARTH

T1

141

AH2

T3

137

134

138

CHASSIS AC TERMINAL RAIL 3 WIRE 240V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 N AWG 8 16 17 18 L1 AWG 8 19 20 21

-50 -51 -52 -53 -101 -108 -209 -210 -142 -140 -131 -131 -143 -131 -131 -132 -132 -132 -133 -133 -133 -EARTH -EARTH

CHASSIS AC TERMINAL RAIL 2 WIRE 240V

3 6

DIGITAL A.V.R. (WITH PMG) 7 1 2 3 7 8 9 6 5 4 2 1

:5
F28 (10A) F29 (10A) F30 (10A)

:A1

:3 :4 JW1

:5 :6 JW2

CR/2 :6
16A

18 L2 AWG 8 CUSTOMER SUPPLY POWERS OPTIONAL JACKET WATER HEATER, BATTERY CHARGER, AND GENERATOR SPACE HEATER 19 20 21

HC
:A2

U
T1

T7

14A 9-6 9-5 9-4

15A

W (L3) T12
T10

S2

S1

T6 LINK

T9

T3 V (L2)

AH1

AH2

CUSTOMER SUPPLY POWERS OPTIONAL JACKET WATER HEATER, BATTERY CHARGER, AND GENERATOR SPACE HEATER

PARALLEL STAR CONNECTION DIAGRAM (LOW VOLTAGE WYE)

T12

T4

T2

N
T0 T6

T5 T8 T11

T11 LINK

T5

T8

T2 U (L1)

CUSTOMER LOAD CONNECTIONS

9-1

9-2

9-3

9-7

9-8

9-9

78

78

78

80

82 T2

S2 S2 S1 SENSING CT (5 AMP SECONDARY) (1 VA BURDEN)

S1 FROM GENERATOR PHASE B POLARITY MARK

2 ENGINE HEATER ALTERNATOR HEATER

78

80

82

T10

T4

T7

T1 N
RAISE

T9

NOTES: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS. SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.

T3

LOWER INPUT ADJUST

GENERATOR LEAD WIRING

FITTED IN CONTROL PANEL

TERMINAL BLOCK
2012 Caterpillar All Rights Reserved

CAT DIGITAL VOLTAGE REGULATOR (CDVR)

SPACE HEATER CIRCUIT

BLOCK HEATER CIRCUIT

Printed in U.S.A.

PUMPED FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK TO BASETANK - FUEL SYSTEM No. 1
77 21

30 FUEL LEAK SWITCH 77 30

(DC TERMINAL RAIL)

OR
11

133

40-PIN CONNECTOR
RTD #1 - H RTD #1 - M RTD #1 - L RTD #1 - GND RTD #1 - SHIELD 84 PUMP RUN RTD #2 - H RTD #2 - M RTD #2 - L 1 2 3 4 5 11 12 13 14 15 21 22 23 24 25 31 32 33 34 35 6 7 8 9 10 16 17 18 19 20 26 27 28 29 30 36 37 38 39 40 164 163 192 191 182 181 172 171

RTD TERMINAL STRIP RED

21

13
132 18

FUEL PUMPED FROM FREE STANDING BULK TANK - FUEL SYSTEM NO. 3 DC CIRCUIT
F23 (2A)

40-PIN CONNECTOR
112

THERMOCOUPLE TERMINAL STRIP

1 11 21 31 2 12 22 32 3 13 23 33 4 14 24 34 7 5 6 17 15 16 27 25 26 37 35 36 10 8 9 20 18 19 30 28 29 40 38 39 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359
124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143

40-PIN CONNECTOR
INPUT #1 CHANNEL1 DEFAULT SPN= 'EXHAUST GAS PORT 1 TEMP' CHANNEL2 DEFAULT SPN= 'EXHAUST GAS PORT 2 TEMP' INPUT #2 INPUT #3 INPUT #4 INPUT #5 CHANNEL3 DEFAULT SPN= 'EXHAUST GAS PORT 3 TEMP' CHANNEL4 DEFAULT SPN= 'EXHAUST GAS PORT 4 TEMP' CHANNEL5 DEFAULT SPN= 'EXHAUST GAS PORT 5 TEMP' CHANNEL6 DEFAULT SPN= 'EXHAUST GAS PORT 6 TEMP' INPUT #6 INPUT #7 INPUT #8 INPUT #9 INPUT #10 INPUT #11 INPUT #12 INPUT COMMON #1 CHANNEL7 DEFAULT SPN= 'EXHAUST GAS PORT 7 TEMP' CHANNEL8 DEFAULT SPN= 'EXHAUST GAS PORT 8 TEMP' CHANNEL9 DEFAULT SPN= 'EXHAUST GAS PORT 9 TEMP' INPUT COMMON #2 INPUT COMMON #3 INPUT COMMON #4 OUTPUT #1 (N/O) OUTPUT #1 (N/C) OUTPUT #1 (COM) 1 11 21 31 2 12 22 32 3 13 23 33 4 14 24 34 7 5 6 17 15 16 27 25 26 37 35 36 10 8 9 20 18 19 30 28 29 40 38 39 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339
72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 102 103 104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN' 105 106 107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK' 108 109 110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED' 111

THERMOCOUPLE #1

INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING' INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING' INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN' INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED' INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED' INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED' INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION' INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION' INPUT 10 DEFAULT SPN='SPARE'

RTD PT100 WHITE

THERMOCOUPLE #1 THERMOCOUPLE #2

55

FUEL LEAK DETECTOR

M2 2P 16A MCB

:1 :2

:3 :4
1

113 114

THERMOCOUPLE #2 THERMOCOUPLE #3 THERMOCOUPLE #3

84

:11 CR/3 :8

RED
115

RTD PT100 WHITE

THERMOCOUPLE #4 THERMOCOUPLE #4

84
TH1 134 138

54

55

EMERGENCY STOP PUSH BUTTON

SPEED POTENTIOMETER (optional)

TH2

85 :2
:3 :5

HIGH LEVEL FUEL SWITCH 83

RTD #3 - M RTD #3 - L RTD #3 - GND RTD #3 - SHIELD

RTD PT100 WHITE

THERMOCOUPLE #6 THERMOCOUPLE #7

INPUT 12 DEFAULT SPN='SPARE'

:A1 HC :A2

MV :1 MOT. VALVE :2 PR :10

5 53

119 120

THERMOCOUPLE #7 THERMOCOUPLE #8 THERMOCOUPLE #8

:4 JW1

:6

-VE SUPPLY

HIGHLIMIT THERMOSTAT

This circuitry applies to fuel system No. 3 only. It does not exist in fuel system No. 1.

RTD #4 - H + RTD #4 - M RTD #4 - L RTD #4 - GND RTD #4 - SHIELD RTD #5 - H RTD #5 - M

RED

121

RTD PT100 WHITE

THERMOCOUPLE #9 THERMOCOUPLE #9

OUTPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING'

122 123

THERMOCOUPLE #10 THERMOCOUPLE #10 THERMOCOUPLE #11 THERMOCOUPLE #11 THERMOCOUPLE #12 THERMOCOUPLE #12 THERMOCOUPLE #13 THERMOCOUPLE #13 THERMOCOUPLE #14 THERMOCOUPLE #14 THERMOCOUPLE #15 THERMOCOUPLE #15 THERMOCOUPLE #16 THERMOCOUPLE #16 THERMOCOUPLE #17 THERMOCOUPLE #17 THERMOCOUPLE #18 THERMOCOUPLE #18 THERMOCOUPLE #19 THERMOCOUPLE #19 THERMOCOUPLE #20 THERMOCOUPLE #20

ENGINE JACKET WATER HEATER 2

CHANNEL10 DEFAULT SPN= 'EXHAUST GAS PORT 10 TEMP'

OUTPUT #2 (N/O) OUTPUT #2 (N/C) OUTPUT #2 (COM) OUTPUT #3 (N/O) OUTPUT #3 (N/C) OUTPUT #3 (COM) OUTPUT #4 (N/O) OUTPUT #4 (N/C) OUTPUT #4 (COM) OUTPUT #5 (N/O) OUTPUT #5 (N/C) OUTPUT #5 (COM) OUTPUT #6 (N/O) OUTPUT #6 (N/C) OUTPUT #6 (COM) OUTPUT #7 (N/O) OUTPUT #7 (N/C) OUTPUT #7 (COM) OUTPUT #8 (N/O) OUTPUT #8 (N/C) OUTPUT #8 (COM)

OUTPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING'

AC CIRCUIT
JW2

RTD #5 - L RTD #5 - GND RTD #5 - SHIELD 16 AC SUPPLY 207 131 14 CUSTOMER 100V TO 250V RTD #6 - H RTD #6 - M RTD #6 - L RTD #6 - GND RTD #6 - SHIELD

CONTROL PANEL
AUDIBLE ALARM CUSTOMER SERVICE CONNECTION PUMP STOP SWITCH (if equipped) PUMP RUN SWITCH (if equipped)

JACKET WATER HEATER CIRCUIT

NOTE:B IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A 6 mm2 F22 (2A) F21 NOTE:B 132

OUTPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING'

207

OUTPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO'

208 PUMP STOP PUMP 205 :9 TRIP/ STOP :X2

:X1

203

NOTE: CUSTOMER CABLE TO ENTER DIRECTLY ONTO 6 mm 2 TERMINALS.

RTD #7 - H RTD #7 - M RTD #7 - L RTD #7 - GND

132

:11

131 RTD #7 - SHIELD 207 13 1 208 3 131 RTD #8 - H 5 RTD #8 - M RTD #8 - L 14 2 4 6 207 RTD #8 - SHIELD 97 RTD #8 - GND

131

204
14

A1

PC
132
A2
M4
1P 10A MCB

O/L

8-PIN CONNECTOR
96 95 131 2 211 :X1 PUMP RUN :X2 CAN_H 2 4 3 CAN2 + CAN2 SHIELD
62 63 64

8-PIN CONNECTOR
5 6 55 2 5 BATTERY POSITIVE(12-24V DC) BATTERY NEGATIVE (12-24VDC) BATT(+) BATT(-) CAN_H CAN_L SHIELD 1 4 2 3 5 55 2 CAN1 + CAN1 SHIELD 18 5 BATTERY POSITIVE(12-24V DC)

8-PIN CONNECTOR
BATT(+) BATT(-) BATTERY NEGATIVE (12-24VDC)
29 27 31

4 209

6 210

98 203

BATT(+) BATT(-)

1 4

55 2

18 BATTERY POSITIVE(12-24V DC) 5

REAR VIEW

POWER DISTRIBUTION PANEL

TO STARTER MOTOR

CONSTANT VOLTAGE CHARGER

140

J1939 DATA LINK - HIGH J1939 DATA LINK - LOW

J1939 DATA LINK - HIGH J1939 DATA LINK - LOW

CAN_H CAN_L SHIELD

2 3 5

CAN2 + CAN2 SHIELD

62 63 64

J1939 DATA LINK - HIGH J1939 DATA LINK - LOW

CAN_L SHIELD

140 GND 131

M
CHARGER FAIL
33 45

93 30 CHARGER COMMON

RTD MODULE FUEL TRANSFER PUMP CIRCUIT

Suspect Parameter Number (SPN) SPN Description Fuel Level (External Tank) Aftercooler Temperature Starting Air Pressure Fuel Pressure Fuel Filter Differential Pressure Fuel Level (Local Tank)
HIG H HIG H

THERMOCOUPLE MODULE

DISCREET I/O MODULE

ANNUNCIATOR PANEL

BATTERY CHARGER CIRCUIT (120V L-N)

SPN 38 52 82 94 95 96 98 99 100 101 105 107 108 110 111 137 158 167 168 171 172 173 174 175 176 190 441 442 612 625 628 639 701 702

Suspect Parameter Number (SPN) SPN Description Event Input Function #3 Event Input Function #4 Event Input Function #5 Event Input Function #6 Event Input Function #7 Event Input Function #8 Event Input Function #9 Event Input Function #10 Event Input Function #11 Event Input Function #12 Event Input Function #13 Event Input Function #14 Event Input Function #15 Event Input Function #16 Emergency Stop Switch Engine Derate Overridden Generator Bearing Temperature #1 Generator Bearing Temperature #2 Generator Winding Temperature #1 Generator Winding Temperature #2 Generator Winding Temperature #3 Intake Manifold 2 Temperature Intake Manifold 3 Temperature Intake Manifold 4 Temperature Engine Oil Temperature 2 Exhaust Gas Port 1 Temperature Exhaust Gas Port 2 Temperature Exhaust Gas Port 3 Temperature Exhaust Gas Port 4 Temperature Exhaust Gas Port 5 Temperature Exhaust Gas Port 6 Temperature Exhaust Gas Port 7 Temperature Exhaust Gas Port 8 Temperature Exhaust Gas Port 9 Temperature

SPN 703 704 705 706 707 708 709 710 711 712 713 714 715 716 970 971 1122 1123 1124 1125 1126 1131 1132 1133 1135 1137 1138 1139 1140 1141 1142 1143 1144 1145

Suspect Parameter Number (SPN) SPN Description Exhaust Gas Port 10 Temperature Exhaust Gas Port 11 Temperature Exhaust Gas Port 12 Temperature Exhaust Gas Port 13 Temperature Exhaust Gas Port 14 Temperature Exhaust Gas Port 15 Temperature Exhaust Gas Port 16 Temperature Exhaust Gas Port 17 Temperature Exhaust Gas Port 18 Temperature Exhaust Gas Port 19 Temperature Exhaust Gas Port 20 Temperature Main Bearing 1 Temperature (engine) Main Bearing 2 Temperature (engine) Main Bearing 3 Temperature (engine) Main Bearing 4 Temperature (engine) Main Bearing 5 Temperature (engine) Main Bearing 6 Temperature (engine) Main Bearing 7 Temperature (engine) Main Bearing 8 Temperature (engine) Main Bearing 9 Temperature (engine) Main Bearing 10 Temperature (engine) Main Bearing 11 Temperature (engine) Turbocharger 1 Compressor Inlet Temperature Turbocharger 2 Compressor Inlet Temperature Turbocharger 3 Compressor Inlet Temperature Turbocharger 4 Compressor Inlet Temperature Turbocharger 1 Turbine Inlet Temperature Turbocharger 2 Turbine Inlet Temperature Turbocharger 3 Turbine Inlet Temperature Turbocharger 4 Turbine Inlet Temperature Turbocharger 1 Turbine Outlet Temperature Turbocharger 2 Turbine Outlet Temperature Turbocharger 3 Turbine Outlet Temperature Turbocharger 4 Turbine Outlet Temperature

SPN 1146 1147 1148 1149 1150 1151 1152 1153 1154 1155 1156 1157 1158 1159 1160 1161 1162 1163 1164 1165 1166 1167 1172 1173 1174 1175 1180 1181 1182 1183 1184 1185 1186 1187

Suspect Parameter Number (SPN) SPN Description Engine Auxiliary Coolant Temperature Accessory Data Link Fault (J1939 #2) Emergency Shutdown Override Mode Active Warning Ruptured Fuel Basin- Primary Tank Unexpected Engine Shutdown Engine Failure to Start Shutdown Battery 1 Temperature Battery 2 Temperature Intake Manifold 5 Temperature Intake Manifold 6 Temperature Right Exhaust Temperature Left Exhaust Temperature Generator Frequency Generator AC Voltage Generator AC Current Generator Reverse Power (kW) Generator Reverse Power (kVAr) Service Interval Warning Air Damper Closed ATS in Normal Position ATS in Emergency Position Battery Charger Failure Generator Breaker Closed Utility Breaker Closed Engine in Cooldown Generator Control Not in Automatic Warning Generator Breaker Failure to Open Utility Breaker Failure to Open Generator Breaker Failure to Close Utility Breaker Failure to Open Generator Breaker Failure to Close Utility Breaker Failure to Close Utility to Generator Transfer Failure Warning

SPN 1212 1231 1237 1239 1383 1664 1800 1801 1802 1803 2433 2434 2436 2440 2448 2452 2456 2648 4000 4001 4002 4003 4004 4005 4006 4007 4009 4010 4011 4010 4011 4012 4015

Suspect Parameter Number (SPN) SPN Description Generator to Utility Transfer Failure Warning Loss of Utility Earth Fault Earth Leakage

SPN 4016 4017 4028 4029

Engine Oil Level Oil Filter Differential Pressure

T1 T1 T2 POWER WIRING FROM GENERATOR T3 N E 55

17

L1 L2 L3 N E

GRAVITY FUEL SUPPLY FROM HIGH LEVEL BULK TANK TO BASETANK FUEL SYSTEM No. 2

133

20
2 SW

SW

4 3

CABLE ENTRY

Engine Oil Pressure Crankcase Pressure Intake Manifold 1 Temperature Air Filter Differential Pressure Atmospheric Pressure Engine Coolant Temperature Engine Coolant Level

SW

132 133
M4
1P 6A MCB

L1 L2 L3 N E POWER WIRING FROM GENERATOR T1 T2 T3 N E L1 L2 L3 N

8

17

SW

Failure Mode Identifier (FMI) Codes Description Data Valid but Above Normal Operational RangeMost Severe Level Data Valid but Below Normal Operational RangeMost Severe Level Data Erratic, Intermittent or Incorrect Voltage Above Normal or Shorted to High Source Voltage Below Normal or Shorted to Low Source Current Below Normal or Grounded Circuit Current Above Normal or Grounded Circuit Mechanical System Not Responding or Out of Adjustment Abnormal Frequency, Pulse Width or Period Abnormal Update Rate Abnormal Rate of Change Unexpected Engine Shutdown Bad Intelligent Device or Component Out of Calibration Special Instructions Data Valid But Above Normal Operational RangeLeast Severe Level Data Valid But Above Normal Operational RangeModerately Severe Level (Derate) Data Valid But Below Normal Operational RangeLeast Severe Level Data Valid But Below Normal Operational RangeModerately Severe Level (Derate) Received Network Data In Error Not Available or Condition Exists

FMI 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 31

T2 POWER WIRING FROM GENERATOR T3 N E 55

17

DC CIRCUIT
1

F23 (2A) 84 84
54

LEVEL SWITCH (TOP VIEW)

136

OW - L LOW LOW

IGH

TERMINAL BOX

Fire Extinguisher Pressure Battery Voltage (switch) Battery Charging System Voltage

E
2: 1:
3

2 C2/C12

:C1/C11* ST :C2/C12* 24V DC SHUNT TRIP

LOW LEVEL FUEL SWITCH

52

:3 PR/1 :1

:6 PR/2 :7
55

LEVEL SWITCH (SIDE VIEW)

:4 FOR 5A CHARGER FIT (6A) BREAKER FOR 10A CHARGER FIT (10A) BREAKER CR/1 :1 140

Battery Voltage Ambient Air Temperature Inlet Air Temperature Exhaust Temperature

A1:

11:

P853 P854

:C1 ST :C2
8

STR
A2: 14:

STR/1

24V DC SHUNT TRIP

STR
3

2 6

:C11 ST :C12 Q/1 Q/2 24V DC SHUNT TRIP

4

STR/1
3:
8

10:

HIGH LEVEL FUEL SWITCH 83

53

85 :2 MV :1 MOT. VALVE

TERMINAL BOX
SW4 NORMALLY OPEN

Fuel Temperature Engine Oil Temperature Turbo Oil Temperature Engine Speed Auxiliary Temperature 1 Auxiliary Temperature 2
SW2 NORMALLY CLOSED

REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS

67 65 66

233 231 232

:14 :12 :11 BREAKER AUXILIARY REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS
65 67 66

231 233 232

:11 :13 BREAKER AUXILIARY

:12 :14

C2/C12 REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS

67 65 66

233 231 232

:14 :12 :11 BREAKER AUXILIARY

5

MCB 1P

CONSTANT VOLTAGE CHARGER 36 +

140 E

SW3 NORMALLY CLOSED

:2 PR :10 2

+ -VE SUPPLY

+ 1

M3 (*)

Generator Rotating Diode Failure SCADA Data Link Fault Voltage Regulator Failure Primary Data Link (J1939 #1) Event Input Function #1 Event Input Function #2

* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS

- 5

132

SW1 NORMALLY CLOSED

MERLIN GERIN BREAKER

MCCB

ACB

FUEL TRANSFER CIRCUIT

BATTERY CHARGER CIRCUIT (240V L-N)

FUEL LEVEL SWITCH

30 Page,

17

PR/3

KENR5075-04

STARTING AID AUTO/MANUAL SWITCH (optional)

PANEL LIGHT SWITCH

VOLTAGE ADJUST SWITCH

:6

EMCP 3 CONTROLLER

ENGINE MOUNTED THERMOSTAT

PR/2 :7

LOW LEVEL FUEL SWITCH

52

:3 PR/1 :1 81

81

RTD #2 - GND RTD #2 - SHIELD RTD #3 - H

116 117

THERMOCOUPLE #5 THERMOCOUPLE #5 THERMOCOUPLE #6

RED

118

INPUT 11 DEFAULT SPN='SPARE'

(Dimensions: 39 inches x 28 inches)

NEUTRAL EARTH LINK

T1

CORE BALANCE CURRENT TRANSFORMER IF REQUIRED T1

CORE BALANCE C.T.

BREAKER T2 T3 N E

4 POLE BREAKER OR POWER TERMINAL STRIP (PTS) OPTIONAL

POLARITY MARKS

ANNUNCIATOR
18
L1 55 2 2 3 P16 1 J16 1 2 3 4 5 6

ANNUNCIATOR # 1 BATT + BATT NC CAN2 SRN CAN2 CAN2 +

METERING C.T.s S1 S2 S2 S2

CT1 L2 CT2 L3

AC GENERATOR

T2 S1 T3 S1 N E EF2 EF1 51 52 53 50 T1 F1 (2A) BOTH OF THESE WIRES CONNECT TO THE STANDARD STUD IF THE OPTIONAL STUD IS NOT SUPPLIED T2 F2 (2A) T3 F3 (2A) 101 CT3

64 63

SRN CAN2CAN2+

4 5 6

BOOST PRESSURE SENSOR CONNECTOR K-C7

INJECTOR HARNESS CONNECTOR K-C13

INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR K-C5

FUEL JUMPER HARNESS CONNECTOR K-C11 FUEL PRESSURE SENSOR CONNECTOR L-C2 FUEL TEMPERATURE SENSOR CONNECTOR L-C3

N E

CAN 2 SERVICE CONNECTOR

A B D SERVICE CONNECTOR E C H J SRN CAN2+ CAN255 2
43 3

62

10 14

10 30

A1

22

21

24

12 11 14 73 30 14 20 EF1 61 62

EARTH FAULT A2 RELAY k l EF1 25 EF2 26

EF2 GENERATOR RECEPTACLE 1030213 GENERATOR PLUG 9X4391 EF2 EF1 MAGNETIC PICK UP No.1

1 EARTH

E
1 HARNESS Y SPLICE 50

108

109

110

101

31
21

50

32
22

33

E HARNESS Y SPLICE 108 108

SRN(CAN1)

CAN 1+

GENERATOR PLUG 9X4391

GENERATOR RECEPTACLE 1030213

GENERATOR RECEPTACLE 1030213 GENERATOR PLUG 9X4391

21

22

DOOR

CAN 1-

HARNESS Y SPLICE 101

ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR K-C10

64 35 36 37

101

5 6

62
120 OHMS

63

1
1

CHASSIS CHASSIS STANDARD OPTIONAL STUD STUD 51 52 53 50 108 109 110 101 CAN1+

120 OHMS

2
1

EMCP3 PLUG 1607689

21

22

CAN1-

CAN2+

CAN2-

M+

M-

ENGINE CONTROL MODULE (ECM) CONNECTOR J1/P1

4 SRN

67 MAG HARNESS X SPLICE 1 2.5 mm 2 2.5 mm 2 6 mm 2 HARNESS Y SPLICE 1 PICKUP 1 E +

66

AC

31 IA

47 IB

57 IC

39 I RETURN

13

11

9 VC VB

50 +

42 SRN CAN1 J1939

34

62 +

63 SRN CAN2 J1939 64

5 +

3 RS485

VA EARTH (MOUNTING SCREW)

The above does not function on EMCP3.1 The below does not function on EMCP3.1 SINK O/P 1 69 95

+VE SUPPLY

TERMINAL RAIL LINK 2 CB2 (20A) 24 CB3 (15A) 1.5 mm 2 A+ CB1 (60A) 6 mm 2 55 52 EMCP3 PLUG 1607689 2

LCD DISPLAY
65 _ BATTERY (12/24Vdc) + The items below do not RLY7 function on RLY8 EMCP3.1 PROG PROG O/P O/P The below does not function on EMCP3.1 EMERG STOP I/P 1 70 REMOTE START I/P 2 55 LOW COOLANT LEVEL I/P 3 54 FUEL LEAK I/P 4 53 EARTH FAULT I/P 5 45 LOW FUEL LEVEL I/P 6 44 PROG I/P 7 I/P 7 36 PROG I/P 8 I/P 8 28 OIL PRESSURE PASSIVE ANALOG 1+ 56

EMCP 3.3 or 3.2 or 3.1

22

SINK O/P 2 The above does not function on EMCP3.2 or EMCP3.1

68

96

23

+ :30 24V PS1 SMMS1/1 SR/1 :87 40 B+ ALT CHARGING ALTERNATOR -VE SUPPLY 6 mm 2 TERMINAL RAIL LINK F4 (10A) 2 SERVICE CONNECTOR RECEPTACLE 1282312 CAN 1CAN 1+ 55 A B :3 :2 34 9 5 8 D+ 9 D4 3 D+ DD E HARNESS Y SPLICE 2 GENERATOR RECEPTACLE 1030213 GENERATOR PLUG 9X4391 35 38 36 39 37 40 61 30 21 HARNESS X SPLICE 2-2 63 22 65 ES8 27 28
R

EMCP3 PLUG 1607689

RLY1 ENG CRANK

RLY2 FUEL CONTROL

RLY3 ASR SWITCH

RELAY BOX
25

RLY4 AUDIBLE ALARM

RLY5 GFR SWITCH

RLY6 GRR SWITCH

ENGINE TEMP PASSIVE ANALOG 2+ 38

OIL TEMP PASSIVE ANALOG 3+ 30

OIL PRESSURE PASSIVE ANALOG 146

ENGINE TEMP PASSIVE ANALOG 237

OIL TEMP PASSIVE ANALOG 329

SM1
OPTIONAL BATTERY ISOLATOR SWITCH KEY REMOVABLE

PS1

SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) K-C8

DC F5 (10A) HARNESS Y SPLICE 55 EMCP3 PLUG 1607689

51

61

48

58

35

43

33

41

32

40

26

27

25

15

24

14

14

55

41

37

55

36

55

55

38

55

90 56

91 57

92 58 59

97 60

98 61

99

17

57

18

77 21

73 20

72

93 33

94 34

This pin does not exist on EMCP3.1

This pin does not exist on EMCP3.1

E/STUD 1

E/STUD 2
55 55 1A 17 2 CAN 118 55 15 37 :86 AIR ASOR SHUTOFF RELAY 2 :85 4 36 8 6 :2 ALR ALARM RELAY :10 2 3 COMMON ALARM 16 38 :2 GRR :10 2 GEN RUNNING HARNESS Y SPLICE 17 6 38

SRN(CAN1)

RELAY BOX
ECM PLUG P1 1607689 34 CAN 150 CAN 1+ 39

AIR SHUTOFF ETHER START

F27 10 1 1 :8 (16A) :11 23 :30 44 EPIR/1 :87 ASOR/1 :87 23A 78 :1 80 :30 FOR USE WITH CDVR 45 46 17 30 57 VOLTS ADJUST POTENTIOMETER (SEE NOTE F) :2 :3 82 64 46 65 47 66 48

SECTION COLOR LEGEND

COMMON ALARM RELAY

41 40

31 27 28 29 30

TERMINAL RAIL LINK PANEL LIGHT SWITCH 2 EMER. STOP

ALARM

COMMON ALARM
ALR/3 :9

GENERATOR ALARM RELAY

ENGINE CONTROL MODULE (ECM) CONNECTOR K-C1

F G

JUMPER CLIP

CAN 1+

EMCP CONNECTION

55

JUMPER CLIP

:2 CR :10 9 PANEL LIGHT HARNESS Y SPLICE 41 41 TERMINAL RAIL LINK HARNESS Y SPLICE 10 10 43 42 41 HARNESS Y SPLICE 45

REMOTE START CONTACT

45 14

REMOTE CONTACTS FOR GENERAL ALARM

START AID

TIMING CALIBRATION (TC) PROBE CONNECTOR K-C2 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6

AIR SHUTOFF
19 59 12 23A

GENERATOR RUNNING
:8 GRR/3 :9

40 41 23 30 2 2 2 ECM PLUG P1 1607689 70 10 66 S-SPD 53 68 D-SPD 45

15 41

10

11

7 3 46 17 48 17

TERMINAL HARNESS Y RAIL LINK SPLICE 30 13 30 30 30 25 30 65 18

GENERATOR CONNECTION

:11 78 80 82 87 59 59 23A 9 72 64 54 55 56 70 49 88 50 89 51

RELAY BOX

ATMOSPHERIC PRESSURE SENSOR CONNECTOR K-C4 TIMING CALIBRATION PORT

ENGINE OIL PRESSURE SENSOR CONNECTOR K-C9

34 49 34

TERMINAL RAIL LINK

16

7
10

17

18

50 46

20

REMOTE CONTACTS FOR GENERATOR RUNNING

ESTOP CONNECTION

48 52 HARNESS X SPLICE B+

ECM CONNECTION

S-SPD D-SPD 10

S D +B -B

44 :1 E/STOP PLUG 1552264 E/STOP PLUG 1552264 :3

59

23A 3 4 5

43

:2

P Indicates a Plug, J Indicates a Receptacle Component Description and Part Number ABC MODULE 105-9344 P-B 1117898
CDL+ CDL-

7
EMERGENCY STOP ON ENCLOSURE

E/STOP RECEPTACLE 3E3388

1
E/STOP RECEPTACLE 3E3388 78 80 82

42

8 ES-

13

SPEED CONTROL

SPEED ADJ. POT. (2K , 10T)

SYMBOLS ABBREVIATIONS
RELAY COIL :2
11

PWM SPEED CONTROL

10 24 ES8

E/STOP RECEPTACLE 3E3388

Connector Identification Receptacle Part Number P-B J-B Signal Description 1117898 3E5179 1 Plug Part Number Circuit Identification Number 2 Receptacle 8 Plug 3

8
4

E/STOP RECEPTACLE 3E3388 E/STOP PLUG 1552264 HARNESS X SPLICE 10 45 10

2
E/STOP PLUG 1552264

FOR USE WITH CDVR

11

CHASSIS CUSTOMER TERMINAL LOCATED ON DC TERMINAL RAIL CHASSIS DC TERMINAL LOCATED ON DC TERMINAL RAIL CHASSIS AC TERMINAL LOCATED ON AC TERMINAL RAIL DOOR TERMINAL :2 :3 :1

:10 POWER TERMINAL CONNECTION GSC 40 WAY HARNESS CONNECTOR :1 ATB TERMINAL R/1 :3 :3 PANEL LAMP SWITCH :2 RELAY CONTACT N/O SCREEN CABLE R ACB ASOR ASOS ALR AVR CR CT CTR CDVR ECM EMCP EPIR E/STOP GFR GRR LCD MCCB MV O/L PC POT PR PTS PWM RTD SASV SMMS SRN

Plug

ENGINE ELECTRONIC CONTROL MODULE(ECM)

{ENGINE MOUNTED}
11 2

:86 :1 MAN EPIR :2 AUTO :85 ETHER START SWITCH

:86 2 SMMS1 SR :85 45 45 HARNESS X SPLICE 45

ST4 AUTOMATIC VOLTAGE REGULATOR (AVR)

18 2
1

ETHER START

RELAY BOX

28

ETHER START
59 SASV 2
2

AIR SHUTOFF AIR

SHUT-OFF SOLENOID ASOS

72 LOW FUEL LEVEL

NOTE: SEE AVR DIAGRAM ON OUTSIDE

(Dimensions: 39 inches x 28 inches)

12 2 GENERATOR PLUG 9X4391 GENERATOR RECEPTACLE 1030213 2 2 4 5 6 3 2

START AID SOLENOID VALVE SOCKET OIL TEMPERATURE SENSOR SOCKET

POTENTIOMETER

10 2

A B

FUSE

EARTH

COOLANT LOSS TERMINAL RAIL LINK 2 HARNESS X SPLICE 2-1

58

CHASSIS TO DOOR DC SOCKET

30
HARNESS X, SPLICE 30

KENR5075-04

2 30 2 2 2

EMERGENCY STOP PUSHBUTTON ENGINE SOCKET CIRCUIT BREAKER PANEL LAMP CHASSIS TO DOOR AC SOCKET

AIR CIRCUIT BREAKER AIR SHUT-OFF RELAY AIR SHUT-OFF SOLENOID ALARM RELAY AUTOMATIC VOLTAGE REGULATOR CONTROL RELAY CURRENT TRANSFORMER CRANK TERMINATION RELAY CAT DIGITAL VOLTAGE REGULATOR ENGINE CONTROL MODULE ELECTRONIC MODULAR CONTROL PANEL ETHER POWER INJECTOR RELAY EMERGENCY STOP GENSET FAULT RELAY GENERATOR RUNNING RELAY LIQUID CRYSTAL DISPLAY MOLDED CASE CIRCUIT BREAKER MOTORIZED VALVE OVERLOAD PUMP CONTACTOR POTENTIOMETER PUMP RELAY POWER TERMINAL STRIP PULSE WIDTH MODULATED RESISTIVE TEMPERATURE DETECTOR STARTER AID SOLENOID VALVE STARTER MOTOR MAGNETIC SWITCH SCREEN

Pin

Ground Connection Socket Receptacle Integral with Component

GND

4 Pin or Socket Number

Harness And Wire Symbols- Controller and Generator

Harness identification code This example indicates wire 135 in harness "AG". J174 P174 1306795 1306795 325-AG135 PK-14 Pin Socket Wire Color

Connector Reference Designator P274 1117898 Plug Wire Gauge Part Number For J274 Connector Assembly 3E5179 325-A135 PK-14 1 Receptacle 2 Fuse Pin or Socket Number 200-L32 BK-14 Component Part Number 105-9344

Single Wire Connector

Ground Circuit Connection Number Identification

Harness And Wire Symbols-Engine

K-C13 1552252
K-C1 WIRE NAME K738-K41 K-C1 (continued) 90 91 92 93 94 95 96 97 98 T860-K14 99 100 101 102 103 T858-K15 104 T962-K25 105 T959-K17 106 T961-K16 107 T960-K24 108 109 110 111 112 113 114 T859-K21 115 T957-K20 116 117 T958-K19 118 119 120 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
K-C1 2645732

EJ-C1 3E8969
K737-EJ10 BR-16-KYNAR
1 2 3 4 5 6 7 8 9 10 11 12

NOTE C
EJ-S4

EJ-C2 7E6513
K737-EJ19 K737-EJ20 BR-16-KYNAR BR-16-KYNAR T858-EJ13 GY-16-KYNAR T957-EJ1 PU-16-KYNAR
1 2

RELATED ELECTRICAL SERVICE MANUALS

INJECTOR 1

CLR-GA GN-16-HV

BR-16-HV

K737-K4

BU-18 BU-16-HV PK-18 GN-18

995-K11 K739-K40 R746-K18 G829-K2

BK-18 WH-18 GY-18 PK-18

E963-K23 G856-K8 994-K10 G833-K7

WH-18 YL-18

E964-K22 G857-K9

PK-18

C991-K6

YL-18 BU-18

E966-K26 E965-K27

BU-18 GY-18

C967-K13 R747-K5

YL-18

F421-K12

WH-18

T725-K44

WH-18

G828-K1

PU-18

N707-K43

POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

TERM/PLUG 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737

OR-16-HV

30 Page,

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

WH-16-HV PU-16-HV YL-16-HV

8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 P/N 264-5732 110-3202

CLR-GA BU-18 YL-18 QTY 1 200mm

K-C8 WIRE NAME POS E965-K27 1 E966-K26 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

*NOTE B

CLR-GA YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm

K-C9 WIRE NAME POS G828-K29 1 G829-K33 2 994-K10 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 180-9340 P/N 237-0227 110-3202

QTY 1 200mm

POS 1 2 3 4 5 6 7 8 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

K-C11 WIRE NAME F421-K12 G833-K37 T725-K44 N707-K43 G828-K28 G829-K35 C991-K6

J2

TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 P/N 231-2295 110-3202

BRAKE SOLENOID L/H

BRAKE SOLENOID M/H

COOLANT TEMPERATURE BRAKE COMMON INTAKE MANIFOLD AIR PRESSURE PRESSURE SENSOR COMMON

*NOTE B

*NOTE B

CLR-GA BU-18 PK-18 QTY 1 200mm

QTY 1 200mm

K-C10 WIRE NAME POS 995-K11 1 G833-K36 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

*NOTE B

CLR-GA PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV GY-16-HV WH-16-HV OR-16-HV BR-16-HV GN-16-HV BU-16-HV QTY 1 200mm 1

CLR-GA WH-18 YL-18 QTY 1 200mm 1

K-C2 WIRE NAME POS G856-K8 1 G857-K9 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE

TERM/PLUG 180-9340 180-9340 P/N 155-2269 110-3202 155-2261

K-C13 WIRE NAME POS T957-K20 1 T958-K19 2 T959-K17 3 T960-K24 4 T961-K16 5 T962-K25 6 T858-K15 7 T859-K21 8 T860-K14 9 K737-K4 10 K738-K41 11 K739-K40 12 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE

TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 P/N 155-2252 110-3202 155-2258

PASSIVE SPD -1: A CRANK SPEED TDC SERVICE PROBE + OIL PRESSURE SENSOR TEMPERATURE SENSOR COMMON

PASSIVE SPD +1: A CRANK SPEED TDC SERVICE PROBE -

FUEL PRESSURE

PASSIVE SPD +2: PASSIVE SPD -2:

B CAM SPEED B CAM SPEED

INTAKE MANIFOLD AIR TEMPERATURE ATMOSPHERIC PRESSURE SENSOR

BOOST PRESSURE SENSOR CONNECTOR K-C7 INJECTOR HARNESS CONNECTOR K-C13 ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR K-C10

FUEL TEMPERATURE SENSOR FUEL DIFFERENTIAL PRESSURE SW

CLR-GA WH-18 GN-18 GY-18 QTY 1 200mm

K-C4 WIRE NAME POS G828-K31 1 G829-K32 2 R747-K5 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 180-9340 P/N 230-4013 110-3202

PRESSURE SENSOR +5V

*NOTE B INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR K-C5 SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) K-C8 *NOTE B K-S3 (G828-WH) FUEL JUMPER HARNESS CONNECTOR K-C11
FUEL DIFFERENTIAL PRESS SW RETURN

CLR-GA BU-18 PK-18 QTY 1 200mm

K-C5 WIRE NAME POS C967-K13 1 G833-K38 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

K-S1 (G833-PK)

K-S2 (G829-GN)

CLR-GA BK-18 WH-18 QTY 1 200mm

K-C6 WIRE NAME POS E963-K23 1 E964-K22 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 P/N 230-4011 110-3202

ENGINE OIL PRESSURE SENSOR CONNECTOR K-C9 *NOTE B

TIMING CALIBRATION(TC) PROBE CONNECTOR K-C2

INJECTOR 5 & 6

INJECTOR 1 & 2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON

CLR-GA WH-18 GN-18 PK-18 QTY 1 200mm

K-C7 WIRE NAME POS G828-K30 1 G829-K34 2 R746-K18 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO

TERM/PLUG 180-9340 180-9340 180-9340 P/N 237-0227 110-3202 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6

ENGINE CONTROL MODULE(ECM) CONNECTOR K-C1 ATMOSPHERIC PRESSURE SENSOR CONNECTOR K-C4

INJECTOR 3 & 4 INJECTOR 1 COMMON INJECTOR 2 COMMON

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

K738-K41 GN-16-HV

K737-K4 BR-16-HV

K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV

T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV

T957-EJ1 PU-16-KYNAR T958-EJ2 YL-16-KYNAR T959-EJ3 BR-16-KYNAR T960-EJ4 BU-16-KYNAR T961-EJ5 GN-16-KYNAR T962-EJ6 WH-16-KYNAR T858-EJ7 GY-16-KYNAR T859-EJ8 WH-16-KYNAR T860-EJ9 OR-16-KYNAR K737-EJ10 BR-16-KYNAR K738-EJ11 GN-16-KYNAR K739-EJ12 BU-16-KYNAR

TITLE
TROUBLESHOOTING SYSTEMS OPERATION / TESTING AND ADJUSTING
INJECTOR 1 EJ-C2
EJ-S1 (T858-GY) EJ-S2 (T859-WH) EJ-S3 (T860-OR)

FORM NUMBER
RENR5096 SENR9928

NOTE C
EJ-S5

K739-EJ12 BU-16-KYNAR

K739-EJ21 BU-16-KYNAR K739-EJ22 BU-16-KYNAR K739-EJ23 BU-16-KYNAR

EJ-S1

EJ-C8 1539693
K737-EJ18 BR-16-KYNAR K739-EJ20 BU-16-KYNAR
1 2

EVA BRAKE 1 NOTE C

INJECTOR 6 EJ-C7

OPERATION & MAINTENANCE MANUAL

SYSTEMS OPERATION / TESTING AND ADJUSTING (EMCP3)

SEBU7909 RENR7902

T858-EJ7 GY-16-KYNAR

T858-EJ13 T858-EJ14
EJ-S3

GY-16-KYNAR GY-16-KYNAR

995-K11 BU-18 K739-K40 BU-16-HV R746-K18 PK-18 G829-K2 GN-18

NOTE C
T860-EJ9 OR-16-KYNAR
EJ-S2

EJ-C3 7E6513
T858-EJ14 GY-16-KYNAR T958-EJ2 YL-16-KYNAR
1 2

T860-EJ17 T860-EJ18 T859-EJ16 T859-EJ15

OR-16-KYNAR OR-16-KYNAR WH-16-KYNAR WH-16-KYNAR

INJECTOR 2
INJECTOR 2 EJ-C3

EJ-S5 (K739-BU) NOTE C EJ-S4 (K737-BR) NOTE C

T859-EJ8

WH-16-KYNAR K738-EJ11 T957-EJ1 T959-EJ3 T958-EJ2 T960-EJ4 T961-EJ5 T962-EJ6

INJECTOR 3 EJ-C4

INJECTOR 4 EJ-C5

INJECTOR 5 EJ-C6

E963-K23 BK-18 G856-K8 WH-18

994-K10 GY-18

GN-16-KYNAR PU-16-KYNAR BR-16-KYNAR YL-16-KYNAR BU-16-KYNAR GN-16-KYNAR WH-16-KYNAR

EJ-C4 7E6513
T859-EJ16 WH-16-KYNAR T959-EJ3 BR-16-KYNAR
1 2

(+) BATTERY (+) BATTERY SWITCHED

INJECTOR 3
EVA BRAKE 1 EJ-C8 NOTE C INJECTOR HARNESS CONNECTOR EJ-C1 EVA BRAKE 2 EJ-C9 NOTE C EVA BRAKE 3 EJ-C10 NOTE C

STARTING CIRCUIT (-) BATTERY / SENSOR RETURN

OPTIONAL WIRING

G833-K7 PK-18

EJ-C9 1539693
NOTE A

K-C2 1552269
G856-K8 WH-18 G857-K9 YL-18
1 2

K738-EJ11 GN-16-KYNAR K739-EJ22 BU-16-KYNAR

1 2

EVA BRAKE 2 NOTE C

SENSOR / ACTUATOR SUPPLY SIGNAL TO ECM CONTROL (POSITIVE) FROM ECM CONTROL (RETURN) FROM ECM

E964-K22 WH-18 G857-K9 YL-18

K-S1

C991-K6 PK-18

E966-K26 YL-18 E965-K27 BU-18

994-K10 GY-18 995-K11 BU-18 F421-K12 YL-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 G828-K1 WH-18 G829-K2 GN-18 G833-K7 PK-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18

G833-K7 PK-18

NOTE A
K-S2

G833-K36 PK-18 G833-K37 PK-18 G833-K38 PK-18 G829-K34 G829-K33 G829-K32 G829-K35 GN-18 GN-18 GN-18 GN-18

TIMING CALIBRATION(TC) PROBE

HARNESS 239-5929
1 2 SIGNAL GROUND

EJ-C5 7E6513
K-C10 1552269

NOTE A

G829-K2 GN-18

K-C10 2304011
995-K11 BU-18 G833-K36 PK-18
1 2 SIGNAL GROUND

T859-EJ15 WH-16-KYNAR T960-EJ4 BU-16-KYNAR

1 2

INJECTOR 4

ENGINE COOLANT TEMPERATURE SENSOR 2345012

ENGINE COOLANT TEMPERATURE SENSOR 1309811

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826 AND 278-5657(EARLIER MODELS SEE NOTE C)
EJ-C1 CLR-GA WIRE NAME POS TERM/PLUG PU-16-KYNAR T957-EJ1 1 180-9339 YL-16-KYNAR T958-EJ2 2 180-9339 BR-16-KYNAR T959-EJ3 3 180-9339 BU-16-KYNAR T960-EJ4 4 180-9339 GN-16-KYNAR T961-EJ5 5 180-9339 WH-16-KYNAR T962-EJ6 6 180-9339 GY-16-KYNAR T858-EJ7 7 180-9339 WH-16-KYNAR T859-EJ8 8 180-9339 OR-16-KYNAR T860-EJ9 9 180-9339 BR-16-KYNAR K737-EJ10 10 180-9339 GN-16-KYNAR K738-EJ11 11 180-9339 BU-16-KYNAR K739-EJ12 12 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 3E-8969 1 WEDGE 3E-5180 EJ-C2 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ13 1 PU-16-KYNAR T957-EJ1 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE EJ-C3 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ14 1 YL-16-KYNAR T958-EJ2 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE EJ-C5 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ15 1 BU-16-KYNAR T960-EJ4 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR_AS 50mm TUBE TERM/PLUG EJ-C8 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ19 A 154-2389 BU-16-KYNAR K739-EJ21 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

SECTION BORDER

CAT DATA LINK J1939(CAN) DATA LINK RS-232/RS-485 DATA LINK HIGHWAYS

EJ-C6 7E6513
T860-EJ17 OR-16-KYNAR T961-EJ5 GN-16-KYNAR
1 2

K-S3

G828-K1 WH-18

NOTE A

G828-K30 G828-K29 G828-K31 G828-K28

WH-18 WH-18 WH-18 WH-18

K-C5 2304011
C967-K13 BU-18 G833-K38 PK-18
1 2 SIGNAL GROUND

INTAKE MANIFOLD AIR TEMPERATURE SENSOR 2345013

K-C5 1552269
1 2 SIGNAL GROUND

HARNESS 239-5929 INTAKE MANIFOLD AIR TEMPERATURE SENSOR 1309811

INJECTOR 5

EJ-C10 1539693
K737-EJ19 BR-16-KYNAR K739-EJ22 BU-16-KYNAR
1 2

C967-K13 BU-18 R747-K5 GY-18 994-K10 GY-18 995-K11 BU-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 F421-K12 YL-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18

K-C8 2304011
E965-K27 BU-18 E966-K26 YL-18
1 2 BK-18 WH-18

F421-K12 YL-18 T725-K44 WH-18

NOTE A

SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) 2717537

K-C8 1552269
1 2 BK-18 WH-18

HARNESS 239-5929 SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) 2016617

EVA BRAKE 3 NOTE C

P/N 7E-6513 112-8144

EJ-C7 7E6513
T860-EJ14 OR-16-KYNAR T962-EJ23 WH-16-KYNAR
1 2

INJECTOR 6

K-C6 2304011
E963-K23 BK-18 E964-K22 WH-18
1 2 BK-18 WH-18

G828-K1

WH-18

NOTE A

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) 2717538

K-C6 1552269
1 2 S/T + S/T -

HARNESS 239-5929 PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) 1899266

EJ-C6 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ17 1 GN-16-KYNAR T961-EJ5 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

TERM/PLUG

P/N 7E-6513 112-8144

TERM/PLUG

K-C7 2370227
N707-K43 PU-18 G828-K30 WH-18 G829-K34 GN-18 R746-K18 PK-18
1 2 3 VS GROUND SIGNAL

BOOST PRESSURE SENSOR 2490096

K-C7 1552267
1 2 3

HARNESS 239-5929
VS GROUND SIGNAL

BOOST PRESSURE SENSOR 2393478

P/N 7E-6513 112-8144

EJ-C7 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ18 1 WH-16-KYNAR T962-EJ6 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

EJ-C9 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG GN-16-KYNAR K738-EJ11 A 154-2389 BU-16-KYNAR K739-EJ22 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM DIAGRAM

WIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRING-

265-7864-13 265-7865-13 265-7866-13 244-5866-02 254-1260-01 239-5745-02 239-8007-01 261-5834-17

EMCP 3.1 EMCP 3.2 EMCP 3.3 VOLTAGE REGULATOR(3 PHASE) DIGITAL VOLTAGE REGULATOR VOLTAGE REGULATOR(SINGLE PHASE) GENERATOR LEADS OPTIONAL EQUIPMENT

TERM/PLUG EJ-C10 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ20 A 154-2389 BU-16-KYNAR K739-EJ23 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769

P/N 7E-6513 112-8144

IDENT Y X X

HARNESS 258-4700 266-7116 283-5608

CHG 07 09 01

DESCRIPTION EMCP3 HARNESS J1 / GENERATOR SET CONTROL HARNESS J1 / GENERATOR SET CONTROL HARNESS

SYMBOL

DESCRIPTION

BLADE, SPADE, RING, OR SCREW TERMINAL SPLICE CIRCUIT NOT CONNECTED

T860-K14 OR-16-HV

ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

K-C4 2304013
G828-K31 WH-18 G829-K32 GN-18 R747-K5 GY-18
1 2 3 VS GROUND SIGNAL

ATMOSPHERIC PRESSURE SENSOR 2768548

K-C4 3E3370
1 2 3 VS GROUND SIGNAL

HARNESS 239-5929 ATMOSPHERIC PRESSURE SENSOR 1946722

TERM/PLUG

NOTE F:

POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).

IDENT
P/N 7E-6513 112-8144

PART NUMBER 276-4752 239-5929 276-4754 240-8721 352-2826 278-5657

CHG 01 03 00 01 00 02

NOTE ENGINE HARNESS ENGINE HARNESS(EARLIER PRODUCTION) FUEL JUMPER HARNESS (EPG) FUEL JUMPER HARNESS(EARLIER PRODUCTION) INJECTOR HARNESS INJECTOR HARNESS(EARLIER PRODUCTION)

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE COMPONENT

K-C9 2370227
G828-K29 WH-18 G829-K33 GN-18 994-K10 GY-18
1 2 3 VS GROUND SIGNAL

T858-K15 T962-K25 T959-K17 T961-K16 T960-K24

GY-16-HV WH-16-HV BR-16-HV GN-16-HV BU-16-HV

ENGINE OIL PRESSURE SENSOR 2739067

K-C9 3E3370
1 2 3 VS GROUND SIGNAL

HARNESS 239-5929 ENGINE OIL PRESSURE SENSOR 1946725

N-C2 3E3370
G828-L1 G829-L2 C991-L3 WH-18 GN-18 PK-18
1 2 3 VS GROUND SIGNAL

T859-K21 WH-16-HV T957-K20 PU-16-HV T958-K19 YL-16-HV

H#

CIRCUIT GROUPING DESIGNATION

FUEL PRESSURE SENSOR 2769067 FUEL DIFFERENTIAL PRESSURE SWITCH 2122788 FUEL TEMPERATURE SENSOR 2345013

L-C2 2370227 K-C11 L-C1 2312295 2312300

F421-K12 YL-18 G833-K37 PK-18 T725-K44 WH-18 N707-K43 PU-18 G828-K28 WH-18 G829-K35 GN-18 C991-K6 PK-18
1 2 3 4 5 6 7 8

N-C3 1552269
1 2 3 VS GROUND SIGNAL

EJ-C4 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ16 1 BR-16-KYNAR T959-EJ3 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE

K K L N EJ EJ

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH KEY IN THE OFF POSITION AND ENGINE NOT RUNNING. DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS. ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.

TERM/PLUG

ELECTRONIC ENGINE CONTROL C15 (276-4751) (CHG00)

P/N 7E-6513 112-8144

NOTE A: NOTE B:

G828-L1 G829-L2 C991-L3

WH-18 GN-18 PK-18

*NOTE B

FUEL PRESSURE SENSOR 2769067

K-C11 N-C1 1552264 3E3388

1 2 3 4 5 6 7 8

T725-N6 WH-18 N707-N7 PU-18 YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18

1 2

BK-18 BK-18

F421-L4 YL-18 G833-L5 PK-18 G828-L1 WH-18 G829-L2 GN-18 C991-L3 PK-18

F421-N4 G833-N5 T725-N6 N707-N7 G828-N1 G829-N2 C991-N3

N-C4 1309811
F421-L4 YL-18 G833-L5 PK-18
1 2 SIGNAL GROUND

NOTE C:

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752 AND 239-5929(EARLIER VERSIONS SEE NOTE B)

ENGINE CONTROL MODULE (ECM) 2267467

L-C3 2304011
F421-L4 YL-18 G833-L5 PK-18
1 2 SIGNAL GROUND

FUEL TEMPERATURE SENSOR 2345013

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR DIFFERENCES: 3E-3370 USED ON K-C4 & K-C9. 155-2264 USED ON K-C11. 155-2267 USED ON K-C7. 155-2269 USED ON K-C5,6,8 & 10. HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES: 290-8858 USED ON J-C1. WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE CONNECTORS NOT INCLUDED.

FUEL JUMPER HARNESS 2408721

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

FUEL JUMPER HARNESS

ENGINE WIRING

THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 3 ELECTRICAL SYSTEM MEDIA NUMBER: KENR5075-04
Components are shown installed on a fully operable generator set with the key and engine off. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.