Service

Workshop Manual

Golf Variant 2007 ➤ Golf Variant 2010 ➤ Jetta 2005 ➤ Jetta 2011 ➤
Edition 04.2010

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6-speed automatic gearbox 09G

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Service Department. Technical Information

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List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups
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Service
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Repair Group
00 - Technical data 32 - Torque converter 37 - Controls, housing 38 - Gears, control 39 - Final drive - differential

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Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2010 Volkswagen AG, Wolfsburg MEX5R005320

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010

Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 2 2.1 3 3.1 4 1 1.1 1.2 1.3 1.4 1 1.1 2 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 5.1 5.2 5.3 Suggestions and criticism, general repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suggestions and criticism of this workshop manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic gearbox control unit J217 with fuzzy logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control units in vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information on “09G gearbox” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volkswag G.d. Tools . . . . . . . . . . . . . . . . . . . . . . . . .k. .a .g.en .A .G . . . . . . . .e.n.A. . s. . . . . . . . . . . . . . . . . . . . . oe sw no l o ua Gearbox . . . . . . . . . . . . . . . . . . d .b .y.V. . . . . . . . . . . . . . . . . . . . . . . . t.g. .r . . . . . . . . . . . . . . . . a e Gaskets, seals and oil . . . . th . o.ris ...............................n . te .e.o . . . . . . . . . . . . u a Nuts and bolts . . . . . . . .ss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r.ac ........... Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guided fault finding, vehicle self-diagnosis and testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearbox codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Planetary gearbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Codes, gearbox allocation, ratios ▸ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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32 - Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification of torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and installing torque converter oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting “tester” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting vehicle diagnosis, testing and information system VAS 5051 . . . . . . . . . . . . Electrical and electronic components and their locations . . . . . . . . . . . . . . . . . . . . . . . . . . Multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector mechanism up to 02.2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of selector mechanism up to 02.2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and installing selector mechanism with selector lever up to 02.2009 . . . . . . . . Removing and installing selector lever cable up to 02.2009 . . . . . . . . . . . . . . . . . . . . . . . . Checking selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Emergency release of selector lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and installing knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selector mechanism from 03.2009 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of selector mechanism in vehicles from 03.2009 onwards . . . . . . . . . . . . . . . . . . Removing and installing selector lever and selector mechanism with selector lever cable from 03.2009 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Emergency release of selector lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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37 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11 11 13 18 18 19 20 22 22 23 23 30 30 31 32 33 35 35 36 37

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Contents

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. ility ab y li an pt ce . . . . . . . . . . . . . . . . . . . . . .1 6. . . . . . . . . . . . ATF pan . . . . . . . . . .Edition 04. . . . . . . . . . Assembly overview . . . . . . . . . . . . . . . . . . . . . . . Jetta 2005 ▸. . . . . . . . . . . . . . . . . . . .125 kW engine . . .5 l. agen lksw Vo by c o p yri gh t . vehicles with 2. . . . . . . . . .1 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking ATF level . . . . . wJetta agen A2011 Golf Variant 2007 ➤ . .110 kW (FSI) engines . . . control . . . .75 kW and 2. . . . . . . . . . . . . . . . . . Checking ATF level and topping up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jetta 2011 ▸ . . . . . . . . . . . . . . . . . . ATF cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3 3. . . . . . . . . . . . .6 l . . . . . . .lks. . . . . . . . . . . . .5 l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .differential . . . . . . . . . . . . Jetta 2011 with 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Topping up ATF . . . . . . . . . . . . . . . . . . . . . . . . . . gearbox to engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and installing valve body . . . . . . . . . . . . . . . . . . . . . . . .85 kW engine . .75 kW and 2. 110 kW engine . . Torque settings.4 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jetta 2011 with 2. . . . . . . . . . . . . .2 6. . . . . . . . . .5 l. . . Assembly overview . . . .5 l . . . . . . .0 l . . . . . . . . r te o iva r rp fo g n 38 38 45 45 53 54 57 57 63 63 72 72 75 76 76 77 78 79 80 81 82 82 85 85 86 87 91 103 105 106 107 rrectness of i t to the co nform spec a t i h re o n in wit thi s do c um en 38 . . . . . . . . . . . . . . . . . . . . . . .125 kW engine . . . . . . . AG. . . . Removing and installing gearbox input speed sender G182 . . . . 110 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 7. . . Removing gearbox. .85 kW engine . . . .110 kW (FSI) engines . . . . . . . . . . . . . . . Jetta 2011 with 2. Golf Variant 2007 ac ▸. .ATF cooler . . . Removing and installing gearbox. . . . . . . . . . . . . . . . . . . . . Valve body . . . . . . . . . . . . . . . . . C op yi . . . . Removing and installing ATF strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 ii Contents ht rig py Co t. . . . . . . . . . . . . . . . . Jetta 2011 with 2. . . . .3 6. .3 1 2 2. . . .2 10. . . . . . . . Transporting gearbox . . . . . . .Final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Golf Variant 2010 ➤ . . . . . is n m ot com pe rm itte d un le ua b ran ed tee ris o h t or u Removing and installing gearbox. . . . . . .6 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and installing wiring harness with 14-pin connector (for solenoid valves) . . . . . . . . . 109 Renewing oil seal for flange shaft . . . . . . . . . . . . . . . .0 l . . . . . . . . . Removing gearbox. . . . . . . . . . . . . . . .6 l . . . . vehicles with 1. . . . . . . . . . . . Torque settings. . .2 7. . . . . . . . . . . . . . . . .1 es. . . . . . . . . . Removing and installing wiring harness with 8-pin connector (for sender) . . . . . . . ATF strainer . . . . . . . . . . . . . . . . . . . . . . . . .1 4 4. . . . . . . . . . . . . . . . . . . . . . Installing gearbox. . gearbox to engine . . . . . . . . . .4 4. . .2 4. . . . . . . . . . . . . Vo n G do ➤ es n wage s k l ot g o 6-speed automatic gearbox 09G . Removing and installing gearbox output speed sender G195 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gears. . . . . . . . . . . . . .1 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vehicles with 1. . . . . Installing gearbox. . . . . . . . . . . . . . . in part or in w l purpos hole ercia . . . . . . . . . . . . .5 8 9 9. . . . . . . . . . . . . . . . . . . . . Removing gearbox. . . . . . . . . . . . . . . . . . . . Prote cted by 39 . . . . Draining and filling ATF . . . . . . . . . . . . . . . . . . . . .1 7. vehicles with 2. . Removing and installing ATF pan . . .0 l . . . . . Installing gearbox. . . . . . . . . . . . . . . . . . . . . . . Installing gearbox. . Removing gearbox. . . . . . . . . . . . . . . .1 10 10. . . . . .2010 V y 6 6. . . . . . . . . . . . . . . . . . . . . Bora 2006 ▸. . . . . . . . . . . . . . . . . .5 7 7. . . . . . . . . Jetta a s s Wagon 2008 ▸ . . . . . . Jetta 2005 ➤ AG. . . .3 4. 81 Renewing oil seal for selector shaft . 109 Renewing oil seals for flange shafts .0 l . . . .4 7. . . . . . .

in part or in w l purpos hole ercia .Edition 04. ht rig py Co t.2010 00 – 1 Technical data Suggestions and criticism. es.1 – You can do this by clicking the ⇒ Feedback button at the top in the menu bar. Suggestions and criticism. It should support you and be an aid to you. “praise and criticism” from anywhere in the world. Jetta 2005 ➤ . Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s 1.Golf Variant 2007 ➤ . Golf Variant 2010 ➤ . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng This workshop manual was made for you. C op yi 1. Jetta 2011 ➤ 6-speed automatic gearbox 09G . If you use ⇒ ELSA. you can send us sug‐ gestions. general repair notes Suggestions and criticism of this work‐ shop manual AG. general repair notes 1 . We make great effort to implement your suggestions for the workshop manuals. ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en You will not always receive a reply from Volkswagen but your message will always be read. Prote cted by c o py rig ht . agen lksw Vo by AG.

Maximum engine output is always available.8 Information on “09G gearbox” . 1.are summar‐ ised here. 5th and 6th gears can be driven mechanically (without slip). Automatic gearbox 09G 1. Jetta 2005 ➤ . When the torque converter lock-up clutch closes. 5th and 6th gears become mechanically driven gears by eliminating torque converter slip. n un le is or th The ATF levels in au the planetary gearbox and final drive are s s checked and topped up together. in part or in w l purpos hole ercia . 291 . the basic rules for safety also apply dur‐ ing repair work. is n m ot com Automatic gearbox control unit -J217with ⇒ fuzzy logic rrectness of i t to the co nform spec a t i h re o n in wit thi s The gear change point.5 ATF . Prote cted by c o p yri gh t. C op yi 1. The lockup clutch locks up depending on load and speed.2010 1.Golf Variant 2007 ➤ .00 .Technical data agen lksw Vo by Design and function of gearbox AG. 1. pe rm itte d tee or ac ility ab y li an pt ce 1. 2 Rep. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswagen AG gen AG d The ATF is filled for life. the greatest care and cleanliness as well as the use of good and proper tools are essential. The 2nd. 4th. A number of generally valid instructions applicable for the various repair procedures . which is dependent on the driving situa‐ tion and driving resistance. 4th.3 Gearbox The “6-speed automatic gearbox 09G” has six hydraulically ac‐ tuated forward gears. a oes ksw not⇒ Elec‐ Use only ATF which has been Vol ordered as a part from the gu y b ara tronic parts catalogueed “ETKA” .4 Torque converter The torque converter is equipped with a lock-up clutch. Automatic gearbox 09G ♦ ⇒ Self-study programme No.9 Tools A summary of the special tools and workshop equipment used in the workshop manual precedes each repair procedure and can be found in “Special tools/Workshop equipment” binder. 3rd. 1. Gear change points are infinitely variable. 2nd. Gr.which were formerly repeated a number of times at numerous places in the workshop manual . is determined automatically.6 es. 1.2 General repair notes To ensure flawless and successful gearbox repairs. Advantages: • • • • Gear changes will be fuel-consumption orientated. They apply to this workshop manual. Obviously.Edition 04.7 Control units in vehicle r te o iva r rp fo g n The installation locations of all vehicle control units and other useful information can also be found in ⇒ Current flow diagrams. The ATF need not be changed during a service. Individual adaptation of gear change points in all driving sit‐ uations. ht rig py Co t. 3rd. do c um en ♦ ⇒ Multimedia training. Electrical fault finding and Fitting locations. Golf Variant 2010 ➤ .

♦ Capacities ⇒ page 7 . Cover parts to pre‐ vent soiling. The “height” of this tube determines the level of the ATF. secure torque converter against falling out. in part or in w l purpos hole ercia .G 1783. The tube must be removed to drain the fluid. carefully cov‐ er or seal components. ht rig py Co t. ♦ When installing the gearbox. Use plastic sheeting and paper. ♦ After installation. Volkswage ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his 1.2010 ua b d r an tee or ac .A.nGolf Variant n 2010 age es n w ot g olks V y 6-speed automatic gearbox 09G . do not run engine or tow vehicle. ♦ First thoroughly clean connecting points and surrounding areas and then loosen bolts. This pipe has been discontinued. do not remove new parts from pack‐ aging until immediately before installing... AG.Uncertainty often occurs with smaller bolts having low tightening forces. check the ATF level and top up ⇒ page 77 . agen lksw Vo by 1.10 Nm -V. Suggestions and criticism. general repair notes 3 . Use lint-free cloths only! ♦ Install only clean parts. C op yi do c um en ♦ Place removed parts on a clean surface. ♦ If repair work cannot be performed immediately. Torque wrench 2. is n m ot p om c r erm o e t a itte riv du p or nl f e g n e ris ho t The catalogue is also available on au ⇒ CD-ROM and can be ordered ss the usual way from Bertelsmann. Gearboxes with and without filler pipe Here is an “example” with a filler pipe as it is installed in “older” gearboxes. ensure that dowel sleeves be‐ tween the engine and gearbox are correctly located. This “old” filler opening with the red cap is not needed because ATF can be drained or filled as required through the bottom hole.Edition 04. Prote cted by c o py rig ht . es. AG AG do➤ . Jetta 2011 ➤ Golf Variant 2007 ➤ .10 Gearbox ♦ If gearbox covers have been unbolted or gearbox has no fluid.can be used with these bolts. ♦ With gearbox removed. Jetta 2005 ➤ .

Jetta 2011 ➤ 6-speed automatic gearbox 09G .. Prote cted by c o py rig ht . Volkswagen AG d agen oes ksw not l o gu yV Caution b ara d e nte is r o e th uwhen ra Be careful working with oil. r fo ng rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 1. agen lksw Vo by AG. Remember: one drop of oil will contam‐ cording to urposes. AG. ♦ Threads of bolts secured with locking fluid must be cleaned with a wire brush. Golf Variant 2010 ➤ . Then insert bolts with locking fluid AMV 185 100 A1.00 .2010 1. Otherwise there is a danger of bolts shearing when subse‐ quently being removed. ♦ Always renew self-locking bolts and nuts.11 Gaskets.13 Electrical components ht rig py Co t. in part or in wh ole. You have probably at some time received an electrical shock when touching a metal object. Jetta 2005 ➤ . ♦ After installing. – Before beginning work on electrical components. cial p is n mer m ot p o c erm or e t a itte v i r d p ility ab y li an pt ce inate 1.Edition 04. seals and oil ♦ Always renew O-rings. ♦ Open side of oil seal faces oil. for example a water pipe or lifting platform. touch an earthed object. Do not touch connectors or “open” electronic components directly. ♦ Before installing a radial oil seal. ♦ Torque settings are specified for unoiled bolts and nuts. ♦ Use a thread chaser to clear residual locking fluid from all threaded holes into which self-locking bolts are to be screwed. check ATF level. 1. This is due to the electrostatic charge of the human body.12 un le Nuts and bolts ♦ Loosen and tighten securing bolts and securing nut for covers and housings diagonally. C op yi 4 Rep. Dispose of drained oil oac‐ a c s s regulations. This charge can disturb the function of electrical components of the gearbox and of the selector mech‐ anism. Gr.Technical data . seals and gaskets. coat sealing lips and area between them with sealing grease -G 052 128.Golf Variant 2007 ➤ .000 litres of water.

in part or in w l purpos hole ercia . C op yi 5 .14 Guided fault finding. determine the cause of the fault as precisely as possible with the aid of “guided fault finding”. Prote cted by c o p yri gh t.⇒ page 11 . testing and information system -VAS 5051B. Jetta 2005 ➤ . es. Golf Variant 2010 ➤ . Jetta 2011 ➤ 6-speed automatic gearbox 09G . agen lksw Vo by AG. general repair notes ht rig py Co t.2010 1.Edition 04. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG. Guided fault finding is carried out using the vehicle diagno‐ sis. Suggestions and criticism. The guided functions will guide you to the ATF temperature in the shortest way possible ⇒ page 11 . vehicle self-diag‐ nosis and testing Before making repairs to the automatic gearbox. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en 1.Golf Variant 2007 ➤ .

6 Rep. Gr.Golf Variant 2007 ➤ . 2.1 Gearbox codes Code letters -arrow- es.00 . C op yi “6-speed automatic gearbox 09G” -arrow 2- . agen lksw Vo by c o p yri gh t . ratios ⇒ page 8 .2010 2 Gearbox identification “6-speed automatic gearbox 09G” is fitted in Jetta 2005 ▸.Edition 04. gearbox allocation. Jetta Wagon 2008 ▸ and Jetta 2011. Bora 2006 ▸.Technical data AG. is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Golf Variant 2010 ➤ . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his Code letters -arrow 1Example: GGZ I Identification code 08 I Day 05 I Month do c um en The gearbox code also appears on the vehicle identification plates. Jetta 2005 ➤ . Prote cted by 02 I Year -2002of manufacture ht rig py Co t. The allocation of the gearbox to the vehicles can be found here: Codes. in part or in w l purpos hole ercia . Golf Variant 2007 ▸.

the part number for it can be found in the ⇒ Electronic parts catalogue “ETKA”. es. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en ht rig py Co t. 7. Golf Variant 2010 ➤ .Golf Variant 2007 ➤ . in part or in w l purpos hole ercia . Capacities 7 .Edition 04. Jetta 2005 ➤ . C op yi 3. agen lksw Vo by AG. Jetta 2011 ➤ 6-speed automatic gearbox 09G .2010 3 3.0 l Filled for life no change ATF is available as a part. is n m ot com pe rm itte d un le n AG.1 Initial filling Change Lubricant Capacities Planetary gearbox and final drive Capacities “6-speed automatic gearbox 09G” approx. Therefore. Prote cted by c o p yri gh t .

C op yi . Jetta 2011 ➤ 6-speed automatic gearbox 09G .2010 4 Codes. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 8 Rep. “HTN”. e G n A A 2.85 kW 2.5 l . “HTP”. ratios ▸ “Automatic gearbox 09G” If Genuine parts are required for a repair.75 kW “HFT”.6 l .5 . “JUH” “HRM”. gearbox allocation. Identification code Engine “HFS”.125 kW or ac ility ab y li an pt ce ua ran tee urposes. Golf Variant 2010 ➤ . agen lksw Vo by AG. Prote cted by c o p yri gh t. “HDN”. “JUJ” k s l w o a V g .110 kW G dl agen oe s no ksw l (FSI) o tg yV b ed ris o h t au ss “MAM” “KGL” 2.00 .Technical data ht rig py Co t.Edition 04. Jetta 2005 ➤ .Golf Variant 2007 ➤ . Gr. always refer to the gearbox code. in part or in wh ole. “HFU”. “JTY” 1.0 l .0 l 110 kW 2.

2010 32 – 1 1.A.G 1358 A.1 Torque converter Torque converter Identification of torque converter There are various torque converters. Golf Variant 2010 ➤ .Edition 04.3 Removing and installing torque convert‐ er oil seal Special tools and workshop equipment required ♦ Thrust piece -T10175r fo ng ht rig py Co t. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en ♦ -V. agen lksw Vo by AG.A. C op yi 1. in part or in wh ole. 1.A. Jetta 2005 ➤ .Oil extraction unit AG. They are identified by codes.G 1358 A/1..G 1358 A/1.and probe -V. Torque converter/gearbox allocation ⇒ Replacement parts cata‐ logue ⇒ ETKA 1.Oil extraction probe – Extract ATF from torque converter using -V. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce urposes.Golf Variant 2007 ➤ .G 1358 A. Torque converter 9 . Prote cted by c o py rig ht .2 Draining torque converter Special tools and workshop equipment required ♦ -V.A.

. – Turn torque converter towards gearbox using light pressure until notch in hub -arrow. 10 Rep. The torque converter is properly inserted when it can easily be turned by hand and is seated equally deep in gearbox around the entire circumference.engages in follower of pump gear and torque converter can be felt to slip in place.Torque converter agen lksw Vo by – Drive in seal flush thrust piece -T10175.32 . C op yi Installing ht rig py Co t.2010 ♦ Oil seal extractor lever -VW 681n AG.. Gr. Caution If engine and gearbox are brought together with force because the torque converter is improperly fitted. Golf Variant 2010 ➤ .Edition 04. is n m ot com pe rm itte d un le rrectness of i t to the co nform spec a t i h re o n in wit thi s Removing – Pry out seal with lever -VW 681. Prote cted by c o p yri gh t . Jetta 2011 ➤ 6-speed automatic gearbox 09G .4 Installing torque converter – Carefully push on torque converter hub via oil seal to first stop. in part or in w l purpos hole ercia . AG. Jetta 2005 ➤ . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce es.Golf Variant 2007 ➤ . both gearbox and tor‐ que converter will be damaged. r te o iva r rp fo g n do c um en 1..

testing and information system -VAS 5051AG. Golf Variant 2010 ➤ . always secure testing and measuring equipment on the back seat.⇒ page 11 .onto diagnosis connection. Prote cted by WARNING ♦ During a road test. Jetta 2005 ➤ . testing and information system -VAS 5051♦ Vehicle diagnosis. testing and information system -VAS 5051.2010 . Volkswage n AG d oes not gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s 1.-2. The following description refers to the vehicle diagnosis. testing and information system -VAS 5051B♦ Tester -VAS 5051/11A♦ Vehicle diagnosis and service information system -VAS 5052♦ Diagnostic system -VAS 5053The operation of these “devices” is described in the respective user's manuals. housing pe rm itte d Connecting “tester” es. ♦ These devices may be operated only by a passenger dur‐ ing a test drive.37 – 1 Controls.Edition 04.or VAS 5051/3. r te o iva r rp fo g n un le AG agen ksw l o yV db ise r tho au s s Golf Variant 2007 ➤ . testing and information system -VAS 5051ht rig py Co t. c o p yri gh t.1 Connecting vehicle diagnosis. – Push connector of diagnosis cable -VAS 5051/1. C op yi 1. in part or in w l purpos hole ercia . Jetta 2011 ➤ 6-speed automatic gearbox 09G . do c um en Special tools and workshop equipment required agen lksw Vo by ♦ Vehicle diagnosis. Connecting “tester” 11 . is n m ot com Volkswagen offers various devices such as ♦ Vehicle diagnosis.

Controls. housing AG.2010 – Switch on “tester” -arrow-. – Touch a button on the screen to start the desired function. agen lksw Vo by Prote cted by c o py rig ht . Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng Rep. other func‐ tions may be “displayed” such as: ♦ ElsaWin ♦ Testing ♦ Self-diagnosis The “tester” is now ready for use. The “tester” is ready for use when it is possible to choose between the buttons Guided functions and Guided fault finding on the “right” of the screen. cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG. Depending on equipment and version of the tester. 12 ht rig py Co t.37 . C op yi . Golf Variant 2010 ➤ . Gr. in part or in wh ole. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Edition 04.Golf Variant 2007 ➤ . – Switch on ignition. Jetta 2005 ➤ . urposes.

Gearbox oil temperature sender -G93❑ Location ⇒ page 16 ❑ Can be checked using “guided fault finding” of -VAS 5051Prote cted by c o py rig ht . Volkswagen AG d agen oes engine code letter ⇒ ksw not l o gu Rep. Golf Variant 2010 ➤ .Control unit for automatic gearbox -J217❑ The control unit trans‐ mits and receives data from the ⇒ data bus. installing and adjusting ⇒ page 18 . Gr. Jetta 2005 ➤ .5 l 125 kW engine ⇒ page 15 . 14-pin ❑ For solenoid valves 2. 8-pin ❑ For senders ❑ With gearbox oil temperature sender -G93❑ Location ⇒ page 16 ❑ Removing and installing ⇒ page 105 ❑ Allocation ⇒ Electronic parts catalogue “ETKA” ht rig py Co t. Golf Variant 2007 ▸. 23 for the respective AG. in part or in w l purpos hole ercia .Wiring harness. ❑ Can be checked using “guided fault finding” of VAS 50512 .0 l 85 kW engine ⇒ page 15 . ss 4 . Bora 2006 ▸.Wiring harness. 7 .Valve body ❑ Location ⇒ page 15 ❑ Components can be checked using “guided fault finding” of -VAS 5051❑ Allocation ⇒ Electronic parts catalogue “ETKA” 5 . ❑ Installation location in Jetta 2011 ▸ with 2.Edition 04. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng 3 .Multifunction switch -F125❑ Location ⇒ page 15 ❑ Can be checked using “guided fault finding” of VAS 5051❑ Removing. ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en AG. Jetta Wagon 2008 ▸ ⇒ page 14 ❑ Installation location in Jetta 2011 ▸ with 2. Gr.Engine control unit ❑ The control unit trans‐ mits and receives data from the data bus ❑ Location and removing and installing ⇒ Rep. Jetta 2011 ➤ 6-speed automatic gearbox 09G . 24 for the re‐ ed by V ara nte s i r spective engine code o eo th ra letter au c es. C op yi 13 . ❑ Installation location in Jetta 2005 ▸. Electrical and electronic components and their locations agen lksw Vo by 6 .2010 2 Electrical and electronic components and their locations 1 .Golf Variant 2007 ➤ .

Jetta 2011 ➤ 6-speed automatic gearbox 09G .Golf Variant 2007 ➤ .Edition 04.-arrow. rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 14 Rep. C op yi . Bora 2006 ▸. instruments. Jetta 2005 ➤ . Prote cted by c o p yri gh t .Selector lever position display -Y6❑ Location ⇒ page 17 ❑ Removing and installing ⇒ Electrical system. Automatic gearbox control unit -J217. Gauges. Golf Variant 2010 ➤ .Hydraulic pressure sender 1 for automatic gearbox -G193❑ Not installed in all gearboxes ❑ Allocation ⇒ Electronic parts catalogue “ETKA” ❑ Location ⇒ page 16 9 .Selector lever lock solenoid -N110❑ Location: selector lever lock solenoid is located in the selector mechanism. cial p is n mer m ot p o c erm or e t a itte v i r d p 14 . Dash panel insert . Electrical fault finding and Fitting locations.Controls. agen lksw Vo by AG. Rep. – Wheel housing liner must be removed for removing and in‐ stalling.2010 ❑ Location ⇒ page 16 ❑ Removing and installing ⇒ page 103 ❑ Allocation ⇒ Electronic parts catalogue “ETKA” 8 . ility ab y li an pt ce un le ss . Golf Variant 2007 ▸. 90 . housing ht rig py Co t.in Jetta 2005 ▸.37 . ❑ Can be checked using “guided fault finding” of -VAS 5051wa 13 . Gr.Terminal 50 voltage supply relay -J682❑ In E box in engine compartment ⇒ Current flow diagrams.Diagnostic connection ❑ Location ⇒ page 17 urposes. in part or in wh ole. Volkswagen AG gen AG does not gu ara nte eo ra c 16 .Gearbox input speed sender -G182❑ Location ⇒ page 17 ❑ Removing and installing ⇒ page 106 ❑ Can be checked using “guided fault finding” of -VAS 505111 . Jetta Wagon 2008 ▸ Location: control unit is located in front left wheel housing.Hydraulic pressure sender 2 for automatic gearbox -G194❑ Not installed in all gearboxes ❑ Allocation ⇒ Electronic parts catalogue “ETKA” ❑ Location ⇒ page 16 10 .Tiptronic switch -F189olks yV b ed ❑ Location ⇒ page 17 ris ho t u ❑ Can be checked using “guided fault afinding” of -VAS 5051- 15 . Gr.Gearbox output speed sender -G195❑ Location ⇒ page 17 ❑ Removing and installing ⇒ page 107 ❑ Can be checked using “guided fault finding” of -VAS 505112 .

. is n m ot com un le n AG. 2. -N93.. -N92. Electrical and electronic components and their locations agen lksw Vo by AG.are attached to valve body. Jetta 2005 ➤ . -N89.. Gr.in Jetta 2011 ▸ with 2. 50 .in Jetta 2011 ▸ with 2.85 kW engine Location: control unit is located in plenum chamber on right.0 l .. Removing and installing plenum chamber cover . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or ➤ ➤ u.-A. Prote cted by c o p yri gh t .. -N90.5 l .Edition 04.Golf Variant 2007 pe rm itte d Automatic gearbox control unit -J217.2010 ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s Automatic gearbox control unit -J217.-A. N282. in part or in w l purpos hole ercia . C op yi 15 . ht rig py Co t. es. Golf Variant 2010 ➤ .125 kW engine r te o iva r rp fo g n Location: control unit is located in front left of engine compartment next to battery. – Plenum chamber cover must be removed for removal and in‐ stallation ⇒ Rep. Jetta 2011 ac a ss 6-speed automatic gearbox 09G .and -N283. Plenum chamber cover. -N91. do c um en Multifunction switch -F125Location: multifunction switch is located on top of the gearbox. Valve body Location: valve body is bolted to underside of gearbox housing and covered by pan. Solenoid valves -N88..

-2. Gr. AG.Edition 04. 8-pin ♦ Wiring harness for senders ♦ With integrated gearbox oil temperature sender -G93-arrowLocation: wiring harness is attached to valve body in gearbox. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce es.are bolted into valve body.and hydraulic pressure sender 2 for automatic gearbox -G194This sender is not installed in all gearboxes.-1.37 . C op yi . agen lksw Vo by AG. Location: Automatic gearbox hydraulic pressure sender 1 -G193.2010 Wiring harness. Location: wiring harness is attached to valve body in gearbox.Golf Variant 2007 ➤ . Jetta 2005 ➤ .Controls. housing ht rig py Co t. in part or in w l purpos hole ercia . Prote cted by c o p yri gh t. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng rrectness of i t to the co nf o r m spec atio h re n in wit Hydraulic pressure sender 1 for automatic gearbox -G193. Wiring harness. Jetta 2011 ➤ 6-speed automatic gearbox 09G . 14-pin ♦ Wiring harness for solenoid valves. thi sd o cu m en 16 Rep.and automatic gearbox hydraulic pressure sender 2 -G194. Golf Variant 2010 ➤ .

Edition 04. Golf Variant 2010 ➤ .2010 gen AG 6-speed does swa gearbox output speed not gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his Tiptronic switch -F189- do c um en Location: Tiptronic switch is integrated into selector mechanism.is located on left below driver storage compartment. Jetta 2005 ➤ .Gearbox output speed sender -G195- es.Gearbox input speed sender -G1822 .Gearbox input speed sender -G195- 1 . Prote cted by Diagnostic connection Location: diagnosis connector -arrow. Selector lever position display -Y6Location: in dash panel insert c o p yri gh t . In vehicles with a multifunction steering wheel. is n m ot p om c r erm o e t a itte riv du p or nl f e g n Location: senders are installed in gearbox housing above valve body. agen lksw Vo by AG. the buttons on the steering wheel and their cable connections must also be checked. Electrical and electronic components and their locations 17 . ht rig py Co t. k Vol by d e sender -G182and ris tho u a ss Golf Variant 2007 ➤ . Volkswagen AG automatic gearbox 09G . in part or in w l purpos hole ercia . C op yi 2. Jetta 2011 ➤ .

Jetta 2005 ➤ .from selector shaft -4-. – Remove spring ring -2. Jetta 2011 ➤ 6-speed automatic gearbox 09G .and lever -3.⇒ page 19 Adjusting multifunction switch -F125. ht rig py Co t.Golf Variant 2007 ➤ . – Switch off ignition. Golf Variant 2010 ➤ . cial p is n mer m ot p o c erm or e t a itte v i r d p Note un le au ss rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en ♦ Do not bend or kink selector lever cable. Volkswagen AG gen AG does not gu ara nte eo ra c ility ab y li an pt ce ♦ Do not use any pliers. a ksw – In order to remove selector lever cable from gearbox. agen lksw Vo by – Unscrew nut -1-.2010 3 Multifunction switch -F125- Removing multifunction switch -F125.Edition 04. – Lever cable -1. in part or in wh ole. Prote cted by c o p yri gh t. Gr. urposes. tho .off lever -3.1 Removing multifunction switch -F125- Carry out procedure as follows: – Move selector lever to position “N”.using an open jaw spanner -2-..Controls.⇒ page 18 Installing multifunction switch -F125.and then remove it from cable support d e ris bracket -arrow 2-. housing AG. C op yi .37 .⇒ page 20 3. first re‐ Vol by lease cable -arrows 1. – Pull connector off multifunction switch -F125. otherwise securing tabs on cable sup‐ port bracket could break off. r fo ng 18 Rep.

observing the following: – Place multifunction switch -4. – Unscrew nut -1-.to 7 Nm.back. is n m ot com pe rm itte d un le rrectness of i t to the co nform spec a t i h re o n in wit thi s Carry out procedure as follows: Install in the reverse order of removal. Multifunction switch F125 agen lksw Vo by AG. Jetta 2005 ➤ . ht rig py Co t.Edition 04. narrow guides in long. – Put washers -2. – Pull multifunction switch -4-. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce es.with long.on selector shaft -6-. – Install washer -2.by bending up hooks on lock washer -2-. – Secure nut -1. Jetta 2011 ➤ 6-speed automatic gearbox 09G . C op yi – Tighten nut -1. – Install washer -2.for multifunction switch hand-tight. together with washers -2. – Remove bolts -5-.2010 – Carefully bend back hooks of lock washer -2. 3.and -3. 19 . narrow re‐ cesses of selector shaft -6-. Prote cted by c o p yri gh t.A. – Bend hooks of lock washer -2.Golf Variant 2007 ➤ . – Renew securing clip if hooks have broken off. Golf Variant 2010 ➤ .using a screw‐ driver.and -3-.2 Installing multifunction switch -F125- Special tools and workshop equipment required ♦ Torque wrench -V. off selector shaft -6-. – Renew securing clip if hooks have broken off. – Tighten securing bolts -5.G 1331AG. in part or in w l purpos hole ercia .on selector shaft -6-.with hooks pointing up. r te o iva r rp fo g n do c um en 3.

1 • • • • Adjustment prerequisites Selector lever cable is disconnected from selector shaft lever. To do this.two detent positions forwards in direction of travel.37 .to 13 Nm. push lever -3. housing ht rig py Co t. es. Prote cted by c o p yri gh t .Golf Variant 2007 ➤ .back (opposite direction of travel) to stop. Selector shaft lever has been removed. Securing bolts for multifunction switch -F125. Selector shaft is set to “N” position.Controls.and nut -1. in part or in w l purpos hole ercia .onto selector shaft -4-.to shift gearbox to “N” position. C op yi . – Use lever -3. press lever -3. 3. – Do not kink selector lever cable. agen lksw Vo by AG. Gr. – Check selector mechanism ⇒ page 33 . Jetta 2005 ➤ . Golf Variant 2010 ➤ . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his 3. – Place spring ring -2.3. is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG.3 Adjusting multifunction switch -F125- Special tools and workshop equipment required ♦ Setting gauge -T10173- – Move selector lever to position “N”. – Now use lever -3. do c um en 20 Rep.2010 – Push lever -3. Jetta 2011 ➤ 6-speed automatic gearbox 09G .on selector shaft -4-.e.to shift gearbox to “P” position.Edition 04. i. – Tighten nut -1.have been loos‐ ened.

Jetta 2011 ➤ 6-speed automatic gearbox 09G .Edition 04. n AG. – Tighten bolts -arrowsby ge swa ri gauge. – Continue G do es n ot g ua ran tee or ac ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t. in part or in wh ole. Prote cted by c o py rig ht . Jetta 2005 ➤ . C op yi 3. – Remove setting tho au d se urposes. Multifunction switch F125 21 .and turn multifunction switch -1.2010 Carry out procedure as follows: – Place setting gauge on selector shaft -2.Golf Variant 2007 ➤ .until setting gauge engages in lug on multifunction switch connector. Volkswagen A k Vol to 6 Nm. – Secure setting gauge on selector shaft -2.with bolt -3-. Golf Variant 2010 ➤ . agen lksw Vo by AG. cial p is n mer m ot p o c erm or e t a itte v i r d p un le ss installation in reverse order of removal ⇒ page 19 .

4. housing ht rig py Co t.Bolt with spring ❑ 3 Nm 4 .Selector housing ❑ With seal 8 . Selector mechanism from 03.Nut ❑ 9 Nm ❑ Qty.1 Overview of selector mechanism up to 02.2009 un le AG.37 . in part or in wh ole.WARNING urposes. Gr. Golf Variant 2010 nte ise ➤ . Volkswagen AG d agen oes ksw not l o V gu y b ara d Golf Variant 2007 ➤ . move selector lever into position “P” and apply handbrake.Locking plate ❑ Always renew after re‐ moving 6 .Pin ❑ Removing ⇒ page 23 ❑ Do not grease 5 . on‐ ly the cover needs to be unclipped ⇒ page 31 . agen lksw Vo by AG. Jetta 2005 ➤ .Selector lever cable ❑ Cable must not be greased ❑ Removing and installing ⇒ page 23 ❑ Checking ⇒ page 30 22 Rep. This will prevent the button from being accidentally pressed into the knob. Secure button with cable tie or appropriate wire against being pressed in.2009 onwards ⇒ page 35 . C op yi 1 .2010 u ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en Before working on vehicle with engine running.2009 – Always pull out button past the felt pressure point before installing knob.Selector cover with knob ❑ Do not remove knob without reason. pull button out past its pressure point.Controls.Selector mechanism with selector lever ❑ Removing and installing ⇒ page 23 3 . For emergency release. cial p is n mer m ot p o c erm or e t a itte v i r d p 4 Selector mechanism up to 02. Jetta 2011 ➤ r o eo h t 6-speed automatic gearbox 09G Edition 04. 4 7 . Prote cted by c o p yri gh t. 2 . ❑ Before removing knob. ❑ If button is pressed into removed handle r fo ng .

Gr. – Remove 4 nuts for selector mechanism “from above”. – Check selector lever cable after installing ⇒ page 30 .Hexagon nut with washer ❑ 8 Nm ❑ Qty. 68 . 4. – Remove heat shield beneath selector mechanism. otherwise securing tabs on cable sup‐ port bracket could break off. – Remove centre console ⇒ Rep.2010 ❑ Adjusting ⇒ page 30 9 . Note ♦ Do not use any pliers. Volkswagen AG gen AG does not gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en Note Following installation. cov‐ ers and trims .Edition 04. Jetta 2005 ➤ . Removing – Move selector lever to position “S” position. es. first re‐ lease cable -arrows 1. is n m ot p om c r erm o e t a itte riv du p or nl f e g n ss .2009 AG. Prote cted by c o py rig ht . ♦ Do not bend or kink selector lever cable. Torque setting for nuts: 8 Nm – Take selector mechanism out downwards. in part or in w l purpos hole ercia .Golf Variant 2007 ➤ . C op yi 4. Removing and installing parts of exhaust system . Gr. – Remove selector lever cable from gearbox ⇒ page 23 . 26 . Golf Variant 2010 ➤ .3 Removing and installing selector lever cable up to 02. selector lever cable must be checked for ease of movement and be adjusted. Selector mechanism up to 02.2009 23 . selector lever cable must be checked for ease of movement and be adjusted. 4 4.and then remove it from cable support bracket -arrow 2-. – In order to remove selector lever cable from gearbox. Jetta 2011 ➤ 6-speed automatic gearbox 09G . – Remove exhaust system below heat shield ⇒ Rep.2 Removing and installing selector mech‐ anism with selector lever up to 02. – Remove selector lever cable from gearbox ⇒ page 23 . Compartments. agen lksw Vo by Carry out procedure as follows: ht rig py Co t.2009 by ed ris o th au a ksw Carry out procedure as follows: Vol Note Following installation.

Controls. agen lksw Vo by AG. – Remove -selector housing. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Gr.Edition 04. C op yi . housing ht rig py Co t.37 . – Raise vehicle.2010 – Lever cable -1. Gr. Jetta 2005 ➤ . heat shield and. Golf Variant 2010 ➤ .using an open jaw spanner -2-.beneath selector lever.Golf Variant 2007 ➤ . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en 24 Rep. – Remove heat shield beneath selector mechanism. parts of exhaust system must be removed ⇒ Rep. Removing and installing parts of exhaust system . 26 . if necessary. Prote cted by c o p yri gh t. To remove cable and/or selector mechanism. es.off lever -3. in part or in w l purpos hole ercia .

Selector mechanism up to 02.2010 – Remove locking plate for selector lever cable. C op yi 4. Jetta 2011 ➤ 6-speed automatic gearbox 09G . – At same time. do c um en To remove selector lever cable. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG.2009 25 . agen lksw Vo by Prote cted by c o p yri gh t. AG.Golf Variant 2007 ➤ . in part or in w l purpos hole ercia . -pin. Golf Variant 2010 ➤ .is pushed up with a screwdriver -arrow 2-.from underneath whilst pushing securing tab forwards. – Please insert -screwdriver.is pushed forwards slightly on cable --. securing tab must be pushed for‐ wards in -direction of arrow 1-. es.Edition 04. Jetta 2005 ➤ . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his -Selector housing. Always renew locking plate. ht rig py Co t.

agen lksw Vo by AG.Edition 04.Golf Variant 2007 ➤ .37 . cial p is n mer m ot p o c erm or e t a itte v i r d p un le n AG.Push tab forwards ♦ -2. in part or in wh ole. C op yi . Jetta 2011 ➤ 6-speed automatic gearbox 09G .Push pin up r fo ng 26 Rep. Jetta 2005 ➤ . Gr. housing ht rig py Co t.2010 urposes. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en Clarification: ♦ -1. Prote cted by c o p yri gh t . Golf Variant 2010 ➤ .Controls.

is n m ot com pe rm itte d un le AG.Edition 04. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Golf Variant 2007 ➤ . r te o iva r rp fo g n – Route selector lever cable free of tension and insert in cable support bracket on gearbox. However. ht rig py Co t. Selector mechanism up to 02.2010 es. Remove selector housing from selector lever cable. do c um en – Ensure that selector lever cable is properly routed during in‐ stallation. C op yi 4. Installing Do not grease cable. agen lksw Vo by AG. Golf Variant 2010 ➤ . Jetta 2005 ➤ . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s – Remove selector lever cable. do not secure it there yet. Prote cted by c o p yri gh t. in part or in w l purpos hole ercia .2009 27 .

Edition 04. – Insert selector lever cable into bearing and insert pin from above. Jetta 2005 ➤ .to 8 Nm. When you have checked freedom of movement of cable ⇒ page 30 .Controls. Gr. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG. housing agen lksw Vo by AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en 28 Rep.37 . ht rig py Co t. C op yi . Make sure that bracket does not make contact with ATF cooler. downwards through eye -direction of arrow 2-. – Put selector housing onto selector lever cable. in part or in w l purpos hole ercia . Golf Variant 2010 ➤ . Prote cted by – Attach selector lever cable with new locking plate on cable support bracket of selector mechanism. c o p yri gh t. – Insert selector lever cable into selector mechanism. Tighten -nuts. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Golf Variant 2007 ➤ .2010 – Also clip selector lever cable into bracket. insert locking plate. es.

Selector mechanism up to 02. agen lksw Vo by AG. in part or in w l purpos hole ercia . Jetta 2005 ➤ . 4. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce es. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Prote cted by c o p yri gh t . heat shield and exhaust system.Edition 04.2010 n AG. C op yi 29 .2009 ht rig py Co t. Golf Variant 2010 ➤ . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en – Install selector housing.Golf Variant 2007 ➤ . – Adjust selector lever cable after installing ⇒ page 30 .

G 1331- do c um en The selector lever cable must always be adjusted whenever AG. housing ht rig py Co t.5 Adjusting selector lever cable Special tools and workshop equipment required ♦ Torque wrench -V. Carry out procedure as follows: – Move selector lever to position “P” position.using an open jaw spanner -2-. it must be removed from the gearbox and the free end must be placed so that it does not bump against anything.Edition 04.of selector lever cable -1-. – Adjust selector lever cable! es.from selector shaft lever -3. Jetta 2011 ➤ 6-speed automatic gearbox 09G . ♦ The selector lever cable has been removed from the gearbox.Controls. ♦ The engine and/or gearbox has been removed and installed. is n m ot p om c r erm o e t a itte riv du p or nl f e g n • Selector lever must au ss easily. gu by olksw ri from “P” to “S” and back to “P”. agen lksw Vo by Prote cted by c o py rig ht . by – Cable is removed from cable support bracket pressing does agen ksw not l o V catches together -arrows-. move ara nte e or ac ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his 4. agen AG V AG. Jetta 2005 ➤ . 30 Rep. Do not grease connection of selector lever cable.Golf Variant 2007 ➤ .A. Golf Variant 2010 ➤ . Then the selector lever cable must be adjusted ⇒ page 30 . Then move selector lever and reinstall the selector lever cable. – Move selector lever repeatedly tho d se – Install selector lever cable again. – Loosen bolt -2. in part or in w l purpos hole ercia .37 . C op yi . – Lever cable -1.2010 4. Gr.4 Checking selector lever cable Brief description To check ease of movement of selector lever cable.

Carry out procedure as follows: – Move selector lever to “P” position. to be sure that the gearbox is in “P” (parking lock engaged). ♦ The position of the engine and gearbox is shifted.Golf Variant 2007 ➤ . r te o iva r rp fo g n do c um en 4. in part or in w l purpos hole ercia . is n m ot com pe rm itte d rrectness of i t to the co nform spec a t i h re o n in wit thi s 4. It should not be possible to turn both front wheels to‐ gether in the same direction. – Unclip selector cover and hold to side.2009 ht rig py Co t. ♦ The cable itself or the selector mechanism has been removed and installed. – Gently push knob of selector lever forwards and backwards but under no circumstances must you shift out of “P”. – Set selector shaft lever -3. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce es. C op yi 31 . In this way the ⇒ inner cable of the Bowden cable finds it optimal position.to 13 Nm. WARNING Be sure that the parking lock is engaged. Note Raise vehicle.6 Emergency release of selector lever Do not remove knob.to “P” on gearbox (push lever back‐ wards). Jetta 2005 ➤ . Prote cted by c o p yri gh t . Golf Variant 2010 ➤ . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Selector mechanism up to 02.must be “loosened”. agen lksw Vo by AG.Edition 04. • Adjuster screw -2. – Tighten bolt -2. un le n AG.2010 ♦ Parts of the assembly mounting have been removed and in‐ stalled. – Depress brake pedal or set handbrake. for example to install it free of tension.

Gr. Lever can now be moved from position “P”.Controls. 4. do c um en Rep. – Unclip cover.Golf Variant 2007 ➤ . 32 ht rig py Co t. is n m ot p om c r erm o e t a itte riv du p or nl f e g n ss does not gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Remove transport guard of a “new” knob after releasing knob.2010 – Press yellow plastic part -arrow. – Before removal. in part or in w l purpos hole ercia .Edition 04. pull button out past its pressure point. – Press plastic part under knob back down.from right to left. Volkswagen AG wage olks V by ed ris o th au es. agen lksw Vo by Prote cted by c o py rig ht . Jetta 2011 ➤ 6-speed automatic gearbox 09G . n AG. Never install a knob with the button pressed in.7 Removing and installing knob It is possible with all knobs that the button is pressed into the knob.37 . Golf Variant 2010 ➤ . housing AG. C op yi . – Pull connector from cover. – Lock knob again after installing. – Pull off knob upwards. – Secure button with a cable tie or wire against being pressed in. – Release knob. Jetta 2005 ➤ .

the sole‐ noid for selector lever lock should only engage after about 1 second.1 • Selector lever in “P” position and ignition switched on Brake pedal not depressed: ht rig py Co t.2010 In vehicles with button -arrow. Selector mechanism up to 02. agen lksw Vo by AG. C op yi 4.8 Checking selector mechanism The starter must not operate in the selector lever positions “R”.8. should this happen.Golf Variant 2007 ➤ . On right-hand drive vehicles. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Golf Variant 2010 ➤ . unclip knob trim upwards. When selector lever is shifted to position “N” at speeds above 5 km/h. 4. r fo ng When the vehicle is moving at speeds below 5 km/h (almost sta‐ tionary) and the selector lever is shifted to position “N”. Selector lever cannot be shifted out of “N” position until brake pedal is depressed. Selector lever can be shifted into a driving range. AG. Jetta 2005 ➤ . – Press small lever for pull rod -arrow. – However. solenoid for selector lever lock must not engage and block selector lever. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce urposes. the starter must operate in selector lever positions “P” and “N” only when the button in the gear knob is not pressed. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 4.is not allowed to be pressed in when knob is being fitted and removed.2009 33 . “D” or “S”. Prote cted by c o py rig ht .back into groove before installing knob.Edition 04.at front on knob Button -arrow. in part or in wh ole.

Gr.Golf Variant 2007 ➤ . 4. in part or in w l purpos hole ercia . housing ht rig py Co t.utchecking whether selector lever position in ee or ac a dash panel insert ss corresponds to selector lever position.5 Ignition and light switched on AG.8. the se‐ lector lever position display in the dash panel insert must change from “P R N D S” to “6 5 4 3 2 1”.3 • Selector lever in position “Tiptronic” Shift selector lever into Tiptronic gate. Slowly shift selector lever from e sible to shift into a driving nt is r o h “P” through to “S”. C op yi . 34 Rep. is n m ot com pe rm itte d 4. It tis b ara d gear.8. Golf Variant 2010 ➤ . It is pos‐ sible to shift into a driving gear.2010 Selector lever is locked and cannot be shifted out of “P” position when the button is pressed. When the selector lever is shifted into the Tiptronic gate.4 4. Jetta 2005 ➤ .2 un le Selector lever in “N” position and ignition switched on rrectness of i t to the co nform spec a t i h re o n in wit thi s Selector lever is locked and cannot be shifted out of “N” position with the push button pressed. r te o iva r rp fo g n The illuminated “D” symbol in the selector mechanism cover must go out and the “+” and “-” symbols must light up. Solenoid for selector lever lock blocks selector lever.37 . • . Brake pedal depressed: ility ab y li an pt ce • Brake pedal not depressed: es. • Brake pedal depressed: Solenoid for selector lever lock releases selector lever. The respective symbol in the shift mechanism cover lights up.Controls. Selector lever position display Simultaneous illumination of all selector lever position display segments indicates gearbox emergency running mode.8. Solenoid for selector lever lock blocks selector lever. Prote cted by c o py rig ht . agen lksw Vo by do c um en 4. Volkswagen AG gen AG does swa k no pos‐ l o Solenoid for selector lever gu y Vlock releases selector lever.8. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Edition 04.

Prote cted by c o p yri gh t.Edition 04.Hexagon flange nut ❑ 8 Nm ❑ Qty. agen lksw Vo by AG. pull button out past its pressure point. Secure button with cable tie or appropriate wire against being pressed in. ❑ If button is pressed into removed handle thi sd o cu m en 35 . 4 5 . Selector mechanism in vehicles up to 02.eJetta lksw t gu Vo by a09G d ran . move selector lever into position “P” and apply handbrake.2009 onwards ht rig py Co t. Selector mechanism from 03.2010 6-speed automatic gearbox ise .2009 onwards r ho ut a ss tee or ac ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit Before working on vehicle with engine running. C op yi 1 . 2 . in part or in w l purpos hole ercia . Jetta 2011 ➤ Golf Variant 2007 ➤ .s no 2005 ➤ .2009 onwards – Always pull out button past the felt pressure point before installing knob.Selector lever cable ❑ Is not allowed to be removed from selector mechanism and is renewed jointly as one component 7 .Bolt ❑ 8 Nm 4 .2009 ⇒ page 22 .Selector lever and selector mechanism with selector lever cable ❑ With selector lever lock solenoid -N110❑ Selector lever cable is not greased ❑ Removing and installing ⇒ page 36 ❑ Checking ⇒ page 30 ❑ Adjusting ⇒ page 30 3 . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng 5 Selector mechanism from 03. For emergency release. 5.Selector lever housing 6 . on‐ ly the cover needs to be unclipped ⇒ page 37 . Volkswagen AG gen AG d WARNING es. ❑ Before removing knob. This will prevent the button from being accidentally pressed into the knob.Gearbox 5.1 Overview of selector mechanism in vehicles from 03.Selector cover with knob ❑ Do not remove knob without reason.a Golf Variant 2010 ➤ o .

Edition 04. Golf Variant 2010 ➤ . – Remove selector lever handle ⇒ page 32 . Gr. Note ♦ Do not use any pliers. 26 . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng rrectness of i t to the co nf o r m spec atio h re n in wit – In order to remove selector lever cable from gearbox. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce es. otherwise securing tabs on cable sup‐ port bracket could break off. 68 . Gr. C op yi . housing AG. 36 Rep. Jetta 2005 ➤ . – Pull connector off selector mechanism. Torque setting 8 Nm. ♦ Following installation. Prote cted by c o py rig ht . selector lever cable must be checked Carry out procedure as follows: – Move selector lever to position “P” position. first re‐ lease cable -arrows 1. Compartments.Controls. for ease of movement and be adjusted. thi sd o cu m en ♦ Do not bend or kink selector lever cable. in part or in w l purpos hole ercia .Golf Variant 2007 ➤ . ht rig py Co t.2009 onwards Note ♦ Selector mechanism and selector lever cable are not allowed to be separated from one another. agen lksw Vo by – Lever cable -1. – Remove exhaust system below heat shield ⇒ Rep. Gr. Removing and installing parts of exhaust system .2 Removing and installing selector lever and selector mechanism with selector lever cable from 03. Both are removed together.using an open jaw spanner -2-.and then remove it from cable support bracket -arrow 2-. – Raise vehicle. AG. cov‐ ers and trims . – Remove heat shield beneath selector mechanism.37 . – Remove 4 bolts.2010 5.off lever -3. Jetta 2011 ➤ 6-speed automatic gearbox 09G . – Remove centre console ⇒ Rep.

Jetta 2005 ➤ .Golf Variant 2007 ➤ . agen lksw Vo by AG.2009 onwards ht rig py Co t. C op yi 37 . AG.Edition 04. 26 . Selector mechanism from 03.3 Emergency release of selector lever un le ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 5. Golf Variant 2010 ➤ .2010 – Remove selector mechanism. – Install heat shield beneath selector mechanism. cial p is n mer m ot p o c erm or e t a itte v i r d p 5. – Install parts of exhaust system ⇒ Rep. urposes. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s – Press yellow plastic wedge. Jetta 2011 ➤ 6-speed automatic gearbox 09G . – Adjust selector lever cable after installing ⇒ page 30 . Prote cted by c o p yri gh t. in part or in wh ole. Gr. Removing and installing parts of exhaust system . Lever can now be moved from position “P”. Install in reverse order of removal.

Jetta 2005 ➤ .1 Removing gearbox. ed Brief description pe rm itte d The gearbox is removed downwards as a unit.2010 6 Removing and installing gearbox. Noise insulation is removed and drive shafts are pressed off “from below”. Golf Var‐ iant 2007 ▸. Engine and gearbox must then be supported so that left assembly mounting can be removed.Controls.0 l .110 kW (FSI) engines ⇒ page 38 Installing gearbox. secure log to gearbox. in part or in w l purpos hole ercia .6 l 75 kW and 2. Jetta 2011 ➤ 6-speed automatic gearbox 09G .0 l . C op yi . Gr. r te o iva r rp fo g n do c um en 38 Rep. “if possible” print out a diag‐ .6 l . Golf Variant 2010 ➤ . air filter and engine cover are removed “from above”. vehicles with 2.Golf Variant 2007 ➤ . housing ht rig py Co t.110 kW engine ⇒ page 53 Torque settings ⇒ page 54 6.75 kW and 2. vehicles with 1.6 l .110 kW (FSI) engines ⇒ page 45 Removing gearbox.5 l . Jetta 2005 ▸. Gearbox is lowered using gearbox jack. vehicles with 1. agen lksw Vo by AG.5 l . Bora 2006 ▸. battery carrier. Before sending back removed gearbox in the usual Volkswa not gu y b ara manner.110 kW engine ⇒ page 45 Installing gearbox. vehicles with 1. Note un le ris ho ut a ss nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s The subframe is not to be removed.75 kW and 2. Jetta Wagon 2008 ▸ Removing gearbox.110 kW (FSI) engines – Before beginning with removal. The engine re‐ mains in the vehicle.37 . Prote cted by c o py rig ht . Volkswagen AG gen AG does nosis log.0 l . is n m ot com Battery.Edition 04. vehicles with 2. es.

agen lksw Vo by AG. Jetta Wagon 2008 ▸ ht rig py Co t. Jetta 2011 ➤ 6-speed automatic gearbox 09G . C op yi 39 .A. cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG. Jetta 2005 ▸. Removing and installing gearbox.G 1383 A♦ Torque wrench -V.G 1332♦ Gearbox support -3282♦ Adjustment plate -3282 /36♦ Hose clamps to 25 mm Ø -3094♦ Socket -T10179- ♦ Insert -V/175- urposes.2010 Special tools and workshop equipment required ♦ Engine and gearbox jack V.Golf Variant 2007 ➤ . in part or in wh ole.Edition 04. Golf Variant 2007 ▸. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 6. Bora 2006 ▸.A. Prote cted by c o p yri gh t. Jetta 2005 ➤ . Golf Variant 2010 ➤ .

27 .Controls.222 A- ♦ Adapter -10 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .222 A /13AG. Prote cted by c o p yri gh t. – Remove engine cover and air filter with intake hose. torque settings for bolting gearbox to engine go into detail “as usual” (large and small engines. “if possible” print out a diag‐ nosis log. Gr. Gr. is n m ot p om c r erm o e t a itte riv du p or nl f e g n rrectness of i t to the co nform spec at i h re o n wit in t his ♦ Tensioning strap -T10038- do c um en Carry out procedure as follows: – Move selector lever to position “P” position. – Before beginning with removal. Disconnect‐ ing and connecting battery. Removing and installing battery . C op yi . Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce es.Edition 04. 40 Rep. Jetta 2005 ➤ . Golf Variant 2010 ➤ . in part or in w l purpos hole ercia .2010 ♦ Support bracket -10 . Deviations to other engine types are minimal. Before sending back removed gearbox in the usual manner. However. FSI and multi-point in‐ jection engines). housing AG. secure log to gearbox. ht rig py Co t.Golf Variant 2007 ➤ . agen lksw Vo by Following descriptions show “automatic gearbox 09G” with 2-litre petrol engine (FSI).37 . – Remove battery and battery tray ⇒ Rep.

note lower torque setting when tightening ⇒ page 54 ..Golf Variant 2007 ➤ . otherwise securing tabs on cable sup‐ port bracket could break off. Jetta 2011 ➤ 6-speed automatic gearbox 09G . C op yi 41 . Jetta Wagon 2008 ▸ ht rig py Co t. Note ♦ Do not use any pliers. Prote cted by c o p yri gh t. Jetta 2005 ▸.and support engine with gearbox.using an open jaw spanner -2-. in part or in w l purpos hole ercia . 6. Removing and installing gearbox. Golf Variant 2010 ➤ .2010 – In order to remove selector lever cable from gearbox. agen lksw Vo by AG. Golf Variant 2007 ▸. Jetta 2005 ➤ . Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra cable -1.222 A. a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s – Tighten hose clamps up to Ø 25 mm -3094. However. ♦ Do not bend or kink selector lever cable. r te o iva r rp fo g n do c um en – Set up support bracket -10 . Do not raise.and then remove it from cable support bracket -arrow 2-.Edition 04. first re‐ lease cable -arrows 1. – Remove upper starter motor bolt. – Disconnect electrical connections to gearbox and starter.off lever -3. Bolts may be installed with a socket -T10179.on hoses and remove hoses from ATF cooler. – Remove upper engine/gearbox connecting bolts. is n m ot com un le AG. – Lever pe rm itte d es. Bora 2006 ▸.

agen lksw Vo by AG. in part or in w l purpos hole ercia . suspension links . Note un le ss or ac ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s When installing.Controls. Jetta 2005 ➤ .and 4 bolts for bracket on gearbox. first tighten bolts -B-.2010 – If present. r te o iva r rp fo g n Torque settings ⇒ Rep. – Unbolt suspension link from wheel bearing housing on both sides. do not set vehicle on the ground any more ⇒ Rep. Prote cted by c o p yri gh t . Golf Variant 2010 ➤ .(second mechanic required). – Remove vacuum pump with bracket and lines. C op yi . Removing andho installing t u starter .37 . – Remove noise insulation tray. Volkswagen AG do es n ksw gearbox. 40 . Assembly overview . Gr.subframe. suspension links .” – If not already done. is n m ot com pe rm itte d – Remove ⇒ pendulum support.subframe.Edition 04. anti-roll bar. – Raise vehicle. Assembly overview . Gr. – Depress brake pedal to remove bolt for left drive shaft -arrow. Note After this. Repairing drive shafts. Jetta 2011 ➤ 6-speed automatic gearbox 09G . remove earth strap from bracket -A-. – Remove 2 securing bolts for gearbox mounting on bracket -A. a y db ua ran tee es.and then bolts -B-. then bolt -A-. 40 . Gr. 40 . “The pump is located near the ATF filler tube. anti-roll bar. first bolt -A. Gr. The bracket is removed later. now remove electrical connectors from agen AG. ot g Vol e ris – Remove starter ⇒ Rep. do c um en 42 Rep. Gr. 27 . torque set‐ tings ⇒ Rep.Golf Variant 2007 ➤ . housing ht rig py Co t. Removing and installing drive shafts .

40 . To do this. Golf Variant 2007 ▸. Repairing drive shafts. 40 . Volkswagen AG d agen oes ksw not l o Variant 2007 b ➤ gu ➤ .Golf urposes. 4 turns are sufficient. C op yi 43 . remove heat shield above right drive shaft -arrows-. – Start with two lower bolts. – Remove left drive shaft ⇒ Rep. This procedure is de‐ scribed in ⇒ Rep.222 Aspindles. Prote cted by c o p yri gh t. – Remove lower engine/gearbox connecting bolts. in part or in wh ole. cial p is n mer m ot p o c erm or e t a itte v i r d p – If present. – Leave an easily accessible bolt installed for safety. Jetta 2011 ➤ y V. un le AG. Jetta 2005 ▸. – If exhaust system retainer is present on gearbox. Removing and installing drive shafts . r fo ng – Raise right shaft as far as possible and secure in this position. Gr. Golf Variant 2010 ➤ . Gr. 6.2010 r ee o h t or u a a c ss ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en – Press both drive shafts out of gearbox. Jetta 2005 ara d ntEdition ise 6-speed automatic gearbox 09G 04. lower engine and gearbox slightly via support bracket -10 . agen lksw Vo by AG. – Now remove assembly mounting bracket. Repairing drive shafts. Removing and installing drive shafts . Removing and installing gearbox. Jetta Wagon 2008 ▸ ht rig py Co t. Bora 2006 ▸. remove it.

. gearbox sup‐ port -3282..can be backed out of the gearbox but not removed from the hole. Gr.2010 Note On some smaller engines up to 1. do c um en 44 Rep. Golf Variant 2010 ➤ . readjust gearbox support -3282.Golf Variant 2007 ➤ . If necessary. support gearbox with engine and gearbox jack -V. db – Remove this cap.Edition 04. Jetta 2005 ➤ . is n m ot p om c r erm o e t a itte riv du p or nl f e g n e ris tho u a ss n AG. Note rrectness of i t to the co nform spec at i h re o n wit in t his Continue turning the engine carefully! – Before you now remove final connecting bolt.. housing ht rig py Co t. agen lksw Vo by AG. 26 .slightly.6 litres.using bolt -1-. one of the lower -bolts.37 . es.with insert -V/175.A. – Only now is the final bolt removed. The hole for removing the torque converter nut is covered with a olkswage yV rubber cap on the rear of the engine. – Press gearbox off engine while simultaneously pressing tor‐ que converter out of drive plate of engine. C op yi . Volkswagen AG do es n ot g ua ran tee or ac ility ab y li an pt ce – Remove six -torque converter nuts. Removing and installing parts of exhaust system .G 1383 A. – Note clearance from subframe when lowering. in part or in w l purpos hole ercia .Controls. Prote cted by c o p yri gh t .and adjustment plate -3282 /36. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Gr. – If this bolt has to be removed then remove front exhaust pipe ⇒ Rep. – Secure gearbox to gearbox support -3282.

and then select “Perform basic settings” under Guided functions .onto gearbox curing bolts -1-. ♦ Keep in mind that if a new gearbox is installed.2 Installing gearbox. To do this – Connect vehicle diagnosis. Golf Variant 2010 ➤ . yV AG agen ris – First screw in all bolts by hand. – Check seat of intermediate plate between engine and gear‐ box. – After installing. The engine and gearbox should be mounted tension-free in the assembly mounting. do c um en – Before beginning with removal. 6. These two larger bolts are tightened to 60 Nm + 90°. Before sending back removed gearbox in the usual manner. tighten to 40 Nm and 90° further. Jetta 2005 ➤ .2010 Note ♦ Pay attention to torque converter. “if possible” print out a diag‐ nosis log. Bora 2006 ▸. check ATF level ⇒ page 77 . it is not properly engaged in the engine block. The engine re‐ mains in the vehicle.0 l . Battery. un le t au en AG does not gu ara nte eo ra c using se‐ ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n 6. secure log to gearbox.3 Removing gearbox. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswag w olks – Renew all bolts on left assembly mounting. is n m ot com Two bolts -2. parts such as cable support bracket and retainer for gate selector cable must be transferred. Golf Variant 2007 ▸. – Adjust selector lever cable ⇒ page 30 . It must be removed together with gearbox. Secure torque converter to prevent it from falling out.6 l 75 kW and 2. . Removing and installing engine. first screw s bracket -A.Golf Variant 2007 ➤ . 110 kW engine ht rig py Co t. C op yi 45 . AG. Torque settings.for securing bracket to gearbox mounting can be tightened by inserting a screwdriver between the two bolts to ad‐ just to “previous seating”. Removing and installing gearbox. – Carry out basic settings. ho b ed es. If the top does not contact the engine. Jetta 2005 ▸.5 l. The gearbox is removed downwards separately. Notes on installation . Jetta Wagon 2008 ▸ agen lksw Vo by Brief description Prote cted by c o p yri gh t. vehicles with 1. pe rm itte d s When installing.Edition 04. in part or in w l purpos hole ercia . Gr. testing and information system VAS 5051. Continue installation in reverse order of removal. air filter and engine cover are removed “from above”.110 kW (FSI) engines – Check whether dowel sleeves are pressed into engine flange. Engine and gearbox must then be supported so that left assembly mounting can be removed. gearbox to engine ⇒ page 54 . 6. battery carrier. The plate must make contact with the engine along its entire perimeter when it is pressed gently with both hands against the engine. The correct procedure is described in ⇒ Rep. 10 . vehicles with 2.

Special tools and workshop equipment required ♦ Engine and gearbox jack V.2010 .A. Gearbox is lowered using gearbox jack. r o eo h t u ra a c s s Golf Variant 2007 ➤ . Jetta 2005 ➤ . in part or in w l purpos hole ercia .G 1383 A♦ Insert -V/175♦ Gearbox support -3282♦ Wedge -T10161♦ Torque wrench -V. C op yi . Jetta 2011 ➤ 6-speed automatic gearbox 09G .Controls.G 1332♦ Adjustment plate -3282 /36- rrectness of i t to the co nform spec at i h re o n wit in t his do c um en 46 Rep.37 . Volkswage ility ab y li an pt ce Note The subframe is not to be removed. Gr. housing ht rig py Co t. agen lksw Vo by AG.Edition 04. is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG d AG agen oes ksw not l o V gu off “from y Noise insulation isdremoved and drive shafts are pressed b ara nte ise below”. Golf Variant 2010 ➤ .es. Prote cted by c o p yri gh t.A.

Jetta 2005 ➤ .222 A /7♦ Hook -10 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Before sending back removed gearbox in the usual manner.Golf Variant 2007 ➤ . – Move selector lever to position “P” position. – Raise vehicle.222 A /12- es. secure log to gearbox. 6. is n m ot com pe rm itte d un le AG. Golf Variant 2010 ➤ . “if possible” print out a diag‐ nosis log.Edition 04.222 A /3♦ Shackle -10 . Jetta Wagon 2008 ▸ agen lksw Vo by AG. Bora 2006 ▸. Golf Variant 2007 ▸. 47 .222 A /10♦ Adapter -10 . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s ♦ Tensioning strap -T10038ht rig py Co t.2010 ♦ Support bracket -10 . Removing and installing gearbox. Prote cted by c o p yri gh t. in part or in w l purpos hole ercia . C op yi r te o iva r rp fo g n do c um en Carry out procedure as follows: – Before beginning with removal.222 A /8♦ Adapter -10 . Jetta 2005 ▸.222 A♦ Adapter -10 .

Removing and installing battery . Prote cted by c o p yri gh t. Golf Variant 2010 ➤ . in part or in wh ole. ♦ Multifunction switch ♦ Starter motor ♦ Earth strap to bracket 48 Rep. Repairing drive shafts.and then remove it from cable support bracket -arrow 2-. r fo ng – In order to remove selector lever cable from gearbox.Golf Variant 2007 ➤ .Edition 04.2010 – Depress brake pedal to remove bolt for left drive shaft -arrow.37 . ♦ Do not bend or kink selector lever cable. Jetta 2005 ➤ .and remove intake hose from throttle valve unit. Removing and installing drive shafts . 27 . Volkswagen AG d agen oes ksw not l o gu yV b⇒ ara After this.(second mechanic required). housing AG. – Disconnect electrical connections to gearbox and starter. do not set vehicle on the ground any more Rep. Note ht rig py Co t. Gr. Gr. otherwise securing tabs on cable sup‐ agen lksw Vo by . Gr. first re‐ lease cable -arrows 1. C op yi port bracket could break off. d e nte is r 40 . – Remove battery and battery tray ⇒ Rep.Controls. AG. cial p is n mer m ot p o c erm or e t a itte v i r d p un le Note – Remove engine cover and air filter. Disconnect‐ ing and connecting battery. ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en – Pull off hoses -arrows. Jetta 2011 ➤ 6-speed automatic gearbox 09G . o eo h ut ra a c s s urposes.using an open jaw spanner -2-. – Lever cable -1. ♦ Do not use any pliers.off lever -3.

– Remove noise insulation tray. Removing and installing gearbox. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce – Set up support device -10 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .from transportation bracket -3-. – Remove upper starter motor bolt. remove heat shield above right drive shaft -arrows-.222 A.2010 – Remove cable retainer -1.in “this” eye.222 A /10. The hook faces downwards and will later be hooked into the en‐ gine block. – Unbolt transportation bracket -3. – Attach a shackle -10 . AG...Edition 04. Jetta Wagon 2008 ▸ agen lksw Vo by AG. in part or in wh ole.using adapter -10 . – If present.222 A /12. Bora 2006 ▸. 6.and pull out of eye -arrow-. – Remove lower part of left wheel housing liner.from starter bolt -arrow-. urposes. r fo ng ht rig py Co t. Jetta 2005 ➤ . Jetta 2005 ▸. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en – Extend right hook -10 . – Remove upper engine/gearbox connecting bolts. To support engine and gearbox: – Remove cables -1. Prote cted by c o p yri gh t.222 A / 7.from engine -2. C op yi 49 . Golf Variant 2010 ➤ .Golf Variant 2007 ➤ . Golf Variant 2007 ▸.

Gr. Removing and installing drive shafts . Repairing drive shafts. 40 . Gr. Prote cted by c o p yri gh t . – Raise right shaft as far as possible and secure in this position.37 .Edition 04.off gearbox. housing ht rig py Co t. in part or in w l purpos hole ercia .Controls. This procedure is de‐ scribed in ⇒ Rep.2010 – Unbolt suspension link from wheel bearing housing on both sides. is n m ot com pe rm itte d un le rrectness of i t to the co nform spec a t i h re o n in wit thi s – Now pull electrical connectors -1. r te o iva r rp fo g n do c um en 50 Rep. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Repairing drive shafts.and -2. Golf Variant 2010 ➤ . agen lksw Vo by AG. Gr. – Press both drive shafts out of gearbox. 40 . Jetta 2005 ➤ . n AG. – Remove left drive shaft ⇒ Rep. Removing and installing drive shafts . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce es. C op yi .Golf Variant 2007 ➤ .

Bora 2006 ▸. – Unbolt retainer from lower starter bolt. agen lksw Vo by c o p yri gh t. in part or in w l purpos hole ercia .. is n m ot p om c r erm o e t a itte riv du p or nl f e g n rrectness of i t to the co nform spec at i h re o n wit in t his – Remove ⇒ pendulum support. Jetta 2005 ➤ . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Golf Variant 2010 ➤ . – Turn cap -1. first bolt -A. Jetta Wagon 2008 ▸ ht rig py Co t.Edition 04. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce es. Note Continue turning the engine carefully! 6.in -direction of arrow. Removing and installing gearbox.with insert -V/175. – Remove lower starter bolt and remove starter. AG. – Drain coolant.2010 – Pull connector beneath starter -1. Prote cted by 51 . do c um en – Remove six -torque converter nuts. Jetta 2005 ▸.out of retainer and separate. C op yi AG. Golf Variant 2007 ▸.and then bolts -B-.and remove.Golf Variant 2007 ➤ .

into engine block.. Golf Variant 2010 ➤ . To do this.2010 – Hook adapter -10 . c o p yri gh t . do c um en 4 turns are sufficient. Jetta 2005 ➤ . – Before you now remove final connecting bolt. ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Remove 2 securing bolts for gearbox mounting on bracket -A.Golf Variant 2007 ➤ . 52 Rep. Tighten right spindle one turn (more is not n AG.slightly. lower engine and gearbox slightly via left spindle of support bracket -10 . – Press gearbox off engine while simultaneously pressing tor‐ que converter out of drive plate of engine. Prote cted by – Now remove assembly mounting bracket.G 1383 A. Jetta 2011 ➤ 6-speed automatic gearbox 09G . gearbox sup‐ port -3282. Gr.and adjustment plate -3282 /36.Controls. Do not raise. ht rig py Co t. – Secure gearbox to gearbox support -3282. C op yi ..37 . – Pull coolant hoses off ATF cooler. support gearbox with engine and gearbox jack -V.. readjust gearbox support -3282. – Only now is the final bolt removed. in part or in w l purpos hole ercia .and 4 bolts for bracket on gearbox. is n m ot p om c r erm o e t a itte riv du p or nl f e g n – Support engine and gearbox with left spindle. – Note clearance from subframe when lowering. If necessary. – Leave an easily accessible bolt installed for safety.using bolt -1-. u ac a ss es.222 A.Edition 04.A. housing agen lksw Vo by AG. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or necessary).222 A /7. – Remove lower engine/gearbox connecting bolts.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010

Note

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♦ Pay attention to torque converter. It must be removed together

with gearbox. Secure torque converter to prevent it from falling out.

♦ Keep in mind that if a new gearbox is installed, parts such as

cable support bracket and retainer for gate selector cable must be transferred.

6.4

Installing gearbox, vehicles with 2.5 l, 110 kW engine
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– Check whether dowel sleeves are pressed into engine flange. – Check seat of intermediate plate between engine and gear‐ box. The plate must make contact with the engine along its entire perimeter when it is pressed gently with both hands against the engine. If the top does not contact the engine, it is not properly engaged in the engine block. Continue installation in reverse order of removal. The engine and gearbox should be mounted tension-free in the assembly mounting. The correct procedure is described in ⇒ Rep. Gr. 10 ; Removing and installing engine; Notes on installation . – Renew all bolts on left assembly mounting. – First screw in all bolts by hand. When installing, first screw bracket -A- onto gearbox using se‐ curing bolts -1-, tighten to 40 Nm and 90° further. Two bolts -2- for securing bracket to gearbox mounting can be tightened by inserting a screwdriver between the two bolts to ad‐ just to “previous seating”. These two larger bolts are tightened to 60 Nm + 90°. Torque settings, gearbox to engine ⇒ page 54 . – Adjust selector lever cable ⇒ page 30 . – After installing, check ATF level ⇒ page 77 . – Carry out basic settings. To do this – Connect vehicle diagnosis, testing and information system VAS 5051- and then select “Perform basic settings” under Guided functions .
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6. Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008 ▸

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c o p yri gh t. C op yi

53

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010

6.5

yV Vehicles with 1.6 l - 75 kW and 2.0 l - 110 d b kW (FSI) engines ise ⇒ page 54 r o

Torque settings, gearbox to engine AG. Volkswagen AG d agen
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6.5.1

Torque settings, vehicles with 1.6 l - 75 kW and 2.0 l - 110 kW (FSI) engines
rrectness of i t to the co nform spec at i h re o n wit in t his

1 - Direction of travel

A - Bolt for 2.0 l - 110 kW (FSI) engine B - Bolt for 1.6 l -75 kW engine

- Drive plate to torque convert‐ er ❑ 60 Nm ❑ Qty. 6; remove and in‐ stall with insert -V/175- .

- M12 bolts ⇒ M12 ❑ 80 Nm ❑ 65 Nm if you use socket -T10179- M10 bolts ⇒ M10 ❑ 40 Nm ❑ These bolts are located in lower flange - 2 dowel sleeves in engine -arrows-

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a Vehicles with 2.5 l - 110 kW engine ss ⇒ page 55

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54

Rep. Gr.37 - Controls, housing

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010 – Make sure that bracket does not make contact with ATF cool‐ er. -Nuts- 8 Nm

1 - Direction of travel

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6.5.2

Torque settings, vehicles with 2.5 l - 110 kW engine

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- Drive plate to torque convert‐ er ❑ 60 Nm ❑ Qty. 6; remove and in‐ stall with insert -V/175- .

- M12 bolts ⇒ M12 ❑ 80 Nm ❑ 65 Nm if you use socket -T10179- M10 bolts ⇒ M10 ❑ 40 Nm ❑ These bolts are located in lower flange - 2 dowel sleeves in engine -arrows-

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6. Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008 ▸

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55

37 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Gr. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en 56 Rep.Controls. Prote cted by c o p yri gh t. agen lksw Vo by AG. Golf Variant 2010 ➤ . C op yi . housing ht rig py Co t.8 Nm es. Jetta 2005 ➤ . -Nuts.2010 – Make sure that bracket does not make contact with ATF cool‐ er.Golf Variant 2007 ➤ . in part or in w l purpos hole ercia .Edition 04. is n m ot com pe rm itte d un le AG.

Special tools and workshop equipment required ♦ Engine and gearbox jack V.Edition 04. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng Removing gearbox. Jetta 2011 with 2. Removing and installing gearbox.85 kW engine ⇒ page 57 Installing gearbox.1 Removing gearbox.A. Jetta 2011 ➤ 6-speed automatic gearbox 09G .125 kW engine ⇒ page 72 Torque settings ⇒ page 72 7. Jetta 2011 with 2. Before sending back removed gearbox in the usual manner.0 l . agen lksw Vo by AG. “if possible” print out a diag‐ nosis log.5 l .G 1332♦ Adjustment plate -3282 /36- thi sd o cu m en 7.0 l . Jetta 2011 with 2. Jetta 2011 with 2. Jetta 2011 with 2.125 kW engine ⇒ page 63 Installing gearbox. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit Removing gearbox. Prote cted by c o p yri gh t.85 kW engine ⇒ page 63 AG.2010 7 Removing and installing gearbox. Golf Variant 2010 ➤ .Golf Variant 2007 ➤ . Jetta 2011 ▸ es.5 l .G 1383 A♦ Insert -V/175♦ Gearbox support -3282♦ Wedge -T10161♦ Torque wrench -V.85 kW engine – Before beginning with removal. Jetta 2011 ▸ ht rig py Co t. secure log to gearbox.0 l .A. Jetta 2005 ➤ . C op yi 57 . in part or in w l purpos hole ercia .

– Remove air filter. agen lksw Vo by AG.Golf Variant 2007 ➤ . – Remove battery and battery tray ⇒ Rep. 58 Rep.Controls. Gr. Jetta 2005 ➤ . Removing and installing battery .Edition 04. 27 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .222 A- ♦ Hose clamps to 25 mm -3094- es.37 .2010 ♦ Support bracket -10 . in part or in w l purpos hole ercia . Prote cted by c o p yri gh t . is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG. Disconnect‐ ing and connecting battery. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his ♦ Tensioning strap -T10038- do c um en ♦ Engine support basic set -T40091- Carry out procedure as follows: – Move selector lever to position “P” position. C op yi . Golf Variant 2010 ➤ . Gr. housing ht rig py Co t.

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010 – In order to remove selector lever cable from gearbox, first re‐ lease cable -arrows 1- and then remove it from cable support bracket -arrow 2-. Note ♦ Do not use any pliers, otherwise securing tabs on cable sup‐

port bracket could break off.

♦ Do not bend or kink selector lever cable.
AG. Volkswagen AG d agen oes ksw not l o gu yV b ara d Lever cable -1off lever -3using an open jaw spanner -2-. e nte is r o eo h t ra au c ss

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– Tighten hose clamps up to Ø 25 mm -3094- on hoses and remove hoses from ATF cooler. – Disconnect electrical connections to gearbox and starter. ♦ Multifunction switch ♦ Starter motor – Remove upper starter motor bolt. – Remove plenum chamber cover ⇒ Rep. Gr. 50 ; Plenum chamber cover; Removing and installing plenum chamber cover .
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– Set up support bracket -10 - 222 A- and support engine and gearbox. Do not raise. 123456789-T40091/3-10-222 A /31-1-10-222 A /12-10-222 A /3-10-222 A /31-4-10-222 A /31-3-T40091/1-10-222 A /18-10-222 A /31-2AG.

– Remove upper engine/gearbox connecting bolts.

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7. Removing and installing gearbox, Jetta 2011 ▸

59

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010 – If present, remove earth strap from bracket -A-. – Remove 2 securing bolts for gearbox mounting on bracket -A- and 4 bolts for bracket on gearbox. The bracket is removed later.
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– Depress brake pedal to remove bolt for left drive shaft -arrow- (second mechanic required). Note

After this, do not set vehicle on the ground any more ⇒ Rep. Gr. 40 ; Repairing drive shafts; Removing and installing drive shafts .
– Raise vehicle and remove front wheels. – Remove noise insulation tray. – Remove front left wheel housing liner ⇒ Rep. Gr. 66 ; Wheel housing liner; front wheel housing liner . – Remove brackets with power assisted steering line from gear‐ box. Continuation for all vehicles
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For vehicles with power steering

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– Now pull electrical connectors -1- and -2- off gearbox. – Remove starter ⇒ Rep. Gr. 27 ; Removing and installing starter . – Separate exhaust system at double clamp and remove ex‐ haust pipe bracket from subframe ⇒ Rep. Gr. 26 ; Removing and installing parts of exhaust system .

– Remove ⇒ pendulum support, first bolt -A- and then bolts -B-. Note

When installing, first tighten bolts -B-, then bolt -A-, torque set‐ tings ⇒ Rep. Gr. 40 ; Assembly overview - subframe, anti-roll bar, suspension links .

60

Rep. Gr.37 - Controls, housing

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 6-speed automatic gearbox 09G - Edition 04.2010 – Unbolt suspension link from wheel bearing housing on both sides. Torque settings ⇒ Rep. Gr. 40 ; Assembly overview - subframe, anti-roll bar, suspension links .
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– If present, remove heat shield above right drive shaft -arrows-.

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– Press both drive shafts out of gearbox. This procedure is de‐ scribed in ⇒ Rep. Gr. 40 ; Repairing drive shafts; Removing and installing drive shafts .
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– Raise right shaft as far as possible and secure in this position.

7. Removing and installing gearbox, Jetta 2011 ▸

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– Remove left drive shaft ⇒ Rep. Gr. 40 ; Repairing drive shafts; Removing and installing drive shafts .
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61

lower engine and gearbox slightly via support bracket -10 . in part or in wh ole. housing Prote cted by c o py rig ht . – Remove this cap. guide it past power assisted steering line and past subframe. support gearbox with engine and gearbox jack -V. – Remove lower connecting bolts between engine and gearbox.Golf Variant 2007 ➤ . 62 Rep. ht rig py Co t.slightly. s un le ility ab y li an pt ce Continue turning the engine carefully! urposes. – Press gearbox off engine while simultaneously pressing tor‐ que converter out of drive plate of engine. Jetta 2005 ➤ . 4 turns are sufficient.A.with insert -V/175. cial p is n mer m ot p o c erm or e t a itte v i r d p rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en – Before you now remove final connecting bolt. readjust gearbox support -3282. The torque converter nut bore is concealed with a rubber cap on the rear of the engine. – Remove six -torque Note AG.2010 – Now remove assembly mounting bracket..37 .at double bolt. If necessary.. agen lksw Vo by – When lowering gearbox. Golf Variant 2010 ➤ . Gr. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s converter nuts..G 1383 A. gearbox sup‐ port -3282. C op yi r fo ng . – Secure gearbox to gearbox support -3282.Edition 04. – Leave an easily accessible bolt installed for safety.using nut -1. Jetta 2011 ➤ 6-speed automatic gearbox 09G .and adjustment plate -3282 /36. AG.222 Aspindles.Controls. – Only now is the final bolt removed. To do this.

10 . .2 Installing gearbox. Notes on installation . AG. Jetta 2011 with 2. is n m ot p om c r erm o e t a itte riv du p or nl f e g n rrectness of i t to the co nform spec at i h re o n wit in t his do c um en – Before beginning with removal. – After installing.5 l . Battery. 7. parts such as cable support bracket and retainer for gate selector cable must be transferred. air filter and engine cover are removed “from above”.2010 Note ♦ Pay attention to torque converter. When installing.85 kW engine – Check whether dowel sleeves are pressed into engine flange. testing and information system VAS 5051. The engine re‐ mains in the vehicle. – Adjust selector lever cable ⇒ page 30 . Jetta 2005 ➤ . Before sending back removed gearbox in the usual manner. ss en AG Continue installation in reverse order agen of removal. AG does ksw n ility ab y li an pt ce – Renew all bolts on left assembly mounting.0 l . Brief description The gearbox is removed downwards separately.125 kW engine 7. es. – First screw in all bolts by hand. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Golf Variant 2010 ➤ . battery carrier. – Check seat of intermediate plate between engine and gear‐ box. in part or in w l purpos hole ercia . Removing and installing engine.Golf Variant 2007 ➤ . C op yi 7. It must be removed together with gearbox. “if possible” print out a diag‐ nosis log. Volkswag l ot g o V by ara d should The engine and gearbox be mounted tension-free in u the e n is or correct procedure is described in ⇒ Rep. Secure torque converter to prevent it from falling out. first screw bracket -A.th The or u ac a Gr.tee assembly mounting. Two bolts -2. secure log to gearbox. Engine and gearbox must then be supported so that left assembly mounting can be removed.and then select “Perform basic settings” under Guided functions . To do this – Connect vehicle diagnosis. Removing and installing gearbox. tighten to 40 Nm and 90° further.3 Removing gearbox.onto gearbox using se‐ curing bolts -1-. Jetta 2011 ▸ 63 . check ATF level ⇒ page 77 .for securing bracket to gearbox mounting can be tightened by inserting a screwdriver between the two bolts to ad‐ just to “previous seating”. it is not properly engaged in the engine block. – Carry out basic settings. agen lksw Vo by Prote cted by c o p yri gh t. ♦ Keep in mind that if a new gearbox is installed. Jetta 2011 with 2. The plate must make contact with the engine along its entire perimeter when it is pressed gently with both hands against the engine. Torque settings. gearbox to engine ⇒ page 73 . These two larger bolts are tightened to 60 Nm + 90°.Edition 04. If the top does not contact the engine. ht rig py Co t.

Golf Variant 2010 ➤ .A.222 A- 64 Rep. in part or in w l purpos hole ercia . Note The subframe is not to be removed.A. Jetta 2005 ➤ . Gearbox is lowered using gearbox jack. Gr. Special tools and workshop equipment required ♦ Engine and gearbox jack V. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Edition 04.Controls. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s ♦ Adjustment plate -3282 /36- r te o iva r rp fo g n do c um en ♦ Support bracket -10 . C op yi . is n m ot com un le ♦ Gearbox support -3282- AG. agen lksw Vo by AG.37 .Golf Variant 2007 ➤ .G 1383 A♦ Insert -V/175pe rm itte d ♦ Wedge -T10161♦ Torque wrench -V.G 1332- es. housing ht rig py Co t.2010 Noise insulation is removed and drive shafts are pressed off “from below”. Prote cted by c o py rig ht .

C op yi 7. Prote cted by c o p yri gh t. Removing and installing gearbox. agen lksw Vo by AG. – Remove engine cover and air filter. Jetta 2005 ➤ . in part or in w l purpos hole ercia . Golf Variant 2010 ➤ .2010 ♦ Hose clamps to 25 mm -3094- ♦ Tensioning strap -T10038- ♦ Engine support basic set -T40091- es. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit Carry out procedure as follows: – Move selector lever to position “P” position. Jetta 2011 ▸ 65 . thi sd o cu m en ht rig py Co t. – Pull off hoses -arrows. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG.Golf Variant 2007 ➤ .Edition 04.and remove intake hose from throttle valve unit.

27 .Controls. Gr. housing ht rig py Co t. Jetta 2011 ➤ AG.and then remove it from cable support bracket -arrow 2-. – Tighten hose clamps up to Ø 25 mm -3094. – Disconnect electrical connections to gearbox and starter. AG.on hoses and remove hoses from ATF cooler. Disconnect‐ uRemoving and installing battery .off lever -3. Gr. ss Golf Variant 2007 ➤ . first re‐ lease cable -arrows 1. Jetta 2005 ➤ . ♦ Multifunction switch ♦ Starter motor 66 Rep. otherwise securing tabs on cable sup‐ thi sd o cu m en port bracket could break off. – Lever cable -1. Note ♦ Do not use any pliers. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng V by ed s i r Remove battery and battery ttray ho ⇒ Rep. agen lksw Vo by c o p yri gh t . ♦ Do not bend or kink selector lever cable.using an open jaw spanner -2-. Volkswagen AG d agen oes w 6-speed automatic gearbox 09G Edition 04. a ing and connecting battery. C op yi Prote cted by . Golf Variant 2010 ➤ .2010 s k no l o t gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit – In order to remove selector lever cable from gearbox. in part or in w l purpos hole ercia .– es.37 .

Jetta 2011 ▸ ht rig py Co t.from transportation bracket -3-. Removing and installing gearbox. cial p is n mer m ot p o c erm or e t a itte v i r d p un le n AG. Golf Variant 2010 ➤ . – Remove plenum chamber cover ⇒ Rep. Prote cted by c o p yri gh t . Jetta 2005 ➤ .Golf Variant 2007 ➤ . To support engine and gearbox: – Remove cables -1.-no. Gr. Removing and installing plenum chamber cover .222 A.2010 – Remove cable retainer -1. – Unbolt transportation bracket -3. 8-. in part or in wh ole.and support engine and gearbox. C op yi 67 .from starter bolt -arrow-. agen lksw Vo by AG. 10. – Set up support bracket -10 . – Remove upper starter motor bolt.and pull out of eye -arrow-. – Attach a shackle -10 .-no. 50 . 123456789-T40091 /3-T40091 /1-10-222 A /31-1-10-222 A /12-10-222 A /31-4-10-222 A /31-3-10-222 A /3-10-222 A /7-10-222 A /31-2urposes.with adapter -10 222 A /7.222 A /12. Plenum chamber cover.in “this” eye. – Remove upper engine/gearbox connecting bolts.222 A /10. Do not raise. The hook faces downwards and will later be hooked into the en‐ gine block.-10-222 A /10- – Extend right hook -10 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 10 .Edition 04. r fo ng 7.from engine -2.

do not set vehicle on the ground any more ⇒ Rep. 40 .Controls. Gr. in part or in w l purpos hole ercia . C op yi AG. housing ht rig py Co t. 40 . – Unbolt suspension link from wheel bearing housing on both sides.(second mechanic required). 26 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Removing and installing drive shafts . es.Edition 04. agen oes n lksw Note pe rm itte d After this. anti-roll bar. front wheel housing liner . Gr. Removing and installing parts of exhaust system . – Remove noise insulation tray. For vehicles with power steering – Remove brackets with power assisted steering line from gear‐ box. Gr. 68 Rep. 66 .subframe.37 . Volkswagen AG d -arrow. agen lksw Vo by Prote cted by c o py rig ht . Gr. is n m ot com – Raise vehicle and remove front wheels. remove heat shield above right drive shaft -arrows-. Repairing drive shafts. Assembly overview . Continuation for all vehicles – Separate exhaust system at double clamp and remove ex‐ haust pipe bracket from subframe ⇒ Rep. – Remove front left wheel housing liner ⇒ Rep. Jetta 2005 ➤ .Golf Variant 2007 ➤ . .2010 – Depress brake pedal to remove bolt for left drive shaft AG. r te o iva r rp fo g n un le ss o yV db e ris tho au ot g ua ran tee or ac ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s do c um en – If present. Wheel housing liner. Gr. Golf Variant 2010 ➤ . suspension links . Torque settings ⇒ Rep.

Gr. Removing and installing drive shafts .off gearbox. Repairing drive shafts. Prote cted by c o p yri gh t . in part or in w l purpos hole ercia . Gr. This procedure is de‐ scribed in ⇒ Rep. C op yi 69 . Removing and installing gearbox.and -2. Golf Variant 2010 ➤ . – Pull connector beneath starter -1. agen lksw Vo by AG. – Now pull electrical connectors -1. Jetta 2011 ➤ 6-speed automatic gearbox 09G . – Unbolt retainer from lower starter bolt. 27 . Jetta 2011 ▸ ht rig py Co t. Removing and installing drive shafts .Edition 04. is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG. – Remove left drive shaft ⇒ Rep.out of retainer and separate. es. Repairing drive shafts. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en 7. Jetta 2005 ➤ .Golf Variant 2007 ➤ . Gr. 40 . 40 .2010 – Press both drive shafts out of gearbox. – Raise right shaft as far as possible and secure in this position. – Remove lower starter bolt and remove starter ⇒ Rep. Removing and installing starter .

Jetta 2005 ➤ . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u and remove. housing ht rig py Co t. in part or in w l purpos hole ercia . Tighten right spindle one turn (more is not necessary). – Turn cap -1. Prote cted by c o p yri gh t .Controls.Edition 04.with insert -V/175.and then bolts -B-. Golf Variant 2010 ➤ . ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Remove six -torque converter nuts.37 .2010 – Remove ⇒ pendulum support. is n m ot p om c r erm o e t a itte riv du p or nl f e g n n AG. Gr.Golf Variant 2007 ➤ . – Support engine and gearbox with left spindle. Jetta 2011 ➤ 6-speed automatic gearbox 09G . 70 Rep. first bolt -A.into engine block. Do not raise.in direction of arrow es.222 A /7. Note Continue turning the engine carefully! do c um en – Hook adapter -10 . C op yi . agen lksw Vo by AG..

– Remove 2 securing bolts for gearbox mounting on bracket -A. agen lksw Vo by AG. Jetta 2011 ➤ 6-speed automatic gearbox 09G .. Golf Variant 2010 ➤ . If necessary. Jetta 2011 ▸ ht rig py Co t. in part or in wh ole. gearbox sup‐ port -3282..Golf Variant 2007 ➤ . rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 7. C op yi 71 . urposes. 4 turns are sufficient. – un le olks yV db e ris ho Press gearbox off engine while simultaneously ut a que converter out of drive platessof engine.222 Aspindles.and adjustment plate -3282 /36.at n AG.2010 – If present. readjust gearbox support -3282. Volkswagen AG do double bolt.G 1383 A. Jetta 2005 ➤ .slightly. lower engine and gearbox slightly via support bracket -10 . remove earth strap from bracket -A-. – Before you now remove final connecting bolt. support gearbox with engine and gearbox jack -V. Prote cted by c o py rig ht . To do this. – Leave an easily accessible bolt installed for safety.Edition 04. guide it past power assisted steering line and past subframe. – Now remove assembly mounting bracket.A. – Secure gearbox to gearbox support -3282.and 4 bolts for bracket on gearbox. Removing and installing gearbox. – Remove lower connecting bolts between engine and gearbox.using nut -1. e wage – Only now is the final bolt removed. cial p is n mer m ot p o c erm or e t a itte v i r d p pressing tor‐ s no t gu ara nte eo ra c ility ab y li an pt ce – When lowering gearbox.

Jetta 2005 ➤ .Controls.125 kW engine ⇒ page 74 . To do this – Connect vehicle diagnosis. Secure torque converter to prevent it from falling out. Jetta 2011 with 2. Torque settings. C op yi . AG. – Carry out basic settings. 7.5 Torque settings. rrectness of i t to the co nf o r m spec atio h re n in wit 7. thi sd o cu m en The engine and gearbox should be mounted tension-free in the assembly mounting. Gr. Jetta 2011 ➤ 6-speed automatic gearbox 09G . tighten to 40 Nm and 90° further. Volkswagen AG d agen oes ksw not l o V gu y b ara d Note nte ise r o eo h t u ra a s s Pay attention to torque converter.5 l .85 kW engine ⇒ page 73 .Golf Variant 2007 ➤ .for securing bracket to gearbox mounting can be tightened by inserting a screwdriver between the two bolts to ad‐ just to “previous seating”. ility ab y li an pt ce cable support bracket and retainer for gate selector cable must be transferred. – Check seat of plate between engine and gearbox. When installing.Edition 04.125 kW engine – Check whether dowel sleeves are pressed into engine flange. – Adjust selector lever cable ⇒ page 30 .5 l . 72 Rep. Two bolts -2.and then select “Perform basic settings” under Guided functions . Golf Variant 2010 ➤ . parts such as es.0 l . The plate must make contact with the engine along its entire perimeter when it is pressed gently with both hands against the engine. testing and information system VAS 5051. Gr. These two larger bolts are tightened to 60 Nm + 90°.onto gearbox using se‐ curing bolts -1-. – First screw in all bolts by hand. in part or in w l purpos hole ercia . first screw bracket -A. – Renew all bolts on left assembly mounting. 10 . gearbox to engine ⇒ page 72 . Notes on installation . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng ♦ with gearbox.37 . The correct procedure is described in ⇒ Rep. If the top does not contact the engine. Removing and installing engine.2010 AG. It must be removed togetherc ♦ Keep in mind that if a new gearbox is installed. it is not properly en‐ gaged in the engine block. Jetta 2011 with 2. Continue installation in reverse order of removal. ht rig py Co t. check ATF level ⇒ page 77 . gearbox to engine Jetta 2011 with 2. – After installing. housing agen lksw Vo by Prote cted by c o p yri gh t.4 Installing gearbox.

C op yi 7. .Drive plate to torque convert‐ er ❑ 60 Nm ❑ Qty.1 Torque settings. Golf Variant 2010 ➤ .0 l . 6.M12 bolts ⇒ M12 ❑ 80 Nm ❑ 65 Nm if you use socket -T10179.85 kW engine . Prote cted by c o p yri gh t.. in part or in w l purpos hole ercia .Edition 04.Two dowel sleeves in engine -arrows- es. Removing and installing gearbox.2010 7. Jetta 2011 ▸ 73 .5. -Nuts. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Make sure that bracket does not make contact with ATF cool‐ er.M10 bolts ⇒ M10 ❑ 40 Nm ❑ These bolts are located in lower flange . agen lksw Vo by AG. Jetta 2005 ➤ . remove and in‐ stall with insert -V/175. Jetta 2011 ➤ 6-speed automatic gearbox 09G .8 Nm do c um en ht rig py Co t.Golf Variant 2007 ➤ . Jetta 2011 with 2.

housing ht rig py Co t. Prote cted by c o p yri gh t.Edition 04.Golf Variant 2007 ➤ . C op yi ..Two dowel sleeves in engine -arrows- urposes.Drive plate to torque convert‐ er ❑ 60 Nm ❑ Qty. in part or in wh ole.M12 bolts ⇒ M12 ❑ 80 Nm ❑ 65 Nm if you use socket -T10179. . Gr.37 . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en – Make sure that bracket does not make contact with ATF cool‐ er. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Jetta 2005 ➤ .2 Torque settings. 6. Jetta 2011 with 2.5.Direction of travel . agen lksw Vo by AG.5 l .8 Nm r fo ng 74 Rep.125 kW engine 1 .2010 7. remove and in‐ stall with insert -V/175. -Nuts. cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG.M10 bolts ⇒ M10 ❑ 40 Nm ❑ These bolts are located in lower flange . Golf Variant 2010 ➤ .Controls.

agen lksw Vo by AG.2010 8 Transporting gearbox Special tools and workshop equipment required ♦ Shackle -10 . e. in part or in wh ole. Jetta 2005 ➤ . with a wire -A-. cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t.g. Transporting gearbox 75 .Edition 04. Jetta 2011 ➤ 6-speed automatic gearbox 09G . urposes. Golf Variant 2010 ➤ .Golf Variant 2007 ➤ .222 A /12- Shackle 10-222 A/12 can be used to transport the automatic gearbox and set up gearbox support 3282.from falling out. protect torque converter -arrow. – During transportation. Prote cted by c o p yri gh t. C op yi 8.

insert lug -arrow B. ❑ Position: convex side agen ksw l o V faces bolt by ed ⇒ Item 7 (page 76) ris Volkswagen AG does not gu ara nte eo ra c ility ab y li an pt ce es.O-ring ❑ Always renew 3 . in part or in w l purpos hole ercia .Gearbox housing 2 .Controls.Edition 04. agen lksw Vo by AG.Golf Variant 2007 ➤ .ATF cooler 1 .Bolt ❑ 36 Nm un le tho au s s rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en Position: ATF cooler – When installing ATF cooler -1-.ATF cooler ❑ Installation position: ⇒ page 76 4 .37 . Prote cted by c o py rig ht . Jetta 2005 ➤ .O-ring ❑ Always renew 5 . is n m ot com pe rm itte d 7 . housing ht rig py Co t.Washer 6 . Golf Variant 2010 ➤ .1 ATF cooler Assembly overview .2010 9 9. Jetta 2011 ➤ 6-speed automatic gearbox 09G .into recess in gearbox housing.Dished washer AG. C op yi 76 Rep. . Gr.

agen lksw Vo by AG.A.A. Checking ATF level and topping up 77 .G 1782♦ Vehicle diagnosis. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t.2010 10 Checking ATF level and topping up Please follow instructions: ♦ About this workshop manual ⇒ page 1 ♦ About ATF ⇒ page 2 ♦ About “filler pipe” ⇒ page 3 Special tools and workshop equipment required ♦ Torque wrench -V.Golf Variant 2007 ➤ . in part or in wh ole. C op yi 10. Jetta 2011 ➤ 6-speed automatic gearbox 09G . cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG. Jetta 2005 ➤ . Golf Variant 2010 ➤ .G 1331♦ Used oil collection and ex‐ traction unit -V.Edition 04. Prote cted by c o p yri gh t. testing and information system VAS 5051♦ Drip tray for workshop hoist -VAS 6208♦ Adapter for filling oil -VAS 6262♦ Adapter -VAS 6262/2- urposes.

Jetta 2005 ➤ .37 . – Connect “tester” and continue switching until it is ready for op‐ eration ⇒ page 11 . – Start engine. agen lksw Vo by AG.Controls. . 30 °C at the start of the test. Prote cted by c o p yri gh t. cial p is n mer m ot p o c erm or e t a itte v i r d p rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 10. in part or in wh ole. Golf Variant 2010 ➤ . 30 °C. Vehicle must be standing level Selector lever in “P”.2010 If ATF must be added. use only ATF listed in ⇒ Electronic parts catalogue ⇒ ETKA . • • • Gearbox is not in emergency running mode and ATF temper‐ ature is not above approx. – Place drip tray under gearbox. Gr. Volkswagen AG gen AG does swa inspection plug k not l o – If ATF level is checked. – Press → . – Press Guided functions “on right”. – Then select vehicle. oil seal -arrow-yon ATF V gu b ara d must always be renewed.Edition 04. n ise un le r ho ut a ss tee or ac ility ab y li an pt ce urposes. – Press → . Jetta 2011 ➤ 6-speed automatic gearbox 09G .Golf Variant 2007 ➤ . housing ht rig py Co t.1 Checking ATF level Carry out procedure as follows: – Switch off engine. C op yi . r fo ng The ATF temperature should not be more than approx. If a test temperature between 35 °C and 45 °C is displayed: 78 Rep. the gearbox and Check ATF level . – Raise vehicle.

at quick-release con‐ nection and check: If ATF now flows out of hole in adapter: ATF does not need topping up. Checking ATF level and topping up 79 . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit The ATF present in the overflow pipe runs out. Jetta 2005 ➤ . But if the gearbox was 2 litres low. – Pull off adapter for oil filling -VAS 6262. This concludes the ATF check.Golf Variant 2007 ➤ .hand-tight. it must be carefully inspected. – Drain ATF until it drips. in part or in w l purpos hole ercia . Jetta 2011 ➤ 6-speed automatic gearbox 09G . screw in adapter for filling oil -VAS 6262/2. es. Golf Variant 2010 ➤ . C op yi – With engine “running”. 10. WARNING AG. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG. This concludes the ATF check.Edition 04. An ATF level which is too low or too high will impair the function of the gearbox. If no ATF drips out: – Add another litre ⇒ page 79 . – Fit new seal to plug and tighten to 27 Nm.2 Topping up ATF ht rig py Co t. There is probably a “major” leak. If ATF drips out of drilling: ATF does not need topping up.2010 – Remove inspection plug for ATF level from oil pan. Carry out procedure as follows: agen lksw Vo by Prote cted by c o p yri gh t. If no ATF drips out of inspection hole: – Top up ATF ⇒ page 79 . – Fit new seal to plug and tighten to 27 Nm. – Add 1 l of ATF. thi sd o cu m en 10.

Gr. es. 80 Rep.Edition 04.3 Draining and filling ATF Carry out procedure as follows: – Switch off engine. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Remove inspection plug for ATF level from oil pan -arrow-. check ATF level and top up ⇒ page 77 .through inspection hole. C op yi do c um en – Drain ATF. shift through all selector lever positions with ve‐ hicle stationary. housing AG. in part or in w l purpos hole ercia .Controls. – Start engine. Jetta 2005 ➤ . ht rig py Co t. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG. – Finally.2010 10. – Install plug hand-tight. Prote cted by c o p yri gh t.37 . leaving selector lever in each position for about 10 seconds. – Add 3 litres of ATF ⇒ Electronic parts catalogue ⇒ ETKA through filler pipe.Golf Variant 2007 ➤ . – Remove overflow pipe -1. – Install overflow pipe. Golf Variant 2010 ➤ . agen lksw Vo by .

Prote cted by c o p yri gh t . Jetta 2011 ➤ 6-speed automatic gearbox 09G . – Carefully lever out selector shaft seal using a screwdriver.2010 38 – 1 Gears. C op yi 1. Golf Variant 2010 ➤ . is n m ot com pe rm itte d un le rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en ht rig py Co t. n AG. control Renewing oil seal for selector shaft Special tools and workshop equipment required ♦ Thrust piece -T10174- Carry out procedure as follows: – Remove multifunction switch -F125. – Drive in new seal to stop with thrust piece -T10174-. Do not damage selector shaft.⇒ page 20 .⇒ page 18 . Jetta 2005 ➤ . agen lksw Vo by AG.Edition 04. Do not cant oil seal in the process. Renewing oil seal for selector shaft 81 . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce es.Golf Variant 2007 ➤ . in part or in w l purpos hole ercia . – Adjust multifunction switch -F125.

agen lksw Vo by AG. in part or in w l purpos hole ercia . Gr. – Remove overflow pipe -C. V 2 2.1 Removing – Remove noise insulation below engine.2010 en AG. Jetta 2005 ➤ . 82 Rep.and allow remaining ATF to drain.1.Gears. Prote cted by c o p yri gh t.1 ATF pan Removing and installing ATF pan Special tools and workshop equipment required ♦ Drip tray for workshop hoist -VAS 6208- es.G 1783- do c um en 2. Golf Variant 2010 ➤ . control ht rig py Co t.Golf Variant 2007 ➤ . C op yi . – Place drip tray underneath. is n m ot p om c r erm o e t a itte riv du p or nl f e g n ag ksw Vol y b ed ris o h t au ss does not gu ara nte eo ra c ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his ♦ Torque wrench -V.38 .Edition 04.A. – Unscrew and remove ATF inspection plug -A-. Jetta 2011 ➤ olkswagen AG 6-speed automatic gearbox 09G .

agen lksw Vo by AG.diagonally. – Check that seal is undamaged and all spacer sleeves (qty. taking care not to pinch any wires.Golf Variant 2007 ➤ . es. – Ensure proper seating of oil pan gasket.1. – Fit oil sump with seal. thi sd o cu m en – Tighten pan bolts -arrows. Prote cted by c o p yri gh t. observing the following: – Clean two magnets in recesses of oil pan. torque specification ⇒ page 89 .diagonally in several stages. 8) are present.2010 – Loosen oil pan bolts -arrows. Golf Variant 2010 ➤ . ht rig py Co t. – Remove oil pan together with gasket.2 Installing Install in the reverse order of removal. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit 2. ATF pan 83 . Make sure that magnets make full contact with oil pan.Edition 04. Otherwise renew seal. in part or in w l purpos hole ercia . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Jetta 2005 ➤ . C op yi 2.

Prote cted by c o p yri gh t. Jetta 2005 ➤ . – Insert seal -B. check ATF level and top up ⇒ page 77 . Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en 84 Rep. Golf Variant 2010 ➤ . C op yi . – Screw in ATF inspection plug -A. agen lksw Vo by AG.Golf Variant 2007 ➤ . control ht rig py Co t.for ATF inspection plug -A-. Gr. – Fill with ATF. es.2010 – Screw in overflow pipe -C-.Gears.Edition 04.hand-tight with new seal -B-. in part or in w l purpos hole ercia . is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG.38 . torque specification ⇒ page 89 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .

2010 3 3. – Unscrew ATF strainer bolts -arrows-. – Pull ATF strainer -A.Golf Variant 2007 ➤ .1. Jetta 2011 ➤ 6-speed automatic gearbox 09G .2 Installing a lksw does not gu ara nte eo ra c ility ab y li an pt ce – Thinly coat seals on intake neck of ATF strainer with ATF. h ut – Install oil pan ⇒ page 82 . cial p is n mer m ot p o c erm or e t a itte v i r d p rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t. – Fill with ATF. C op yi 3. Golf Variant 2010 ➤ . check ATF level and top up ⇒ page 77 .1 3. ATF strainer 85 . Volkswagen AG gen AG o – The ATF strainer must be renewed if seals are loose y V or de‐ db e s fective. i or un le a – Place ATF strainer -A.Edition 04. torque specification ⇒ page 89 .off valve body. Jetta 2005 ➤ . agen lksw Vo by AG. urposes. . in part or in wh ole. 3. Prote cted by c o p yri gh t.1.1 ATF strainer Removing and installing ATF strainer Removing – Remove oil pan ⇒ page 82 .onto valve body and ss tighten bolts -arrows-.

♦ Do not use fluffy cloths. ht rig py Co t. Jetta 2011 ➤ Golf Variant 2007 ➤ . Golf Variant 2010 ➤ . Volkswagen AG d agen oes ksw not l o V gu y b 2005 ➤ . C op yi 86 Rep. ♦ After the pan has been installed. ♦ The valve body and the wiring harnesses can also be removed when the gearbox is installed.Gears. ♦ Insert O-rings with ATF.2010 eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s Solenoid valve identification ⇒ page 90 Sender identification ⇒ page 91 . the ATF level must be checked and topped up ⇒ page 77 . Jetta ara d nte ise r o 6-speed automatic gearbox 09G .Removing and installing valve body ⇒ page 91 es. r te o iva r rp fo g n do c um en ♦ Always renew a valve body which is fouled or defective. Prote cted by .38 . Torque settings ⇒ page 89 WARNING Do not run engine or tow vehicle with pan removed or when there is no ATF in gearbox.Edition 04. Gr. Other lubricants lead to malfunction of the gearbox hydraulics. agen lksw Vo by c o p yri gh t. in part or in w l purpos hole ercia . control AG. is n m ot com pe rm itte d 4 Valve body un le AG.

ATF strainer ❑ Removing and installing ⇒ page 85 11 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .Bolt ❑ For securing valve body in gearbox ❑ Qty. is n m ot p om c r erm o e t a itte riv du p or nl f e g n th 2 . Prote cted by rrectness of i t to the co nform spec at i h re o n wit in t his do c um en 7 .Golf Variant 2007 ➤ . C op yi 87 .Seal au s s ❑ Always renew is or nte eo ra c ility ab y li an pt ce 3 .ATF inspection plug ❑ Checking ATF level and topping up ⇒ page 77 AG. Volkswagen AG d agen oes ❑ Torque setting ksw not l o V gu y b ara ⇒ page 89 d e es.Valve body ❑ Removing and installing ⇒ page 91 ❑ Solenoid valve identification ⇒ page 90 ❑ Allocation ⇒ Electronic parts catalogue “ETKA” 12 . Jetta 2005 ➤ .Bolt ❑ Torque setting ⇒ page 89 4. in part or in w l purpos hole ercia . Valve body ht rig py Co t.Bolt ❑ Tighten oil pan bolts di‐ agonally in several stages. 3 ❑ For securing strainer to valve body ❑ Torque setting ⇒ page 89 10 .Overflow pipe ❑ Unscrew to drain ATF ❑ Torque setting ⇒ page 89 4 . various lengths ⇒ page 95 ❑ Always renew bolts ❑ Torque setting ⇒ page 89 9 . agen lksw Vo by c o p yri gh t.Seal ❑ With spacer sleeves (qty. 12.Oil pan ❑ Removing and installing ⇒ page 82 5 .1 Assembly overview 1 . ❑ Torque setting ⇒ page 89 6 .Bolt ❑ Qty. 8) ❑ Examine before fitting ❑ Renew brittle.Edition 04. Golf Variant 2010 ➤ . 2 in depressions in pan ❑ Clean oil pan before in‐ stalling 8 . cracked or deformed seal AG.Magnet ❑ Qty.2010 4.

Gearbox input speed sender -G182❑ Removing and installing ⇒ page 106 15 . Jetta 2005 ➤ . control agen lksw Vo by AG.2010 13 .Nut ❑ Location: centring collar faces washer ⇒ Item 27 (page 88) ❑ Torque setting ⇒ page 89 29 . Prote cted by c o py rig ht .Bolt ❑ Torque setting ⇒ page 89 16 . Golf Variant 2010 ➤ .Wiring harness with 8-pin connector ❑ With O-ring on plug. . Volkswage ❑ With gearbox oil temperature a sender gen AG -G93.Wiring harness with 14-pin connector ❑ For solenoid valves ❑ With O-ring on plug.Golf Variant 2007 ➤ . in part or in w l purpos hole ercia .Selector lever ❑ For selector shaft ❑ Removing and installing ⇒ page 91 27 . Gr.Seal ❑ Always renew es. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit 25 .Bolt ❑ Torque setting ⇒ page 89 14 .Multifunction switch -F125❑ Removing and installing ⇒ page 18 ❑ Adjusting ⇒ page 20 20 .38 .Washer 28 .Gears.Gearbox output speed sender -G195❑ Removing and installing ⇒ page 107 17 .Damper piston 88 Rep. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Bolt ❑ Torque setting ⇒ page 89 22 .Gearbox housing ❑ Shown here without ATF cooler 18 .Breather cap 19 .Gearbox oil temperature sender -G93❑ Integrated into wiring harness ⇒ Item 23 (page 88) 21 .Edition 04.ATF drain plug ❑ Torque setting ⇒ page 89 26 .Spring ❑ Allocation ⇒ Electronic parts catalogue “ETKA” 31 . always renew O-ring .n AG doe s no ksw l o t gu ❑ For gearbox input speed y V sender -G182ara db e nte s i r ❑ For gearbox output speed sender -G195o eo h ut ra a c ❑ Sender locations ⇒ page 91 s s ❑ Removing and installing ⇒ page 105 ❑ Allocation ⇒ Electronic parts catalogue “ETKA” 24 . always renew O-ring ❑ Solenoid valve locations and wiring harness routing ⇒ page 90 ht rig py Co t. C op yi thi sd o cu m en 30 .Bolt ❑ Torque setting ⇒ page 89 23 .

Golf Variant 2010 ➤ .1. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t. C op yi 4. Prote cted by c o p yri gh t.Edition 04. in part or in wh ole. agen lksw Vo by AG.Golf Variant 2007 ➤ . cial p is n mer m ot p o c erm or e t a itte v i r d p un le AG. Jetta 2005 ➤ .Bolt ❑ Torque setting ⇒ page 89 4. Jetta 2011 ➤ 6-speed automatic gearbox 09G .1 Torque settings urposes.2010 ❑ Removing and installing ⇒ page 103 32 . Valve body 89 .

Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en 90 Rep. Prote cted by c o p yri gh t. Jetta 2011 ➤ 6-speed automatic gearbox 09G .Solenoid valve 1 -N883 .2 Solenoid valve identification 1 .Solenoid valve 10 -N2839 .Gears.2010 4. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG.Golf Variant 2007 ➤ .Solenoid valve 6 -N936 .38 . C op yi . Golf Variant 2010 ➤ . Jetta 2005 ➤ .1.Edition 04. in part or in w l purpos hole ercia .Solenoid valve 3 -N90- es.Solenoid valve 5 -N927 .Wiring harness for solenoid valves with 14-pin connector -arrow❑ Removing and installing ⇒ page 103 2 .Solenoid valve 9 -N2828 .Solenoid valve 2 -N894 .Solenoid valve 4 -N915 . control ht rig py Co t. Gr. agen lksw Vo by AG.

Golf Variant 2007 ➤ . c o p yri gh t.Connector to gearbox input speed sender -G1823 . Golf Variant 2010 ➤ .Wiring harness for sender with 8-pin connector -arrow❑ Removing and installing ⇒ page 105 4.Bracket of gearbox oil tem‐ perature sender -G93- agen lksw Vo by Prote cted by 6 . 7 .Connector to gearbox out‐ put speed sender -G195- ht rig py Co t.1. Jetta 2005 ➤ .Edition 04.A. C op yi 4. cial p is n mer m ot p o c erm or e t a itte v i r d p 1 . Volkswage 4. Valve body 91 .Wire on gearbox output speed sender -G195- r fo ng 8 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .Wire on gearbox input speed sender -G182- 4 .2 Removing and installing valve body Special tools and workshop equipment required ♦ Torque wrench -V.2010 .3 Sender identification un le urposes.G 1331- AG.Hydraulic pressure sender 2 for automatic gearbox G194❑ Not installed in all gear‐ boxes ❑ Allocation ⇒ Electronic parts catalogue “ETKA” 5 .Hydraulic pressure sender 1 for automatic gearbox G193❑ Not installed in all gear‐ boxes ❑ Allocation ⇒ Electronic parts catalogue “ETKA” AG agen ksw l o yV db ise r tho au s s n AG d oes not gu ara nte eo ra c ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 2 .Gearbox oil temperature sender -G939 . in part or in wh ole.

2. 27 . Battery. – Remove ATF strainer ⇒ page 85 . Jetta 2005 ➤ . agen lksw Vo by AG. cial p is n mer m ot p o c erm or e t a itte v i r d p un le This sketch and identification are absolutely vital to prevent in‐ advertently interchanging sender and solenoid valve when reinstalling valve body. yV db ise r tho au s s t gu ara nte eo ra c ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 92 Rep.A.2010 ♦ Angle wrench -V. Gr. control ht rig py Co t. Volkswagen AG do es n wage identified.Edition 04. interchanging connectors may lead to destruction of the gearbox.G 1756- 4. o olks WARNING urposes. in part or in wh ole. disconnect battery earth strap ⇒ Electrical system. solenoid valve or sender and respective connector must be n AG.38 . – Before separating connectors at senders and solenoid valves. Golf Variant 2010 ➤ . Under certain circumstances.Gears. Gr. Disconnecting and connecting battery . – Draw a sketch of all senders and solenoid valves with their respective connectors analogous to figure. Prote cted by c o p yri gh t. – Remove oil pan ⇒ page 82 . C op yi . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Rep.Golf Variant 2007 ➤ .1 Removing Carry out procedure as follows: – With ignition switched off.

2010 ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en – Use a small screwdriver to pry out securing bolts of connectors on solenoid valves -2.carefully and pull off connectors. carefully pull off connectors for automatic gearbox hydraulic pressure sender 1 -G193. Valve body 93 .Edition 04.-4-. Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s Golf Variant 2007 ➤ . the wiring harness or the valve body together with the solenoid valves must be renewed. ht rig py Co t.and automatic gearbox hydraulic pressure sender 2 -G194. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Prote cted by c o py rig ht . Jetta 2005 ➤ .to -9. in part or in w l purpos hole ercia . Golf Variant 2010 ➤ . – If a connector is damaged. – If present. agen lksw Vo by AG. C op yi 4.es. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG.-1.

– Unscrew bolt -6-. in part or in w l purpos hole ercia . – Unhook wiring harness from bracket -8-.must be renewed.2010 es. C op yi – Unscrew bracket bolts -3-.out of valve body together with bracket.Edition 04.Golf Variant 2007 ➤ . 94 Rep. Golf Variant 2010 ➤ . Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en – Separate connectors -2. – If a connector is damaged. – For reinstallation. – Carefully pull gearbox oil temperature sender -G93. Jetta 2011 ➤ 6-speed automatic gearbox 09G . AG.or the gearbox output speed send‐ er -G195. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG. Jetta 2005 ➤ .and -5-. ht rig py Co t.Gears. control agen lksw Vo by . Gr.38 .-7-. make sure bracket is attached to gearbox oil temperature sender -G93. the wiring harness or the gearbox input speed sender -G182. Prote cted by c o py rig ht .-7.

for valve body diagonally and carefully remove valve body. – Note spool valve -3. in part or in w l purpos hole ercia . Prote cted by c o p yri gh t. always push spool valve into valve body.Edition 04.valve body designation. the function of the valve body is im‐ peded or the valve body falls to pieces. e. The bolts are of different lengths and must be replaced. agen lksw Vo by – Remove brackets -1. – Therefore. -arrows A.and -arrows B. A2 in this case.on valve body into which selector lever engages so that this is not damaged. Jetta 2005 ➤ . agen ksw l o yV db ise r tho au gen AG does not gu ara nte eo ra c ility ab y li an pt ce The spool valve is very “sensitive”. – In the process. Valve body 95 . Even the slightest damage will lead to faults in operation. es. secure against falling out and never interchange.may be loosened.from selector shaft. C op yi 4.g.. Golf Variant 2010 ➤ . AG. If other bolts are loosened.Golf Variant 2007 ➤ . is n m ot p om c r erm o e t a itte riv du p or nl f e g n ss rrectness of i t to the co nform spec at i h re o n wit in t his Only the marked securing bolts -arrows.2010 – Remove selector lever -1. Jetta 2011 ➤ 6-speed automatic gearbox 09G . ht rig py Co t. do c um en – Loosen securing bolts -arrows-.with pliers -2so that torque is not transferred to multifunction switch -F125.and -2-. Volkswa AG. -3. carefully grip selector lever -1.

Gr. – Coat damper piston -2. it must be cleaned together with spring and installed in accordance with ⇒ Item 29 (page 88) and ⇒ Item 30 (page 88) .Edition 04. C op yi . Volkswagen AG d agen oes ksw not l o gu yV b ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce urposes. – Insert spring in damper piston.2. – Insert damper piston with spring into mounting in gearbox. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en 4. Golf Variant 2010 ➤ .2 Installing Carry out procedure as follows: – Routing of wires must be noted precisely to prevent them from being trapped when valve body is positioned. – Carefully put on valve body. r fo ng – Route wiring harness -5. Jetta 2005 ➤ .from coming into contact with planetary gearbox and thereby becoming damaged during vehicle operation. 96 Rep.and mounting in gearbox with ATF.and -5.to pre‐ vent it from falling out or remove together with spring if nec‐ essary.must be maintained to prevent wiring harness -5. – If damper piston -2. -3-. press it into gearbox until valve body is positioned.has been removed.must be installed in gearbox in illustrated position. without pressing on forcefully.Golf Variant 2007 ➤ .38 . -4. – To prevent damper piston from falling out. Jetta 2011 ➤ 6-speed automatic gearbox 09G . ht rig py Co t. control AG. secure damper piston -2. AG.Gears.over edge of the gearbox according to figure. Prote cted by c o py rig ht . in part or in wh ole.2010 – When removing valve body. – Secure wiring harnesses on gearbox with adhesive tape.in specified recess in gearbox ac‐ cording to figure. – Damper piston -2. agen lksw Vo by The distance -a. – Route wiring harnesses -1-.

Golf Variant 2010 ➤ .are not allowed to be trapped by valve body. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce – If lines -3-. -arrows A. Valve body 97 .for securing valve body must be inserted. Jetta 2005 ➤ .and -2. urposes.Golf Variant 2007 ➤ . – All bolts -arrows.hand-tight. AG.and -9.and -arrows B.Edition 04. Prote cted by c o p yri gh t.for wiring harness hand-tight with new bolts. Remove valve body again and route cables correctly. in part or in wh ole. – Note different bolt lengths: Bolts -arrowsBolts -arrows ABolts -arrows BM6×21 M6×16 M6×28 – Tighten brackets -1. -5.are too short to be connected to senders or bolted to intended points on valve body. agen lksw Vo by AG. cial p is n mer m ot p o c erm or e t a itte v i r d p un le rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng ht rig py Co t. they have been incorrectly routed or trapped by valve body.2010 Wiring harnesses -1-. -3-. – Tighten remaining. new bolts for valve body -arrows-. Jetta 2011 ➤ 6-speed automatic gearbox 09G . -4.and -5. C op yi 4.

from inside to outside to specified torque ⇒ page 89 . Jetta 2011 s i tee r o h t or 6-speed automatic gearbox u 09G .Edition 04. Gr.and -9. Golf Variant 2010 ➤ . control ht rig py Co t. C op yi .es.38 . in part or in w l purpos hole ercia .are not allowed to be trapped. -arrows A.2010 ac a ss ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en Cables -3-. Jetta 2005 ➤ . -5. Volkswagen AG do es n wage s k l ot g o yV ua b ran ➤ ed Golf Variant 2007 ➤ . agen lksw Vo by AG. is n m ot com pe rm itte d un le n AG.and -arrows B. 98 Rep. Prote cted by c o p yri gh t . – Tighten new bolts -arrows-.Gears.

– Set washer -5.to -9. Jetta 2005 ➤ . Wiring harness must be routed beneath selector lever. Volkswagen AG d agen oes ksw not l o V gu – Hook wiring harness -3. ht rig py Co t.2010 ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his – Tighten selector lever nut -1.on valve body into which selector lever engages so that this is not damaged. carefully grip selector lever -1. – In the process. Centring collar of nut must face washer and run into washer on tightening. – Connect the connectors to solenoid valves -2.on selector shaft -6-. y b ara d e nte is r o eo – Push selector lever -2. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG.with pliers -2so that torque is not transferred to multifunction switch -F125.onto selector h shaft -6-.Edition 04. do c um en AG. If necessary.-arrow A-.according to the identifications which you have noted. – Note spool valve -3.. Golf Variant 2010 ➤ .engages into spool valve -1- Golf Variant 2007 ➤ . Valve body 99 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . position spool valve accordingly. es. C op yi 4.into retainer -7-arrow B-. agen lksw Vo by Prote cted by c o py rig ht .to specified torque ⇒ page 89 . ut ra a c s s Ensure that selector lever pin -2. in part or in w l purpos hole ercia .and nut -4.

is n m ot com pe rm itte d un le ss b ed ris o th au ara nte e or ac ility ab y li an pt ce rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en WARNING Under certain circumstances. in part or in w l purpos hole ercia . If a connector is damaged. – Route wiring harness -1.as shown in figure.n es n swa k l ot g o 6-speed automatic gearbox 09G Edition 04.38 .. Prote cted by c o py rig ht . agen lksw Vo by AG.2010 V y u es. 100 Rep. Gr. Golf Variant AG do 2005 ➤ . interchanging connectors may lead to destruction of the gearbox.and -5-.Gears. control ht rig py Co t. Jetta 2011 ➤ gen AG 2010 ➤ . C op yi . Volkswage Jetta Golf Variant 2007 ➤ . the wiring harness or the valve body together with the solenoid valves must be renewed. – Join connectors -2.

in part or in w l purpos hole ercia . C op yi 4. – If present.-4. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG.Golf Variant 2007 ➤ .2010 es.Edition 04.and -5-.-7-. carefully push connectors onto automatic gearbox hydraulic pressure sender 1 -G193.-1.and automatic gearbox hydraulic pressure sender 2 -G194. torque setting ⇒ page 89 .for connector retainers -2. Golf Variant 2010 ➤ . – Tighten bolts -3. – Insert gearbox oil temperature sender -G93. agen lksw Vo by AG. Valve body 101 . ht rig py Co t.in valve body to‐ gether with bracket.at right angles. – Place the bracket onto the gearbox oil temperature sender G93. Jetta 2005 ➤ . – Tighten bolt -6-. Jetta 2011 ➤ 6-speed automatic gearbox 09G . Prote cted by c o p yri gh t. torque specifications ⇒ page 89 . Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en The mating part of the connectors must bear the same identifica‐ tion as the respective connector itself.

. – With ignition switched off. connect battery earth strap ⇒ Elec‐ trical system. 39)”. – Connect -VAS 5051. 102 Rep. c o p yri gh t. C op yi . Jetta 2011 ➤ 6-speed automatic gearbox 09G . Jetta 2005 ➤ .Edition 04. Golf Variant 2010 ➤ .. 10 . they have been incor‐ rectly routed or trapped by the valve body.and route it as shown in figure. 27 . – Install ATF strainer ⇒ page 85 . check ATF level and top up ⇒ page 77 . – Fill with ATF. – Attach wiring harness to retainer -8..Golf Variant 2007 ➤ . Remove valve body again and route cables correctly. Gr. – Then press “Drive (Repair group 01. Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his do c um en – Press “Basic setting”. Gr. is n m ot p om c r erm o e t a itte riv du p or nl f e g n AG. – Then “6-speed automatic gearbox 09G”.Self-diagnosis”. control agen lksw Vo by Prote cted by – Press “Functions”. 26. in part or in w l purpos hole ercia . – Press “01 . es.and continue to advance until “Function/ component selection” is displayed. Battery.2010 – If cables are too short to be bolted on. ht rig py Co t. AG.Gears.. – Install oil pan ⇒ page 82 . 28 . Rep.38 . Disconnecting and con‐ necting battery .

WARNING es. Under certain circumstances. agen lksw Vo by AG. is n m ot p om c r erm o e t a itte riv du p or nl f e g n rrectness of i t to the co nform spec at i h re o n wit in t his This sketch and identification are absolutely vital to prevent in‐ advertently interchanging sender and solenoid valve connector when reinstalling the wiring harness. solenoid valve and respective connector must be identified. c s s 4.3.Golf Variant 2007 ➤ .2010 4. Golf Variant 2010 ➤ . Jetta 2005 ➤ . C op yi 4. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a 82 . – Draw a sketch of all senders and solenoid valves with their respective connectors analogous to figure. Prote cted by c o p yri gh t. – Before separating connectors at solenoid valves. do c um en ht rig py Co t. Valve body 103 .3 Removing and installing wiring harness with 14-pin connector (for solenoid valves) Removing AG.Edition 04. Jetta 2011 ➤ 6-speed automatic gearbox 09G . in part or in w l purpos hole ercia . interchanging connectors may lead to destruction of the gearbox.1 – Remove oil pan ⇒ page ility ab y li an pt ce – Remove ATF strainer ⇒ page 85 .

Golf Variant 2007 ➤ .off gearbox connector.2010 es. Golf Variant 2010 ➤ . Volkswagen AG d agen oes ksw not l o V gu y b ara d nte ise r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit thi sd o cu m en – Unscrew bolt for 14-pin gearbox connector. – Push connector with new O-ring into gearbox to stop.to -9. – Pull connector and wiring harness outwards out of gearbox housing. Jetta 2011 ➤ 6-speed automatic gearbox 09G . control AG. the wiring harness or the valve body together with the solenoid valves must be renewed. Gr. C op yi . in part or in w l purpos hole ercia .carefully and pull off connectors. observing the following: – Renew O-ring on connector. 104 Rep.2 Installing Install in the reverse order of removal.Gears.38 . Prote cted by agen lksw Vo by – If a connector is damaged. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng AG.Edition 04. 4. – Pull connector -2. c o p yri gh t. ht rig py Co t.3. – Use a small screwdriver to pry out securing bolts of connectors on solenoid valves -2. Jetta 2005 ➤ .

torque setting ⇒ page 89 . Jetta 2005 ➤ .-4-. Golf Variant 2010 ➤ .and -4.Edition 04. – Tighten securing bolts for gearbox speed sender connector retainers. ksw Vol y db ise r tho au s s . – Install ATF strainer ⇒ page 85 .and automatic gearbox hydraulic pressure sender 2 -G194.4 Removing and installing wiring harness with 8-pin connector (for sender) Removing 4. – Remove ATF strainer ⇒ page 85 . 4.. Volkswagen AG gen AG does not gu ara nte eo ra c ility ab y li an pt ce es. torque specification ⇒ page 89 .Golf Variant 2007 ➤ .2010 – Tighten bolt for 14-pin gearbox connector. agen lksw Vo by AG. is n m ot com pe rm itte d un le rrectness of i t to the co nform spec a t i h re o n in wit thi s r te o iva r rp fo g n do c um en ht rig py Co t. torque specifications ⇒ page 89 . a Senders -1. in part or in w l purpos hole ercia . – Tighten bolt on bracket of gearbox oil temperature sender G93. Prote cted by c o p yri gh t. Valve body 105 .1 – Remove oil pan ⇒ page 82 . – If present. Jetta 2011 ➤ 6-speed automatic gearbox 09G . C op yi 4.-1. carefully pull off connectors for automatic gearbox hydraulic pressure sender 1 -G193.4. – Install oil pan ⇒ page 82 .are not installed in all gearboxes.

Prote cted by c o p yri gh t.. wag – Unscrew bolt for 8-pin gearbox connector. olks es.-7-.5. is n m ot p om c r erm o e t a itte riv du p or nl f e g n olkswagen AG en AG.38 . – Tighten bolt for 8-pin gearbox connector. Jetta 2011 ➤ 6-speed automatic gearbox 09G . 106 Rep. torque specification ⇒ page 89 .4. – Tighten bolt on bracket of gearbox oil temperature sender G93. – Push connector with new O-ring into gearbox to stop. torque setting ⇒ page 89 . do c um en 4. – For reinstallation. – Pull connector and housing.Edition 04. in part or in w l purpos hole ercia . – Install ATF strainer ⇒ page 85 . Gr.5 Removing and installing gearbox input speed sender -G182AG.out of valve body together with bracket. V does not V gu y b ara d nte wiring harness ise outwards out of gearbox r o eo h t u ra a c s s ility ab y li an pt ce rrectness of i t to the co nform spec at i h re o n wit in t his 4.off gearbox connector.must be renewed. Jetta 2005 ➤ .2010 – Separate connectors -2. observing the following: – Renew O-ring on connector. ht rig py Co t.or the gearbox output speed send‐ er -G195. – Pull connector -1. – Carefully pull gearbox oil temperature sender -G93. – Unscrew bolt -6-.Golf Variant 2007 ➤ .and -5-. the wiring harness or the gearbox input speed sender -G182. C op yi – Install oil pan ⇒ page 82 .2 Installing Install in the reverse order of removal.1 Removing – Remove valve body ⇒ page 91 . control agen lksw Vo by 4. Golf Variant 2010 ➤ .Gears. . make sure bracket is attached to gearbox oil temperature sender -G93. – Unhook wiring harness from bracket -8-. – If a connector is damaged.-7.

4. 4.Golf Variant 2007 ➤ . C op yi 107 . is n m ot p om c r erm o e t a itte riv du p or nl f e g n rrectness of i t to the co nform spec at i h re o n wit in t his 4.6. Jetta 2011 ➤ olkswagen AG n AG.1 – Remove valve body ⇒ page 91 .2 Installing do c um en Install in the reverse order of removal. torque specifications ⇒ page 89 .from gearbox output speed sender -G195.6. Prote cted by c o p yri gh t. Golf Variant 2010 ➤ . ks Vol by d e input speed sender ris tho u a ss -G182. V 6-speed automatic gearbox 09G .2 Installing Install in the reverse order of removal..5. s no t gu ara nte eo ra c ility ab y li an pt ce es. Jetta 2005 ➤ .for gearbox input speed sender -G182. Valve body agen lksw Vo by AG. ht rig py Co t. observing the following: – Press sender into gearbox to stop..6 Removing and installing gearbox output speed sender -G195Removing 4. in part or in w l purpos hole ercia .from gearbox – Pull sender out of gearbox. – Pull sender out of gearbox.2010 doe wage – Unscrew bolt -1. observing the following: – Press sender into gearbox to stop.. – Install valve body ⇒ page 96 . – Unscrew bolt -2. 4. – Tighten bolt -1.Edition 04.

Jetta 2011 ➤ 6-speed automatic gearbox 09G . in part or in wh ole. Prote cted by c o p yri gh t . Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en r fo ng 108 Rep. C op yi . – Install valve body ⇒ page 96 .for gearbox output speed sender -G195. cial p is n mer m ot p o c erm or e t a itte v i r d p un le n AG. Golf Variant 2010 ➤ .2010 – Tighten bolt -2. urposes.. agen lksw Vo by AG.38 . control ht rig py Co t. tor‐ que specifications ⇒ page 89 .Gears.Edition 04. Gr. Jetta 2005 ➤ .Golf Variant 2007 ➤ .

Edition 04.. Jetta 2005 ➤ . Golf Variant 2010 ➤ . agen lksw Vo by AG.1 Renewing oil seal for flange shaft es. Jetta 2011 ➤ 6-speed automatic gearbox 09G .differential Renewing oil seals for flange shafts (Gearbox installed) Only the left-hand side is described here. Renewing oil seal on right-hand side is nearly identical.. Drive in seal with thrust piece -T10177.2010 39 – 1 Final drive . Drive in seal with thrust piece -T10176. – Left drive shaft must be removed. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng Special tools and workshop equipment required ♦ Drip tray for workshop hoist -VAS 6208- n AG. in part or in w l purpos hole ercia . C op yi 109 . Prote cted by c o p yri gh t . 1. – On right. Volkswagen AG do es n wage s k l ot g o yV ua b ran ed s i tee r o h t or u ac a ss ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit ♦ Puller -T10055- thi sd o cu m en 1. Renewing oil seals for flange shafts ht rig py Co t. drive shaft remains installed in wheel bearing.Golf Variant 2007 ➤ .

– Mark position of -nuts. agen lksw Vo by AG.urposes.1. – Place drip tray underneath.that are used for bolting suspension link onto wheel bearing housing. 40 . Relocate this position during assembly if at all possible.2010 o h or ut ac a ss 2011 ➤ ility ab y li an pt ce rrectne s s o f i t to the co n form spec atio h re n wit i n thi sd o c um en ♦ Thrust piece -T10177- r fo ng 1.Final drive . C op yi . Volkswagen AG d agen oes ksw not l o V ua Golf Variant 2007 2005 by ➤ . in part or in wh ole. Gr. Repairing drive shafts. Golf Variant 2010 ➤ . Jetta e tee ris 6-speed automatic gearbox 09G Edition 04. Gr. – Press drive shaft out of gearbox. Prote cted by c o p yri gh t. 110 Rep.39 .1 Removing flange shaft oil seal Carry out procedure as follows: – Remove noise insulation tray. Removing and in‐ stalling drive shafts . – Unscrew suspension link from wheel bearing housing.differential ht rig py Co t. This procedure is described in ⇒ Rep. cial p is n mer m ot p o c erm or e t a itte v i r d p un le ♦ Thrust piece -T10176- AG. Jetta g d ran ➤ .

Removing and installing drive shafts .Edition 04. Renewing oil seals for flange shafts ht rig py Co t. 40 . es. – Carefully drill a hole -B. Volkswagen AG d agen oes ksw not l o V gu by ara d e nte is r o eo h ut ra a c s Raise right shaft as far as possible s and secure in this position.because gearbox may otherwise be damaged. 1.(second mechanic required).so that metal chips adhere.of oil seal.Golf Variant 2007 ➤ . Note ♦ Grease drill bit -B. Jetta 2005 ➤ . Gr. – Remove left drive shaft ⇒ Rep. Repairing drive shafts. is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng – AG. in part or in w l purpos hole ercia . Prote cted by c o p yri gh t. After this. Golf Variant 2010 ➤ . agen lksw Vo by AG. 40 . Gr. Note thi sd o cu m en – Seal drive shaft aperture on transmission with a clean cloth -A-. C op yi 111 . Jetta 2011 ➤ 6-speed automatic gearbox 09G . ility ab y li an pt ce rrectness of i t to the co nf o r m spec atio h re n in wit Left: – Depress brake pedal to remove bolt for left drive shaft -arrow. remove heat shield above right drive shaft -arrows-. Repairing drive shafts.2010 Right: – If present.(size 2 to 4 mm) into outer sheet metal ring -C. Removing and installing drive shafts . ♦ Drill only through sheet metal ring -C. do not set vehicle on the ground any more ⇒ Rep.

Do not cant oil seal in the process. olkswa AG.and adapter -T10055/2. Golf Variant 2010 ➤ .Golf Variant 2007 ➤ . – Remove cloth and carefully clean gearbox and drive shaft aperture.to stop with thrust piece -T10176. Note Do not screw in sheet metal screw too far to avoid damaging bearing behind it.1. Gr. tho au s – Press oil seal in straight ass far as possible by hand. 4 mm in diameter. Installation position: Left-hand side – Drive seal -A. carefully lever out rest of seal with a screwdriver. thi sd o cu m en – Finally.2010 – Screw a self-tapping screw. in part or in w l purpos hole ercia . Repairing drive shafts.Final drive . . is n m m ot p o c erm or e t a itte iv r du rp o nl f e ng rrectness of i t to the co nf o r m spec atio h re n in wit Right side – Drive seal -A. – Install drive shaft ⇒ Rep. into hole drilled in oil seal -arrow-. agen lksw Vo by Prote cted by c o p yri gh t.to stop with thrust piece -T10177. 40 . No iron chips must enter gearbox or drive shaft aperture. observing the following: – Apply ATF to circumference and sealing lips of oil V seal. es..39 . 1. If only the sheet metal ring of seal could be pulled out. Gr.2 Installing flange shaft oil seal gen AG does not gu ara nte eo ra c ility ab y li an pt ce Install in the reverse order of removal. Re‐ moving and installing drive shafts . – Install noise insulation. Jetta 2005 ➤ . Do not cant oil seal in the process. – Pull out oil seal using puller -T10055. agen ksw l o yV db ise r Open side of oil seal faces gearbox.. C op yi 112 Rep..differential AG. vacuum up chips if necessary. approx. ht rig py Co t.Edition 04. check ATF level and top up ⇒ page 77 . Jetta 2011 ➤ 6-speed automatic gearbox 09G .

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