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The missing link
Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2013 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872
Have You Experienced This In Your Elevator?
For over 35 years, and in more than 50 countries, Tapco has been solving the problem of bent & torn steel buckets.
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apco nonmetallic buckets have the ability to absorb impact in the elevator leg and “give” or “yield” to bypass an obstruction. They then return to their original shape and keep on working for you. Tapco buckets weigh less than their pressed steel counterparts, lack sharp edges and therefore are far safer and easier to handle when fitting an elevator.
With 900,000 buckets in 93 sizes stocked throughout the world, Tapco has what you want, when you need it! Tapco also maintains over 15 million elevator bolts in imperial and metric threads in six styles. Tapco fanged elevator bolts have been specifically FANGED HEAD designed to work with nonmetallic buckets. Elevator Bolt Contact Tapco or visit www.tapcoinc.com today.
Replace your steel buckets with Tapco – the buckets with the memory.
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Tel.: +1 314 739 9191 • Fax: +1 314 739 5880 • Email: email@example.com • www.tapcoinc.com
The color blue, when used in connection with elevator buckets, is a U.S. registered trademark owned by Tapco Inc. © 2011 Tapco Inc.® All rights reserved.
by John Eiting, sales engineer, Modern Process Equipment Corporation, United States
n many processing facilities, the grinding or milling of products is a key element in the process. However, transportation and conveying are often an afterthought to the design and implementation of the production process. Many times, conveying is added or altered due to increased production capacity, or changes in the production process. Whatever the reason, often the planning of conveyor selection and design doesn’t receive the consideration it deserves, thereby making it a ripe target for many of the problems that a processing facility with a focus on milling can face.
In January 2013, society saw a focus on controlling the risk of explosions within hammer mills, with much of the risk associated with these dangerous dust explosions being placed directly on the shoulders of the process that creates the dust in the first place: bucket elevators and pneumatic conveying systems.
A balancing game
These systems produce dust as a result of their daily operation, thus, when using bucket elevators or pneumatic systems, decreasing the risk of dust explosions now requires additional technology and sensors, as well as safety personnel and dedicated cleanup
staff. These advances in technology and the increase in regulations, codes and standards have increased the safety in plants and have reduced the occurrence of dust explosions; but one big problem still exists: they do not address the underlying issue of dust. These means of conveying inherently generate dust, and without first addressing this issue, preventing the risk of dust explosions will always be played as a game of ‘catchup’. Dust control plays a critical part in the conveying puzzle. If a transport system is not specifically designed to prevent the proliferation of explosive dust, the processing facility must play a dangerous balancing game between funding additional technology and adding labor force. Cutting corners on either, and you will risk dangerous explosions that can damage machinery and, most importantly, your workforce. System explosions pose
32 | march - april 2013
&feed millinG technoloGy
FEATURE a huge problem to the milling industry. Over the years, solutions have been sought in varying conveying systems such as bucket, screw, and drag, dilute and dense-phase pneumatic. While each system has its strengths and weaknesses, none control nor reduce the generation of dust.
Typical Chain-Vey configurations
Case 1 (Figure 1) Typical configurations can range from single inlet or single outlet, to a system with 10 inlets and 10 outlets with multiple twists and turns along the way. No matter the length or complexity of the design, gentle product handling is maintained throughout the conveying process. Case 2 (Figure 2) In both cases above, (Figures 1 and 2), the product moves through the Chain-Vey via stainless steel chain and molded-on discs. This chain is extremely durable and will not stretch, fray nor deteriorate. Turns or corners in the system are accommodated through the use of ‘sweep elbows’ that can range from 10-90 degrees and are designed to minimise friction. When necessary, the design utilizes ‘live corners’ with rotating wheels that eliminate resistance, thereby enabling long runs and multiple turn situations. Typical power requirements for the Chain-Vey range from 1-5 HP and, when compared to alternative conveying systems, such as dilute or dense-phase pneumatic systems, the energy savings can be as much as 90 percent. Assume that the requirement exists for a 100-foot conveyor length at a run rate of 12 hours a day and 250 days
The superior solution
To address the problem of dust generation, Modern Process Equipment (MPE) of Chicago, IL, USA has developed the Chain-Vey, a tubular drag chain system that utilizes molded-on, food-grade discs pulled by a 316 stainless steel chain through a stainless steel tube. The result? A fully enclosed conveying design that contains dust and reduces product degradation through gentle and energy-efficient conveying. As a point of reference, the Chain-Vey acts similarly to a bucket elevator, gently carrying segments of product from one location to another. More specifically, the Chain-Vey offers a multitude of additional advantages including: - Completely enclosed design - Flexible design configurations - Long conveying distance capability - Multiple inlets and discharge points - Few moving parts and low maintenance - Energy efficiency
a year. A Chain-Vey will achieve electrical energy savings between $5,000 USD and $10,000 USD per year. In summary, MPE's development of the Chain-Vey conveyor technology meets the increasingly challenging demands of bulk product transport and is a flexible and efficient alternative to traditional conveying methods.
Modern Process Equipment Corporation (MPE) is a leading manufacturer of particle reduction equipment. MPE Granulizers achieve a very uniform particle grind distribution with minimal ‘fines’ for various products ranging from dry foods to chemicals and even abrasive minerals. MPE specialises in dry grinding applications where particle uniformity and grind consistency are desired. MPE also manufactures the Chain-Vey, a tubular drag conveyor that is specifically designed for food, chemical and other bulk powder products. The MPE Chain-Vey can transport products up to 200 feet with minimal product degradation. Sanitary and CIP Chain-Vey designs are also offered. More inforMation:
Tel: +1 773 254 3929 Email: firstname.lastname@example.org Website: www.mpechicago.com
The right storage solution starts with the right advice.
Storage decisions can affect your operation for decades. That’s why so many companies around the world trust Westeel with their storage needs. Not only do we supply some of the most advanced storage products available, we support our products with the expert project leadership and sound engineering advice necessary to ensure that the decisions you make today continue to serve your company well for years to come.
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22565 Westeel Global Campaign 2013 GFMT March.indd 1
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2013-03-25 3:02 PM march - april 2013 | 33
Westeel: Global Campaign 2013
Leave nothing to chance. With WinCos Care, the Service Management System of Bühler, you will put your maintenance work in order. The system, which is customized by Bühler to precisely fit the specific needs of your production system, takes charge of the entire planning and administration of all your maintenance jobs. This ensures efficient processes and maximum plant uptime.
Bühler AG, Grain Processing Customer Service, CH-9240 Uzwil, Switzerland, T +41 71 955 30 40, email@example.com, www.buhlergroup.com
WinCos Care Service Management System – Unrivaled Efficiency.
Maximum uptime: Prefabricated job cards are based on service hours or calendar intervals as well as individual job planning. Plug & Play: Efficient processes and customerspecifically programmed software for all plants. Always up to the minute: Automatic online updates and data backup. All in one system: Extensive documentation, among other things for certifications (e.g. International Food Standard).
Innovations for a better world.
This digital Re-print is part of the March | April 2013 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com.
March - April 2013
• See the full issue
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In this issue: •
Measures for increasing the energy efficiency of UFA feed mills in Switzerland Importance of trace minerals for nutrient stability in feed Managing mill maintenance - Maintenance
options and challenges
first published in 1891
Additives for flour standardisation
Part I: Enzymes
Fine grinding and BS3 Xylanase improve productivity in weaners
Super chilled grains
A subscription magazine for the global flour & feed milling industries - first published in 1891
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All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: firstname.lastname@example.org or visit www.gfmt.co.uk/reprints
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