COMPLETE BUSINESS PROCESS INVOLVES FOLLOWING MAIN ACTIVITIES  STUDY OF TENDER DOC.

, SITE VISIT, COLLECTION AND STUDY OF SITE DATA .  PROCESS OPTIMISATION & SELECTION OF POWER PLANT EQUIPMENTS.  SUBMISSION OF OFFER BY THE MARKETTING GROUP ( RECEIPT OF ORDER )  DESIGN , MANUFACTURE & SUPPLY OF MAIN EQUIPMENTS FROM VARIOUS BHEL MANUFACTURING UNITS TO SITE.  BASIC DESIGN / SIZING , PROCUREMENT & SUPPLY TO SITE OF THE BALANCE OF PLANT ( BOP ) EQUIPMENTS FROM VENDORS’ WORKS .  ERECTION & COMMISSIONING BY THE ERECTION AGENCY OF THE PLANT BUILDINGS, EQUIPMENTS AND FACILITIES AT SITE.  CONDUCTING PERFORMANCE GUARANTEE OF PLANT / EQUIPMENTS.  COMMERCIAL CLOSURE & HANDING OVER OF THE PLANT TO CUSTOMER .  ALL ACTIVITIES REQUIRE COMPLETION AS PER AGREED SCHEDULE.
TEMP. SITE OFFICE OF BHEL CONSTR. GROUP

BHEL MANUF. UNITS

PLANT AREA - BY CUSTOMER

1
VENDORS’ WORKS

PROCESS OPTIMISATION .( AVAILABLITY . SYSTEM INTEGRATION ACTIVITIES. ACTIVITIES TO SUIT THE OPTIMISED PROCESS NEEDS OF THE POWER PLANT.( FUELS AVAILABLITY . & C&I SYSTEMS  EQUIPMENTS SELECTION & ENGG. GENERATOR .( FUELS AVAILABLITY – GAS / LIQUID FOR GAS TURBINE )  HYDRO TURBINE GENERATOR . DIV.COKE FOR BOILER )  GAS TURBINE . GENERATOR & BOILER . SYSTEM INTEGRATION . ( PLANT SYSTEMS INTEGRATORS ) 2 .  PRIMARY INVOLVEMENT OF ENGG.( AVAILABLITY .COAL / OIL / PET. GENERATOR & HRSG .NUCLEAR FUEL REACTOR & STEAM GENERATOR )  PRIMARY INVOLVEMENT OF ENGG.WATER HEADS / DAMS )  NUCLEAR STEAM TURBINE . GROUP – PRODUCT ENGINEERING. SELECTION OF BOP EQUIPMENTS FOR MECH.. ELECTR. GROUP – PROJECT ENGG.SELECTION OF MAIN POWER GENERATING EQUIPMENTS WITH ITS INTEGRAL SYSTEMS  STEAM TURBINE .

@535 Deg-C BD ST 100 MW GR -11 kV CW@ 42°C CONDENSER 0. GRID 132 kV D/A CW@ 33°C STEAM GENERATOR ( BOILER ) PUMP PARAMETERS INDICATED ARE TYPICAL STEAM TURBINE GENERATOR UNIT BUS DUCT FROM GENERATOR BUS DUCT-TRANSFORMER .SW. 3 .STEAM TURBINE BASED POWER PLANT 300 tph / 100 bar. YARD.095 bar@ 45 Deg-C TR TRNSM.

2% ) FUEL TO GT (100 %) GAS TURBINE 4 .GAS TURBINE BASED POWER PLANT. 60% RH.Simple Cycle Typical – 26 MW .3 %) EXHAUST HEAT LOSS THRU’ STACK ( 71.AT 38 °C. 50 m above MSL Gas s 575 ° C BLOCK DIAGRAM 1100 ° C ENERGY DIAGRAM POWER (25.

1%) FUEL 7.2%) MISC.4%) HEAT RECOVERY STEAM GENERATOR MISCL.GAS TURBINE BASED POWER PLANT.9%) FUEL TO GT (92.Co-Generation Cycle Gas HEAT RECOVERY STEAM GENERATOR ( HRSG ) 575 ° C BLOCK DIAGRAM 135 ° C ENERGY DIAGRAM POWER (24.8 %) GAS TURBINE EXHAUST HEAT (65. LOSSES (3. & RADIATION LOSSES IN HRSG ( 2 .6 %) STACK LOSSES (29.3%) STEAM OUTPUT TO PROCESS (40.1% ) 5 .

Combined Cycle Gas HEAT RECOVERY STEAM GENERATOR ( HRSG ) 135 ° C BLOCK DIAGRAM 575 ° C ENERGY DIAGRAM POWER = 37.PRO GAS TURBINE LOSSES IN GT = 0.4 % 6 .GAS TURBINE BASED POWER PLANT. optimisation – GT..2 % CONDENSER OF STEAM TURBINE= 29.6 % POWER = 20.3 % LOSSES IN STEAM GENERATOR = 0.1 % Plant Perf.9 % THRU’ STACK OF STEAM GENERATOR = 11.5 % STEAM TURBINE FUEL Q =100 % LOSSES IN STEAM TURBINE = 0.

STG BUILDING PIPING BY-PASS STACK HRSG UNIT GT AIR FILTER GAS TURBINE GENERATOR FR 6 FA GAS TURBINE UNIT FR 6 FA GT Based 100 MW Combined Cycle Power Plant SWITCH YARD AREA STG UNIT 7 .

FUEL SYSTEMS ( BOP ) FOR GAS TURBINE LIQUID FUEL STORAGE TANKS LIQUID FUEL FORWARDING SKID 2.8 – 3.8 barg 17 – 30 barg GAS TURBINE ( SHOWN WITHOUT ENCLOSURE ) GAS FUEL DISTRIBUTION POINT GAS CONDITIONING SKID GAS BOOSTER COMPRESSOR SYSTEM 8 .

BOILER FEED PUMPS PIPING ON PIPE RACK 9 . INTER CONNECTING PIPING & PIPE RACKS COOLING TOWER DM PLANT PDMS – CEASER / CAEPIPE PIPING DESIGN – STRESS ANALYSIS & ISOMETRIC DRGS.MECHANICAL BOP & PIPING SYSTEMS MECHANICAL EQUIPMENTS.

ELECTRICAL BOP SYSTEMS SWITCH YARD ELECTRICAL LOADS MOV s PUMPS / Other EL. DRIVES INTERCONNECTING CABLING BUS DUCTS & TRANSFORMERS HT & LT PMCC ROOM PLANT DIGITAL CONTROL SYSTEM ( DCS ) ELECTRICAL CONTROL SYSTEM 10 .

CONTROL & INSTRUMENTATIONS BOP SYSTEMS D-I/O A-I/O M /Box PLANT DIGITAL CONTROL SYSTEM ( DCS ) FIELD INSTRUMENTATION DIGITAL CONTROL SYSTEM PANELS DCS CONSOLES –IN CENTRAL CONTROL ROOM LARGE VIDEO SCREEN 11 .

STAAD.SOIL INVESTIGATION AT SITE CIVIL ENGG. ( SITE SUPPORT ) PIPE RACK STRUCTURES 12 100 m MULTI-FLUE RCC STACK . CONSTRUCTION AT SITE STRUCTURAL ANALYSIS STARTING OF 140 MW POWER PLANT IN DESERT SITE AT QARN ALAM ( OMAN ) COMPLETED 140 MW POWER PLANT AT QARN ALAM ( OMAN ) CONSTRUCTION OF POWER PLANT BLDG.Pro STRUC.

778 2565. O/P (MW) HR (Kcal/kWh) AuxPower (kw) O/P (MW) C.0 2265.PERFORMANCE GUARANTEE TEST BY DESIGNERS AT SITES PG-TEST UNDER PROGRESS AT 100 MW COMBINED CYCLE POWER PLANT AT KOVILKALAPPAL ( TAMILNADU ) TYPICAL PG TEST DATA S .8800 110.49 5102.6 107.89 GAS TURBINES UNDER COMMISSIONING FROM 600 kms AWAY REMOTE CONTROL STATION AT YIBAL( OMAN ) 13 .6 2967.250 74.00 4384.00 1630.5173 1670.CYCLE REF.0 2265.CYCLE HR (Kcal/kWh) AuxPower (kw) Guarntee PG-Test Result 70.

TAC. RELEASE FOR CONSTRUCTIONS AT SITE. NFPA.  APTITUDE FOR LEARNING FROM EXPERIENCES.WHAT A DESIGNER SHALL ENDEAVOR :  CONTINUOUS UPGARADATION OF ENGG. EXPERTISE & AWARENESS OF LATEST ENGG. & DOC.  INNOVATE & OVERCOME THE ENGG. KM. COMMUNICATION SKILLS. IS ( BIS ). DRAFTING METHODS.  CONTINUOUS ENHANCEMENT OF DOC. Indian Electricity Rules. ISO .  APTITUDE FOR CALCULATIONS. & DOC. HIS. IBR. DOCUMENTATION CONTROL METHODS. HSE Regulations etc. HTRI. TO SHARE LEARNING. DIN. )  FAMILIARITY WITH THE TECHNICAL REQUIREMENTS SPECIFIED BY CUSTOMER IN THE PROJECT TENDER SPECIFICATION DOCUMENTS. 14 . IEEE .  CONVERSANT WITH DESIGN CODES REQUIRED FOR COMPLIANCES( ASME. OISD. NEMA. ADVANCEMENTS. CHALLENGES FOR TOMORROW – FOR PROJECTS IN INDIA & ABROAD. DOCUMENTATION PREPARATION DRGS. RELEASE FOR MANUFACTURING ( To Shop / To Vendor ) DRGS. BS. DOCUMENTATION WORK & EYE FOR DETAILS. API . IEC .  DISCIPLINED ATTITUDE IN –     ENGG.

THANK YOU 15 .