LESSON PLAN

Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg., UNIT : I OBJECTIVE : • • • •

LP-ME 2303 Revision No: 00 Date: 28.06.2010 Page : 1 of 7

To familiarize the various steps involved in the Design Process To understand the principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength requirements To learn to use standard practices and standard data To learn to use catalogues and standard machine components.

STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS : Introduction to the design Process – factor influencing machine design, selection of materials based on Mechanical properties – Preferred numbers, fits and tolerances Direct, bending and torsional stress equations – calculation of principle stresses for various load combinations , eccentric loading – Design of curved beams- Crane hook and ‘C’ frame- – Factor of safety – Theories of failure – Stress concentration – design for variable loading – Soderberg , Goodman and Gerber relations Session No 1. 2. Topics to be covered Introduction to Mechanical Engineering Design – Phases of design – factors influencing design – examples. Selection of Materials – Different materials used in engineering. Applications like CI, Steels, Alloy steels – Mechanical properties – how to select a material for a given application- explaining with examples. Heat treatment of steels – different heat treatment processes – selection of processes- depending upon the usage. Preferred numbers – Types of fits- selection of fits – tolerances on Hole and shaft basis – Finding tolerance values for a given diameter using PSG Design Data book. Simple stresses in machine members – stresses due to axial, bending, torsional loads – combination of stresses acting on machine members – their effects. Time Allocation 50 min Books Referred 1,2 50 min 1,2 Teaching Method

3.

50 min

1,2

4 5.

50 min 50min

DDB 1,2

Stress concentration – effects – methods of reducing stress concentration. Discussing about theories of failure – design based on Maximum shear stress theory – and maximum. DDB 2.06.2 1. UNIT : I LP-ME 2303 Revision No: 00 Date: 28.calculation of principle stresses for various load combinations – 2 problems solved Design of curved beams – one problem each in crane hook and ‘C’ frame solved Factor of safety (FOS) – values for factor of safety – importance of using FOS in design practice – Fatigue strength & endurance limit of materials with the help of S-N diagram . – discussed 3 problems solved in design for variable loading using the equations. DDB Teaching Method 7 8 9 10 11 12 50 min 50 min 50 min 2. – for ductile and brittle materials..2 2. Design for variable loading – Soderberg & Goodman equations. principal stress theory .LESSON PLAN Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg.DDB . DDB 2. DDB 50 min 2. Problems solved using FOS and theories of failure using design data book. Time Allocation 50 min 50 min 50 min Books Referred 1.2010 Page : 2 of 7 Session No 6 Topics to be covered Eccentric loading – Principle of curved beams .

06.Design of rigid and flexible couplings. Types of Couplings – Rigid and flexible couplings – Design procedure for both type couplings using data book discussed.2.LESSON PLAN Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg. DDB 14 15 16 17 18 19 20 21 50 min 50 min 2. 2 problems solved in design of shafts having one pulley and 1 gear.2010 Page: 3 of 7 Design of solid and hollow shafts based on strength. Gear reactions – one problem solved. Session No 13 Topics to be covered Shafts – materials. rigidity and critical speed – Design of keys and key ways and splines – Design of crankshafts . keyways – failure of keys due to shearing and crushing – spline keys – applications. UNIT : II DESIGN OF SHAFTS AND COUPLINGS LP-ME 2303 Revision No: 00 Date: 28. Introduction to keys.DDB 1.2.. 1 problem in design of rigid coupling solved. requirements of power transmission shafts – Design equations for shafts subjected to combined bending and twisting moments – R 20 series -forces acting on the shaft due to belt tensions. 1 problem in design of flexible coupling solved Introduction to crankshafts – design equations. 1 problem solved in design of crankshafts CAT – 1 conducted and evaluated Time Allocation Books Referred Teaching Method 50 min 1.DDB DDB DDB DDB DDB . 2 pulleys.DDB 50 50 50 50 50 60 2.

06. Cotter joints .Design of welded joints.DDB 2.. Introduction to welded joints – types of loading – eccentric loading – longitudinal and transverse welds discussed 2 problems in design of welded joints for structures solved in the class Theory of bonded joints – applications Tutorial class conducted on one problem in design of welded joint given and students will be asked to solve Design equations for knuckle joints using DDB. riveted joints for structures – theory of bonded joints Session No 22 23 24 25 26 27 28 29 30 Topics to be covered Introduction to threaded joints – design of bolts for axial loading & eccentric loading discussed Designing for bolts based on maximum. UNIT : III Unit Syllabus : DESIGN OF TEMPORARY AND PERMANENT JOINTS : LP-ME 2303 Revision No: 00 Date: 28.LESSON PLAN Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg. Principle stress theory and maximum shear stress theory – equations using DDB 2 problems in design of screwed fasteners solved.DDB DDB DDB Teaching Method .DDB DDB DDB 2.DDB 2.2010 Page : 4 of 7 Threaded fasteners – Design of bolted joints including eccentric loading – Knuckle joints.DDB 2.One problem solved Design equations for Cotter joints using DDB – 1 problem solved Time Allocation 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min 50 min Books Referred 2.

CAT. types of springs – helical & leaf – Materials used for springs .LESSON PLAN Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg.DDB 2. Session No 31 32 33 34 35 36 37 38 39 40 41 Topics to be covered Introduction to springs. DDB 50 50 60 min 2.2010 Page : 5 of 7 Design of various types of springs.applications – design equations for helical and leaf springs discussed.II conducted Time Allocation 50 Books Referred 2. DDB DDB Teaching Method . Design equations for spring under constant load discussed using data book 2 problems in design of helical springs under constant load solved Design equations for spring under variable load discussed using data book 2 problems in design of helical springs under variable load solved Introduction to leaf springs construction with the diagram – stresses acting on the leaf springs nipping in leaf springs discussed Two problems in design of leaf springs solved Introduction to fly wheels – principle – application coefficient of fluctuation of speed – stresses acting on the rim and arm design equations ..06.DDB 2. for engines and punching machines. optimization of helical springs – rubber springs – Design of flywheels considering stresses in rims and arms.DDB DDB 50 50 50 2.DDB 50 2. DDB 2. UNIT : IV Unit Syllabus : DESING OF ENERGY STORING ELEMENTS : LP-ME 2303 Revision No: 00 Date: 28. – One problem in design of flywheel solved. One problem in design of flywheel solved.DDB 2.

DDB Teaching Method 43 50 min 2. Mckee’s Equation. Solving 2 problems. angular contact ball bearings discussed – 1 problem in each type solved. Design equations for ball and roller bearings – 2 problems in selection of ball bearings solved in the class.DDB 2. Principle of self aligning ball bearings.DDB 50 min 2. Raimondi & Boyd graphs.DDB 44 45 46 47 48 49 50 min 50 min 50 min 2. Session No 42 Topics to be covered Introduction to the selection of bearings – types of bearings –comparison of the two types Adv. one each in Taper roller bearing and spherical roller bearing .. – Selection of rolling Contact bearings – Design of Seals and Gaskets – Design of Connecting Rod. UNIT : V Unit syllabus : DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS : LP-ME 2303 Revision No: 00 Date: 28. DDB 2.DDB 50 min DDB 50 min DDB LESSON PLAN LP-ME 2303 .06. Introduction to sliding contact bearingsdesign equations – dimensionless parameters – variables – selection of oil to be used from data book 2 problems in journal bearings Solved in the class using Meckee’s equation 1 problem in journal bearing using performance variables solved in class Time 50 min Books Referred 2. & disadvantages of rolling contact over sliding contact bearingsapplication of bearings. L 10 & Cubic Mean Load discussed.defining terms C. Sommerfield Number. Nomenclature used in bearings –bearing series.LESSON PLAN Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg. P. Factors influencing the selection of bearings.2010 Page : 6 of 7 Sliding contact and rolling contact bearings – Design of hydrodynamic journal bearings.

Sixth Edition.E “Design and Machine Elements” Pearson Education. Ugural A. Tata McGraw-Hill Book Co.2010 Page : 7 of 7 Note: (Use of P S G Design Data Book is permitted in the University examination) TEXT BOOKS: 1. “Mechanical Design – An Integral Approach.. Approved by Dr.N. Course Delivery Plan: Week Units Prepared by Signature Name Designation Date Prof.IS 10260 : Part 1 :1982 Terms.2010. Anuradha Publications..06.C. 28. RAMESH Professor in Mech. 2.B. N.. McGraw-Hill Book Co. Orthwein W. 2. “Machine Component Design”. 4. 3. 2003.Sub Code : ME 2303 Sub Name : Design of Machine Elements Semester & Branch : V Sem – Mechanical Engg. Shoup T.F. 2004. STANDARDS: 1. Second Edition. S.06. "Machine Design". R. definitions and classification of Plain bearings Part 3 : Lubrication. V. Shanmugam . 2004. Bhandari V. Spotts M. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I II I II I II I II I II I II I II I II I II I II I II I II I II I II I II .2010.06. definitions and classification of Plain bearings Part 1 : Construction. REFERENCES: 1. Sundararajamoorthy T. “Mechanical Engineering Design”. “Design of Machine Elements”. Tata McGraw-Hill . 2003. definitions and classification of Plain bearings Part 2 : Friction and Wear. Chennai. Engg. IS 10260 : Part 1 : 1982 Terms. Shigley J.. 3. IS 10260 : Part 1 : 1982 Terms..E and Mischke C. 2. Nallusamy HOD in Mechanical Engg. Jaico Publishing Co. Revision No: 00 Date: 28. 2007. 2003. 28.

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