recheck

GATE TOTAL THICK

RUNNE DIE C NUMB HEAT EJEC Side co LENGT Side co RECTA DIAME HEIG STROK CONTA ST Ef Piston SPR wire d .

component wt TANK M421 00 01 CA 01 customer component matl.78138 0 0 0 0 0 0 0 0 0 0 sum pro area(cm2) 0 533.: no.of cavity PRICOL ADC-12 SINGLE proj area in cm Circumference cm 1 PROJECTED AREA INPUTS I RECTANGLE LENGTH(mm) 500 WIDTH(mm) 100 ROUND DIAMETER(mm) TRIANGLE BASE(mm) HEIGHT(mm) II 0 0 III 0 0 IV 0 0 V 0 0 60 500 65.6 6.34 191409.84 0 65.61677 CONTACT AREA(cm2) A = E (Kgf/cm2) = 688775.7814 2 PLUNGER DIA INPUTS HEIGHT OF COMPONENT(mm) WALL THICKNESS(mm) VOLUME(cm3) VOLUME OF RUNNER(cm3) BEFORE SQ ROOT PLUNGER DIA IN (cm) 9.3673 MIEU T (cm) = Y Ef 0.5 667.5 2 133.Component name Component no.068005 GATE AREA TOTAL WIDTH THICKNESS grams .56 33.518661 MCHINE SETTING INSERT WALL THICKNESS weight of casting = 500 G 700 g To AL 0.38938 237.4735 53.8298 15.45 0.6 0 0 0 1075.42173 4 EJECTION FORCE ST CIRCUMFERENCE OF MOULDING(cm)ds = 140.6 Kgf 1.2 0.

8 DIAMETER 0 DEPTH 0 0 Side core + HOLDER dimension : RECTANGLE I-side core II-side core III-side core IV-side core V-side core volume(cm3) LENGTH(mm) 225 0 0 0 0 WIDTH(mm) 119 0 0 0 0 2142 HEIGHT 80 weight of side core (gram ROUND DIAMETER(mm) HEIGHT STROKE 100 1 1 1 1 0 0 0 0 0 0 0 0.15 ST 0.RUNNER CROSS SECTION AREA DIE COOLING HOLE DIAMETER NUMBER OF HOLE HEAT TO BE EXTRACTED EJECTION FORCE SIDE CORE TYPE HYDRO MANSCO MECH CIRCUM(cm) Side core dimension inside the component : LENGTH 225 WIDTH 119 height 80 68.007857 HYDRAULIC CYLINDER SPEC SMC CHD2-H-FY-63-C-( )-Nil-B-G5PW-Nil-double side cushion MANSCO MMT-63-22-( )-CB-FM-RT-02 CIRCUMFERENCE OF MOULDING(cm)ds = CONTACT AREA(cm2) A = 818.05 Piston Dia 62.8 SPRING SPEC wire dia= 3.8 free length = 146 COMPLETED .74304 Ef 19184.18546 mm 68.0 ID = 13 pitch = 7.

umference cm 120 20.616768 140.616768 value is decreasing when wall thickness is increased .

4 267.75 818.SUR AREA(cm2) 360 190.15 0 ht of side core (grams) 16921.86207 cushion .

recheck GATE TOTAL THICK .

RUNNE DIE C NUMB HEAT EJEC Side co LENGT Side co RECTA DIAME HEIG STROK CONTA ST Ef Piston SPR wire d .

Component name Component no.38938 237.7814 2 PLUNGER DIA INPUTS HEIGHT OF COMPONENT(mm) WALL THICKNESS(mm) VOLUME(cm3) VOLUME OF RUNNER(cm3) BEFORE SQ ROOT PLUNGER DIA IN (cm) 9.6 6.45 0.4735 53. component wt TANK M421 00 01 CA 01 customer component matl.5 667.068005 GATE AREA TOTAL WIDTH THICKNESS grams .34 191409.78138 0 0 0 0 0 0 0 0 0 0 sum pro area(cm2) 0 533.61677 CONTACT AREA(cm2) A = E (Kgf/cm2) = 688775.8298 15.56 33.6 Kgf 1.42173 4 EJECTION FORCE ST CIRCUMFERENCE OF MOULDING(cm)ds = 140.3673 MIEU T (cm) = Y Ef 0.84 0 65.of cavity PRICOL ADC-12 SINGLE proj area in cm Circumference cm 1 PROJECTED AREA INPUTS I RECTANGLE LENGTH(mm) 500 WIDTH(mm) 100 ROUND DIAMETER(mm) TRIANGLE BASE(mm) HEIGHT(mm) II 0 0 III 0 0 IV 0 0 V 0 0 60 500 65.5 2 133.6 0 0 0 1075.2 0.: no.518661 MCHINE SETTING INSERT WALL THICKNESS weight of casting = 500 G 700 g To AL 0.

61992 Ef 25256.0 ID = 13 pitch = 7.64 ST 0.007857 HYDRAULIC CYLINDER SPEC SMC CHD2-H-FY-80-C-( )-Nil-B-G5PW-Nil-double side cushion MANSCO MMT-80-28-( )-CB-FM-RT-02 CIRCUMFERENCE OF MOULDING(cm)ds = CONTACT AREA(cm2) A = 898.8 free length = 146 COMPLETED .4 DIAMETER 0 DEPTH 0 0 Side core + HOLDER dimension : RECTANGLE I-side core II-side core III-side core IV-side core V-side core volume(cm3) LENGTH(mm) 157 0 0 0 0 WIDTH(mm) 130 0 0 0 0 2469.RUNNER CROSS SECTION AREA DIE COOLING HOLE DIAMETER NUMBER OF HOLE HEAT TO BE EXTRACTED EJECTION FORCE SIDE CORE TYPE HYDRO MANSCO MECH CIRCUM(cm) Side core dimension inside the component : LENGTH 157 WIDTH 130 height 121 57.4 SPRING SPEC wire dia= 3.3 Piston Dia 71.35157 mm 57.61 HEIGHT 121 weight of side core (gram ROUND DIAMETER(mm) HEIGHT STROKE 100 1 1 1 1 0 0 0 0 0 0 0 0.

616768 value is decreasing when wall thickness is increased .616768 140.umference cm 120 20.

94 314.SUR AREA(cm2) 379.1 898.98107 cushion .6 204.64 0 ht of side core (grams) 19509.

928 MM 4 EJECTION FORCE DIE COOLING HOLE DIAMETER NUMBER OF HOLE HEAT TO BE EXTRACTED 5 6 MCHINE SETTING I PHASE LENGTH SPEED TIME PRESSURE TOTAL CYCLE TIME IIPHASE IIIPHASE 7 HYDRAULIC CYLINDER SPEC MANSCO SMC 8 SPRING SPEC 9 INSERT WALL THICKNESS SIDES BOTTOM 10 GATE AREA TOTAL WIDTH THICKNESS .312 19.: 13.CALCULATION FOR DIE CASTING DIE 1 COMPONENT MATERIAL AL 2 MACHINE TO BE USED TONNAGE REQ FOR COMP. 125T (IN TONS) MIN: MAX.968 3 PLUNGER DIAMETER TO BE USED LOCATING DIAMETER 85mm DEPTH 10mm MINIMUM PLUNGER DIA FOR THE COMPONENT = FALSE 1008.

11 RUNNER CROSS SECTION AREA DEPTH WIDTH 12 INPUT AGAIN .