M115 – DEMO OF TPM –Total Productive Maintenance

TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/TPM.htm
Chapter-1.0 CONTENTS OF TPM – TOTAL PRODUCTIVE
MAINTENANCE TRAINING PRESENTATION
No of slides: 255 A. The entire presentation kit has 2 main directories as below. TPM –Total Productive Maintenance

Literature (Word Files)

Presentation (Power point Slides)

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01 Introduction 02 sixteen major loss & oee 03 Technique and principles 04 Pillars 05 Improvement plan 06 Implementation 07 TPM in office 08 Managing the TPM 09 TPM for designer and supplier 10 Example1 11 Example2 Appendix Case study_1

Programs

Case study-1

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01 Introduction 02 Sixteen Major loss & Oee 03 Technique and principles 04 Pillars 05 Improvement plan 06 Implementation 07 TPM in office 08 Managing the TPM 09 TPM for designer and supplier 10 Example1 11 Example2

www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405

Page 1 of 6

M115 – DEMO OF TPM –Total Productive Maintenance
TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/TPM.htm
PART-1 Topic wise Number of slides in Presentation Part A Programs Sr. No. Title of Slides 1. Introduction to TPM 2. 16 major losses & OEE 3. TPM principles and Techniques 4. Pillars of TPM 5. TPM improvement Plan 6. TPM implementation 7. TPM in office 8. Managing TPM journey 9. TPM for equipment designers and suppliers 10. Example: 11. Example for TPM journey Part –B Workshop Sr. No. Title of Slides 1. Case Study-1 Total No. of Slides No of Slide 33 26 15 77 24 20 12 15 16 05 04 No of Slide 11 258

1.1 Presentation: Under this directory further files are made in power point presentation as per the chapter listed below. Such ready-made PowerPoint slides are useful for

conducting in-house training program by you.

Topic wise Power Point presentation in 11 modules as listed below.

1. Introduction It covers what and why TPM is, benefits and requirements, how TPM differ with TQM, what characteristics, attractions and win commandments are, TPM organisation description with example. 2. Sixteen major loss & OEE It covers what are sixteen major losses, what OEE (overall equipment effectiveness) is and waste management for kaizen. 3. Technique and principles of TPM It covers which TPM principles and techniques are, and how applicable for TPM describe in detail. 4. Pillars It covers the eight pillars for TPM; describe each pillar in detail and systematic manner with examples.
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what can TPM (D) deliver.com/TPM. www.globalmanagergroup. barriers. benefits.htm 5.com Tele: +91-79-2656 5405 Page 3 of 6 . guideline for helping the team describe in detail.com E mail sales@globalmanagergroup. TPM Implementation It covers steps for implementation description in in detail. how to start. how support to plant TPM with description in detail. 9. role of managers. Example1: for X.Automobile Company awarded the Total Productive Maintenance (TPM) Excellence Award 11. describe in main three cycles and nine steps with flow diagrams and important format in detail. Managing the TPM It covers how managing the TPM journey. TPM for designer and suppliers It covers how improve skills.globalmanagergroup. Example2: Related to ABC CO. checklist for designer. 8. activities session exercises. 6.M115 – DEMO OF TPM –Total Productive Maintenance TRAINING PRESENTATION KIT Buy: http://www. 7. Case study-1 Related to XYZ cleaner production. describe in detail. 10. TPM Improvement plan It covers TPM improvement plan. TPM in office It covers what office TPM is. The TPM journey.

2.globalmanagergroup. 8. 1. Chapter No. 7.M115 – DEMO OF TPM –Total Productive Maintenance TRAINING PRESENTATION KIT Buy: http://www.com E mail sales@globalmanagergroup. 6. Introduction to TPM Sixteen major loss & OEE SECTION Technique and principles of TPM Pillars TPM Improvement plan TPM Implementation TPM in office Managing the TPM TPM for Designer and Supplier Example1 Example2 Appendix Case study-1 www.globalmanagergroup. 4. 11.com/TPM.com Tele: +91-79-2656 5405 Page 4 of 6 . 3. You may also use it for further reading and circulations within audience.htm Part-2 Literature: It is given in word. 9. 5. 10. 12. also this topic covers write up for the ready reference to the trainer as well as trainee for understanding and reading. 13.

Our promoters and engineers have experience of more than 900 companies globally for management training. 4.0 About Company Global manager group is a progressive company and promoted by a group of qualified engineers and management graduates having rich experience of 20 years in ISO consultancy and management areas. certifications and compliance to international standards and regulations. So far more than 50000 employees are trained by us in ISO series certification.A. 2. Personal involvement & commitment from first day Optimum charges Professional approach Hard work and update the knowledge of team members Strengthening clients by system establishment and providing best training materials in any areas of management to make their house in proper manner 6. 2. 5. Our ready made training and editable document kit helps the client in making their documents easy and make them complying to related ISO standard faster.globalmanagergroup. ISO series consultancy. We have 100% success rate for ISO series certification of our clients from reputed certifying body and branded image and leading name in the market. Suggest continual improvement and cost reduction measures as well as highly informative training presentations and other products gives payback within 2 months against our cost.globalmanagergroup. 1.com E mail sales@globalmanagergroup.B. Highly qualified 40 team members (M.com Tele: +91-79-2656 5405 Page 5 of 6 .. We had spent more than 60000 man-days (170 man years) in preparing ISO documents and training slides. To establish strong internal control with the help of system and use of the latest management techniques www. So far we had more than 900 clients in more than 35 countries. Degree engineers) and owner is having rich professional experience (since 1991). 3. The company serves the global customers through on-site and off-site modes of service delivery systems. Global Manager Group is committed for: 1.M115 – DEMO OF TPM –Total Productive Maintenance TRAINING PRESENTATION KIT Buy: http://www. 5. We offer a full range of consulting services geared towards helping all types of organizations to achieve competitiveness. 3.htm Chapter-2. We had clients in more than 35 countries. 6. 4.com/TPM.

Hardware: • • Our document kit can be better performed with the help of P3 and above computers with a minimum 10 GB hard disk space. You are therefore required to have office 2000 or above with word 98 or above and power point 3. User-friendly and easy to learn.com/TPM. • • • • • www.globalmanagergroup. Provides model of a Management system that is simple and free to establish the management concept in the laboratory.globalmanagergroup.com E mail sales@globalmanagergroup.1 Hardware and Software Requirements A.htm Chapter-3. Software used in Documentation kit • Documents written in word 98 and window 2000 programs.0 USER FUNCTION 3.M115 – DEMO OF TPM –Total Productive Maintenance TRAINING PRESENTATION KIT Buy: http://www. B. For better visual impact of the power point documentation you may keep the setting of colour image at high colour.com Tele: +91-79-2656 5405 Page 6 of 6 . Developed under the guidance of experienced experts having experience of more than 200 companies’ latest management system implementation globally.2 Features of Training kit: - • Contains all necessary documents as listed above and comply with the requirements of latest management concepts and more than 1000 man days (9000 hours) Written in Plain English It will save much time in typing and preparation of training material and slides alone.

globalmanagergroup.Visit us at www.com Tele: +91-79-2656 5405 .com E mail: sales@globalmanagergroup.

com Tele: +91-79-2656 5405 .com E mail: sales@globalmanagergroup.Visit us at www.globalmanagergroup.

globalmanagergroup.com Tele: +91-79-2656 5405 .com E mail: sales@globalmanagergroup.Introduction to TPM Key objectives of TPM 9 Productivity 9 Quality 9 Cost 9 Delivery 9 Safety 9 Motivation Visit us at www.

Operators trained and equipped to perform minor but essential asset care of their machines. Increase utilization of skilled traders in higher technical areas and more diagnostic work Practical and effective total quality team working example aimed at equipment improvement and maintenance prevention Improvement in overall equipment effectiveness as a measurable route to increased profitability. 7. 2. 5. Improved reliability of equipment leading to improved product quality and equipment productivity. Visit us at www. Economical use of equipment throughout its total service life. 3.globalmanagergroup. 6.Define TPM 1. Maximized efficiency of equipment through participation of all employees.com Tele: +91-79-2656 5405 . 4.com E mail: sales@globalmanagergroup.

globalmanagergroup.TPM Goals TPM has the following five goals (pillars): „ „ „ „ „ Improving equipment effectiveness Improving maintenance efficiency and effectiveness Early equipment management and maintenance prevention Training to improve the skills of all people involved Involving operators (occupants) in routine maintenance Visit us at www.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 .

Necessity for TPM Cut-throat Competition .Increasing consumer expectations TPM : Zero sum approach • Zero defects • Zero breakdowns • Zero losses Visit us at www.com Tele: +91-79-2656 5405 .globalmanagergroup.com E mail: sales@globalmanagergroup.Overcapacity in most manufacturing industries .Competition from low cost countries .

What can TPM give my business? (continue) Equipment benefits: 9 Improve process capability.globalmanagergroup. Maximized efficiency of equipment 9 Visit us at www.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 . product quality and productivity 9 Economical use of equipment throughout its total service life starting from design.

TPM policy • Achieving “Quality” directly from processes • Reducing costs by systematic elimination of waste • Increasing competitiveness by improving new product development processes • Zero breakdown • Zero accident • Zero defect Motto Visit us at www.com Tele: +91-79-2656 5405 .globalmanagergroup.com E mail: sales@globalmanagergroup.

com Tele: +91-79-2656 5405 .16 Major losses (continue) 8 Major equipment losses Shift time Loading time Working time Net working time Working time with VA 1-Shutdown loss 2-Breakdown loss 3-Set-up loss 4-Replacement and refill 5-Startup loss 6-Speed loss 7-Chokote & Idling 8-Scrap and rework Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.

affiliated companies and subcontractors Develop an equipment management program Develop a planned maintenance program Implementation Develop an autonomous maintenance program Increase skills of production and maintenance personnel Develop early equipment management program Stabilization Perfect TPM implementation and raise TPM levels Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 .12 Steps of TPM implementation Announcement to introduce TPM Introductory education campaign for the workforce Preparation TPM promotion (special committees) Establish basic TPM policies and goals Preparation and formulation of a master plan Kick-off Invite customers.

TPM boards)Smiling faces Completely safe No oil .com E mail: sales@globalmanagergroup. TO DELVER THIS customer satisfaction with quality products zero waste. TO ENCOURAGE THIS A model factory (roads. water or air leaks 6.com Tele: +91-79-2656 5405 . e. spare parts clearly labeled Communication We expect our employees 4. workplace.g.globalmanagergroup. breakdown. OUR HIGHEST PRIORITY TAKING CONTROL OF OUR EQUIPMENT We expect from the company Time to work in team to solve our problems for good Delegate day-to-day running to supervision and below Easy to use working methods. OUR KEY ACTIVITIES TQM TPM HRD ISO 9000 5.Managing TPM journey (continue) 1. 90% OEE Quoted by other as worked class ownership / highly motivated Minimum supervision Well maintained colorful equipment with improving OEE Proud to be part of TPM Discipline to work the whole shift using best practice routines QUALITY VISION Visit us at www.

Managing TPM journey (continue) TPM IMPRVEMENT ZONE AUDIT / REVIEW Milestone Planning / Mobilization :Level: Department:Zone: Auditors:Date: Review point Assessment Yes No Evidence 1 2 3 4 5 6 7 8 9 10 11 12 Are improvement and zone clearly defined ? Are zone production capacities /bottlenecks Have weaknesses in documentation been assessed? Has an assessment of improvement zone benefits been made / documented and priorities defined? Has future TPM vision been clarified? Are team leaders allocated to improvement zones? Have facilitation responsibilities and resources been identified? Has a firm timetable of activities been developed? Has an assessment been made of current levels of housekeeping? Has the TPM information center been updated? Has a roll-out cascade been defined by the team leader for each improvement zone? Have teams been briefed? Visit us at www.com E mail: sales@globalmanagergroup.globalmanagergroup.com Tele: +91-79-2656 5405 .

globalmanagergroup.Check lists for designer „ Effective „ design / specification Can the item of equipment be eliminated ? „ Can the items or part be integrated with the adjacent part ? „ Can the item be simplified ? „ Can we standardize the item with other item ? „ Can the equipment / item cope with the environment ? „ Can the equipment control be simplified ? „ Can the item be made of a cheaper / different material ? „ Can a cheaper service be used ? Visit us at www.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 .

com Tele: +91-79-2656 5405 Page 20 of 20 .com/TPM. Ready made templates and sample documents are available which can reduce your time in management slides preparation 5. 3. Take care for all the section and sub sections in implementation of latest management concepts and helps you in establishing better system. you can save a lot of your precious time while preparing the management training areas presentation. 2.globalmanagergroup.htm Chapter-4. You will get better control in your system due to our proven training presentation material For purchase visit our web site: http://www.globalmanagergroup.com/TPM.htm www.M115 – DEMO OF TPM –Total Productive Maintenance TRAINING PRESENTATION KIT Buy: http://www.com E mail sales@globalmanagergroup.0 BENEFITS OF USING OUR TRAINING KIT 4. The user can modify the presentations as per their industry need and create own management training presentation for their organization 4.0 Benefits of using our presentation kit? 1. Save much time and cost in conducting training programs 6.globalmanagergroup. By using these documents.

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