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QUALITY PLAN FOR OVERHAUL OF HUDRAULIC PUMP – SEA KING HELICOPTER

STAGE FLOW CHART PROCESS NAME PARAMETERS PROCESS QUALITY PROCESS OWNER DOC/RECORD NAME

I

Receipt & Inspection

WAP 101C-45A-1 Chapter 4 Page 101

Incoming Inspection by QC- Report misuse to QA Shop QC to verify status of received sparescheck lifing/condition

O i/C Workshop/ Senior Supervisor A/F SK, QC

FNA -41

II

Pump received with OH order

Stores Demand

WAP 101C-45A-1 Chapter 4 Page 103

O i/C / Store Assistant

S-156 Log Card

III Check documentation, raise S-156 form for requirement of spares IV

Stripping/ Cleaning

WAP 101C-45A-1 Chapter 4 Page 106

Supervisor A/F Operator

FNA-28 Job Card

FNA-28 Job Card Wear/ Damage Analysis WAP 101C-45A-1 Chapter 5 Page 1 to 12 & NDI Manual SK/45A Chapter 2 Page 15 to 26 WAP 101C-45A-1 Chapter 6 Page 219 to 222 Shop authorized QC to verify results Supervisor NDI/Operator Supervisor A/F Operator / QC FNA-28 A Sub Job Card

Strip pump, chemically clean all parts

V

NDIs & measure ment analysis

Assembly

Independent check by Shop QC

FNA-28 Job Card Operator / Assistant Operator/ QC FNA-28 Job Card

VI

Assemble pump

Full Scale Testing

WAP 101C-45A-1 Chapter 7 Page 240 to 248

Senior Sup A/F Supervisor A/F /Operator

FNA-40

Scrap Parts VII Test pump QC Repair pump Packing/ Release

AED –F-45A-1 Rev 3 dated 19 Jan 2008

Result Verification by QC

Supervisor/ QC person

FNA-28 Job Card & FNA-41 S-20 Tags Log Card Packing Note Release Note

VIII

AED-ST--45 A-3 Rev 0 dated 25 Jun 2004

O i/c, Senior Supervisor, Store Assistant

QC Check
Complete documentation, preserve, pack for release