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4/14/2012

Steel coating mill


with ATV71

Schneider Electric SE Vietnam Vinh Tung December 2008

Steel coating mill


General layout

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2008

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Steel coating mill


Motor power
kW 11 (actual 7.5) 5.5 5.5 7.5 11 15 15 11 11 30 Unwinder 1# Bridle master 1# Bridle slave 2# Bridle master 2# Bridle slave 3# Bridle master 3# Bridle slave 4# Bridle master 4# Bridle slave Winder

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2009

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Steel coating mill


Motor power in Chemical section
kW 3.7 3.7 2.2 2.2 3.7 3.7 2.2 2.2 3.7 3.7 2.2 2.2 Chemical Coater Top Side Applicator Roll Chemical Coater Bot Side Applicator Roll Chemical Coater Top Side Pick Up Roll Chemical Coater Bot Side Pick Up Roll Top Prime Coater Top Side Applicator Roll Bot Prime Coater Bot Side Applicator Roll Top Prime Coater Top Side Pich Up Roll Bot Prime Coater Bot Side Pich Up Roll Finish Coater Top Side Applicator Roll Finish Coater Bot Side Applicator Roll Finish Coater Top Metering Roll (Not use) Finish Coater Bot Side Pich Up Roll

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2009

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Steel coating mill


Bridle Master slave control
1#Bridle Master speed regulation 1#Bridle Slave torque control

Speed Reference AI1 from PLC

f ref
Torque Reference

AI

AO

AI

1# Bridle master

1#Bridle slave

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2008

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Steel coating mill


Bridle Master slave control Motor parameters

Dont forget to do the Tuning (TUN = yes -> done)


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2008

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Steel coating mill


Bridle Master slave control Analog input for speed

100% of input corresponds to HSP (high speed)

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2008

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Steel coating mill


Bridle Master slave control Analog output for torque

100% of output corresponds to 3xrated torque

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2008

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Steel coating mill


Bridle Master slave control Analog output configuration

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2008

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Steel coating mill


Bridle Master slave control Torque control

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2008

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Steel coating mill


Bridle Master slave control Torque control

Q1: If the master is a 7.5kW motor and the slave 11kW, what should be the value of TRT?

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2008

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Steel coating mill


Bridle Master slave control Torque control

FRH must be not null to enter the torque mode (set LSP=1Hz)

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2008

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Steel coating mill


Tension control with load cell

PID

Speed reference from 3# Bridle

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2008

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Steel coating mill


Tension control with load cell Speed reference

2# Bridle AI

3# Bridle AO

Q2: If 2# Bridle HSP=50Hz and 3# Bridle TFR=60Hz, what are the values for Max Output (3#) and Max value (2#)?

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2008

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Steel coating mill


Tension control with load cell PID regulator

Load cell

Tension reference

Speed reference

Manual reference

Q3: When Load cell equals to Tension reference, is the output of the PID regulator null or not?
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2008

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Steel coating mill


Tension control with load cell PID regulator

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2008

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Winder/Unwinder

Linear speed V (m/s) Tension T (N) R (m)

i
(Hz) Gear

Motor torque = T.R/ i Motor speed = i.V/ R

Q4: If V=1m/s, T=10000N, Rmax=1.2m, Rmin=0.4m, how to select the motor (power, nominal speed, maximum speed) and the gearbox?

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2008

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Steel coating mill


Winder/Unwinder Motor Speed range
Motor torque Constant torque Constant power

Nnom (Rmax)

Nmax (Rmin)

Motor speed

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2008

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Steel coating mill


Winder/Unwinder Motor Torque reference

T Radius calculator R Torque reference ATV71 torque control

/i

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2008

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Steel coating mill


Winder/Unwinder Braking resistor
The Unwinder needs a hoist type braking resistor

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2008

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Solutions
Q1: If the master is a 7.5kW motor and the slave 11kW, what should be the value of TRT? Torque ratio TRT = 7.5/11 = 73 % Q2: If 2# Bridle HSP=50Hz and 3# Bridle TFR=60Hz, what are the values for Max Output (3#) and Max value (2#)? AO max Output = 10V or 20mA, AI max value = 8.3V or 16.7mA Q3: When Load cell equals to Tension reference, is the output of the PID regulator null or not? The PID output can be null if the speed reference is exactly what is needed, but in general it is not null, thanks to the integral action of the PID Q4: If V=1m/s, T=10000N, Rmax=1.2m, Rmin=0.4m, how to select the motor (power, nominal speed, maximum speed) and the gearbox? The motor must be at least 10kW, 50Hz If its rated speed is 1500rpm, the gearbox ratio is i = 1500 / 7.96 = 188.5 The maximum speed is 1500x1.2/0.4 = 4500rpm (150Hz)

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2008

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