SYLLABUS OF IES MECHANICAL ENGINEER MECHANICAL ENGINEERING (For both objective and conventional type papers) PAPER-I

1. Thermodynamics : Cycles and IC Engines, Basic concepts, Open and Closed systems. Heat and work. Zeroth, First and Second Law, Application to non-Flow and Flow processes. Entropy, Availability, Irreversibility and Tds relations. Claperyron and real gas equations, Properties of ideal gases and vapours. Standard vapour, Gas power and Refrigeration cycles. Two stage compressor. C-I and S.I. Engines. Pre-ignition, Detonation and Diesel-knock, Fuel injection and Carburation, Supercharging. Turbo-prop and Rocket engines, Engine Cooling, Emission & Control, Flue gas analysis, Measurement of Calorific values. Conventional and Nuclear fuels, Elements of Nuclear power production. 2. Heat Transfer and Refrigeration and Airconditioning: Modes of heat transfer. One dimensional steady and unsteady conduction. Composite slab and Equivalent Resistance. Heat dissipation from extended surfaces, Heat exchangers, Overall heat transfer coefficient, Empirical correlations for heat transfer in laminar and turbulent flows and for free and forced Convection, Thermal boundary layer over a flat plate. Fundamentals of diffusive and connective mass transfer, Black body and basic concepts in Radiation, Enclosure theory, Shape factor, Net work analysis. Heat pump and Refrigeration cycles and systems, Refrigerants. Condensers, Evaporates and Expansion devices, Psychrometry, Charts and application to air conditioning, Sensible heating and cooling, Effective temperature, comfort indices, Load calculations, Solar refrigeration, controls, Duct design. 3. Fluid Mechanics: Properties and classification of fluids, Manometry, forces on immersed surfaces, Center of pressure, Buoyancy, Elements of stability of floating bodies. Kinematics and Dynamics. Irrotational and incompressible. Inviscid flow. Velocity potential, Pressure field and Forces on immersed bodies. Bernoulli's equation, Fully developed flow through pipes, Pressure drop calculations, Measurement of flow rate and Pressure drop. Elements

Mohr's construction. THEORY OF MACHINES: Kinematic and dynamic analysis of planer mechanisms. Governance. Beams: Bending moment and shear force diagram. splines. 6. wire ropes. Similitude and modelling. Fluid Machinery and Steam Generators: Performance. Oblique shock-wave. linear elastic materials. Regeneration. Cams. Flow over weirs and notches. STRENGTH OF MATERIALS: Stress and strain in two dimensions.divergent ducts. Reciprocating. uniaxial loading. Various types of steam and gas Turbines. Operation and control of hydraulic Pump and impulse and reaction Turbines. welded joints. Balancing of rigid rotors and field balancing. Balancing of single and multicylinder engines. . Governors. Principal stresses and strains. bending stresses and deflection of beams. 4. Steam generators Fire-tube and water-tube boilers. thermal stresses. MACHINE DESIGN : Design of Joints : cotters. Velocity diagrams. Normal shock wave. Reheat. joints formed by interference fits. One-dimensional isentropic flow. Laminar and tubulent flows. power screws. stress-strain relations. Specific speed. Multistage compression. threaded fasteners. Flow through convergent . Wetness and condensation. Hydraulic jump. Classification. Flow of steam through Nozzles and Diffusers. Power transmission. Flywheels. belt and chain drives. Design of bearings: hydrodynamics bearings and rolling element bearings. keys. Open channel flow. Centrifugal and axial flow Compressors. Integral approach. Separations. Design of friction drives : couplings and clutches. Coupling. 7. Design of Power transmission systems: gears and gear drives shaft and axle. Dimensional analysis. Gears and gear trains. Efficiency. Partial admission. Dimensionless numbers. Energy transfer. Rayleigh and Fanno lines.of boundary layer theory. isotropy and anisotropy. Linear vibration analysis of mechanical systems. role of Mach Number. Critical speeds and whirling of shafts Automatic controls. PAPER – II 5.

Mechanism of Tool Wear. Structure and properties of common engineering materials. drawing and extrusion.Graphical and Simplex methods. Economics of Machining. assembly line balancing. PERT and CPM. 10. melting furnaces. d Base III.Moving average. Strain energy concepts and theories of failure. Transportation and assignment models.FORTRAN. EOQ model. Capacity planning. Unconventional Machining Processes. Computer Controlled Manufacturing Systems-CNC. Detects in crystalline materials. Gating & Riser design. thick-and thin-walled pressure vessels. High energy rate forming. Lotus 1-2-3. Advanced Welding Processes. FMS. Breakeven analysis. Shielded arc Welding. DNC. Fits and tolerances. 9. Control Operations : Inventory control ABC analysis. Flow charting. Common applications of various materials. Centrifugal Casting. Shall Moulding. Jigs and Fixtures. Comparators Alignment tests and reconditioning of Machine Tools. Combined stresses.Shear stress distribution. Plastics. Ceramics and composite materials. Methods of Screw Production. Fabrication Processes : Principles of Gas. Boring. Value Engineering : Value analysis for cost/value. Work measurement. Torsion of shafts. INDUSTRIAL ENGINEERING: Production Planning and Control : Forecasting . Alloys and binary phase diagrams. Gear Manufacturing. Job standards. Product development. Measurement of surface texture. Weldability: Metallurgy of Welding. Grinding & Finishing Processes. Operations. Production of flat surfaces. Operations Research : Linear Programming .Quality analysis and control. Cutting Tools Materials. helical springs. Features of Common computer Languages . ELEMENTS OF COMPUTATION: Computer Organisation. 11. Heat treatment of steels. investment casting. Metal Cutting : Turning. exponential smoothing. Metal Casting : Die casting. Measurement of cutting forces. Job design. ENGINEERING MATERIALS: Basic concepts on structure of solids. Automation and Robotics. Arc. Tool Geometry. . Quality Management . Materials requirement planning. Single server queueing model. Struts and columns. scheduling. Crystalline maferials. Drilling. PRODUCTION ENGINEERING : Metal Forming : Basic Principles of forging. Powder metallurgy. Tool Life & Machinability. C and elementary Programming. 8. Milling.

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