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dgs-mg-004-r1_positive_displacement_pumps-rotary.pdf

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Abu Dhabi Oil Refining Company

POSITIVE DISPLACEMENT PUMPS - ROTARY (AMENDMENTS / SUPPLEMENT TO API 676)

DGS-MG-004 Rev- 1 Mrch 2009

DGS-MG-004 Rev-1

POSITIVE DISPLACEMENT PUMPS - ROTARY (AMENDMENTS / SUPPLEMENT TO API 676)

Amendment History

01

Mar 2009

AMD-MG-004-001-BECHTEL

Section # 1.5, Clause # 2.7.6, 3.2.5, 4.2.1.1, Part IV

SMK / HD

QAM / MAY

Mar 2009

No

Date

Amendment

Description

Proposed

Approved

Incorporated

DGS History

1 0

Mar 2009 Feb 2008

DGS-MG-004 Rev-1 DGS-MG-004 Rev-0

AMD-MG-004-001-BECHTEL Previous Project

SMK / HD SMK / HD

QAM / MAY ETSDM / EPDM Approved

No

Date

Description

Source Initials

Reviewed

Takreer DGS-MG-004 Rev-1 Mrach 2009

Page 1 of 22

Abu Dhabi Oil Refining Company

POSITIVE DISPLACEMENT PUMPS - ROTARY (AMENDMENTS / SUPPLEMENT TO API 676)

DGS-MG-004 Rev- 1 Mrch 2009

TABLE OF CONTENTS
PART I SCOPE................................................................................................................................ 4 PART II GENERAL INFORMATION ................................................................................................ 4 PART III AMENDMENTS / SUPPLEMENTS TO API 676 ................................................................. 5 SECTION 1 - GENERAL .................................................................................................................. 5 1.1 SCOPE............................................................................................................................... 5 1.2 ALTERNATIVE DESIGNS .................................................................................................. 5 1.3 CONFLICTING REQUIREMENTS ..................................................................................... 5 1.4 DEFINITION OF TERMS.................................................................................................... 5 1.5 REFERENCED PUBLICATIONS........................................................................................ 6 SECTION 2 - BASIC DESIGN .......................................................................................................... 8 2.1 GENERAL .......................................................................................................................... 8 2.2 PRESSURE CASINGS....................................................................................................... 8 2.3 CASING CONNECTIONS .................................................................................................. 8 2.6 MECHANICAL SEALS AND CONVENTIONAL PACKING ................................................. 9 2.9 MATERIALS ....................................................................................................................... 9 2.10 NAMEPLATES AND ROTATION ARROWS ........................................................................ 9 SECTION 3 - ACCESSORIES........................................................................................................ 10 3.1 DRIVERS ......................................................................................................................... 10 3.2 COUPLINGS AND GUARDS............................................................................................ 10 3.3 MOUNTING PLATES ....................................................................................................... 10 3.4 RELIEF VALVES .............................................................................................................. 10 3.5 PIPING ............................................................................................................................. 10 SECTION 4 - INSPECTION, TESTING AND PREPARATION FOR SHIPMENT ........................... 11 4.1 GENERAL ........................................................................................................................ 11 4.2 INSPECTION ................................................................................................................... 11 4.3 TESTS.............................................................................................................................. 12 4.4 PREPARATION FOR SHIPMENT .................................................................................... 12 SECTION 5 - VENDOR'S DATA ..................................................................................................... 13 5.3 CONTRACT DATA............................................................................................................ 13 APPENDICES TO API Standard 676.............................................................................................. 14 API 676 APPENDIX G [NEW]......................................................................................................... 15 TABLE 1.......................................................................................................................................... 16 TABLE 2.......................................................................................................................................... 18 TABLE 3.......................................................................................................................................... 20 PART IV - REFERENCE DOCUMENTS......................................................................................... 21 ADDENDUM SHEET 22

Takreer DGS-MG-004 Rev-1 Mrach 2009

Initials

Page 2 of 22

E&PD: Shivaji M Karade (SMK) Engineering & Technical Services Manager.1 Mrch 2009 List of Authorized Signatures / Initials DGS Discipline Committee Member.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . ADRD: DGS Discipline Committee Member. RRD: None Hani Dawod (HD) DGS Discipline Committee Member Leader. E&PD: Quazi Abdul Matin (QAM) Engineering & Projects Division Manager. E&PD: Mohd Al Yabhouni (MAY) Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 3 of 22 .

of which Part III gives amendments. PART II GENERAL INFORMATION This specification is written in four parts. and additions to API Standard 676. supplements. Some decisions have already been made in this and referenced specifications. In addition. Second Edition. CONTRACTOR shall refer to Project Specification DGS-MU-007 which gives minimum requirements for integration of this equipment into the plant. No deviation to this specification is permitted without the written consent of COMPANY quoting the clause number of this specification. deleted and added by this Specification. the clause (or paragraph) numbering of API 676 has been used throughout Part III of this specification. contains the minimum technical requirements for rotary positive displacement pumps for use on the Project. which is a supplement to Specification DGS-MU-006. A bullet (•) in the margin against certain clauses (paragraphs) in API 676 indicates that a decision is required. otherwise they shall be indicated on the data/requisition sheet(s) under the heading “Additional Requirements” or stated in the Purchase Order. some new clauses have been added. VENDOR shall in his offer either make a statement that the offered equipment is exactly as per the specification or in a separate chapter provide deviations by paragraph without which his offer may be considered incomplete and further correspondence be halted at the sole discretion of the COMPANY. Other decisions shall be indicated directly on the relevant data/requisition sheet when provisions are made for them. it shall be understood to mean API 676 as amended. December 1994. Clauses (paragraphs) in API 676 not mentioned in this specification are also applicable. For ease of reference. supplements and deletes various clauses/paragraphs of API Standard 676. This specification is based on API 676. Part III of this specification amends. Wherever reference is made to API 676. Second Edition. supplemented. Specification DGS-MU-006 specifies minimum general technical requirements for all the types of rotating equipment including rotary positive displacement pumps. Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 4 of 22 . deletions. December 1994.1 Mrch 2009 PART I SCOPE This Specification.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .

1. Alternative designs are subject to COMPANY approval.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) PART III AMENDMENTS / SUPPLEMENTS TO API 676 SECTION 1 . components or equipment already in progress or completely manufactured but which does not meet or comply with COMPANY requirements. workmanship and materials to meet the specified and anticipated operating conditions and duties.1 SCOPE DGS-MG-004 Rev. usually after receiving the contract package or purchase order. alternative designs for consideration by CONTRACTOR/COMPANY. or record of any kind required to transmit information from one party to another. 1. A CONCESSION REQUEST is subject to COMPANY approval.2 ALTERNATIVE DESIGNS [Add] Compliance with this and all referenced specifications/standards does not relieve the VENDOR of their responsibility to furnish a unit of proper design. repair. Often.1 Mrch 2009 [Replace] This specification covers the minimum requirements for Rotary Positive Displacement Pumps.3 CONFLICTING REQUIREMENTS [Replace] Refer to Project Specification DGS-MU-006. SHALL — Denotes mandatory action or requirement. they shall be indicated in the data/requisition sheet(s) under the heading “Additional Requirements” or stated in the purchase order.27 DEFINITION OF TERMS [New] For the purposes of this specification.4 1. recondition. and other data used to form a permanent record of the Project progress. Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 5 of 22 . which may be supplemented by proposals with alternative designs clearly listing deviations to this specification. Proposals with only alternative designs are not acceptable. requisition. letter. VENDOR’S base proposal shall meet the requirements of this specification. CONCESSION REQUEST — Deviation requested by the SUBCONTRACTOR or VENDOR. reclaim. contract. drawing. etc.GENERAL 1. Proposals with alternative designs shall either offer improved reliability of the process scheme or provide reduced operational and maintenance cost to COMPANY. in their proposal. It also includes computer generated drawings. VENDOR may submit.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . facsimile. lists. it refers to an authorization to use.4. specification. NOTE: A bullet ( ) in the margin of certain clauses (paragraphs) in API 676 indicates that a decision is required. These decisions shall be indicated directly in the data/requisition sheets when provisions are made for them. charts. 1. or release materials. otherwise. the following definitions shall apply: General Definitions: DOCUMENT – Any form.

Specific Definitions: HAZARDOUS AND TOXIC SERVICES – For equipment and its auxiliaries.1 Mrch 2009 SHOULD – Denotes an action or requirement which is not mandatory but which is strongly recommended. ease of maintenance and operation.3 ASME B46.5 ASME B31. Toxic or lethal substances as specified on the data/requisition sheet. to the extent specified herein.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev. In cases where no specific requirements are given or referenced in this specification for a specific item of the package.2 Hydrogen Sulfide > 500 ppm by volume (mol) or > 500 ppm weight. safety. VENDOR shall adhere to internationally accepted modern design and engineering practices in the petroleum and chemical industries with respect to codes. form part of this specification and are in addition to those referenced in API 676. when the partial pressure of hydrogen exceeds 5. Edition in force at the time of CONTRACTOR’S / VENDOR’S proposal shall apply. material selection.5.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . American Standards AGMA-6011-I03 AGMA-6113-A06 API 671 API 682 ASME B16. Waviness and Lay) Standard Test Method for Magnetic Particle Examination of Steel Forgings Standard Specification for Low and Intermediate Tensile Strength Carbon Steel Plates Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 6 of 22 .1 ASTM A 275/A 275M ASTM A 283/A 283M Specification for High Speed Helical Gear Units Standards for Industrial Enclosed Gear Drives Special-Purpose Couplings for Petroleum. Hydrogen plus hydrocarbons.1 kg/cm2(A).5 1. etc. Codes and standards applied shall be compatible to the service of the equipment. it is defined as a service in which process gas streams contain one or more of the following: • • • 1. REFERENCED PUBLICATIONS [Add] The following codes and standards shall. Chemical and Gas Industry Services Pumps – Shaft Sealing Systems for Centrifugal and Rotary Pumps Pipe Flanges and Flanged Fittings NPS 24 Meter/Inch Standard Process Piping Surface Texture (Surface Roughness.

Requirements for Instruments for Measuring Vibration Severity Quality Management Systems – Fundamentals and Vocabulary ISO 9000 Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 7 of 22 . Flanges.Containing Parts Suitable for Low-Temperature Service Standard Specification for Steel Bars.Visual Method for Evaluation of Surface Irregularities Materials Resistant to Sulfide Stress Cracking Corrosive Petroleum Refining Environments ASTM A 675/A 675M ASTM A 745/A 745M ASTM E 186 ASTM E 213 ASTM E 446 MSS SP-55 NACE MR0103 British Standards BS EN 953 BS PD 5304 EN 10204 Safety of Machinery – Guards – General Requirements for Design and Construction of Fixed and Movable Guards Guidance of Safe Use of Machinery Metallic Materials – Types of Inspection Documents International Organization for Standardization (ISO) ISO 281 ISO 2954 Rolling Bearings .1 Mrch 2009 ASTM A 488/A 488M ASTM A 571/A 571M Standard Practice for Steel Castings. Hot-Wrought.Dynamic Load Ratings and Rating Life Mechanical Vibration of Rotating and Reciprocating Machinery . Mechanical Properties Standard Practice for Ultrasonic Examination of Austenitic Steel Forgings Standard Reference Radiographs for Heavy-Walled 2 to 4.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.5 inch (51 to 114 mm) Steel Castings Standard Practice for Ultrasonic Examination of Metal Pipe and Tubing Standard Reference Radiographs for Steel Castings up to 2 inch (51 mm) in Thickness Quality Standard for Steel Castings for Valves. Qualifications of Procedures and Personnel Standard Specification for Austenitic Ductile Iron Castings for Pressure. and Other Piping Components .Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . Carbon. Welding. Special Quality.

5.7 2. [Replace] Pumps and auxiliaries shall be suitable for outdoor installation and shall be able to operate continuously when installed with a 3° tilt angle.1 GENERAL [Replace] The equipment (including auxiliaries) covered by this standard shall be designed and constructed for a minimum service life of 30 years and at least 5 years of continuous operation.2 2. and oriented as specified in the data/requisition sheets. It is recognized that this is a design criteria. or machined and studded to match an ASME flange size.3. they may be used for sizes 1½ inch and smaller with suitable flanged adaptor. SECTION 2 .3.3. [Replace] Refer to Project Specification DGS-MU-006. paragraph 11.1 Takreer DGS-MG-004 Rev-1 Mrach 2009 Page 8 of 22 .Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .1 2. [Add] Additional standards and specifications referenced in this specification are as listed in Project Specification DGS-MU-006. If bored and tapped nozzles are the MANUFACTURER'S standard practice.3 2. and to ASME B16.2.BASIC DESIGN 2.4 2.1.5 or BS 1560 for pumps made from other materials. 2.1.6 [New] It shall be the VENDOR’S responsibility to be completely knowledgeable with the requirements of the referenced Codes and Standards.1 for cast iron and bronze pumps. [Replace] Flanges shall conform to ASME B16.1.1. [Replace] All electrical components and installations shall be suitable for the area classification and grouping specified in the data/requisition sheet. and the manufacturer shall indicate in his proposal any special protection required by the COMPANY.6. or 110% of relief valve setting.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev. 2. CASING CONNECTIONS [Replace] Inlet and outlet connections shall be flanged. The environmental conditions in which the equipment will operate shall be specified in the data/requisition sheet. or a minimum of 2.0 kg/cm2 (g) whichever is greater. Flange facInitials 2.11 2.2 PRESSURE CASINGS [Replace] The maximum allowable working pressure of the casing shall be at least 125 % of the rated discharge pressure.5. Flanged nozzles shall be used for pipe sizes of 2 inches and larger.1 Mrch 2009 ISO 9001 ISO 9004 ISO 19011 Quality Management Systems – Requirements Quality Management Systems – Guidelines for Performance Improvement Guidelines for Quality and/or Environmental System Auditing [Delete] API 615: Sound Control of Mechanical Equipment for Refinery Services.1 [Add] Screw-on flanges and ring-type joint flanges shall not be used.6 2.1. 1.

2.2.6 2. the text on nameplates shall be in the English language and the data shall be in MKS units.6 2. [Add] Materials for components exposed to aqueous hydrogen sulfide in concentrations of 50 ppm H2S or greater shall conform to the requirements of NACE MR0103.2 2.1.1 2.1.2. MATERIALS 2. Nodular cast iron.2 MECHANICAL SEALS AND CONVENTIONAL PACKING [Replace with] Mechanical seals in accordance with API Standard 682 and Project Specification DGS-MU-017 shall be furnished.6.9.6. based on his experience.9. paragraph 11.3 Castings [Replace] Refer to Project Specification DGS-MU-006. All mechanical seals shall be of balanced design. Grey Cast iron shall not be used for pressure-containing parts.9. the pump serial number shall be plainly stamped on the pump casing.1 Mrch 2009 ings shall be as specified in the data/requisition sheet and as defined in Project Specification DGS-MU-006.4. based on his experience.2 [Add] The manufacturer shall furnish material certificates giving chemical composition and mechanical data for pressure-containing parts and for all main components of the pump. pumps shall be provided with oil lubricated bearings and timing gears in separate housings.9.1 through 11. shall be provided with internal bearings lubricated by the pumped liquids. 2.7 2.9 2.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .4. Constant level sight feed boilers shall be provided.9. BEARINGS [New] In order to keep the number of shaft seals to a minimum. [Add to information required on nameplates] Year of manufacture Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 9 of 22 .4. these would render equal or better service.1.2. paragraph 11.1. NAMEPLATES AND ROTATION ARROWS 2. Unless otherwise specified.11.9. [Add] The pump manufacturer may offer alternative methods of sealing if.7. non corrosive liquids with lubricating properties.1.1 2.3 [Delete the last sentence of 2. In all other cases.10. per ASTM 395 or A571 may be offered for some operating services.10.9 2. in accordance with the requirements of paragraph 4. The pump manufacturer may offer alternative materials if. abrasive free.7.1 General [Replace with] Materials of construction shall be as specified as per Table 1 and 2 of this specification and the data/requisition sheets. rotary pumps handling clean.3 and add] In addition to appearing on the nameplate. 2.2. 2. these would provide equal or better service.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.

Relief valves integral with the pump casing are not permitted.3.2 3.1 3.ACCESSORIES 3. as above. • • 3. the CONTRACTOR shall furnish the relief valves.2 3.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.11 in API 676 the term “mounting plate” shall refer to grouted baseplates.4.8 3. Tubing shall not be furnished.1. COUPLINGS AND GUARDS [Replace] The coupling type shall be as specified in the data/requisition sheet.2.1 Aluminium or Aluminium alloys with a maximum content of 2% magnesium or 0.5. Unless otherwise specified.2.1. Couplings specified for duties at absorbed power of 1000kW and above shall conform to API 671 and Project Specification DGS-MU-016 and shall incorporate a safety device designed to prevent separation in the event of membrane failure.1 3. bronze.1. if the stall pressure exceeds the maximum allowable working pressure. Copper or Copper based alloys e. Replace] In 3.5 3.1.1.1 through 3.2.3 3.1 Mrch 2009 SECTION 3 .2% copper.g.3. and in no case shall the service factor be less than 2. [Add] Service factors for gears and timing gears shall be in accordance with AGMA 6010. [Add] Guards shall be made of one of the following spark resistant materials.5.3. 3.5 MOUNTING PLATES [Replace] The pumping equipment including drivers shall be furnished with a baseplate as specified in the data/requisition sheet.6 3.4.3.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . [Add] Separate external relief valves shall be provided for rotary pumps.2 3.4 3.1.1.2 DRIVERS [Replace] Electric motor drivers shall comply with Project Specification DGS-MM001 and the data/requisition sheets.9 Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 10 of 22 .5 3. 3.0. brass. PIPING [Replace] The minimum size of connections including cooling water connections shall be 3/4 NPS. RELIEF VALVES [Add] The instrumentation required will be as specified in the data/requisition sheet and shall conform to the requirements of Project Specifications DGS-MU-006 and DGS-IU-007. [Replace] Electric motors for auxiliary equipment shall comply with paragraph 3.1.2.

as per 4.1.2 4. shop inspection shall include a dimensional check against approved outline drawings combined with a visual check for good workmanship. shop inspection shall include the following additional requirements: A check of wall thickness of pressure-retaining parts.d A check on material hardness.2.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev.1 INSPECTION [Add] The following: Certification of Materials e. TESTING AND PREPARATION FOR SHIPMENT 4. and a check of any shop repairs that were conducted with a submitted record of repairs. As a minimum.1 Mrch 2009 SECTION 4 . position and rating and bolt hole location of flanges. Shop inspection shall be carried out prior to tests and performance testing.2. [New] The required types of material certificates are as defined in Project Specification DGS-MU-006. where applicable.1 4.2.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .2) are required for the following: See (g) and (h) below: g. [New] The requirements for material certificates are specified in Project Specification DGS-MU-006.1. Diameter of bore of coupling halves Size.4 An inspection of all internals for good workmanship and finish. A measurement of the actual running clearances throughout the pump.1. as follows: For all pumps.INSPECTION. in accordance with Project Specification DGSMU-006 4. f. and for nonferrous materials except those used in hazardous and hydrocarbon services. Random inspection and testing is not permitted. Coupling guard For process pumps.1. The dimensional check shall include: All major dimensions Location and size of foundation bolt holes for baseplates. material certificates in accordance with Type A (EN 10204 2. each individual pump shall be fully inspected and tested in accordance with the requirements of this specification.1 GENERAL [Add] When there are a number of identical pumps to be inspected and tested. as per 4. and for material defects An inspection of flange face finish. [New] Pressure-containing parts in non-hazardous and in non-hydrocarbon services with operating temperatures above 0°C.3. Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 11 of 22 .

A non-witnessed NPSH test in accordance with paragraph 4.4 [New] a. [New] All pump components. Suction pressures shall be measured with a U-tube manometer filled with a stable fluid.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . The range of these instruments shall be such that the maximum pressure to be indicated is between 40% and 80% of the total gauge pressure range. and shall be carried out in accordance with 2. Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 12 of 22 . i. b. TESTS 4.4.3.2.4 4.4. e.2 of API Standard 676 as amended by this specification is required.2. The following tests shall be performed on all pumps: d.3 of API 676 for all pumps is required.3. [New] Material certificates in accordance with Type C (EN 10204 3. the NPSH test shall be witnessed. When specified.3 [New] Marking shall be in accordance with Project Specification DGS-MU-006.3.3. Dismantling. Care shall be taken with respect to dampening devices for gauges to ensure accuracy of readings.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) h.1.4.1 PREPARATION FOR SHIPMENT [Add] Preparation for shipment shall be in accordance with Project Specification DGS-MU-002. including pump body. 4.1) are required for pressure-containing parts in hydrocarbon services. j. A witnessed hydrostatic test in accordance with paragraph 4.4 4.2 4.1 of API 676 is required. c. 4. A witnessed performance test in accordance with paragraph 4. instruments and manometers which have been checked. Repairs shall be subject to prior approval of the CONTRACTOR.5 Hydrostatic Test [Add] Any leakage during tests shall be cause for rejection.3.3.9.3. DGS-MG-004 Rev.2. and verified as to accuracy shall be used for tests. inspection.2) shall be furnished for pressure containing parts in services for which impact testing is required or in hazardous services.1 Only gauges.3 and shall be subject to approval by the COMPANY before commencing a subsequent test. and re-assembly of liquid end after running test. material certificates in accordance with Type B (EN 10204 3. 4. 4.1. calibrated within 60 days.1 Mrch 2009 [New] As a minimum. Any other tests not listed or defined herein will be completely described in the inquiry and the purchase order.1.

ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) SECTION 5 .VENDOR'S DATA 5.3.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 13 of 22 .1 Mrch 2009 5.2 Drawings [Add] The information shall include the documents for controls and instrumentation as specified in Project Specification DGS-IU-007.3 CONTRACT DATA DGS-MG-004 Rev.

Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .1 Mrch 2009 Replace with Appendix ‘G’ (Referenced Below) Inspector’s Checklist Vendor Drawing and Data Requirements Net Positive Suction Head Versus Net Positive Inlet Pressure Seal Materials [New] Standard Construction Materials For Rotary Pumps Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 14 of 22 .ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) APPENDICES TO API Standard 676 Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F Appendix G Rotary Pump Data sheets DGS-MG-004 Rev.

Table 2 then identifies. along with any other requirements included in Table 2. Table 1 identifies the required pump and gasket material groups for various types of fluids to be pumped. Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 15 of 22 .ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) API 676 APPENDIX G [NEW] DGS-MG-004 Rev. This table is for guidance only and all determinations of pump and gasket Material Groups shall be done on an individual basis by CONTRACTOR’S Material/Corrosion Specialists. the required material specification for the various pump parts.1 Mrch 2009 STANDARD CONSTRUCTION MATERIALS FOR ROTARY PUMPS SELECTION OF CONSTRUCTION MATERIALS This appendix provides a selection of the appropriate construction materials for rotary pumps in various services. Note: For pump parts designated as ASTM materials in Table 2.5 or Part IV and a brief description of the selected grades is included as Note 2 below Table 2. For pump parts not designated with an ASTM specification number in Table 2. for COMPANY’S approval. Such alternate materials shall be clearly indicated in the VENDOR’S proposal as a deviation from this specification. based on their experience.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . the chemical composition requirements of the appropriate ASTM specification (found in Note 1 below Table 2) shall be met. for each pump material group. The title of each ASTM specification is given in paragraph 1. for each gasket material group. The pump manufacturer may offer. The Material Service Group shall be shown on the Pump Data Sheets. alternative materials if. the required gasket material. along with any other requirements included in Table 2 and Note 1. these would render equal or better service. Table 3 then identifies. all the requirements of the applicable ASTM specification shall be met.

11 G 1. de-aerated Sour water.1 Mrch 2009 TABLE 1 API 676 APPENDIX G [NEW] MATERIALS AND GASKET GROUPS FOR ROTARY PUMPS RELATIVE TO PUMPED MEDIA SERVICE GROUP 1 2 3 PUMPED MEDIUM All oil and chemical products non-corrosive All oil products non-corrosive Oil products containing naphthenic acids (acid number above 0. 60 51 60 − − − 51 59 − − − 51 <120 C − O − − − − − − G 1. TEA. 11 G 1. MEA. 7 − − − G 1. (max. TEA. 8. aerated Boiler feed water.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev. 150 mg/kg H2O) up to 100 40 to 100 above 100 300 to 350 0 to 45 -105 -200 TEMPERATURE O C 0 to 450 above 450 240 to 400 PUMP MAT. MEA. 11 − Note 3 Takreer DGS-MG-004 Rev-1 Mrach 2009 Initials Page 16 of 22 .5 mg KOH/g) except short residue pumps Short residue containing naphthenic acids (acid number above 0. 240 − 51 − Note 3 3 4 5 b 6 7 8 9 10 11 1 c 2 3 d 1 2 3 e f 1 1 1 − − − − − − 51. GROUP G 1.5 mg KOH/g) Oil products containing sulfur compounds Oil products containing a corrosive aqueous phase Crude distilling unit reflux pumps Fresh water Fresh cooling water. pH over 7 Drain water acidueous. ADIP or Sulfinol solutions. or CO2 with more than 1% H2S (weight) DEA. MDEA. 11 − − REMARKS/ NOTES a 4 above 300 − − 5 6 7 1 2 above 300 − 51. 10. nonaerated 0 to –55 All products. 11 Note 3 Note 3 Note 4 Note 4 g 2 − h J 1 1 51 − G 1. 9. non-corrosive. fat. containing CO2 with less than 1% H2S (weight) or > 120°C Sulfolane Liquid chlorine. containing either H2S. lean or fat. ADIP or Sulfinol solutions. air-free closed circuit. 11 − G1 − Note 1. 11 − − − G2 G 2. 60 − G 1. dry. or inhibited open circuit Condensate non-aerated Condensate non-aerated Brackish water Seawater. GROUP 51 − − GASKET MAT. low temperatures -55 to -105 to Caustic solutions. 4 Max. brine (seawater distiller) Boiler feedwater. all concentrations ADOS Toxic or dangerous liquids noncorrosive DEA. pH 6-7 Sour water.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . MDEA. 8.

TABLE 1 (continued) MATERIALS AND GASKET GROUPS FOR ROTARY PUMPS RELATIVE TO PUMPED MEDIA SERVICE GROUP PUMPED MEDIUM TEMPERATURE O C up to 100 PUMP MAT.8% weight H2O) with or without hydrocarbons Hydrofluoric acid. with or without hydrocarbons. in the absence of chlorinated hydrocarbons. the manufacturer shall specify his materials clearly for Company’s approval. dry (max. Casing and nozzles steam-jacketed.1 Mrch 2009 GASKET MAT. with or without hydrocarbons. or chlorinated hydrocarbons. 11 − Note 2 n 3 4 1 2 up to 90 90 to 135 up to 70 up to 60 up to 40 − − − − − − − − o 3 4 5 up to 180 up to 40 − − − − 1 p 2 3 − − − − − − NOTES:1. Metallic components shall meet NACE MR-0103. all welds shall be stress-relieved including casting weld repairs. For small rotary pumps.3% water). Conditions may vary widely. 4. with or without hydrocarbons Liquid sulfur Liquid sulfur dioxide. (max. 0. with or without free chlorine Hydrochloric acid. GROUP REMARKS/ NOTES 1 Hydrochloric acid. it may be more economical to consider the manufacturer’s standard materials. 2. all concentrations.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) API 676 APPENDIX G . GROUP − − DGS-MG-004 Rev. For temperatures > 40oC. Selection of pump material group should be based on actual service conditions. 5. dry. with or without hydrocarbons) Aqueous sulfur dioxide all concentrations Up to 10% Up to 90% Sulfuric acid Above 90% including oleum Up to 98% 67 to 96% with hydrocarbons Inhibitors and additives Ammonia solutions Boiler water additives k 2 up to 100 − − 1 up to 65 − − l 2 − − m 1 1 2 51 -65 to 45 45 to 200 − G 1.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS . and or free chlorine Hydrofluoric acid. 3. However. Initials Takreer DGS-MG-004 Rev-1 Mrach 2009 Page 17 of 22 . 0.

C90500 (castings) ASTM B150 .Type 420 (all product forms) “Bronze”: -----ASTM B148 .Type 316L (non-castings) ASTM A351 .C95800 (castings) ASTM B584 .Grade CF3M (castings) ASTM A 276 .Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) TABLE 2 API 676 APPENDIX G [NEW] MATERIALS SELECTION FOR ROTARY PUMPS RELATIVE TO PUMP MATERIAL GROUP PUMP PART Casing Stator End Plates Rotor Vane Shaft Sleeve Gland Bearing Housing Timing Gears PUMP MATERIAL GROUP 51 59 60 CS Bronze A 351 A 216 B 148 CS A 351 ASTM A 743 A 216 CS Bronze A 351 A 216 B 148 CS A 276 ASTM A 743 A 216 Composite Composite Carbon Fibre A 276 Carbon Fibre ASTM A 276 Type 410 AISI 420 ASTM A 276 Type 410 CS A 216 ASTM A 564 17-4 PH A 276 A 276 A 276 A 276 A 276 ASTM A 276 Type 410 AISI 420 ASTM A 276 Type 410 Bronze B 148 ASTM A 564 17-4 PH DGS-MG-004 Rev.0 February 2008 REMARKS Manufacturer to specify hardness Manufacturer to specify hardness Manufacturer to specify hardness Manufacturer to specify hardness Manufacturer to specify composition Stainless Steel 325-375 BHN Stainless Steel Manufacturer to specify hardness NOTE 1: Acceptable ASTM chemical compositions for materials ASTM-designated in Table 2: “AISI 316L”: ----------ASTM A 276 .C63200 (non-castings) “AISI 420”: ------ Takreer DGS-MG-004 Rev-0 February 2008 Initials Page 18 of 22 .

as well as any further restrictions placed below.25% Stainless and Heat-Resisting Steel Bars and Shapes: A 276 .All grades C .ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev. all requirements of the ASTM specification.content max 0.0 February 2008 NOTE 2: Listed below are brief descriptions of the ASTM material grades used in Table 2 (for identification purposes only. Carbon Steel Casting Suitable For Fusion Welding for High-Temperature Service: A 216 .Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .Type 410 12% Cr Austenitic Stainless Steel Castings For High-Temperature Service (For PressureContaining Parts): A 351 18 Cr-10 Ni with Mo (316L stainless steel) Nickel-Aluminum Bronze Sand Castings: B 148-C95800 81 Cu-9 Al-4 Ni-4 Fe Takreer DGS-MG-004 Rev-0 February 2008 Initials Page 19 of 22 . shall be met).

ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) DGS-MG-004 Rev. ** Dependent on combination of fluid. pressure and temperature. Non-Asb = Compressed. TEMP.0 February 2008 TABLE 3 API 676 APPENDIX G GASKET SELECTION RELATIVE TO GASKET MATERIAL GROUP GASKET MATERIAL GROUP G1 G2 MATERIAL MAX. PRESS.* BAR (G) 21 21** MAX. Non-Asbestos Type Takreer DGS-MG-004 Rev-0 February 2008 Initials Page 20 of 22 .Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .Non-Asb Spiral-wound G8 G9 G 10 G 11 105 105 105 105 600 425 600 675 * For higher pressures. a special type of gasket shall be used. °C 240 200** REMARKS Non-Asb oil resistance Non-Asb acid resistance AISI 316 solid Aluminium solid Soft iron solid AISI 316 .

3rd Edition Shaft Sealing Systems for Centrifugal and Rotary Pumps (Amendments/Supplements to API 682 3rd Edition) Positive Material Identification of Equipment and Piping Painting Takreer DGS-MG-004 Rev-0 February 2008 Initials Page 21 of 22 .System Integration Equipment Noise Control Requirements for Manufacturing Data Report for NonPressure Vessel Equipment Criticality Rating System Minimum Shop Inspection and Certification Requirements Special Purpose Couplings (Amendments/Supplements to API 671. Design General Specifications DGS-EU-002 DGS-IS-011 DGS-IU-007 DGS-MA-001 DGS-MM-001 DGS-MT-002 DGS-MU-002 DGS-MU-003 DGS-MU-006 DGS-MU-007 DGS-MU-009 DGS-MU-012 DGS-MU-013 DGS-MU-014 DGS-MU-016 DGS-MU-017 DGS-MW-006 DGS-MX-001 Electrical Items On Packaged Equipment Machine Condition Monitoring Instrumentation Furnished With Packaged Units Oil Mist Lubrication Systems Electric Motor .REFERENCE DOCUMENTS DGS-MG-004 Rev. the latest edition in force at the time of VENDOR’S proposal submittal shall apply.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .Cage-Induction and Synchronous Type General Purpose Steam Turbines (Amendments/Supplements to API 611) Preservation & Export Packing Spare Parts Rotating Equipment – Minimum General Requirements Rotating Equipment . When an edition date is not indicated for a document.0 February 2008 The following reference documents form an integral part of this specification.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) PART IV .

“Type B” and “Type “C” respectively In Part IV: Add following Reference Documents “Design General Specifications DGS-MU-012 Requirements of Manufacturing Data Report for NonPressure Vessel Equipment” Takreer DGS-MG-004 Rev-0 February 2008 Initials Page 22 of 22 .5: “3. Brass or Bronze” Remarks Incorporated in Rev 1 In Clause # 4.2)” after “Type A”. rotary pumps handling clean. pumps shall be provided with oil lubricated bearings and timing gears in separate housings.2.6: “2. non corrosive liquids with lubricating properties. In all other cases.1.7.ROTARY (AMENDMENTS / SUPPLEMENT TO API 676) ADDENDUM SHEET DGS-MG-004 Rev.2.2% Copper Copper or Copper based alloys e.5: Add following in British Standards “BS PD 5304 Guidance on Safe Use of Machinery EN 10204 Metallic Materials – Types of Inspection Documents” Add following in International Organization for Standardization (ISO) “ISO 19011 Guidelines for Quality and/or Environment System Auditing” Add new Clause # 2.2)”.g.Abu Dhabi Oil Refining Company POSITIVE DISPLACEMENT PUMPS .1)” and “(EN 10204 3. abrasive free. Date Mar 2009 Proposed Revision AMD-MG-004-001-BECHTEL In Section # 1.2.6 [New] In order to keep the number of shaft seals to a minimum.1: Add “(EN 10204 2. shall be provided with internal bearings lubricated by the pumped liquids.0 February 2008 All revisions to this DGS subsequent to the issue of Rev Zero shall be recorded in this addendum sheet and shall be incorporated into the DGS in the next revision. Constant level sight feed boilers shall be provided” Add new Clause # 3. “(EN 10204 3.5 [Add] Guards shall be made of one of the following non-sparking materials: • • Aluminum or Aluminum alloys with a maximum content of 2% Magnesium or 0.7.

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