ANNA UNIVERSITY, CHENNAI 600 025 REGULATIONS - 2009 CURRICULUM I TO IV SEMESTERS (FULL TIME)
M.E. CAD / CAM
Code No. THEORY MA 9213 CD 9211 CC 9212 CD 9221 CC 9211 E1 CC 9215 SEMESTER – I Course Title Probability and Statistical Methods Computer Application in Design Finite Element Analysis in Manufacturing Engineering Integrated Mechanical Design Competitive manufacturing systems Elective-I PRACTICAL CAD Lab Total L 3 3 3 3 3 3 0 18 T 1 0 0 1 0 0 0 2 P 0 2 0 0 0 0 3 5 C 4 4 3 4 3 3 3 24
LIST OF ELECTIVES M.E. CAD / CAM Course Code CC 9250 CC9251 CC 9252 CC 9253 CC 9254 CI 9259 ED 9252 ED 9264 ED 9256 CC9255 ED9250 ED 9223 ED 9253 ED 9259 IC 9262 CC 9257 CC 9258 CC 9259 ED 9258 ED 9222 CC 9256 Course Title Mechatronics in Manufacturing Systems Computer Aided Process Planning Data Communication in CAD/CAM Industrial Safety Management Performance Modelling and Analysis of Manufacturing System Rapid Prototyping Tribology in Design Design of Hydraulic and Pneumatic Systems Advanced Tool Design Metrology and Non Destructive Testing Optimization Techniques in Design Mechanisms Design and Simulation** Advanced Mechanics of Materials Design of Material Handling Equipments Computational Fluid Dynamics Total Quality Management Reliability Engineering Models Maintenance Engineering and Management Industrial Robotics and Expert Systems Vibration Analysis and Control ** Design for Cellular Manufacturing Systems L 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 2 0 C 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3
PROBABILITY AND STATISTICAL METHODS
LT P C 31 0 4
UNIT I PROBABILITY AND RANDOM VARIABLES 12 Probability - Random variables - Moments - Moment generating function - Standard distributions - Functions of random variables - Two-dimensional R. vs. - Correlation and Regression. UNIT II ESTIMATION THEORY 12 Principle of least squares - Regression - Multiple and partial correlations - Estimation of Parameters - Maximum likelihood estimates - Method of moments. UNIT III TESTING OF HYPOTHESIS 12 Sampling distributions - Test based on Normal, t-distribution, Chi-square and Fdistributions - Analysis of Variance - One way and Two-way classifications. UNIT IV DESIGN OF EXPERIMENTS 12 Completely Randomized Design - Randomized Block design - Latin square design - 2 Factorial Design. UNIT V TIME SERIES 12 Characteristics and Representation - Moving Averages - Exponential smoothing - Auto Regressive Processes. TOTAL: 60 PERIODS REFERENCES: 1. Fruend John, E. and Miller, Irwin, " Probability and Statistics for Engineering “, 5th Edition, Prentice Hall, 1994. 2. Jay, L. Devore, " Probability and Statistics for Engineering and Sciences", Brooks/Cole Publishing Company Monterey, California, 1982. 3. Montgomery D.C and Johnson, L.A.," Forecasting and Time Series ", McGraw-Hill. 4. Anderson, O.D., " Time Series Analysis: Theory and practice ", I. North - Holland, Amsterdam, 1982. 5. Gupta, S.C. and Kapur, V.K." Fundamentals of Mathematical Statistics ", Sultan Chand and Sons, New Delhi, 1999.
WEB REFERENCES: 1. www.maths.adelaide.edu.AU/Applied/Courses/Hps.html. 2. www.cs.cf.ac.UK/Dave/A12/nodes86.html.
Introduction to parametric and variational geometry based software’s and their principles creation of prismatic and lofted parts using these packages. Donald Hearn and M.
TOTAL : 45 + 30 = 75 PERIODS
William M Neumann and Robert F. 1992.).comparison of representations user interface for solid modeling. 2007. Donald Heam and M. 4. Foley.Sproul “Principles of Computer Graphics”. UNIT II INTRODUCTION TO CAD SOFTWARE 8 Writing interactive programs to solve design problems and production of drawings .primitive instancing .sweep representations boundary representations . Prentice Hall. Mc Graw Hill Book Co.cubic spline curve .other modeling techniques.CD 9211
COMPUTER APPLICATIONS IN DESIGN
L T P C 3 0 2 4
UNIT I INTRODUCTION TO COMPUTER GRAPHICS FUNDAMENTALS 11 Output primitives (points.view ports . UNIT IV VISUAL REALISM 9 Hidden – Line – Surface – solid removal algorithms shading – coloring.bi-cubic patch – Bezier and B-spline surfaces – Volume modeling – Boundary models – CSG.B – Spline curves . Ibrahim Zeid Mastering CAD/CAM – McGraw Hill. Inc. Graphics and computing standards– Open GL Data Exchange standards – IGES. 2-D & 3-D transformation (ranslation.Rational curves – Surface Modeling techniques . Pauline Baker “Computer Graphics”. STEP etc– Communication standards... rotators) windowing .Representation of curves – Bezier curves .tolerances analysis mass property calculations . Pauline Baker “Computer Graphics”. Singapore. scaling. lines.interferences of positions and orientation .creation of surfaces . 2. curves etc. Wan Dam. International Edition.surface patch – Coons patch. Feiner and Hughes – Computer graphics principles & practices. 1989. Prentice Hall. Inc. UNIT III SOLID MODELING 8 Regularized Boolean set operations . UNIT V ASSEMBLY OF PARTS 9 Assembly modeling .clipping transformation.using any languages like Auto LISP/C/FORTRAN etc. 3.. 5.mechanism simulation.solids etc.
NOTE: LAB PRACTICE OF: 30 PERIODS
REFERENCES: 1. Pearson Education – 2003.constructive solid Geometry .. using solid modeling packages (prismatic and revolved parts). 1992.
shape function. UNIT III SHAPE FUNCTIONS AND HIGHER ORDER FORMULATIONS 10 Global and Natural Co-ordinates – Shape functions for one and two dimensional elements – Three noded triangular and four noded quadrilateral element – Non linear analysis – Isoparametric elements – Jacobian matrices and transformations – Basics of two dimensional axi symmetric analysis.CC9212
FINITE ELEMENT ANALYSIS IN MANUFACTURING ENGINEERING
LT P C 3 0 0 3
AIM The aim is to provide the students with knowledge of the finite element method that will be of use in different manufacturing areas and to provide a foundation for further study.. gap element – time stepping procedures – Crank – Nicholson algorithm – Prediction of grain structure . input of material and processing characteristics – Solution and post processing – Overview of application packages such as ANSYS and DEFORM – Development of code for one dimensional analysis and validation. K. 3. REFERENCES: 1.J. Thomas. R.. latent heat incorporation. Bathe. J. 1990. UNIT V COMPUTER IMPLEMENTATION 9 Pre Processing. T. “Finite Element Method in Engineering”. Oxford University Press. 1994.Basic concepts of plasticity – Solid and flow formulation – small incremental deformation formulation – FE Analysis of metal cutting. Morgan. Pergammon Press. Mesh generation. UNIT IV ANALYSIS OF PRODUCTION PROCESSES 10 FE Analysis of metal casting – Special considerations. and Seetharaman. K.. 2.N. H. John Wiley. McGraw – Hill. S. chip separation criteria. incorporation of strain rate dependency. assembly and imposition of boundary conditions – solution and post processing – One dimensional analysis in solid mechanics and heat transfer. function – derivation of element characteristics matrix. 1989. 2. elements connectivity. “Metal forming and the Finite element Methods”. Rao.N.W. UNIT II ONE DIMENSIONAL ANALYSIS: 10 Steps in FEA – Discretization. 1985. Soo-IK-Oh and Altan. boundary conditions. K. “Finite Element Procedures in Engineering Analysis. “An Introduction to the Finite element Method”. Kobayashi. UNIT I INTRODUCTION: 6 Basics of FEM – Initial value and boundary value problems – wighted residual Galerkin ands Raleigh Ritz methods – review of Variational calculus – Integration by parts – Basics of variational formulation. 1989. OBJECTIVE The objective is to equip students with fundamentals of finite element principles so as to enable them to understand the behaviour of various finite elements and to be able to select appropriate elements to solve physical and engineering problems with emphasis on structural and thermal engineering applications. Lewis.
.R. TOTAL: 45 PERIODS TEXT BOOKS: 1.. “The Finite Element Method in Heat Transfer Analysis”. Reddy.
Gear Box. Lingaiah. K.Design of Elevators. pulleys. Materials Handling Equipments. The Ronald Press Company. Vol. V. McGraw Hill. bevel and worm gears – Design for sub assembly – Integrated design of speed reducers and multi-speed gear boxes – application of software packages. automobiles and mechanical handling equipments. Chapman and Hall. “Automobile Brakes and Braking Systems”. Escalators..S.
. springs. “Mechanical Engineering Design”. Cam & Follower. Shigley. R. Kalaikathir Achchagam..CD 9221
INTEGRATED MECHANICAL DESIGN (Use of Approved Data Book Is Permitted)
LTP C 3 10 4
UNIT I FUNDAMENTALS AND DESIGN OF SHAFTS 15 Phases of design – Standardization and interchangeability of machine elements Process and Function Tolerances – Individual and group tolerances – Selection of fits for different design situations – Design for assembly and modular constructions – Concepts of integration –BIS. New Delhi. 1981. Materials Handling Handbook. 6. Tata McGraw Hill. Tech. DIN. Maitra G. Boltzharol. and Narayana Iyengar. Coimbatore. 1958.T.
APPROVED DATA BOOKS: 1. 7.M.
A Term Project must be given for Assessment – 3 Compulsory)
REFERENCES: 1.. Machine Tools. “Machine Design – An Integrated Approach” Pearson Education. 3. Norton L. 1986. 2. Alexandrov. chain. “Machine Design Data Hand Book”. 1992. UNIT III BRAKES 15 Dynamics and thermal aspects of vehicle braking – Integrated design of brakes for machine tools. Oblique stresses – Transformation Matrix – Principal stresses – Maximum shear stress Theories of Failure – Ductile vs. motor. UNIT IV INTEGRATED DESIGN 15 Integrated Design of systems consisting of shaft. Tata McGraw Hill.P. T. “Hand Book of Gear Design”. MIR Publishers. 2003. 1985. 5. Suma Publishers. belt. Example . R.G. 4. 2005 2. Newcomb. 1975. helical. bearing and casing – Design for rigidity UNIT II DESIGN OF GEARS AND GEAR BOXES 15 Principles of gear tooth action – Gear correction – Gear tooth failure modes – Stresses and loads – Component design of spur. bearings. 2nd Edition. ISO. gears. P. “Design Data Book”. Valve gear Mechanisms. M.... J. “Machine Design”. 1 & 2. A. brittle component design Analysis and Design of shafts for different applications – integrated design of shaft. Prasad. 1983..E. flywheel etc. Bangalore. TOTAL: 60 PERIODS The Pattern of Question Paper will consist one Question from Unit – 4 for 50% of total marks. rope. ASTM Standards. L. BS.. and Spur.
close supplier ties – flexible work force .Kaizen – Common layouts . “Handbook of Flexible Manufacturing Systems ".Ltd.Pull method . New York. UNIT III COMPUTER SOFTWARE.line flow strategy . Pascal Dennis. “Manufacturing Engineering and Technology ".Lean manufacture.specification and selection .Planning FMS database.Numerical control .Planning.Application work stations .Principles of JIT . Taiichi Ohno. and in synchronization with the marketing. (Second edition).classification and coding .K.quality -small lot sizes .work station loads .flexible fixtures .Manufacturing data systems . Productivity Press.Adaptive control .Application of simulation . Jha. Production Systems and Computer Integrated Manufacturing ". TOTAL: 45 PERIODS TEXT BOOKS: 1.Supervisory computer. Kalpkjian. automation.
. 2007.Design for assembly. sales. UNIT IV LEAN MANUFACTURING: 9 Origin of lean production system – Customer focus – Muda (waste) – Standards – 5S system – Total Productive Maintenance – standardized work –Man power reduction – Overall efficiency .preventive maintenance . Toyota.CC 9211
COMPETITIVE MANUFACTURING SYSTEMS
L T P C 3 0 0 3
AIM: To impart knowledge on the pace of changes in the manufacturing technology. SIMULATION AND DATABASE OF FMS 9 System issues .. inexpensively. and customer service of the company. 2. REFERENCES: 1. scheduling and control of FMS .. Academic Press Inc. " Automation.CAD/CAM considerations . Addison-Wesley Publishing Co.Scheduling . disassembly and service. UNIT I MANUFACTURING IN A COMPETITIVE ENVIRONMENT 9 Automation of manufacturing process .Jidoka concept – PokaYoke (mistake proofing) .implementation issues . 3..Sensor technology . OBJECTIVE: To emphasize the knowledge on the quality improvement. UNIT V JUST IN TIME 9 Characteristics of JIT . 2.Computer control and functions .material handling and movement .Production flow analysis . Prentice-Hall. UNIT II GROUP TECHNOLOGY & FLEXIBLE MANUFACTURING SYSTEMS 9 Part families .Machine cell design Benefits. 1991.data flow .Hierarchy of computer control . and advanced manufacturing techniques to create the highest-caliber products quickly. Third Edition. " Production System Beyond Large-Scale production Productivity Press (India) Pvt.Trends .Types of software . 1995.strategic implications . N.Kanban system . “Lean Production Simplified: A Plain-Language Guide to the World's Most Powerful Production System”. Groover M. Components of FMS .Industrial robots .software .Knowledge based scheduling .P. efficiently. 1992.Worker Involvement– Quality circle activity – Kaizen training Suggestion Programmes – Hoshin Planning System (systematic planning methodology) – Lean culture. 2007.
weight – Design of shafts and torsionally loaded members – Design of springs. UNIT IV STATIC APPLICATIONS 8 Structural applications – Design of simple truss members . CAD Workstations CAD. Application in Mechanisms – Optimum design of simple linkage mechanisms. Multi objective optimization. Lagrange multipliers . UNIT V DYNAMIC APPLICATIONS 7 Dynamic Applications – Optimum design of single. TOTAL: 45 PERIODS
EQUIPMENTS FOR CAD LAB 1. vibration absorbers. UNIT II CONSTRAINED OPTIMIZATION TECHNIQUES 10 Optimization with equality and inequality constraints .Design applications – Design of simple axial. Random. TOTAL: 45 PERIODS
. Mechanism simulation and drafting modules : : 10 Nos 10 Nos
OPTIMIZATION TECHNIQUES IN DESIGN
LT PC 30 03
UNIT I UNCONSTRAINED OPTIMIZATION TECHNIQUES 10 Introduction to optimum design . Techniques of unconstrained minimization – Golden section.Geometric programming UNIT III ADVANCED OPTIMIZATION TECHNIQUES 10 Multi stage optimization – dynamic programming. 2. two degree of freedom systems. Neural network & Fuzzy logic principles in optimization.General principles of optimization – Problem formulation & their classifications .Single variable and multivariable optimization.Direct methods – Indirect methods using penalty functions. transverse loaded members for minimum cost. stochastic programming. Genetic algorithms and Simulated Annealing techniques. pattern and gradient search methods – Interpolation methods. 3D Modeling Software with assembly.CC 9215
LT PC 00 3 3 Exercises in Modeling and Analysis of Mechanical Components and assembly using Parametric and feature based Packages like PRO-E / SOLIDE WORKS /CATIA / NX / ANSYS / NASTRAN etc.
flow. UNIT IV THEORY OF HYDRODYNAMIC AND HYDROSTATIC LUBRICATION 12 Reynolds Equation.Viscosity and other properties of oils –Additivesand selection of Lubricants.Pressure .Surface Topography measurements –Laser methods – instrumentation .REFERENCES: 1.Magneto hydrodynamic lubrication – Hydro static lubrication – Gas lubrication.Spherical and cylindrical contacts-Contact Fatigue life. Prentice Hall of India Pvt. “Engineering Optimization – Theory & Practice”.Oil film effects.Various types of flow restrictors in hydrostatic bearings UNIT V HIGH PRESSURE CONTACTS AND ELASTO HYDRODYNAMIC LUBRICATION 10 Rolling contacts of Elastic solids. New York. 4.Film shape within and outside contact zones-Film thickness and friction calculation.. Kalyanamoy Deb. “Optimum design of mechanical elements”.Rolling bearings. BIS standards – Lubrication Regimes –Solid Lubrication-Dry and marginally lubricated contacts. 3.Stresses and deflections-Traction drives.International standards in friction and wear measurements UNIT III LUBRICANTS AND LUBRICATION REGIMES 8 Lubricants and their physical properties. Singaresu.
TRIBOLOGY IN DESIGN
LT PC 30 0 3
UNIT I SURFACE INTERACTION AND FRICTION 7 Topography of Surfaces – Surface features-Properties and measurement – Surface interaction – Adhesive Theory of Sliding Friction –Rolling Friction-Friction properties of metallic and non-metallic materials – friction in extreme conditions –Thermal considerations in sliding contact UNIT II WEAR AND SURFACE TREATMENT 8 Types of wear – Mechanism of various types of wear – Laws of wear –Theoretical wear models-Wear of Metals and Non metals – Surface treatments – Surface modifications – surface coatings methods. 1989.Elasto Hydrodynamic lubrication Theory-Soft and hard EHL-Reynolds equation for elasto hydrodynamic lubrication. New Delhi. “Genetic algorithms in search. 1990.Lubricants standards ISO.E.. D. Goldberg.Pressure wave. “Optimization for Engineering design algorithms and Examples”. Johnson Ray. Barnen. optimization and machine”.AGMA.
. 1995. S..SAE. C. 2. flow . New Age International (P) Limited. Wiley. Rao. load and friction calculations-Stiffness considerations. John & Sons.contact stresses – Hertzian stress equation.Boundary Lubrication. Addison-Wesley. 2000. load capacity and friction calculations in Hydrodynamic bearings-Long and short bearings-Pad bearings and Journal bearings-Squeeze film effects-Thermal considerations-Hydrostatic lubrication of Pad bearing.-Assumptions and limitations-One and two dimensional Reynolds Equation-Reynolds and Sommerfeld boundary conditions..Hydrodynamic lubrication –– Elasto and plasto hydrodynamic .
UK.Ahuja . “Fluid Power with Applications”. Press. (Editor) – “Principles of Tribology “. “Hydraulic and Pneumatics” (HB).sequential circuits cascade methods .accumulator circuits industrial circuits . UNIT IV PNEUMATIC SYSTEMS AND CIRCUITS 16 Pneumatic fundamentals .relief valves. “Basic Lubrication Theory”.Robotic circuits. 2.direction and flow control valves . pump characteristics. UK. 4. 3.grinding.selection of components .compound circuit design combination circuit design. Low cost automation . 1997. earth mover circuits. A. J. .1995 Cameron.W. 5. Williams J. MAINTENANCE AND SPECIAL CIRCUITS 7 Pneumatic equipments. Butterworth –Heinemann.forklift.”Fundamentals of Tribology”.A.B. “Basic fluid power”. A. UNIT V INSTALLATION. UNIT II CONTROL AND REGULATION ELEMENTS 12 Pressure . 2005 6. sequencing.E..Batchelor.control elements. G.hydro pneumatic circuits . 1994. Rabinowicz. Linear and Rotary Actuators – selection.use of microprocessors for sequencing . 2005. Jaico Publishing House. “Pneumatic and Hydraulic Systems “.W .hydraulic milling machine . TOTAL: 45 PERIODS REFERENCES: 1. Pippenger.mapping methods . S. 1980. Ellis Herward Ltd.TOTAL: 45 PERIODS REFERENCES: 1. Prentice – Hall of India Pvt Ltd .Stachowiak & A. Pease and John J. Butterworth-Heinemann.safety and emergency mandrels. 4. copying. Dudleyt.
DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS
LT PC 3 0 03
UNIT I OIL HYDRAULIC SYSTEMS AND HYDRAULIC ACTUATORS 5 Hydraulic Power Generators – Selection and specification of pumps.press circuits .fringe conditions modules and these integration . quick return. “ Engineering Tribology”. planning. specification and characteristics.. 1981 Halling.logic circuits . non-return and safety valves actuation systems.switching circuits . UNIT III HYDRAULIC CIRCUITS 5 Reciprocation. Prentice Hall. Engineering Tribology.Basu. 1987. Prentice Hall. Antony Espossito. Bolton.design calculations – application -fault finding .PLC.K. W. John Willey &Sons . Macmillian – 1984. Andrew Parr. 3. S.N. position and pressure sensing . 2.Sengupta & B. New Delhi. UK. 1999. “Friction and Wear of materials”.design and selection of components . Oxford Univ. synchronizing circuits .step counter method .
Shanmuga Sundaram.Types of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures – Lathe Fixtures – Grinding Fixtures – Modular Fixtures – Cutting Force Calculations.Hoffman. “Tooling data”. 2000
.Single-point cutting tools – Milling cutters – Hole making cutting toolsBroaching Tools . 2. “Hydraulic and Pneumatic Controls: Understanding made Easy" S. New Delhi. Tata McGraw Hill Publishing Company Ltd.Sub plate and tombstone fixtures-Universal fixtures– Cutting tools– Tool holding methods– Automatic tool changers and tool positioners – Tool presetting– General explanation of the Brown and Sharp machine. V. E. UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS 8 Introduction –Tooling requirements for Numerical control systems – Fixture design for CNC machine tools.LeCain.Drill jigs and modern manufacturing. Ceramics and Diamond -Non metallic tool materials-Designing with relation to heat treatment UNIT II DESIGN OF CUTTING TOOLS 9 Mechanics of Metal cutting –Oblique and orthogonal cutting. UNIT IV DESIGN OF PRESS TOOL DIES 10 Types of Dies –Method of Die operation–Clearance and cutting force calculationsBlanking and Piercing die design – Pilots – Strippers and pressure pads.Carbides. 2000. George H. “Tool Design”.Chip formation and shear angle .Tooling MaterialsFerrous and Non ferrous Tooling Materials. Cyrll Donaldson. 2006 (Reprint 2009).Design of Form relieved and profile relieved cutters-Design of gear and thread milling cutters UNIT III DESIGN OF JIGS AND FIXTURES 10 Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages – Indicating Gages – Automatic gages – Principles of location – Locating methods and devices – Principles of clamping – Drill jigs – Chip formation in drilling – General considerations in the design of drill jigs – Drill bushings – Methods of construction – Thrust and Turning Moments in drilling .Challenges and requirements. Wheeler Publishing.Chand & Co Book publishers.5.
ADVANCED TOOL DESIGN
LTPC 3 0 03
UNIT I INTRODUCTION TO TOOL DESIGN 8 Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives – Tool Design in manufacturing..Standards in tool design-Tool drawings -Surface finish – Fits and Tolerances .” Jig and Fixture Design”. Goold. K. Singapore. Thomson Asia Pvt Ltd.G. 2004 3.Presswork materials – Strip layout – Short-run tooling for Piercing – Bending dies – Forming dies – Drawing dies-Design and drafting. Prakash Hiralal Joshi.C. TOTAL: 45 PERIODS
Network formula – Gross motion concepts-Basic kinematic structures of serial and parallel robot manipulators-Compliant mechanisms-Equivalent mechanisms. Spatial RSSR mechanism-Denavit-Hartenberg Parameters – Forward and inverse kinematics of robot manipulators. Students should design and fabricate a mechanism model as term project. G.Tata McGraw Hill..G.. 2. “Advanced Mechanism Design Analysis and Synthesis”.4. 1984.N. Graphical methodsPole technique-inversion technique-point position reduction-two. Mechanism defects. “Design of Jigs. Design of six bar mechanisms-single dwelldouble dwell-double stroke. Prentice Hall. 1999.Freudenstein’s Equation-Bloch’s Synthesis. path generation. Sandor G.F. 1978. J. 3. “Manufacturing Technology”. TMH.O. geared five bar and six bar linkages. Analytical methods. Dimensional synthesis – function generation. Venkataraman K. Cam Mechanismsdetermination of optimum size of cams.. and Shigley. “Design of Machinery”. motion generation. Fixtures and Presstools”. The ELBS. UNIT V SYNTHESIS OF COUPLER CURVE BASED MECHANISMS & CAM MECHANISMS 9 Cognate Lingages-parallel motion Linkages.. Robert L. R. EWLP. Uicker.. Delhi.E. “Theory of Machines and Mechanisms”.
LTPC 302 4 UNIT I INTRODUCTION 9 Review of fundamentals of kinematics-classifications of mechanisms-components of mechanisms – mobility analysis – formation of one D. three and four position synthesis of four.J. Four bar coupler curve-cuspcrunode-coupler driven six-bar mechanisms-straight line mechanisms UNIT IV SYNTHESIS OF FOUR BAR MECHANISMS 9 Type synthesis – Number synthesis – Associated Linkage Concept. Analytical methods for velocity and acceleration Analysis– four bar linkage jerk analysis. Pennock. slider crank. J. Geared five bar mechanism-multi-dwell. inverted slider crank. Oxford University Press. COUPLER CURVE 9 Fixed and moving centrodes. 2005.bar mechanisms. UNIT II KINEMATIC ANALYSIS 9 Position Analysis – Vector loop equations for four bar. “Theory of Mechanism and Machines”. 2005. Study and use of Mechanism using Simulation Soft-ware packages. Amitabha Ghosh and Asok Kumar Mallik. graphical constructions – cubic of stationary curvature. and Erdman A. Euler Savary equation. 4. UNIT III PATH CURVATURE THEORY.
MECHANISMS DESIGN AND SIMULATION
. Plane complex mechanisms-auxiliary point method. inflection points and inflection circle. 2005 5. Haslehurst M.. Total 45 + 30 = 75 PERIODS NOTE: TUTORIAL / PRACTICE: 30 PERIODS A Term Project must be given for Assessment – 3 (Compulsory) REFERENCES: 1.Norton. multi loop kinematic chains..
1995. “Computational fluid Mechanics and Heat Transfer “ Hemisphere Publishing Corporation. USA. finite difference approach.Stokes Equation”.1984. V. Transient one-dimensional problem. Ghoshdasdidar.
UNIT II CONDUCTION HEAT TRANSFER 10 Steady one-dimensional conduction. Tannehill. New York.
. SIMPLE Procedure of Patankar and Spalding. Two-dimensional Transient Problems. 1999. Narosa Publishing House..Patankar “Numerical heat transfer fluid flow”. Dynamics and Design of Machinery”. 1981. Grid Independence Test. 5. Initial and Boundary conditions – Initial and Boundary Value problems – Finite difference method. Anderson. K...
Kenneth J. 1980.B.A.. Narosa. and Pletcher. “Computational Fluid Flow and Heat Transfer”. Waldron. Hemisphere Publishing Corporation.H. Subas.
COMPUTATIONAL FLUID DYNAMICS
LT PC 3 00 3
GOVERNING DIFFERENTIAL EQUATION AND FINITE DIFFERENCE METHOD 10 Classification. New Delhi.. Computation of Boundary layer flow. J. Unsteady two-dimensional convection – Diffusion – Introduction to finite element method – solution of steady heat conduction by FEM – Incompressible flow – simulation by FEM. Pineridge Press Limited. R. 2005. T.. UNIT III INCOMPRESSIBLE FLUID FLOW 10 Governing Equations. J. Taylor. 2. Muralidhar. Gary L.. Prediction of fluid flow and heat transfer using standard codes. Backward difference. P. “Computer Simulation of flow and heat transfer” Tata McGrawHill Publishing Company Ltd. “Kinematics. V. 1998. UNIT IV CONVECTION HEAT TRANSFER AND FEM 10 Steady One-Dimensional and Two-Dimensional Convection – diffusion. Forward. “Finite Element Programming of the Navier. Determination of pressure for viscous flow. Numerical Errors. U. 6. C and Hughes. John Wiley-sons. Kinzel. Ramamurti.. Stream Function – Verticity method. D. Uniform and nonuniform Grids. Standard and High and Low Reynolds number models.5.S. Two and three dimensional steady state problems.. Unsteady onedimensional convection – diffusion. 4. “Mechanics of Machines”. K – є Model s.I. UNIT V TURBULENCE MODELS 5 Algebraic Models – One equation model. Central. 3.K. TOTAL: 45 PERIODS REFERENCES: 1. and Sundararajan.
evolution of quality.
. Productivity and Quality Publishing Pvt. Narayana V.. Fletcher. “Total Quality Management for Engineers”. D. performance Measurement and customer satisfaction. Definition of quality. UNIT III TQM PRINCIPLES 9 Customer focus. 1997.J. Continuous process improvement. Employee involvement – Empowerment and Team work.Gryna Jr. 1987. Training. Chapman and Hall.. ISO 9000.M and Frank M. TQM models. Butterworth–Hcinemann Ltd. TMH. Wood Head Publishers..A.6. “Quality Management – Concepts and Tasks”. Quality circles. Juran J. 5S. TQM philosophy – CONTRIBUTIONS OF Deming Juran. Quality Auditing. Concept of six sigma.. Implementation. “Total Quality Management”.A. 5. Zeiri. The Seven Tools of Quality. KAIZEN. UNIT II PLANNING 9 Vision. 3.Mills. “Total Quality Management”. 1993. Crosby and Ishikawa. Pearson Education Asia. “Quality Planning and Analysis”. Fletcher. 6. India. C. Quality function deployment.J. FMEA. (Indian reprint 2002) REFERENCES: 1.Besterfiled. “Computational Techniques for Fluid Dynamics 1” Fundamental and General Techniques. and Sreenivasan. 8. TOTAL: 45 PERIODS TEXT BOOK: 1. Introduction to ISO14000 and OSHAS18000. New Seven management tools. Case Studies. clauses Documentation. New Age International 1996.S. 2.. 1993. T.J. 4. JIT.X. Brain Rethery. C. introduction to BPR and analysis of Quality Costs. Implementation of TQM. UNIT IV TQM TOOLS AND TECHNIQUES 9 PDSA.Ltd. Springer – Verlag. Leadership and Top management commitment. 1982. Bench Marking. “Computational Techniques for fluid Dynamics 2” Specific Techniques for Different Flow Categories. 1991. Quality policy Deployment. Oxford. UNIT V QUALITY SYSTEMS 9 Need for ISO 9000 Systems. 1987. Springer – Verlag. “Numerical Fluid Dynamics” Narosa Publishing House.S. Oakland. 7. Bose. Mission. N. Supplier Quality Management. 1989. POKA YOKE. Quality policy and objective Planning and Organization for quality.
TOTAL QUALITY MANAGEMENT
LTPC 3 00 3
UNIT I INTRODUCTION 9 Need for TQM. Dale H.
. Roy Billington and Ronald N.
MAINTENANCE ENGINEERING AND MANAGEMENT
LTPC 3 00 3
UNIT I INTRODUCTION 6 Maintenance definition – Maintenance objectives – Maintenance management –Functions of maintenance department – Tero technology – Maintenance costs. Allan. Springer. “Reliability Evaluation of Engineering Systems”. UNIT III RELIABILITY ASSESSMENT 10 Different configurations – Redundancy – m/n system – Complex systems: RBD – Baye’s method – Cut and tie sets – Fault Tree Analysis – Standby system. 2000. UNIT III MAINTENANCE LOGISTICS 11 Maintenance staffing – Human factors –Resource requirements: Optimal size of service facility – Optimal repair effort – Maintenance planning and scheduling – Spares planning – Capital spare.CC 9258
RELIABILITY ENGINEERING MODELS
LT P C 30 03
UNIT I RELIABILITY CONCEPT 9 Reliability definition – Quality and Reliability– Reliability mathematics – Reliability functions – Hazard rate – Measures of Reliability – Design life –A priori and posteriori probabilities – Mortality of a component –Bath tub curve – Useful life. TMH. 2007. Ebeling. 2. “An introduction to Reliability and Maintainability engineering”. UNIT IV RELIABILITY MONITORING 8 Life testing methods: Failure terminated – Time terminated – Sequential Testing – Reliability growth monitoring – Reliability allocation – Software reliability. Charles E. Weibull – Hazard plotting – Goodness of fit tests. Complete/Censored data – Time to failure distributions: Exponential. UNIT V RELIABILITY IMPROVEMENT 7 Analysis of downtime – Repair time distribution – System MTTR – Maintainability prediction – Measures of maintainability – System Availability – Replacement theory. UNIT II MAINTENANCE MODELS 12 Maintenance policies – Imperfect maintenance – PM versus b/d maintenance – Optimal PM schedule and product characteristics – Inspection decisions: Maximizing profit – Minimizing downtime – Replacement models. UNIT II FAILURE DATA ANALYSIS 11 Data collection –Empirical methods: Ungrouped/Grouped. TOTAL: 45 PERIODS REFERENCES: 1.
“Total Productive Maintenance”.Programming of Microprocessors using 8085 instructions ..Fluid pressure . Replacement and Reliability”. "Microprocessor Architecture. Second Edition. 3. D. An Introduction to Mechatronics ". Lawrence J. AJ.UNIT IV MAINTENANCE QUALITY 8 Five Zero concept –FMECA – Maintainability prediction– Design for maintainability – Maintainability allocation – Reliability Centered Maintenance.Pin configuration .Data handling . 2..R. 1995.S.Measurement Systems .Servo systems.Traditional design and Mechatronics Design. UNIT III MICROPROCESSORS IN MECHATRONICS 9 Introduction .Selection of sensors .Architecture .Case studies of Mechatronics systems.Possible design solutions . P. UNIT IV PROGRAMMABLE LOGIC CONTROLLERS 9 Introduction . "Mechatronics ". 4. 2. Andrew K. and Sridhar.Analog input / output . Ramesh. 1998. Chapman and Hall.Instruction set .S. Alciatore. and Loader.Control Systems .Temperature control Stepper motor control .Mechatronics in Products . TOTAL: 45 PERIODS REFERENCES 1. UNIT II SENSORS AND TRANSDUCERS 9 Introduction . “Introduction to Microprocessors for Engineers and Scientists ". Taylor and Francis.Basic structure . 3. " Introduction to Mechatronics and Measurement Systems". Prentice Hall. 1999. 2000.Input / Output processing . UNIT V DESIGN AND MECHATRONICS Designing . Asian Books. McGraw-Hill International Editions.Systems .Interfacing input and output devices Interfacing D/A converters and A/D converters –Applications .
.Selection of PLC. Position and Proximity Velocity and Motion . “Tero Technology: Reliability Engineering and Maintenance Management”. Seichi Nakajima. N. “Maintenance. Ghosh. UNIT IV TOTAL PRODUCTIVE MAINTENANCE 8 TPM fundamentals – Chronic and sporadic losses – Six big losses – OEE as a measure – TPM pillars– Autonomous maintenance –TPM implementation.A. " Understanding Electro-Mechanical Engineering. Prentice-Hall. P. Buru.Programming -Mnemonics Timers.K.Performance Terminology .Traffic light controller. 1993.Signal processing . Dawson.Tsang. 9
TOTAL: 45 PERIODS TEXT BOOKS: 1. Gaonkar.C.Jardine & Albert H.C. Programming and Applications” Wiley Eastern.Basu. Bikas Badhury & S.
MECHATRONICS IN MANUFACTURING SYSTEMS
LT P C 3003
UNIT I INTRODUCTION 9 Introduction to Mechatronics .Temperature sensors . Michael B. 5.Light sensors . 1993. 2003. 0000 to 8085.Kamm.Displacement. Productivity Press. D. 2006. Internal relays and counters . Bradley.Histand and David G.K.
operation .edu. 2.An Overview .The optiz system .Report Generation.Data Structure. T.Implementation considerations -manufacturing system components. Al.. production Volume. Tata McGraw Hill Publishing Co. 1995. TOTAL: 45 PERIODS REFERENCES: 1.htm
.Variant process planning . APPAS.GT coding . MIPLAN. WEB REFERENCES: 1.WEB REFERENCE: 1. " An Expert Process Planning System ". Tien-Chien Chang. Input format.Dimensioning . 4. http://claymore. http://Estraj.edu/jackh/eod/automate/capp/capp. 3. 5.Geometric transformation . of production families .htm 2. Chapman & Hall. UNIT III PROCESS ENGINEERING AND PROCESS PLANNING 9 Experienced. UNIT V AN INTERGRADED PROCESS PLANNING SYSTEMS 9 Totally integrated process planning systems . 1985. AUTOPLAN and PRO. UNIT IV COMPUTER AIDED PROCESS PLANNING SYSTEMS 9 Logical Design of a Process Planning .Process Planning .Process capability analysis . " Systems Approach to Computer Integrated Design and Manufacturing ". Gideon Halevi and Roland D.ute.topology . CAPP. 1985.Forward and Backward planning.Generative approach . "An Introduction to automated process planning systems ".cs.
COMPUTER AIDED PROCESS PLANNING
LT P C 3 0 0 3
UNIT I INTRODUCTION 9 The Place of Process Planning in the Manufacturing cycle .Conventional tolerance .gusu.C. Prentice Hall. John Wiley & Sons. Group Technology.Modulus structure .The MICLASS system. Richard A. 2000.sk/journal/engl/027/027.Process Planning and Production Planning – Process Planning and Concurrent Engineering. " Principles of Process Planning ".CAD input / output devices .engineer. 1996. “Computer Aided Manufacturing ".Indiana. Chang.Wysk. Nanua Singh. CPPP. CAPP.Decision table and decision trees .Perspective transformation Data structure . www. Rao. Weill.. No.CAM-I. Prentice Hall. UNIT II PART DESIGN REPRESENTATION 9 Design Drafting . A logical approach. based planning .Geometric modelling for process planning . Expert process planning.Geometric tolerance .
ABC standard . 1976. American Society for Metals. Polar and curvilinear coordinates.properties of d and x rays . R. Khanna Publishers.Image shearing microscope .Airy's stress function. Energy methods.Process capability .film characteristics exposure charts .
ADVANCED MECHANICS OF MATERIALS
.com 2. 2. 1990.plane stress . www. Japanese Society for NDI. Vol.Laser viewers for production profile checks .Reliability and life testing.pulse echo method . UNIT III LIQUID PENETRANT AND MAGNETIC PARTICLE TESTS 9 Characteristics of liquid penetrants .applications. " Proceedings of 10th International Acoustic Emission Symposium ".Universal measuring machine . www.sisndt. 4. differential equations of equilibrium-compatibility-boundary conditions-representation of three-dimensional stress of a tension generalized hook's law .Control charts for variables and for fraction defectives .different washable systems . MacMillan.iuk'tu-harburg. JAIN.Advantages and limitations .Developers applications .different types of waves .general characteristics of waves . Stresses And deflections in beams subjected to unsymmetrical loading-kern of a section.K. " Non Destructive Testing ".Principles of operation of magnetic particle test .shear flows. UNIT IV ULTRASONIC AND ACOUSTIC EMISSION TECHNIQUES 9 Production of ultrasonic waves .Machine vision technology .Theory of probability . 3.contrasts .Methods of production of magnetic fields .com 3. UNIT II SHEAR CENTER AND UNSYMMETRICAL BENDING 10 Location of shear center for various thin sections .Microprocessors in metrology. B. www.St. " Metals Hand Book ". 1988. UNIT III RADIO GRAPHY 9 Sources of ray-x-ray production . UNIT II STATISTICAL QUALITY CONTROL 9 Data presentation . " Engineering Metrology ".Statistical measures and tools .Advantages and limitations.Instrumentation . C scans .II.Confidence and tolerance limits . WEB REFERENCES: 1. 1997.metrologytooling.Co-ordinate measuring machines .Applications . Progress in Acoustic Emission.de
LT P C 3003 UNIT I ELASTICITY 9 Stress-Strain relations and general equations of elasticity in Cartesian. Venant's principle . TOTAL: 45 PERIODS REFERENCES: 1.A. Barry Hull and Vernon John.Sampling .operational characteristics of x ray equipment applications.Principles of acoustic emission techniques .Use of computers .CC 9255
METROLOGY AND NON DESTRUCTIVE TESTING
LTPC 30 03
UNIT I MEASURING MACHINES 9 Tool Maker's microscope .
Screw conveyors and vibratory conveyors. UNIT V ELEVATORS 10 Bucket elevators: design . 1985.Venants theory .Design of ropes. guides. G H Ryder Strength of Materials Macmillan. Young.loading and bucket arrangements . apron conveyors and escalators Pneumatic conveyors.description . safety devices . UNIT IV CONVEYORS 10 Types . 2002. TOTAL: 45 PERIODS
. selection and applications
UNIT II DESIGN OF HOISTS 10 Design of hoisting elements: Welded and roller chains . UNIT III DRIVES OF HOISTING GEAR 10 Hand and power drives . pulley systems. counter weights.torsional stress in hollow thin walled Stress UNIT V STRESSES IN ROTARY SECTIONS AND CONTACT STRESSES 9 Radial and tangential stresses in solid disc and ring of uniform thickness and varying thickness allowable speeds. TOTAL: 45 PERIODS REFERENCES: 1.selecting the motor ratings. Solution of rectangular plates – pure bending of plates – deflection – uniformly distributed load – various end conditions UNIT IV TORSION OF NON-CIRCULAR SECTIONS 7 Torsion of rectangular cross section . L. Load handling attachments.curved beam with restrained ends closed ring subjected to concentrated load and uniform load . "Theory of Elasticity".elastic membrane analogy Prandtl's stress function .UNIT III CURVED FLEXIBLE MEMBERS AND STRESSES IN FLAT PLATES 10 Circumference and radial stresses – deflections . band and cone types. pulleys. Richard J. Mcmillan pub.slewing. Co. “Advanced Mechanics of solids”.
DESIGN OF MATERIAL HANDLING EQUIPMENTS (Use of Approved Data Book Is Permitted)
LT PC 3 0 03 5
UNIT I MATERIALS HANDLING EQUIPMENT Types. Timoshenko and Goodier. jib and luffing gear .. 3. Warren C.design and applications of Belt conveyors.Rail traveling mechanism . sprockets and drums.Hemp and wire ropes .Traveling gear .chain links and crane hooks. "Advanced Mechanics of Materials". Tata McGraw Hill. 2. Cook. Robert D. Design of forged hooks and eye hooks – crane grabs .Cage elevators . Schmidt.cogwheel drive . 1992.lifting magnets . hoisting machine.S. 2007. Srinath. 5. India Ltd.cantilever and monorail cranes .shaft way. McGraw Hill. John Wiley.St. Methods of computing contact stressdeflection of bodies in point and line contact applications. Arthur P Boresi.Grabbing attachments Design of arresting gear . “Advanced mechanics of materials”..Brakes: shoe.Design of fork lift trucks. 4.
guided transmission media . the grouping of phases .intranet information services .
Registers ALU and Bus Systems .e-mail . Vol.the phases of a compiler . Suma Publishers.cousins of the compiler. 4. Kalaikathir Achchagam. M. UNIT IV COMPUTER NETWORKS 9 Network structure .I/O and interrupt design of basic computer.arithmetic. 1970.TEXT BOOKS: 1. V. Machine language .data encoding . MIR Publishers. “Design Data Book”.Protocols .mail based service . and Narayana Iyengar. RS449 interface.G. K.training and control instruction cycle .protocols and architecture . Boltzharol.usenet . A. N. 1983
DATA COMMUNICATION IN CAD / CAM
LT P C 30 0 3
UNIT I DIGITAL COMPUTERS & MICRO PROCESSORS 9 Block diagram .IRC .Graphical User Interfaces. 1981.register transfer language .wireless transmission . Materials Handling Handbook. Alexandrov. Rudenko... 2003. TOTAL: 45 PERIODS
.compiler construction tools.S.K.Managing remote systems in network .. A. Coimbatore. Spivakovsy.system and network requirements . Materials Handling Equipments.machine cycle and timing diagram . REFERENCES: 1.. 1958. “Machine Design Data Hand Book”.FTP .Analysis of the Source program .assembly language .functional block diagrams of 80 x 86 and modes of operation.base band interface standards RS232C. 1 & 2. logic and shift micro operations instruction code . 2. The Ronald Press Company. Materials handling equipment.network architecture .Internet tools .functions .O. ELnvee Publishers.the OSI reference model services . Bangalore.data transmission concepts and terminology .network file systems net working in manufacturing. UNIT V INTERNET 9 Internet services .. Conveying Machines.Telnet. Tech. and Dyachkov. 1985. MIR Publishers. Volumes I and II. 2.Architecture .timing and control signals . Compilers .UNIX & WINDOWS NT . Lingaiah. 3.asynchronous and synchronous communication .assembler. P.www . Features of Pentium Processors
UNIT II OPERATING SYSTEM & ENVIRONMENTS 9 Types . UNIT III COMMUNICATION MODEL 9 Data communication and networking .network standardization – example .
painting . 7. BPB Publication. TOTAL: 45 PERIODS
.electroplating-hot bending pipes . "Computer System Architecture".. security and risk assessments.Electricity act . on.Safety management functions . M. UNIT II OPERATIONAL SAFETY 9 Hot metal Operation .Fire fighting devices . Prentice Hall of India 3rd Edition.safety and productivity. Peterson J. "Operating Systems Concepts". Andrew S. grinding. A.The environmental protection act . safety audit . 1997 3. and Silberschaz. 1997. "Microprocessor Architecture. 4. Penram International.heat treatment shop . Ravi Setjhi. Programming and Applications of 8085".. Accident prevention programmes . Cold-metal Operation . Addison Wesley.Use of electricity .safety organization. Aho.performance measurements and motivation .Specific hazard control strategies .Accident reporting.Management of toxic gases and chemicals . "Data of Computer Communications" Prentice Hall of India. Morris Mano.Causes and cost of accidents.personal protective equipment . Gaonkar R.HAZOP .safety committee.Managing emergencies in Industries . Addison Wesley.Industrial hygiene .Industrial fires and prevention .Control of environmental pollution . Tanenbanum "Computer Networks". Christian Crumlish. 1986. safety department . 1996.metal cutting . Prentice Hall of India. WELFARE & LAWS 9 Safety and health standards .S.site and off site.History of legislations related to Safety-pressure vessel act-Indian boiler act .REFERENCES: 1.Boiler...Explosive act.Training and development of employees . HEALTH. Control of major industrial hazards. 6.Safety in Machine shop . Jeffrey D Ullman.Cold bending and chamfering of pipes .First Aid. William Stallings.highway and urban safety Safety of sewage disposal and cleaning .
INDUSTRIAL SAFETY MANAGEMENT
LT P C 30 0 3
UNIT I SAFETY MANAGEMENT 9 Evaluation of modern safety concepts .planning. 5. "The ABC's of the Internet".power press and other machines.Safety in welding and cutting.shot blasting. UNIT III SAFETY MEASURES 9 Layout design and material handling . "Compilers Principles Techniques and Tools". pressure vessels . 1996. 1996.occupational diseases prevention Welfare facilities . 1997. UNIT V SAFETY. UNIT IV ACCIDENT PREVENTION 9 Human side of safety . 2. Galvin P. investigation.L.gas furnace operation . Alfred V.employee participation in safety .Road safety .
V. 3. Control Systems .Control system architecture .
. J.TEXT BOOKS: 1.Manufacturing automation Economics of scale and scope . Nair Publisher's. Publishing company. Proceedings. 1996. Dewan.input/output model . All India Travellers bookseller.Database management system. U.An open queuing network with feed back .Quality.Modelling . Product cycle .Markov model of a transfer line.Steady-state analysis. Singh.M. A. UNIT III QUEUING MODELS 9 Notation for queues . Jaico Publisher House. "Safety. APH Publishing Company.Open systems interconnection model .. 5.Definitions and notation .performability .H. New Delhi.examples of CTMCs in manufacturing .K. queues with general distributions and queues with breakdowns .Role of performance modelling simulation models.Closed server model .An open central server model for FMS .1999.Factory net works .Tandem queue . UNIT II MANUFACTURING PROCESSES 9 Examples of stochastic processes .
PERFORMANCE MODELLING AND ANALYSIS OF MANUFACTURING SYSTEM
L T P C 3 0 0 3
UNIT I MANUFACTURING SYSTEMS & CONTROL 9 Automated Manufacturing Systems .C.Manufacturing automation protocol .Steady state analysis of M/M/m queue.Examples of queues in manufacturing systems . New Delhi.Analysis of a flexible machine center. John V. Loss Prevention of India Ltd.plant configurations.Factory communications .Little's result . Grimaldi and Rollin H.Analytical models.Performance measures . 2. Singh & J.Kolmogorov equation . Birth and Death Processes in Manufacturing .Local area networks . Occupational Safety Manual BHEL.Garden Newell networks. UNIT IV QUEUING NETWORKS 9 Examples of QN models in manufacturing . Industrial safety and the law by P.Sojourn times in states . Trivandrum.Poisson process Discrete time Markov chain models Definition and notation .. and Dewan.Equations for CTMC evolution .Net work to network interconnections . 2. Security and risk management". Managing emergencies in industries.Little's law in queuing networks .Work in process -Machine utilization Throughput – Capacity . "Safety in Industry".P.Manufacturing lead-time . Safety security and risk management by U.Examples of DTMCs in manufacturing Chapman . 1996.Sojourn times in states .K. New Delhi-1989. "Safety Management". Simonds.Steady state analysis of BD Processes Typical BD processes in manufacturing.Flexibility . REFERENCES: 1.. Performance measures . Continuous Time Markov Chain Models .M. 4. 1996.M. Krishnan N.Closed transfer line .
K.Manufacturing models. UNIT I INTRODUCTION 8 Need . OBJECTIVE: Generating a good understanding of RP history. materials and applications. TOTAL: 45 PERIODS REFERENCES: 1. 3rd Edition. part-building.C. advantages.. Gupta S. New Delhi. Prentice Hall of India. 1982. materials used in RP systems and reverse engineering. Expose the students to different types of Rapid prototyping processes. products. limitations and applications .Definitions . direct and adaptive slicing. Part orientation and support generation.K. strengths. materials.Fused deposition Modeling (FDM): Principle. Prentice Hall. New Delhi.. Y. "Fundamentals of Mathematical Statistics".properties .S. "Probability and Statistics with Reliability. Data Requirements – geometric modeling techniques: Wire frame.Representational power . laminated object manufacturing(LOM): Working Principles. Queuing and Computer Science Applications". materials. types.BenefitsApplications. process. New Jersey.UNIT V PETRI NETS 9 Classical Petri Nets .
. per-build process.Case studies.
LTPC 3 003
AIM: To provide knowledge on different types of Rapid Prototyping systems and its applications in various fields. N and Narahari. 1988.Development of RP systems – RP process chain . 2. & Kapoor V. Model Slicing and contour data organization. details of processes. weaknesses and applications. products. surface and solid modeling – data formats . 1994. photo polymerization of SL resins. advantages. recoating issues. 3.modelling of KANBAN systems .Generalized Stochastic Petri Nets . Viswanadham. Trivedi. UNITIII LIQUID BASED AND SOLID BASED RAPID PROTOTYPING SYSTEMS 10 Stereolithography (SLA): Apparatus: Principle. Stochastic Petri Nets . limitations and applications. Support structure design.Data interfacing. Tool path generation.Exponential timed Petri Nets .Transition firing and reachability . Sultan Chand and Sons. post-build processes.Impact of Rapid Prototyping on Product Development –Digital prototyping . its development and applications. part quality and process planning. "Performance Modelling of Automated Manufacturing Systems". UNIT II REVERSE ENGINEERING AND CAD MODELING 10 Basic concept.Rapid Tooling .. details of processes.Digitization techniques – Model Reconstruction – Data Processing for Rapid Prototyping: CAD model preparation. Solid Ground Curing (SGC): working principle. process variables.Virtual prototyping.Manufacturing models.
UNIT III ROBOT SENSORS 9 Transducers and Sensors – Tactile sensor – Proximity and range sensors – Sensing joint forces – Robotic vision system – Image Representation . Ali K. Physics of 3DP. materials.Liou.F. post curing. process capabilities. material system. Rapid prototyping: Principles and applications. CRC Press. basic process. mold SDM and applications. Rapid Tooling: Technologies and Industrial Applications.Image Grabbing –Image processing and analysis – Edge Enhancement – Contrast Stretching – Band Rationing Image segmentation – Pattern recognition – Training of vision system. Electron Beam Melting – Rapid manufacturing. basic process. 2003. 2000. 2003. second edition. 2007. Laser Engineered Net Shaping(LENS): Processes. TOTAL: 45 PERIODS TEXT BOOKS: 1. UNIT V OTHER RAPID PROTOTYPING TECHNOLOGIES 7 Three dimensional Printing (3DP):Principle. Solid based. World Scientific Publishers. Hanser Gardener Publications. electric drives – Motors – Designing of end effectors – Vacuum.
REFERENCES: 1. CRC press. Rapid prototyping. types of printing. Leong K. and Lim C. post processing. 3.S. modeling of SLS. Frank W. Peter D. Emad Abouel Nasr. strength and weakness. shape decomposition. Hilton/Jacobs. advantages. surface deviation and accuracy.
INDUSTRIAL ROBOTICS AND EXPERT SYSTEMS
LTPC 30 0 3
UNIT I INTRODUCTION AND ROBOT KINEMATICS 10 Definition need and scope of Industrial robots – Robot anatomy – Work volume – Precision movement – End effectors – Sensors. Applications. materials. Andreas Gebhardt.UNIT IV POWDER BASED RAPID PROTOTYPING SYSTEMS 10 Selective Laser Sintering(SLS): Principle. 2.. Selective Laser Melting.
. Liquid based and powder based 3DP systems. Applications and case studies. limitations and applications– Case Studies.. magnetic and air operated grippers. Robot Kinematics – Direct and inverse kinematics – Robot trajectories – Control of robot manipulators – Robot dynamics – Methods for orientation and location of objects. Kamrani. Rapid Prototyping: Theory and practice. 2.
UNIT II ROBOT DRIVES AND CONTROL 9 Controlling the Robot motion – Position and velocity sensing devices – Design of drive systems – Hydraulic and Pneumatic drives – Linear and rotary actuators and control valves – Electro hydraulic servo valves. Chua C.K.Hilton. Indirect and direct SLS. Paul F.Jacobs. Liou W.. process.powder structures. Springer. Rapid Prototyping and Engineering applications : A tool box for prototype development. 2006.Liou. Shape Deposition Manufacturing (SDM): Introduction. products.
N.S. REFERENCES: 1.harmonic Excitations – Transient Vibration –Impulse loads-Critical Speed Of Shaft-Rotor systems.S.” Robotics for Engineers’ Mc Graw-Hill. 1984. “Robotics Control. TOTAL: 45 PERIODS TEXT BOOK: 1. New York. Int. 2. 6. MIR Publishers Moscow.” Robotics Technology and Flexible Automation”.
VIBRATION ANALYSIS AND CONTROL
LTPC 302 4
OBJECTIVES: To understands the Fundamentals of Vibration and its practical applications.G. Groover.” Industrial Robotics Technology.C. A. UNIT V ROBOT PROGRAMMING. UNIT II TWO DEGREE FREEDOM SYSTEM 7 Introduction-Free Vibration Of Undamped And Damped. Prentice-Hall of India Pvt. Vision and Intelligence”. Ltd. 1987.R. Mc Graw Hill. Artificial intelligence – Basics – Goals of artificial intelligence – AI techniques – problem representation in AI – Problem reduction and solution techniques . Lee.Displacement. Nagel. velocity and Acceleration. Klafter. R. Odrey. Tata Mc Graw-Hill.UNIT IV ROBOT CELL DESIGN AND APPLICATION 9 Robot work cell design and control – Safety in Robotics – Robot cell layouts – Multiple Robots and machine interference – Robot cycle time analysis. 5.Forced Vibration With Harmonic Excitation System –Coordinate Couplings And Principal Coordinates
. D. S. 1994. Programming and Applications”. Kozyrey. Sensing. Timothy Jordanides et al . 1985. Mc Graw-Hill. May 1991. Chmielewski. Deb. Springer –Verlag. Richard. 4. Mikell. “Robotics Engineering – An Integrated Approach”.”Expert Systems and Robotics “. 1987. “Industrial Robots”. Yoram Koren.Review Of Single Degree Freedom Systems -Vibration isolation Vibrometers and accelerometers -. Industrial application of robots. 3.Fu. P. Thomas.Response To Arbitrary and non. 1986. K. Gonzalez and C. Nicholas G.Application of AI and KBES in Robots. Michael Negin. Yu. ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS 8 Methods of Robot Programming – Characteristics of task level languages lead through programming methods – Motion interpolation.. Mitchell Weis. To understand the working principle and operations of various vibrations Measuring instruments To understand the various Vibration control strategies UNIT I FUNDAMENTALS OF VIBRATION 10 Introduction -Sources Of Vibration-Mathematical Models. Roger.
Graham Kelly & Shashidar K..Selection of Sensors. 2. 2007.S.
. Torsional and Pendulum Type Absorber.” Addison Wesley Longman.-Dynamic Vibration Absorber. – “Theory of Vibration with Applications”.Active Vibration Control UNIT V EXPERIMENTAL METHODS IN VIBRATION ANALYSIS 10 Vibration Analysis Overview . Rao. CBS Publishers and Distributors.UNIT III MULTI-DEGREE FREEDOM SYSTEM AND CONTINUOUS SYSTEM 9 Multi Degree Freedom System –Influence Coefficients and stiffness coefficientsFlexibility Matrix and Stiffness Matrix – Eigen Values and Eigen Vectors-Matrix Iteration Method –Approximate Methods: Dunkerley. New Delhi. Rayleigh’s.Continuous System: Vibration of String. 2. 2000. Ltd New Delhi. Thomson. OBJECTIVE: At the end of this course the student should be able to understand Concepts and applications of Cellular manufacturing systems Traditional and non-traditional approaches of Problem solving Performance measurement Human and economical aspects of CMS. W. Narosa. S.” Mechanical Vibrations. 1990 REFERENCES: 1. -Vibration Exciters-Mechanical. S. Shafts and Beams UNIT IV VIBRATION CONTROL 9 Specification of Vibration Limits –Vibration severity standards. Electromagnetic And Electrodynamics –Frequency Measuring Instruments-. TOTAL: 75 PERIODS A Term Project must be given for Assessment – 3 (Compulsory) TEXT BOOKS : 1.Vibration as condition Monitoring tool-Vibration Isolation methods.Accelerometer Mountings. Lanczos method . optimization algorithms. New Delhi.
DESIGN OF CELLULAR MANUFACTURING SYSTEM
LT PC 30 0 3
AIM: To impart knowledge on group technology. Kudari. Ramamurti. Performance measurements and economical aspects of CMS. “Mechanical Vibrations”. “Mechanical Vibration Practice with Basic Theory”.Experimental Methods in Vibration Analysis.-Vibration Measuring Instruments . and Holzer Method -Geared Systems-Eigen Values & Eigen vectors for large system of equations using sub space. 1995. System Identification from Frequency Response -Testing for resonance and mode shapes. Tata McGraw –Hill Publishing Com. V.. Hydraulic.T. implementation of GT/CMS.Damped Vibration absorbers-Static and Dynamic BalancingBalancing machines-Field balancing – Vibration Control by Design Modification.
T " Planning and Operation. Askin. benefits of GT and issues in GT. A. Irani. UNIT III IMPLEMENTATION OF GT/CMS 10 Inter and Intra cell layout. R.Parametric analysis . 2.L. 1991. Simulated Annealing. UNIT V ECONOMICS OF GT/CMS: 5 Conventional Vs group use of computer models in GT/CMS. 1995. and Bidananda.K.. Human aspects of GT/CMS cases. Kamrani. H. traditional approaches and nontraditional approaches -Genetic Algorithms. Limitations of traditional manufacturing systems. cost and non-cost based models. Managerial structure and groups.J.PBC in GT/CMS. Neural networks.UNIT I INTRODUCTION 12 Introduction to Group Technology. J. " Cellular Manufacturing Systems ". REFERENCES: 1. and Vakharia. (Eds). cell loading. A. Parsaei. UNIT II CMS PLANNING AND DESIGN 10 Problems in GT/CMS .framework. UNIT IV PERFORMANCE MEASUREMENT AND CONTROL 8 Measuring CMS performance .G. life cycle issues in GT/CMS. Elsevier. D. TAB Books .I. establishing a team approach. design and analysis of cellular manufacturing systems ".D.H. Hand Book. Cleland. in The automated factory-Hand Book: Technology and Management ". NY. S. GT and MRP . G. characteristics and design of groups. Mechanical Engineering pub. B (Eds).R and Liles. 2. TOTAL: 45 PERIODS TEXT BOOKS: 1. 1979.
. batch sequencing and sizing.Design of CMS . " Planning.Models.A..London. Group " Technology in Engineering Industry ". Burbidge.