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Sauer_Series_TM_servicemanual.pdf

Sauer_Series_TM_servicemanual.pdf

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Service manual Sauer hydraulic units series TM
Service manual Sauer hydraulic units series TM

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Published by: eng13 on Jun 06, 2013
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03/11/2015

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Series TM
Transit Mixer Drive
System

Service Manual

2

DKMH.PS.800.B1.02 • 520L0482 • Rev A • 05/2004

Series TM Transit Mixer Drive System
Service Manual

General ...............................................................................................................................................................4
Transit Mixer Pump – TMP ...........................................................................................................................4
Cross Section – TMP ......................................................................................................................................4
Charge Pump ...................................................................................................................................................5
Charge Relief Valve ........................................................................................................................................5
Multi-Function Valve .....................................................................................................................................5
Input Shaft ........................................................................................................................................................6
Auxiliary Mounting Pads ..............................................................................................................................6
Transit Mixer Motor – TMM .........................................................................................................................7
Cross Section – TMM .....................................................................................................................................7
Loop Flushing Device ...................................................................................................................................8
Transit Mixer Gearbox – TMG .....................................................................................................................9
Cross Section – TMG ......................................................................................................................................9
Speed Sensor .................................................................................................................................................10
Transit Mixer Electronic – TME .................................................................................................................11
Transit Mixer Drive System – TM .............................................................................................................12
Circuit Diagram – TM ...................................................................................................................................12

General Specifications ................................................................................................................................13
Specific Data ..................................................................................................................................................13
Technical Data ...............................................................................................................................................13
Electrical Proportional Valves ...................................................................................................................13
Circuit Diagram .............................................................................................................................................14
Determination of Nominal Pump Sizes ................................................................................................14

Axial Piston Pumps – Size 070 and 089 ................................................................................................15

General Specifications ................................................................................................................................18
Specific Data ..................................................................................................................................................18
Technical Data ...............................................................................................................................................18
Circuit Diagram .............................................................................................................................................19
Determination of Nominal Motor Sizes ................................................................................................19

Axial Piston Motors – Size 070 and 089 ................................................................................................20

General Specifications ................................................................................................................................21
Specific Data ..................................................................................................................................................21
Technical Data ...............................................................................................................................................21

Gearbox Size 51.2 .........................................................................................................................................22
Gearbox Size 61.2 .........................................................................................................................................23
Gearbox Size 71.2 .........................................................................................................................................24

© 2002,Sauer-Danfoss

Sauer-Danfoss can accept no responsibility for possible errors in catalogues,brochures and other printed material.Sauer -Danfoss reserves the
right to alter its products without prior notice.This also applies to products already ordered provided that such alterations can be made without
subsequent changes being necessary in specifications already agreed.All trademarks in this material are properties of the respective companies.
Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group.All rights reserved.

Front page:P4050028,P000853,P4050027,P000854,P4050026,P000861,P003001

Contents

FUNCTIONAL
DESCRIPTION

TECHNICAL
SPECIFICATIONS –
AXIAL PISTON PUMPS
TMP

DIMENSIONS –
AXIAL PISTON PUMPS
TMP

TECHNICAL
SPECIFICATIONS –
AXIAL PISTON MOTORS
TMM

DIMENSIONS –
AXIAL PISTON MOTORS
TMM

TECHNICAL
SPECIFICATIONS –
GEARBOX TMG

DIMENSIONS –
GEARBOX TMG

3

Series TM Transit Mixer Drive System
Service Manual

DKMH.PS.800.B1.02 • 520L0482 • Rev A • 05/2004

Contents (continued)

General .............................................................................................................................................................26
Mounting the Motor ...................................................................................................................................26
Mounting the Speed Sensor ....................................................................................................................26
Mounting the Pump ....................................................................................................................................26
Mounting the Gearbox ...............................................................................................................................27
Mounting the Water Tank ..........................................................................................................................27
Mounting the Drum Flange ......................................................................................................................28
Mounting Controller TME ..........................................................................................................................29
Wiring Diagram TME ...................................................................................................................................30
Installation Space TME ................................................................................................................................30

Fluid Specification ........................................................................................................................................31
Hydraulic Fluid ..............................................................................................................................................31
Cleanliness ......................................................................................................................................................31
Suction Filtration ..........................................................................................................................................31

Required Tools ...............................................................................................................................................32
Port Location Pump .....................................................................................................................................32
Port Location Motor ....................................................................................................................................32

General .............................................................................................................................................................34
Gearbox ...........................................................................................................................................................34
Hydrostatics ....................................................................................................................................................34

Gearbox TMG .................................................................................................................................................36
Safety ................................................................................................................................................................36
Hydrostatic TMP and TMM ........................................................................................................................36

Troubleshooting ...........................................................................................................................................38

Emergency Discharging .............................................................................................................................41

INSTALLATION
INSTRUCTIONS

HYDRAULIC FLUID

PRESSURE
MEASUREMENT

START-UP PROCEDURE

MAINTENANCE

TROUBLESHOOTING

EMERGENCY
DISCHARGING

4

Series TM Transit Mixer Drive System
Service Manual

DKMH.PS.800.B1.02 • 520L0482 • Rev A • 05/2004

This section describes the operation of pump, motor, gearbox and controller to drive the
transit mixer drum in an electrical closed loop control system. It is a useful reference for
readers, which are not familiar with the functioning of transit mixer drive systems.

The variable displacement pump TMP is designed to convert a mechanical input power
into hydraulic power. The input shaft, driven by the engine PTO, turns the pump cylinder
block, which contains a ring of pistons. The pistons run against a tilted plate, called swash
plate. This causes the pistons to compress the hydraulic fluid, which imparts the input
energy into hydraulic fluid. The high-pressure fluid is then ported out to provide the
hydraulic pressure and flow to the fixed displacement motor TMM.
The swash plate angle can be varied by the actuating piston via the electrical propor-
tional control valves depending on the current value, which is generated by the TME
controller.

Functional Description

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