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Component Alarm - Travel Alternator Battery BB3 Beacon Control - Engine Control - Engine/Pump Control - Suppl Steer Converter

- 24V-12V Diode - Brake Diode - Temp Diode AEC Aux Hyd Diode Stop Lamp Engine Speed Dial Flasher Fuse - Alternator Fuse - Block A Black Fuse - Block B Yellow Fuse - Block C Green Fuse - Block D Red Fuse - Main Governor Actr Horn - Compressed Air Horn - Forward Hour Meter Monitor Panel Motor - A/C Fan Motor - Fuel Pump Motor - Heater Fan Motor - Suppl Steer Motor - Washer (Lower) Motor - Washer (Upper) Motor - Wiper (Lower) Motor - Wiper (Upper) Regulator - A/C Temp Relay - A/C Clutch Relay - A/C Fan Relay - AEC Aux Hyd Relay - Air Horn Relay - Alarm Cab Riser Relay - Brake Relay - Brake/Travel Cutoff Relay - Main Power Relay - Pilot Pressure Enable Relay - Power Mode Relay - Start Relay - Start/Stop Relay - Stop Lamp Relay - Suppl Steer Relay - Suppl Steer Relay - Temp Relay - Trans Speed Relay - Travel Alarm Relay - Travel Cutoff Resistor (Backup) - Main Pump Prv Resistor (Backup) - Swing Pump Prv Resistor - Heater Fan Reverse Steer Light Sender - Coolant Temp Sender - Fuel Level Sensor - Engine Speed Solenoid - A/C Clutch Solenoid - Aux Hyd (CCW) Solenoid - Aux Hyd (CW) Solenoid - Blade Front Solenoid - Blade Rear Solenoid - Cab Riser (Down) Solenoid - Cab Riser (Up) Solenoid - Creeper Speed Solenoid - Engine Start/Stop Solenoid - Hammer Solenoid - Heavy Lift Solenoid - Implement Activation Solenoid - Main Pump Prv Solenoid - Parking Brake

Schematic Location F-9 C-8 F-8 C-7 E-1 C-8 C-7 F-8 C-2 D-4 D-4 D-5 D-5 B-1 E-4 C-9 E-6 E-6 D-6 D-6 E-5 C-8 D-1 C-1 D-3 B-2 D-8 F-8 B-5 F-7 E-8 E-8 D-1 D-2 B-6 D-8 D-8 E-5 D-4 E-3 E-4 D-3 E-4 E-4 E-4 C-9 D-4 D-4 E-8 F-8 D-4 E-4 E-3 D-3 D-6 D-6 D-6 F-2 C-8 E-9 C-9 D-8 F-9 F-9 E-1 F-6 E-9 E-9 E-9 D-8 D-8 D-9 E-9 E-8 E-8

Component Location
Machine Location 1 2 3 A A A A 4 A D D D D C C 5 D D D D D 6 7 7 D C 8 9 10 4 11 3 12 A 10 D D D D C D D D D D 5 D D D 4 D D D D D D 10 A 2 13 14 15 16 16 27 17 D D 16 6 16 16 16 16 11 Component Solenoid - Stabilizer Lockout (Left Front) Solenoid - Stabilizer Lockout (Left Rear) Solenoid - Stabilizer Lockout (Right Front) Solenoid - Stabilizer Lockout (Right Rear) Solenoid - Start Aid Solenoid - Swing Brake Solenoid - Swing Pump Prv Solenoid - Transmission Speed Solenoid - Travel Activation Solenoid - Travel Lock Starter Stick Travel Lamp As Switch - A/C Switch - A/C Pressure Switch - AEC Switch - AEC Boom-Cylinder Switch - AEC Implement Travel Switch Switch - AEC Stick-Cylinder Switch - AEC Swing Switch - Air Filter Clog Switch - Air Horn Switch - Aux Hyd (CCW Rotation) Switch - Aux Hyd (CW Rotation) Switch - Backup Switch - Beacon Switch - Brake Light Switch - Brake Light Cutoff Switch - Cab Riser Switch - Cab Riser (Down) Switch - Cab Riser (Up) Switch - Coolant Temp Switch - Creeper Speed Switch - Disconnect Switch - Dome Light Switch - Engine Oil Pressure Switch - Forward/Reverse Travel Alarm (2) Switch - Front Flood Lamp Switch - Hammer Switch - Hazard Switch - Head Lamp Switch - Heater Fan Switch - Heavy Lift Switch - Horn/Turn/High Beam Switch - Hydraulic Oil Filter Clog Switch - Hydraulic Oil High Temp Sender Switch - Hydraulic Oil Low Temp Switch - Key Start Switch - Low Brake Pressure Switch - Low Transmission Clutch Pressure Switch - Overload Warning Device Switch - Overload Warning Device Switch - Parking Brake Switch - Pilot Control Lock Switch - Power Mode Switch - Primary Steering Flow Switch - Rear Flood Lamp Switch - Refueling Pump Switch - Reverse Steer Prox Switch - Stabilizer Lockout (Left Front) Switch - Stabilizer Lockout (Left Rear) Switch - Stabilizer Lockout (Right Front) Switch - Stabilizer Lockout (Right Rear) Switch - Start Aid Switch - Starting/Pilot Press Enable Switch - Step Door Safety Switch - Swing Brake Switch - Trans Speed Switch - Travel Alarm Cancel Switch - Travel Lock Switch - Travel Pedal Switch - Windshield (Lower) Switch - Windshield (Upper) Switch - Wiper (Lower) Switch - Wiper (Upper) Swivel

Schematic Location F-1 F-6 F-1 F-6 B-9 E-9 E-8 E-8 E-9 F-2 C-8 C-1 B-7 D-8 B-6 E-9 D-9 E-9 D-9 C-9 E-2 D-2 0-2 B-7 B-3 F-3 D-2 B-5 C-3 C-3 C-8 C-4 F-8 E-2 C-8 F-4 C-3 B-5 B-3 C-3 B-6 B-6 F-2 D-9 D-9 D-9 C-4 F-3 E-8 B-3 B-5 B-3 B-3 C-4 F-3 C3 E-3 B-3 B-5 B-5 B-6 B-6 B-6 D-3 B-4 B-3 C-4 B-3 B-4 F-2 D-2 D-2 B-4 B-4 F-5

Machine Location 18 27 18 27 30 16 16 11 16 16 5 19 C 8 C 19 19 19 16 20 A B C C C 21 B C C C 2 C 3 A 8 21 C C C C C C A 24 23 23 C 21 11 25 C C B C 21 C D 26 C C C C C B A A C C C A A A C C 22

RENR1156 March 1998


Part No.
3E-6429 3E-6455 5W-9934 5W-9972 8U-2158 8U-9306 9D-7032 116-4710 116-8514 117-0651 118-5501 119-3399 119-3400 127-0925

Function
Supplemental Steering Oil Flow Engine Oil Pressure Air Filter Clog Low Brake Oil Press Brake Light Press Low Trans Clutch Press Travel Press High Hydraulic Oil Temp Hydraulic Oil Filter Press AEC Implement/Travel Press Overload Warning Press Engine Coolant Temp Low Hydraulic Oil Temp AEC Swing/Stick/Boom Press

Off Machine Switch Specifications


4 grams (.14 oz) 90 21 kPa (13 3.0 psi) 187.5 mm Hg (7.4 in Hg) 10000 kPa (1450 psi) 500 kPa (72.5 psi) 2500 kPa (362 psi) 517 34.5 kPa (75.0 5.0 psi) 94C (201F) 250 kPa (36.3 psi) 1500 kPa (218 psi) 16000 kPa (2320 psi) 100C (212F) Closes On Decreasing Temperature 11C (52F) 500 kPa (72.5 psi)

Electrical Schematic Symbols And Definitions

Actuate

1.5 grams (.05 oz) 70 21 kPa (10 3.0 psi) NA NA NA NA 414 34.5 kPa (60.1 5.0 psi) NA NA NA NA NA Opens On Increasing Temperature 17C (63F) NA

Deactuate

Contact Position
Normally Open A-B, Normally Open A-C, Normally Closed Normally Open Normally Open Normally Open Normally Open Normally Open Normally Open Normally Open 1-2 Normally Closed 1-3 Normally Open Normally Open Normally Open Normally Closed 1-4 Normally Closed 1-2 Normally Open

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

M318 and M320 Wheeled Excavator Electrical System


Resistor, Sender and Solenoid Specifications
Part No.
3E-1906 8C-3663

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

8SS1-UP 9PS1-UP
Resistance (Ohms)
17.6 0.6 1.55 0.15 10.3 1.03

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Component Description
Solenoid - A/C Clutch Solenoid - Engine Start/Stop Solenoid - Heavy Lift, Hammer, Park Brake, Trans Speed, Swing Brake, Creeper Speed, Travel Actuator, Implement Actuator, Aux Hyd CCW, Aux Hyd CW, Blade Front, Right Front Stabilizer, Left Front Stabilizer Resistor - Heater Fan Resistor - Backup Sender - Engine Coolant Temp Sender - Fuel Level Sender - Hydraulic Oil Temp Solenoid - Pump PRV At room temperature. At operating temperature.

No circle indicates that the wire cannot be disconnected from the component.

8U-6424

19

This indicates that the component has a wire connected to it that is connected to ground.

122-2373 124-0329 8U-1516 112-7178 116-4710 123-0156

47 Overall - 6.0; Tap 1.5 or 4.5 60C (1 40F) - 134 90C(194F)- 51.2 100C (21 2F) - 38.5 Empty -70.6; Full 0.4 60C (140F) - 134 90C (1 94F) - 51.2 100C (212F) - 38.5 27

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

1998 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


System Faults Detected by the Controller
Error Message Main Pump Circt Logged No Result of Fault Main pump set to minimum output. None. Engine operates at high idle (no effect on AEC or Heavy Lift operation). Low idle speed too low. Engine stall speed too high or low. Possible Causes Main pump PRV solenoid faulty. Open in harness wiring for main PRV solenoid. Harness wiring for main PRV solenoid shorted to ground. Battery voltage below 17 DCV. Engine speed requested does not match the actual governor actuator position.

Part Numbers For Connector Assembly AG-C4 * 111-7898 1 Plug 2 Pin or Socket Number * * C-C4 AG-C3 130-6795 130-6795 325-A135 PK-14 Pin Socket Receptacle L-C12 * 3E-5179

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Component Part Number

2 14

5 30 20 23 24 16 13 11 D 4 3 29 17 1 9 27

Low Voltage RPM Setting Diff RPM Setting High

No No No

Machine locations are repeated for components located close together. A = Operator Compartment B = Operator Compartment - Left Console C = Operator Compartment - Right Console D = Operator Compartment - Behind Operator Compartment

15 26 22

19

Swing Pump

No

C 12 21 B A

28 10

Low Engine Speed

No

* AG-C4 111-7898 1

* L-C12 3E-5179

325-L25 PK-14

18

25

RPM Setting Low

No

Governor actuator position signal too high. Open or shorted supply voltage circuit. Low idle stop passed. High idle speed too high. Governor actuator position signal too low. Engine stall speed too high or low. Open or shorted supply voltage circuit. High idle stop passed or engine speed adjustment is loose. Swing pump set to minimum Swing pump PRV solenoid faulty. output. Open in harness wiring for swing PRV solenoid. Harness wiring for swing PRV solenoid shorted to ground. Hydraulic pump outputs are Signal from engine speed sensor indicates engine speed is below 750 25rpm. reduced. Engine speed sensor is not adjusted properly or is faulty. Open in harness wiring from engine speed sensor to controller. Harness wiring for engine speed sensor is shorted to ground. Incorrect number of flywheel teeth specified in parameter settings. Engine overload. Engine stalls. Engine speed set to high idle (No effect on AEC or Heavy Lift operation). Heavy lift does not operate correctly. Power mode 1 selected no matter what the position of the power mode switch. Power mode 1 selected no matter what the position of the power mode switch. Signal from engine speed sensor indicates engine speed is above 2150 200 rpm Incorrect number of flywheel teeth specified in parameter settings. Engine speed dial is faulty. Engine speed dial signal circuit has an open. Engine speed dial supply voltage circuit has an open or is shorted to ground. Engine speed dial signal circuit is shorted to ground. Heavy lift solenoid is faulty. Open in harness wiring for heavy lift solenoid. Harness wiring for heavy lift solenoid is shorted to ground. Mode switch is faulty. Open in harness wiring for mode switch. Mode switch supply voltage circuit has an open or is shorted to ground. Mode switch is faulty. Short to ground in harness wiring for mode switch.

9X-1123

Wire, Cable, or Harness Assembly Identification

High Engine Speed

Yes

Harness identification code This example indicates wire 32 in harness "L'.

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6

RPM Dial Setting

Yes

Schematic Location
C-7 C-7 D-7 E-7 D-6 C-6

Machine Location
28 29 29 29 29 29

Single Wire Connector * Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.

Heavy Lift Circt

Yes

2 Circuit Number Identification

200-L32 BK-14 Wire Color Wire Gauge

Mode Sw Open

Yes

Mode Sw Short

Yes

CONN 7 C-6 28 The connectors shown in this chart are for harness to harness connectors with a minimum of four contacts and other special connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

A 25 19 C B 28 12 21 7 18 26 10 22 15 2 16 8 6 D 4 29 13 24 3 11 14 5 20 1 23 30 9 27

Related Service Manuals


Title
Alternator: 9W-3043 Electronic Control Systems Starting Motor: 8C-4774

Form Number
SENR3685 SENR6265 SENR3559 SENR3581 SENR3559
T

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

17

Consist: 8C-4773 Consist: 3E-1944 Consist: 106-8558

E32958

Machine Harness Connector And Component Locations

L27 L TURN LAMP GP 116-9624 L TURN LAMP 5W-2040 BK(9) BK BK L STOP LAMP 9X-4493 RD(12) RD(26) BK BK TRAVEL ALARM 3T-1815 GY(5) GY(9) BASIC LAMP GP 116-9625 L15 GY(9) BK RD(26) GY(6) WH(4) AUX HYD (CCW ROTATION) SOLENOID 8U-6424 AUX HYD & CAB RISER SOLENOID 8U-6424 BK/GN(8) BK A BK(9) BK RD(12) GY (5) GY (6) WH(4) < 01 < 02 < 03 < 04 < 05 < 06 A < RD(12) < GY(6) < GY(5) < WH(4) < BK(9) < BK BK/GN(8) BU-10(1) REFUELING PUMP 5W-8633 L26 BU-10(1) A RD-4 MOTOR BK-10 RD-6(4) FF N RD-00 RD-00 T R POS NEG P BK BK BK-00 L6 FF BK-6 BK-00 RD(12) GY(6) GY(5) WH(4) BK(9) BK/GN(8) BU-10(1) RD-6(4) BK-6 RD(25) BK(14) WH(7) BU(13) GN/BR(3) GN/BU(5) BK/YL/WH(2) WH(3) BK/GN(6) GN/WH(2) BU/YL(3) GN/BU(1) BK/GN(4) GN/BU(2) BR(1) GN/BR(4) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/GN(7) BK/WH(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) RD(25) BU-10(1) BK/GN(8) BK(2) BK(3) BK(4) BK(5) BK-6 GY(5) GY(6) RD(12) RD-6(4) RD-12 RD(31) BK(9) WH(4) L29 L30 L31 L27 BLADE REAR SOLENOID 8U-6424 BK BB RIGHT REAR STABILIZER LOCKOUT SOL. 8U-6424 L28 BR BU BR BU BR BU < 04 < 03 < 02 < 01 < < < < Y BR TO UNDCRG GN/YL A1 A2 A3 A4 A5 A6 A7 D BK(1) BK(2) BK(3) BK(4) GN/YL < 01 < 02 < 03 < 04 < 05 < 06 < < < < < < BK(2) BK(3) BK(4) BK(5) BK L31 C BK/WH(7) BK RD/YL(10) BK BK BK BRAKE LIGHT SW 8U-2158 RD(6) C FORWARD/REVERSE TRAVEL ALARM SW (QNTY 2) 9D-7032 SWIVEL 121-2974 BK/WH(2) C L29 RD/YL(10) RD(6) BU(1) RD(25) C BK PRIMARY STEERING FLOW SW 3E-6429 RD(25) BK <1 < <2 < W BK BK TO FRAME G < 01 < < 02 < BK WH BU(13) REVERSE STER LIGHT 5W-9323 BU/YL(3) BK(14) WH(7) BU(13) GN/BR(3) GN/BU(2) BK/YL/WH(2) BK(18) WH(3) BK/GN(4) GN/WH(2) BK BU/YL(3) L88 L33 L32 L88 C GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL (3) GN/BU(2) BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) GN/BR(7) BK/GN(15) BK/GN/RD(3) BK/YL/WH(1) GN(17) BU(16) RD(35) PU(2) GN/BU (1) BR/WH(3) BK/GN (5) BK/WH(1) YL(4) WH(6) WH(5) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6) GN(4) BK(2) BK(3) BK(4) BK(5) PU(3) RD(8) WH(1) L10 BK AIR CONDITIONER FAN 145-7724 MOTOR BR-12 BK-12 TO FRAME DIODE 140-6617 BK-12 BR-12 V V >1 > >2 > OR(8) YL(16) V A/C CLUTCH SOLENOID 3E-1906 GG L12 PU(9) SHIELD BR WH G BK BK L14 BK GY(6) WH(4) RD(26) <1 < <2 < WH BR SHIELD RD-4(1) RD-4(4) G RD-4(1) FUSE ALTERNATOR 123-8838 70A RD-6(2) D BK-8 BK-00 S RD-6(2) D BU(5) RD-00 BK STARTER 8C-4774 BK-00 CC COOLANT TEMP SWITCH 119-3399 GN(5) T D COOLANT TEMP SWITCH 127-5347 < 2< < 1< BK T BK L10 L13 L1 L4 G RD(22) BK(13) BR(2) WH(10) BK <A <B <C <D <E < < < < < EE BB3 123-6472 WH 2 24V BR 3 GND GN 7 TXD YL 6 RXD SHIELD T D COOLANT TEMP SENDER 8U-1516 GN-14 GN-14 <1 < <2 < GN BK GN > 1 > BK > 2 > BK D GN(4) ENGINE START/STOP SOLENOID 8C-3663 L76 GN-8 BK-8 BK ENGINE OIL SW 3E-6455 BK-18 RD-18 BU-18 >1 > >2 > >3 > D BK BR/BK(2) BR/WH(1) L84 BU(15) GN(7) PU(12) WH(7) RD(10) BU(8) GN(6) RD(11) BU(9) YL (5) BU(10) G L8 YL(11) GN WH RD(21) GN(9) YL(12) BR SHIELD PU(8) BK 85 87 87b 30 BK 85 87 87b YL(15) A/C CLUTCH RELAY 86 123-6527 RD(31) YL(13) A/C FAN RELAY 86 123-6527 30 RD-12 L89 L6 BU (7) RD(9) BR/BK(1) OR(3) GN(4) BU/YL(4) BR/WH(1) BU(5) GN(5) BR/BK(2) GN(1) BR/WH(2) GN(2) RD(7) BK (1) RD/YL(11) GN/BR(3) GN/BR(4) GN/BU(4) GN/WH(4) GY(4) WH(4) RD/YL(12) BU/YL(3) YL(1) < 30 < 10 < 21 < 33 < 12 < 11 < 36 < 25 < 24 < 23 < 05 < 16 < 29 < 06 < 34 < 14 < 15 < 02 < 09 < 27 < 39 < 40 < 19 < 20 < 28 < 01 < 26 < 04 < 08 < 18 < 31 < 32 < 38 < 13 < 35 < 37 < 22 < 17 < 07 < 03 < 04 < 05 < 21 < 38 < 27 < 01 < 40 < 03 < 06 < 07 < 08 < 23 < 30 < 32 < 33 < 34 < 02 < 13 < 24 < 25 < 26 < 14 < 22 < 36 < 37 < 35 < 31 < 39 < 29 < 28 < 20 < 19 < 10 < 09 < 18 < 17 < 16 < 15 < 12 < 11 < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < A YL(4) BK/YL/WH(1) BK/WH(2) GN/WH(2) GN/BU(2) BK/PU(2) GN/WH(3) GN/BU(3) GY(3) RD/YL(10) BK/GN(4) BK/GN(5) RD(6) BR(1) BK(8) WH(3) GN/BU(1) GN/BU(1) GN(17) RD(35) BU(16) GN/BR(7) BK/GN(15) PU(2) GN/BU(5) BK/GN(6) BU(1) BR/WH(3) BK/GN/RD(3) WH(5) WH(6) BK/WH(1) BK/YL/WH(2) BK/GN(7) BK/WH(3) GN/BR(4) GN/BR(3) BU/YL (3) GN(4) GN/BR(3) GN/BR(4) GN(4) BU/YL(3) WH(4) RD-10(5) RD/YL(11) GN/BU(4) GN/WH(4) GY(4) RD(8) RD/YL(12) L36 CONN 4 L37 L38 FUSE BLOCK 111-2477 A BLACK A H 8 7,5A RD/YL(2) G L37 GN/WH(2) F E GN/BU(2) D C WH(3) BK(8) L86 B RD-8(2) GY(2) RD-10(4) RD-10(3) RD-10(8) RD-10(7) FUSE BLOCK 111-2479 C GREEN A H 8 RD-10(6) 7,5A RD(5) G F L42 E D L42 C B A 15A 7,5A 7,5A 15A 7,5A 7,5A 7,5A 7 6 5 4 3 2 1 RD/YL(1) RD(10) RD/YL(14) RD/YL(7) RD/YL(6) RD/YL(5) BU/YL(2) RD(28) F RD-10(7) F FUSE BLOCK 111-2480 D RED A H 8 RD-10(8) 7,5A BK/PU(1) BK/PU(2) G 7 7,5A GY/BK(1) F L73 E D C B A 7,5A 15A 7,5A 7,5A 20A 7,5A 6 5 4 3 2 1 RD(4) RD(8) RD/YL(8) RD/YL(15) RD/YL(12) RD/YL(13) RD/YL(9) RD/YL(11) RD-12 RD(31) RD/YL(10) L73 A 7,5A 7,5A 7,5A 7,5A 7,5A 7,5A 7,5A 7 6 5 4 3 2 1 GN/WH(3) GN/WH(1) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(3) GY(5) GY(4) GY(6) L72 FUSE BLOCK 111-2478 B YELLOW A H 8 RD-10(4) 7,5A YL(2) RD/YL(16) G 7 15A RD/YL(3) F RD-10(3) RD-10(2) E D C B RD-10(1) A 15A 7,5A 7,5A 15A 7,5A 25A 6 5 4 3 2 1 RD(16) RD(18) OR(1) RD(3) BK(7) RD(19) BU-10(2) L72 L71 YL(2) RD/YL(3) RD/YL(16) RD(16) OR(1) RD(3) BK (7) BU-10(2) RD(18) RD(19) RD/YL(2) GN/WH(1) GN/WH(3) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(2) GY(3) GY(4) GY(5) GY(6) RD(5) RD/YL(14) RD(10) RD/YL(1) RD/YL(5) RD/YL(6) BU/YL (2) RD/YL(7) RD(31) BK/PU(1) BK/PU(2) GY/BK(1) RD(4) RD(8) RD/YL(8) RD/YL(9) RD/YL(10) RD/YL(11) RD/YL(12) RD/YL(13) RD-12 RD/YL(15) RD-12 L88 RD(31) GY(5) GY(6) RD/YL(13) L51 BU-10(2) RD(10) RD/YL(16) RD/YL(14) RD/YL(15) L50 RD(16) RD(18) RD(19) GY(2) RD/YL(3) RD(4) GY/BK(1) BK/PU(1) RD/YL(1) BU/YL(2) RD/YL(5) RD/YL(6) RD/YL(7) RD/YL(8) L47 RD(5) BK(7) RD(3) RD/YL(9) YL(2) GY(1) GN/WH(1) RD/YL(2) OR(1) RD/YL(11) RD(8) GY(4) L43 GN/WH(4) GN/BU(4) RD/YL(12) BK/PU(2) GN/WH(3) L38 GN/BU(3) GY(3) RD/YL(10) L43 L47 PU(12) GN(17) RD(35) BU(16) GN/BR(7) BK/GN(15) RD(34) BK/GN(3) GN/BR(2) BU(18) BU(18) BU(3) L39 L33 L33 L36 L36 KL.30 FF RD-8(3) A RD-8(3) A FF L32 RD(12) BK A TO BOX MAIN FUSE 124-0016 60A RD-8(1) L51 MAIN-POWER 157-0836 30 87 RD-8(2) RD-8(1) BK BK A 85 86 RD(2) GN/BR(1) BK/GN(1) BK/GN/RD(2) BK/GN/RD(1) RD(15) A 86 87 BK BK 87a BK 85 30 F GN(6) RD/YL(13) GN(6) BK/WH(2) BK(6) > > > > L51 L36 BK/WH(2) YL(4) BK/YL/WH(1) L51 RD/YL(16) RD(10) BU-10(2) A 1> 2> 3> 4> BK BK BK BK BK RD-6(4) BK-6 L34 L88 L34 L30 L30 BU-10(1) BK/GN(8) L28 GN/BU(5) BK/GN(6) GN/BU(1) BR(1) GN/BR(4) BK TO PLATFORM C Z L34 L28 HORN/TURN HIGH BEAM SW 111-1975 C < 01 < 08 < 06 < 05 < 04 < 03 < 07 < 02 < < < < < < < < GN/BR YL WH/BK BK/WH BK/GN BK/WH/GN WH BR 71A 56B 56 L R H 56A 54 BK TRAVEL LOCK MAGNET 116-1146 BK WH BU(13) K SWING BRAKE SW 8U-6109 NC C C NO TRAVEL PEDAL SW 136-9421 BK DD TO CAB GN/BU(1) BK/GN(6) L34 0 TO FRAME BR DK-BU GN/YL BK Z < 02 < 01 < 04 < 03 < < < < BR BU BR BU AA RIGHT FRONT STABILIZER LOCKOUT SOL 8U-6424 BR BU BB BLADE FRONT SOLENOID 8U-6424 LEFT FRONT STABILIZER LOCKOUT SOL 8U-6424 L28

R DISCONNECT SWITCH 7N-0718

W POS NEG

L26

TO BOX BK

12V BATTERY (QNTY 2) 3T-5760

F
TAIL LAMP 5W-2040

AUX HYD (CW ROTATION) SOLENOID 8U-6424

STEER SW GROUND STEER SW GOV.SWITCH BATTERY + KEY SWITCH DUMP VALVE R TERM (W) SHUT D SOL MAGN SWITCH EMS UNUSED

BU BK PU OR RD YL BR WH PK GN GR

< 5< < 2< < 6< < 4< < 1< < 3< < 7< < 8< < 9< < 10< < 11< < 12< W

TO FRAME RD(25) BK BK RD(8) RD(32) WH(15) GN(14) W RD(8) WH(15) PU(3) <1 < <2 < <3 < D PU(3) RD(8) WH(15) W BK BK

RD-4 SUPPL STER RELAY 3E-0075 W >1 > >2 > GN(15)

SUPPL STER MOTOR 118-9168 YL

L89

YL

MOTOR

T W

BK

SUPPLEMENTAL STEERING CONTROL 132-6640

L18 W BK-4 WASHER UPPER 8U-2598

BK BK GN/BR(7) BK/GN(15) CAB RISER (UP) SOLENOID 8U-6424

TO FRAME GN(17) GN/BR(7) BK/GN(15) RD(35) BU(16) BK/GN/RD(3) BK/YL/WH(1) BK 21 W TO FRAME BK MOTOR BK MOTOR

CAB RISER (DOWN) SOLENOID 8U-6424

C WASHER LOWER 8U-2598 C L23

87a

30

RD(35) BU(16) BK BK C BK/GN/RD(3) BK BK BK

BK

IMPLEMENT ACTIVATION SOLENOID 151-2515

OR(4) BK(17) SWING PUMP PRV G SOLENOID 123-0156 PU(6) BK(16)

L21

L82

L24

MAIN PUMP PRV SOLENOID 123-0156 G

SUPPL STER RELAY 117-4861

WH(6) WH(5) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6)

86 87

85

BK(14) BU(13) BK/YL/WH(2) BK/WH(3) L23 BK/GN(7) GN/BU(5) BK/GN(6) RD-12 L89 RD(31) WH(7) BK(2) L19 BK(3) BK(4) BK(5) GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL (3) GN/BU(2) L22 BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1)

AA < 04 < 03 < 02 < 01 < < < <

Y BR DK-BU GN/YL BK GN/YL

L29

L30 L31

LEFT REAR STABILIZER LOCKOUT SOL. 8U-6424

Y L34 BR GN/YL BK DK-BU DK-BU BK Z 4 3 2 1 BK(4) BK(3) BK(2) BK(1)

TERMINAL 5W-3624

A7 A6 A5 A4 A3 A2 A1

LOW BRAKE PRESS SW 5W-9972 BK BU(1)

GN/BU(5)

L6

L32

L27

AIR HORN SW 5W-9376

GN/BR(4) BR(1)

< 02 < 01 < 04 < 03

< < < <

BK(9) WH(4)

TRAVEL ACTIVATION SOLENOID 151-2515

C BK/YL/WH(1) BK SWING BRAKE SOLENOID 151-2515 C

BK TO FRAME

PU(2) GN/BU(1) BR/WH(3) BK/GN (5) BK/WH(1) YL(4) PARKING BRAKE SOLENOID 8U-6424 C BK BK TRANSMISSION SPEED SOLENOID 8U-6424 C

L20

RD-00

L22

RD-14(1)

BRAKE 117-4861 A BK BK BU(10) BU(8) BK/GN/RD(4) YL(4) 86 87

TRAVEL ALARM RELAY 122-2371 +BATTERY ALARM PRESS.SW SHUTDN.SW GROUND

RADIO 119-2006 BU/WH(1) REAR WORK LAMP AS. 120-6776 H H L75 FLOOD LAMP 120-6776 H PU(7) RD RD BK BR/RD 2.5A ANTENNA ANTENNA GROUND +BATT. SPEAKER SPEAKER SPEAKER SPEAKER BR BR/RD BR BK/WH(6)

SPEAKER 5W-8937

BEACON 116-9627

L18 L19

BK BK /YL(1) SPEAKER 5W-8937

CREEPER SPEED SOLENOID 151-2515 C PU(2) BK GN/BU(1)

ANTENNA 5W-9391

L39

L89

OR(5) 86 87 85 30 A PU(12)

BK/GN(1) BK/GN(4) GN/BR(1) BK BK A

49a C2 49

+ BATTERY BK/RD(1) BK/GN(2) BK/GN/RD(2) BK/GN/RD(1) BK 85 30 PILOT PRESS ENABLE 117-4861 RD/YL(15)

C 31 GROUND

WH(7) 87a F

WH(15)

L40

DIODE G 8U-8045 AEC BOOM-CYL 1 SWITCH PU(17) 127-0925 4 BK 2

L21

BK

30 TRANS SPEED 117-4861 BU/YL(1) BK

85 GN(16) 30 TRAVEL CUTOFF 117-4861 BK

BK/WH(5) H FLOOD-LAMP 120-6776 BK YL(14) H DOME LIGHT 5W-2041

L75

RD RD

L28

OUT (LAMP)

FLASHER 8U-9152

L48

RD(14)

86 87

85

BK BK TO BOX

BK

BK

BK(18) C BK(8) BK TURN SIGNAL LAMP AS. 116-9626 TO FRAME 56B HEAD LAMP AS. 2U-4800 31 POSITION LAMP 5W-2033 BK

FUEL LEVEL SENDER 112-7178 BR/WH(3)

AEC AUX-HYD 87a 117-4861

WH(14) OR(10) A 87a BU(18) BU(3) L77 A

LOW TRANSMISSION CLUTCH PRESS SW 8U-9306 YL(4) C HAMMER SOLENOID 8U-6424 BK BK BK BK L20

A BK/GN/RD(4) WH(9) 87a 86 87

BK YL(2) H YL(14) BK CIGAR LIGHTER 5W-9628

KL.15 L41

PU(16)

C BK BK

A 1 2 HCR&AEC DIODE 147-0934 3 4 5 OR(5) A DIODE STOP LAMP 123-5635 5 4 3 2 1 A

AEC STICK-CYL SWITCH 127-0925

DIODE G 8U-8045 1 PU(15) 4 BK 2

D WH(1) BK L24

BK BK BK HYD OIL HIGH TEMP SW& SENDER 116-4710 T D BU(7) OR(3) T HYD OIL LOW-TEMP SWITCH 119-3400 D T BR/BK(1) BK TO FRAME

PU(14)

RD(37)

PU(12) GN/BR(2) GN/BR(7) BK/GN(3) BK/GN(15) RD(35) RD(34) BU(16) BU(18) GN(17)

BU(9) YL(5) 87a F

86 87

85

30 POWER MODE 117-4861 PK(1)

BK BK

86 87 87a

85

30 ALARM CAB RISER 117-4861

BK/GN(8) GN(6)

C GN/BU(3) 56A GN/WH(3) 58 GY(3)

L87

L82

L74

WH(8)

RD/YL(14) A 86 87 BK 87a

PU(4) 85 30 RD(11) F TEMP. 117-4861

A BU-10(1)

REFUELING PUMP SWITCH 8U-3011 BU-10(2)

BK-14 H MOTOR TO CAB G UPPER WIPER 122-2367 H MOTOR 53 31B 53A 31 H BK GY/BK(1) GY/BK(2) UPPER WINDSHIELD 122-2369 B BK/RD(1) BK/GN/RD(8) BK/GN/RD(9) < < < < BR BU BK/GN(10) LOWER WINDSHIELD 137-7245 BK-14 RD(7) BK < < < < D COMPRESSED AIR HORN 5W-9400 H C BK/GN (7) BK/WH(3) BK/PU(2) 53 31B 53A 31 G LOWER WIPER 6C-9156

L17 RD(9) BR/BK(1)

BK(17) BK(16)

PU(11)

RD(36)

86 A 87

85 30

L46

AEC IMPLEMENT TRAVEL SWITCH 117-0651 1 3 2

G PU(5) BK

BU(9) YL(5) WH(7) BU(8) BU(10) GN(6) RD(10)

DIODE 8U-8045

L19 RD-00 OR(4) PU(6) YL(17) WH(12) L83 L18

CONN 3

HYD OIL FILTER CLOG SW 116-8514 D BK PU(12)

OR(10) WH(9) WH(2) BK/RD(2)

BK/RD(2) GN(13)

BK/RD(1) BK BK RD(13) RD(6) A 1 DIODE TEMP 123-3998 85 AIR HORN 5W-5883 30 RD(17) RD(16) BK RD(18) RD(16) RD/YL(15) RD/YL(14) 85 30 BK RD(19) 2 3 5 GN(5) GN(3) BU(7) BU(4) RD(9) RD(1) PU(4) RD(1) BU(4) GN(3) WH(2) BU/YL(1) BK(6) PK(1) BU(2)

RD/YL(16) BK A

PLUG 120-5967 >+ > <- < BRAKE LIGHT CUTOFF SW 124-8427 L64

BK(12) GY(7)

L38 L43 L40 L86 L39 BK/GN(4) BK/GN(5) BK/GN(5) RD(6) BR(1)

RD(12) 87a

AEC SWING SWITCH 127-0925

1 4 2 RD(30)

G DIODE 8U-8045 PU(13) BK RD(27)

L17 PU(12)

STOP LAMP 117-4861

L77 HOUR METER 120-5966 + BU(2) BU(5) L52 A BK BK

BR(1) A 86

>2 > >1 >

V V D GN(4) < 1 < GN(4) <2 < YL(13) YL(15) YL(16) GN(4) BU/YL(4) BR/WH(1) BU (5) GN(5) BR/BK(2) L4

PU(8) PU(9)

RD/YL(8) GN(10)

BK-12 A/C PRESS SWITCH 114-5333 GN BU

L16

L44

BACKUP RESISTOR MAIN PUMP PRV 124-0329

L87

RD(7)

87

GN(2) BK/GN/RD(1) BK/GN/RD(8)

RD(7) BU/YL(4) RD(9) BU(7) GN(5) BU(5)

L85

PU(12) BU(15) GN(7)

F RD(28) RD(29) BACKUP RESISTOR SWING PUMP PRV 124-0329

L86

L49

L13

L90

L50

L50 L44 L46 L48 L50 L44 L46 L48 L49 L90 L64 L52

RD(7) BU/YL(4) RD(9) BU(7) GN(5)

L91

A 86 87 BU/YL(4) 87a

RD(13) DIODE BRAKE 120-5969 1 2 3 5 WH(8) RD(14) A

B GN/BR(2) GN(22) < 04 < 03 < 02 < 01

AUX HYD SWITCH 113-2531 (CCW ROTATION) < < < < RD BK GY BU AUX HYD (CW ROTATION)

H BK-14

L78

L15

< WH(1) < BK(1) < BK(2) < BK(3) < BK(4) < YL(1) L45 < BK(5) < BR/WH(1) < BR/BK(1) < BR/WH(2) < BR/BK(2) < GN(1) < GN(2) < PU(3) < OR(3) < BU(1) < BR/WH(3) < BK/GN/RD(3) < WH(5) L41 < WH(6) < BK/WH(1) < BK/GN(6) < GN/BU(5) < BK/GN(7) < BK/WH(3) < BK/YL/WH(2) < PU(2) < < < BK(8) L40 < WH(3) < OR(1) < RD/YL(9) < RD/YL(8) < RD(4) < GY/BK(1) < BK/PU(1) < < BU/YL (2) < RD/YL(5) < RD/YL(6) < RD/YL(7) < RD/YL(1) < RD(5) < BK(7) L47 < RD(3) < RD/YL(3) < YL(2) < GY(1) < GN/WH(1) < RD/YL(2) < GY(2) < < RD(2) < GN/BR(1) < BK/GN(1) < BK/GN/RD(2) L48 < BK/GN/RD(1) < < < BK/RD(1) < BK/GN(2) < RD(1) < BU(4) < PK(1) < GN(3) < BU/YL(1) < BK(6) < WH(2) < BU(2)

WH(15)

BK/WH(5) BU/WH(1) BK(12) GY(7) BK/GN(10) GN(8) BK/PU(1) GY/BK(1) BK-14 YL(2) PU(7) BK/YL(1)

BU(3) RD(34) BK/GN(3) GN/BR(2)

RD(24) BK(15)

L77

L16

L52

87a

WH(14)

RD(26) WH(4) GY(6) BK GY(9) BK

RD(27) G HEAVY LIFT SOLENOID 8U-6424

< 01 < 03 < 04 < 02

< 11 < 05 < 06 < 07 < 08 < 10 < 09 < 14 < 12 < 16 < 18 < 15 < 17 < 56 < 13 < 01 < 20 < 49 < 69 < 70 < 48 < 57 < 65 < 66 < 67 < 68 < 21 < 46 < 47 < 53 < 54 < 30 < 60 < 43 < 44 < 52 < 02 < 64 < 62 < 40 < 41 < 42 < 33 < 58 < 36 < 31 < 38 < 55 < 34 < 50 < 37 < 35 < 25 < 27 < 29 < 04 < 26 < 24 < 22 < 23 < 59 < 45 < 03 < 51 < 39 < 63 < 61 < 28 < 32 < 19

L64 GN(10) L63 L62

PU(8)

BU(3) RD(34) BK/GN(3) GN/BR(2)

GY(10) BK

L83

D G

A F

B BU/YL(1) BU/YL(2) PU(2) L60 BK/WH(1) BK/GN/RD(2) BK/GN(2) WH(5) WH(6) L53 BK/GN(7) BK/WH(3) PK(1) GN/BU(5) L54 BK/GN(6) BK/YL/WH(2) GY(2) BK(1) RD/YL(1) L61 BK(6) RD/YL(6) BK/GN/RD(3) RD(5) BR/WH(2) GN/WH(1) PU(3) RD(1) GN/BR(1) BK(7) WH(2) BK/GN(1) BK(8) OR(3) WH(3) BU(1) BR/BK(1) L62 RD(4) BR/WH(1) GN(3) BU (2) RD/YL(2) RD/YL(9) BU(4) BK/PU(1) GY/BK(1) L63 YL(2) OR(1) BK/RD(1) GN(2) RD/YL(8) BK/GN/RD(1) GY(1) BR/BK(2) BR/WH(3) RD/YL(3) GN(1) RD/YL(5) BK(2) RD/YL(7) BK(3) BK(4) BK(5) YL (1) WH (1) RD(2) RD(3)

B L63 CONVERTER 24V-12V 120-6566 GY/BK(1) YL(2) BK/PU(1) BK/YL(1) L70 BK/WH(5) BU/WH(1) GN(8) BK/GN(10) L68 GY(7) BK(12) 12V 24V GND PU(7) OR(1) BK PU(7)

B TO FRAME BK-14 BK STICK TRAVEL LAMP AS. 8U-4742 BK TO FRAME

L92

ENGINE SPEED SENSOR 116-6680

GY(2) BK(1) RD/YL(6) BK(6) RD/YL(1) BK/GN/RD(3)

L76

GN-8 MOTOR

C
RD-6(3)

L70

ALTERNATOR 9W-3043 D+ W WH(15) W D D+

G E L83 PU(6) WH(12) OR(4) YL(17) BU(15) GN(7) < 02 < 06 < 01 < 05 < 03 < 04 < < < < < <

E GN(7) WH(12) BU(15) KEY START SWITCH 117-9507 BR/WH(3) BR/BK(2) GY SHIELD WH GN BR YL(11) YL(12) 15 RD/YL(30) RD(3) RD(2) L59 RD(2)

BK-4 BK BR/BK(5) TO ENGINE BK

L65 L84

BK RD-4(4) START RELAY 3E-0075 D >1 > BK >2 > GN(2)

CONN 6 L66 L65

CREEPER SPEED SWITCH 5W-9347 5 RD/YL(31) 1 10 9

B PU(2) < 04 < 03 < 02 < 01 BK(11) GY(11) B L79 BK/GN/RD(2) SWING BRAKE SWITCH 8U-6353 7 1 8 2 < < < <

CAB RISER SWITCH 113-2531 (UP) RD BK GY BU CAB RISER (DOWN)

RD/YL(17) 2

6 3

BK/WH(5) BK(1) FRONT FLOOD LAMP SW 5W-5867 GY

BU/WH(1) BK/YL(1)

D BK BK

BU(4) RD/YL(18) BU/YL(5) BK/GN(11) GN(3) YL(10) BK/WH(4)

L67

L56

BK

1 2 3 4 5 6 7

HYD OIL HIGH TEMP 1

2 3 4 ENG COOL HIGH TEMP 5 6 POWER MODE I 7 TRANS SPEED I

10

GND HIGH BEAM TURN SIGNAL TURN SIGNAL POWER MODE III + POWER MODE III PARKING BRAKE

YL(1) L58 WH(1)

L53

D BR/WH(2)

BK BK

>1 > >2 >

BR/BK(5) GN(1) BR/WH(2) GN(2)

SOLENOID (DRE2K) 01 SOLENOID (DRE2K) 02 L13 POS IND OUT 01 POS IND IN 02 POS IND GND 03 SHIELD

> > RD BR BK

L93

10

10

10

10

GY(11) BK(11)

BK-10 G BK-10 SHIELD WH GN BR RD(23) RD(27) BK L7 OR(6) OR(5) OR(5)

E 10 9 BK B GY

RD(23)

7 6 5 4 BR/WH(3) 3 BR/BK(2) 2 OR(3) 1

BK OR(7) HEATER FAN SW 111-3805

PK(1)

L12

L11

L10

L14

1 10 9 B GY

BK/GN(10) GY(7) BK(12) GN(8)

WH(4) GY(6) BK RD(26) L

L7 L1 L4

OR(6)

A/C SW 5W-9347 YL(7) B 1 10 5 9 BK YL(13) YL(8) BK BK

AEC SW 5W-9372 5 7 E PU(8) L3 YL(13) BU(11) RD(20) BK(10) BK

BK

RD(27) RD(24) BK(15) PU(9) SHIELD BR WH YL(17) BK(17) WH(12) BK(16)

YL(7) A3 B3 B4 B5 BK C1 B1 RD/YL(26)

RIGHT REAR STABILIZER LOCKOUT SW 5W-9347 RD/YL(28) 1 10 5 9 BK(5) B GY RD/YL(27)

RIGHT FRONT STABILIZER LOCKOUT SW 5W-9347 1 10 5 9 BK(3) B GY BK BK RD/YL(7)

HAMMER SWITCH 8U-7284 1 10 5 WH(1) 9 B GY

8 2 10 9 PK(5)

E 10 9 BK

TRAVEL LOCK SWITCH 8U-6357

5 6

7 1 8 2 9

BK/GN(2) GY B PARKING BRAKE SW 8U-6353 GN(20)

BK

GY BK/GN/RD(3) GY PILOT CONTROL LOCK SW 5W-9372 L80 L68 10 < 1 < < 7 < BK BK BK

BK(12) 5 B 10 BK GY

BK TO FRAME

7 2 4 9 GY L67

5 B BK

7 1 10 9

BK(8) GY GY L55

SHIELD WH GN BR

UPPER WIPER SW 5W-9744

10 L80 BK

YL(9) BU(1) RD/YL(9) BR/WH(2) BR/BK(1) PU(3) RD(4)

L67

8 2

10

7 1

BK

BK/GN/RD(6)

GY(1) GY

GY

BK BK

10

10

B GY BK

B BK

CAB RISER SWITCH 133-8327

9 L80 3 BK GN(9) BU(10) 7 1

BK

BK/GN(12) OR(2)

BK RD/YL(1) 1 5

GY BK/YL(1) BEACON SW 9 5W-9347

HAZARD SW 5W-9351 < < < < < 6 8 2 3 5

BK WH(6) WH(5)

GY

BK/GN/RD(7)

B < < < < <

GN/BR(5) GN/BR(1) RD/YL(2) BK(7) WH(3) BK/GN(9) BK/GN(1)

MONITOR PANEL 148-7927

HYD OIL TEMP

NC FUEL LEVEL COOL TEMP

8 2

BK

RD(21)

RD/YL(29)

RD/YL(5)

BK(2)

YL(1)

B 10 9 10 9

YL(9) B

TRAVEL ALARM CANCEL SW 8U-6357

L80

L80

OVERLOAD BRAKE LOW PRESS + 24 VOLT AIR FILTER HYD FILTER SUPPL STEERING SUPPL STEERING

RD(22)

01 02 03 04

YL BR WH SHIELD

16 17 01 13 19 20 03 07 10 11 04 12 22 14 23 21 06 05 24 09 15 18 02 08

STOP LAMP 9X-4493

L67

L68

RD(26) BK BK

SOLENOID (DRE2K) SOLENOID (DRE2K) POS INDICATOR OUT POS INDICATOR IN POS INDICATOR GND NC NC NC NC NC NOMINAL VALUE 1 PWM INPUT SIGNAL GROUND NC NC SIGNAL GROUND NOMINAL VALUE GND 2 NOMINAL VALUE 2 ACTUAL VALUE OUTPUT + ELECTRONIC OUTPUT STAGE SWITCHING INPUT GND (L0) GND (L0)

BACKUP SW 8U-6353 5 7 1

L66

PU(8) RD(21) HEAVY LIFT SW 5W-9347 E


RD/YL(3)

WH(5) WH(6)

AIR FILTER CLOG SW 5W-9934

START AID SOLENOID 122-2377 D

K GOV ACTR 152-0197 G WH(13) PU(10)

L57 START AID SW 8U-6357 7 1 8 2

OR(2)

TO CAB BK-10 G

L55

BK

GY

+ 24 VOLT POWER MODE II TRANS SPEED II

BK

CONTROL-ENGINE 143-9581

RD/YL(7) BK(2) RD/YL(5) BK(3) BK(5) BK(4) LEFT FRONT STABILIZER LOCKOUT SW 5W-9347

GND NC NC ENGINE OIL PRESS ALTERNATOR NC (+ 24 VOLT) HYD OIL LOW TEMP

YL(9)

1 2 3 4 5 6 7

K BK-10

G L9

TAIL LAMP 5W-2040

BK BK TO FRAME

GY(6) BASIC LAMP GP 116-9625

NOTE B: CONTROL-ENG/PUMP 147-8479 TO FRAME BR(2) 40 TXD L9 WH(10) 42 RXD BK(13) 12 GND (BB3) YL(11) 07 MODE-III LAMP SHIELD 16 GOVERNOR CONTR-SHIELD RD(11) 19 MODE TEMP. BR 22 GOVERNOR CONTR-KL.3 BU(8) 32 MAGNET TRAVEL SPEED + YL(12) 33 MODE-III LAMP + GN(9) 35 SW-TRAVEL SPEED CONTR L8 GN(6) 37 BRAKE LIGHT BU(9) 38 MODE II YL(5) 39 MODE I WH 44 GOVERNOR CONTR-KL.1 GN 45 GOVERNOR CONTR-KL.2 RD(21) 51 SWITCH HLC RD(10) 02 + 24 VOLT RD(22) 01 + 24 VOLT -- NC -- NC -- NC 10 NOMINAL VALUE GND 2 WH L7 34 NOMINAL VALUE 2 GN BR 46 ACTUAL VALUE OUTPUT -- NC SHIELD BK(14) 08 MAGNET TRAVEL SPEED L6 BU(13) 36 SW-TRAVEL PEDAL -- NC BK 03 GROUND BK 04 GROUND PU(9) 50 SW-PRESS AEC RD(24) 30 SOLENOID HLC + BK(15) 09 SOLENOID HLC WH 53 ENGINE SPEED SENSOR BR 18 ENGINE SPEED SENSOR SHIELD 17 ENGINE SPEED SENSOR L5 29 SOL SWING CONTROL + WH(12) BK(16) 06 SOL SWING CONTROL YL (17) 28 SOLENOID VALVE-LS + BK(17) 05 SOLENOID VALVE-LS G K BK-10

50A

BK RD/YL(6) 1 5

L93 5 7 1 10 9

PU(6) OR(4) YL(17) BU(15) WH(12) GN(7)

B BK/GN(11) BK/WH(1) BK/WH(4) TRANS SPEED SWITCH 5W-9372

BU/WH(1) REAR FLOOD LAMP SW 9 5W-9347 L79

L81

BK LOWER WIPER SW 5W-9744 GY BK/GN(7) 5 7 2 4 BK/WH(3) GN(8)

5 6

B GN/BU(5) BK BK/GN(6)

YL(11) YL(12) BK GN/WH(1) WH(2) BU(4) GN(3) BR/WH(1) BU(2) RD(1) BK/GN(11) BK/WH(4) BU/YL(5) YL(10) GN/BR(5) RD/YL(18) BK/GN(9) BK

RD(1)

GN(10)

BK GN/WH(1) BK/GN(9) GN/BR(5) YL(12) YL(11) WH(2)

TO FRAME

BR/WH(1) BU(2)

< 07 < 12 < 10 < 11 < 06 < 01 < 02 < 05 < 08 < 09 < 04 < 03

< < < < < < < < < < < <

SHIELD WH GN BR YL(11) YL(12) PU(8) RD(21) BK GN(9) BU(10)

CONN 1

BK GY

10

B GY

B BK

10

HEAD LAMP SW 5w-5867 GY GY

GN/BR(1) BK(7) WH(3) BK/GN(1) BK(8) RD(1) BU(2) BR/WH(1) GN(3) RD/YL(2) BU(4) WH(2) GN/WH(1) OR(3) BU(1) RD/YL(9) BR/WH(2) BR/BK(1) PU(3) RD(4) YL(9)

MTR BAT

5 BU/YL(2) POWER MODE SW 5W-9372

7 1

GN/BU(5) BK/GN(6)

RD/YL(30)

L62

L46

BU/YL(1) BU/YL(2) PU(2) BK/WH(1) BK/GN/RD(2) BU(3) RD(34) BK/GN(2) BK/GN(3) GN/BR(2)

< 12 < 11 < 09 < 10 < 01 < 02 < 03 < 04 < 05 < 06 < 07 < 08

< < < < < < < < < < < <

PU(12) BU(15) GN(7) RD(10) BU (8) WH(7) YL (5) BU (9) RD(11) GN(6) BU (10)

L54

CONN 2 L85

L61

L60

L61

YL(9)

L63

L57

L56

L58

L59

L64

L60

L25

GY(1)

GY

L80

YL(10) BU/YL(5)

L54

BK/YL/WH(2) 2 6

L70 RD(5)

L68 GY(8) BK

L92

BU(3) RD(34) BK/GN(3) GN/BR(2)

PLUG 120-5967 > + > WH-14 < - < BK-14 D

BK

< 09 < 10 < 03 < 02 < 11 < 07 < 12 < 01 < 08 < 06 < 04 < 05

LAMP LICENCE PLATE 116-9623

L11

ARC SUPPRESSOR 106-8704 GG >1 > GN >2 > BK

L1

OR(3) PU(3) WH(1) BK(4) BK(5) BK(2) BK(3) YL(1) BK(1) BR/WH(2) BR/BK(1) BR/WH(1) BR/BK(2) GN(2) GN(1)

L50

L46 L91 L49

L44

START/STOP 117-4861

BK GN(13) 86 A 87

BRAKE/ TRAVEL CUTOFF 85 117-4861 30

B L25 STARTING/ PILOT PRESS ENABLE SWITCH 117-3187 GN/BR(2)

BK/GN(3)

BK GN(13)

L78 L46 L48 L90 BU(3) BU(18) BK/YL/WH(1)

L45 CONN 7 A

CONN 5 A

BK(1) BK H D

<1 < <2 <

WH BK M FLOOD LAMP AS. 120-6775

< < < <

< < < < < < < < < < < <

AIR SUSPENDED DRIVER SEAT

C
FORWARD HORN 153-6559

L69 L35

L69 L81

L59

30 B BK

RD/YL (11) GN/BR(3) GN/BR(4)

L55

PU(1)

10

BK

HEAD LAMP AS. 2U-4800 POSITION LAMP 5W-2033 56B

D GN/BU(4) 56A GN/WH(4) 58 GY(4) BK

3 4

7 1 8 2

31 BK GY(8)

3 4

GN(1)

LEFT REAR STABILIZER LOCKOUT SW 5W-9347

BK(6) L79

L35

OVERLOAD WARNING DEVICE SWITCH 5W-9347

C E

B 3 < A < RD 1 < B< 2 < C< BR BK ENGINE SPEED DIAL 141-6258

A D

BK BK WH(4)

TURN SIGNAL LAMP AS. 116-9626

7 6 5 4 3 2 1 L69

BK TO FRAME

BK

TO FRAME

GY

L55

YL(11) YL(12)

B
L81 L81 L68

L5

TURN LAMP GP 116-9624 L TURN LAMP BK 5W-2040 WH(4)

A/C TEMP REGULATOR 3E-5464 V L4 YL(15) YL(16) YL(13) < 1< < 2< T

L3

HARNESS FOR M318 ID A B C D E F G H J K L M N P R T PART-NO. 146-1526 146-1522 146-1523 133-2102 120-6922 120-6923 146-1521 139-0549 120-6920 139-8284 119-8301 120-6919 121-0875 121-0876 121-0877 121-0879 122-2360 158-2910 156-9130 122-2364 121-2973 121-2972 122-2365 122-2366 122-2382 8X-9618 123-6475 126-6801 145-9203 LOC C-5 C-5 E-6 C-6 C-6 C-6 B-6 C-1 D-2 B-6 F-8 C-1 F-7 E-7 F-7 F-7 C-8 D-7 E-7 E-7 E-5 E-1 E-1 E-5 C-8 E-1 C-7 F-7 C-7 ID A B C D E F G H J K L M N P R T U V W X Y Z AA BB CC DD EE FF GG

HARNESS FOR M320 PART-NO. 158-7449 146-1525 146-1523 133-2102 139-8282 139-8283 146-1524 139-0549 LOC C-5 C-5 E-6 C-6 C-6 C-6 B-6 C-1 D-2 139-8284 140-1059 120-6919 121-0875 121-0876 121-0877 121-0879 122-2360 158-2910 156-9130 122-2364 138-4515 138-4514 122-2365 122-2366 122-2382 8X-9618 123-6475 126-6801 145-9203 B-6 F-8 C-1 F-7 E-7 F-7 F-7 C-8 D-7 E-7 E-7 E-5 E-1 E-1 E-5 C-8 E-1 C-7 F-7 C-7 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. 1 2 3 4 5 6 7 8 BACKUP 1 2 3 4 5 6 7 8 L1 L1 L4

BU(11) RD(20) BK(10) BK YL(13)

< 04 < 03 < 02 < 01

< < < < B

WH RD BK BR

RESISTOR 122-2373

HEATER FAN 122-2372 MOTOR

STEP DOOR SAFETY SW 152-1620 OR(6) GN(20) L2

D RD/YL(12) BU/YL(3) BK <1 < <2 < <3 < BR BK BU +V SIGNAL GROUND REVERSE STEER PROX. SW 151-1953 L1

RD(7) BK(1) RD/YL(11) GN/BR(3) GN/BR(4) GN/BU(4) GN/WH(4) GY(4) WH(4) RD/YL(12) BU/YL(3) YL(1)

<<

HARNESS AS DIODE 142-9472

BK YL(1) D

OVERLOAD WARNING DEVICE SWITCH 118-5501

TO FRAME

L2

L1

FUSE "A" BLACK PARKING LIGHTS RHS PARKING LIGHTS LHS INSTRUMENT LIGHTING LOW BEAM RHS LOW BEAM LHS HIGH BEAM RHS HIGH BEAM LHS CONTROL LIGHTS; TURN SIGNAL 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 1 2 3 4 5 6 7 8

FUSE "B" YELLOW ELECTRICAL FUEL LIFT PUMP WARNING LIGHT; START/STOP SOLENOID STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) START/STOP RELAY COMPRESSOR AIR HORN FAN; START AID CIGARETTE LIGHTER; PLUG; DOME LIGHT 25 7,5 15 7,5 7,5 15 15 7,5

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. MONITOR CIRCUIT. PANEL LAMP CIRCUIT. WIPER/WASHER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT.
ABBREV COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

SYMBOL

DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL THIS SCHEMATIC IS FOR THE M318 EXCAVATOR CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT (155-7850) (CH 00) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

U V W X Y Z AA BB CC DD EE FF GG

FUSE "C" GREEN 7,5 7,5 7,5 15 7,5 7,5 15 7,5 6 7 8 1 2 3 4 5

FUSE "D" RED STOP LIGHT AIR CONDITION HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM ARM REST SWITCH; SWING GEAR; MISCELLANEOUSFUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER SUPPLEMENTAL STEERING WINDSHIELD WIPER UPPER AND PUMP WINDSHIELD WIPER LOWER AND PUMP 7,5 7,5 7,5 7,5 20 7,5 7,5 15 AWG 00 0 4 6 8 10 12 14 16 MM*2 70 50 16 10 6 4 2.5 1.5 1

ENGINE AND PUMP CONTROL CIRCUIT. TURN SIGNAL CIRCUIT. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON AND THE LEFT HAND HYDRAULIC CONSOLE IS LATCHED IN THE DOWN POSITION. START AID CIRCUIT.

BK BR BU GN GY OR PK PU RD WH YL

NOTE A: SWITCH SHOWN WITH NO HYDRAULIC DEMAND NOTE: ALL CONSOLE SWITCHS ARE SHOWN WITH THE FRONT

POWER MODE SELECTION INDIVIDUAL STABILIZERS WORKING LIGHTS HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL ELECTRONICS ROTATING BEACON AIR SUSPENDED DRIVER SEAT; PRIORITY

OF THE SWITCH DEPRESSED, AS SEEN FRON THE OPERATORS SEAT. NOTE B: THE PART NUMBER SHOWN IS FOR THE M318 THE M320 USES 147-8481

ALL DASHED LINES ARE ATTACHMENTS.

L#

CIRCUIT GROUPING DESIGNATION