CLAMPING ELEMENTS FOR INJECTION MOULDING

CLAMPING. SCREWING. LOCKING.

2009 > New focus on workholding for moulds and dies

COMPANY HISTORY 1890 Company founded by Andreas Maier as a lock manufacturer. 1920 Production program extended to include spanners. 1928 Production-line assembly of „FELLBACH LOCKS“.

WE GENERATE EXCITEMENT.
Since its founding by Andreas Maier in 1890, our company has lived though many exciting times. Today we are the leading manufacturer in Europe, supplying over 5,000 different products from the fields of clamping, screwing and locking. With this extensive product range we can meet all of our customers‘ needs and requirements. But providing optimal quality means meeting the challenges at all levels: Expert consultation, modern team organisation, individual solutions (including special developments), flexibility in response to changing conditions, etc. And we ourselves find this so exciting that we look forward every day to shaping the market together with our employees and our customers – both now and in the future. That is something you can count on.

1951 With the introduction of clamping elements, AMF diversified into the fields of workpiece and tool clamping. 1965 Toggle clamps extend the AMF product range. AMF catalogues are now published in ten languages. 1975 Hydraulic clamping marks further specialisation. 1982 Clamping and fixture systems round off AMF‘s clamping expertise. 1996 Introduction of the AMF Team Organisation in all business sectors. Quality assurance certified to ISO 9001. 2001 Introduction of the AMF Service Guarantee for all products. 2004 Introduction of the ZPS zero-point clamping system. 2007 The TTEC clamping system for automated welding and magnetic clamping technology extend the AMF product range.

5 Individual development You cannot find the product you need? Talk to us; we will find the right solution for you – from a special version, right through to a completely new development. 4 Warranty We believe in the high quality of our products. Complaints are dealt with quickly, unbureaucratically and generously – as far as possible, even well-beyond the guarantee period. 3 Certified quality AMF stands for painstaking production in our own works. We have followed this tradition since 1890 – today, of course, with a modern quality assurance system to ISO 9001. 2 Short delivery times From the AMF finished-product stores with over 5.000 articles, we can supply 98 % of orders from stock. And you can be sure that every stock article ordered is espatched the same day. 1 Real technical advice Many tasks and a multitude of solutions. From AMF Professional Products you can find the right way to solve your problem – fast and reliably – either at your local dealer or with the help of the specialist in our team. Just call us! E Made in Germany It goes without saying that our range of products is developed and manufactured by our team of employees in Germany. MANAGING DIRECTORS
> Volker Göbel Johannes Maier Hans-Günther Maier

THE AMF SERVICE GUARANTEE
> Assuredly on the way to the top

injection moulding

2 CLAMPING ELEMENTS FOR INJECTION MOULDING

21 MAGNETIC CLAMPING TECHNOLOGY IN INJECTION MOULDING 22 .27 injection moulding By kind permission of Robert Bosch GmbH.17 ZERO-POINT CLAMPING TECHNOLOGY IN INJECTION MOULDING 18 . YOUR IDEAS WORKSHOP.15 HYDRAULIC CLAMPING ELEMENTS FOR INJECTION MOULDING 16 .11 ACCESSORIES .For an overview by item number and order number. NUTS AND WASHERS 10 . Waiblingen CLAMPING ELEMENTS FOR INJECTION MOULDING 3 . Waiblingen By kind permission of Robert Bosch GmbH. E-BUSINESS@AMF 24 .8 Contents SUPPORT BLOCKS AND POWER CLAMPS 9 .SCREWS.23 CONTENTS. see catalogue page 24 MECHANICAL CLAMPING ELEMENTS FOR INJECTION MOULDING 6 .

AMF CLAMPING ELEMENTS FOR ALL ASPECTS OF INJECTION MOULDING. MECHANICAL CL AMPING ELEMENTS POWER CL AMPS MECHANICAL CL AMPS 4 CLAMPING ELEMENTS FOR INJECTION MOULDING .

. .This catalogue offers a range of tool clamping solutions that is unique in its diversity. we offer practical. As a market leader in the field of clamping technology. HYDRAULIC CL AMPING SYSTEMS ZERO-POINT SYSTEMS MAGNETIC CL AMPING TECHNOLOGY Subject to technical alterations.. proven clamping elements and systems which help significantly reduce set-up times in your day-to-day work. See the versatility and benefits of our clamping solutions for yourself in the tool clamping section.

Mechanical clamping technology No. screw metric M12 M14 M16 M18 M20 M22 M24 M30 for clamp. DIN 6314 Plain clamp Tempering steel. Suitable nuts and washers: DIN 508. 70037 70052 70078 70094 70110 B1 14 18 22 26 33 L 100 125 160 200 250 for clamp. 73932 73940 73957 73965 73973 B1 13 18 22 26 32 for clamp. DIN 6340 and DIN 6330. injection moulding Subject to technical alterations. galvanized and blue passivated. 6 CLAMPING ELEMENTS FOR INJECTION MOULDING . Order no. 6501M. Suitable clamping bolts: DIN 787 and DIN 6331. varnished. Suitable nuts and washers: DIN 508. tempered. DIN 6340 and DIN 6330. screw inch 1/2 5/8 3/4 1 1 1/4 A 20 25 30 30 40 B2 40 50 60 70 80 B3 14 18 22 26 34 E1 21 26 30 35 45 E2 40 45 60 80 100 Weight [g] 490 1000 1830 2650 5000 Note: Ideal for use in combination with support block with magnet no. Order no. 6313K Clamp short with saddle (without clamping bolt) continuously adjustable. screw M12 M16 M20 M24 M30 B2 x L 38x 88 56x130 66x140 76x174 90x200 D 48 74 80 100 110 E1 23 29 32 39 44 E2 28 38 46 52 61 H1 0-35 0-55 0-65 0-75 0-80 H2 52 80 98 110 118 K 14 18 20 24 28 Weight [g] 275 790 1200 1700 2770 Note: Suitable clamping bolts: DIN 787 and DIN 6331.

0 10x12. Suitable nuts and washers: DIN 508. DIN6316 B1xL 14x100 14x100 18x125 18x125 22x160 22x160 26x200 26x200 D x LS M12x49 M12x94 M16x55 M16x90 M20x69 M20x109 M24x87 M24x137 A 20 20 25 25 30 30 30 30 B2 40 40 50 50 60 60 70 70 E1 21 21 26 26 30 30 35 35 E2 40 40 45 45 60 60 80 80 Weight [g] 560 635 1110 1230 2050 2230 3200 3470 Note: Suitable clamping bolts: DIN 787 and DIN 6331. varnished. No. DIN 6340 and DIN 6330. 74567 74575 74583 H 10-55 13-62 16-77 sim. Order no. 6314V Tapered clamp with adjusting support screw Tempering steel. Additional support screw sizes M12x94. Order no.0 B2 40 50 60 E1 21 26 30 E2 40 45 60 Weight [g] 580 1140 2100 Note: Suitable clamping bolts: DIN 787 and DIN 6331. 6314AV Spanneisen abgesetzt. M16x90. DIN 6340 and DIN 6330. 70193 70821 70219 70839 70201 70847 70151 70854 H 10-47 10-92 13-52 13-87 16-65 16-105 20-83 20-133 sim. CLAMPING ELEMENTS FOR INJECTION MOULDING 7 . mit verstellbarer Stützschraube Vergütungsstahl lackiert.Mechanical clamping technology No. DIN6314 B1xL 14x100 18x125 22x160 D x LS M12x49 M16x55 M20x69 A 20 25 30 A1xA2 8 x10. 6314S injection moulding Subject to technical alterations. Suitable nuts and washers: DIN 508. M20x109 see item no.5 12x15.

6314S injection moulding By kind permission of Robert Bosch GmbH. Additional support screw sizes M12x94. Waiblingen By kind permission of Robert Bosch GmbH. 71175 71191 71258 H* 10-59 13-67 16-85 sim. Suitable nuts and washers: DIN 508. M20x109 see item no. 6315V Stepped clamp with adjusting support screw Tempering steel. DIN 6315B B1 x L 14x125 18x160 22x200 D x LS M12x49 M16x55 M20x69 A 25 30 40 B2 40 50 60 E2 90 110 135 Weight [g] 700 1300 2600 Note: Suitable clamping bolts: DIN 787 and DIN 6331. 8 CLAMPING ELEMENTS FOR INJECTION MOULDING . DIN 6340 and DIN 6330.Mechanical clamping technology No. M16x90. varnished. Order no. Waiblingen Subject to technical alterations.

horizontal 2. Suitable caps for screw jack nr. Spindle: Self-locking trapezoidal thread with final stop. Holding force 4 magnets = 380 N Holding force 2 magnets = 280 N injection moulding Subject to technical alterations. Order no. 6400M Screw jack with flat support and magnetic base Centring hole dia. 373969 Size 2 H min.Mechanical clamping technology No.3 mm. 52 60 80 H max. [kN] 60 60 60 Weight [g] 700 770 1050 Note: AMF-magnetic screw jacks are designed for horizontal and vertical applications. Order no. 14-22 mm. Step increments vertical 4. 6441. varnished. 6400M are nos. blued. When using clamps DIN 6415B. Tempering steel. 62 80 110 TR 30x4 30x4 30x4 D1 50 50 50 D2 50 50 50 D3 55 55 55 F max. With link spring. 6443. The suitable support for the dismounted magnetic base is no. 6443 and 6445. CLAMPING ELEMENTS FOR INJECTION MOULDING 9 . 12 mm. we recommend. 6442. fixing cap number no. by way of precaution. 37 H max.65 mm. The permanent magnet ensures a lasting and precise positioning of workpiece on vertical faces. 6440. 6501M Step block with magnet contact face 60 mm wide. The screw jacks are suitable for clamps with a slot width of approx. 107 B 60 Weight [g] 980 Note: The two parts of this AMF support block are connected by a spring for ease of handling. 6315C and 6315GN from 26 mm slot width. 73320 73361 73403 Size 52 70 100 H min. No. Tempering steel.

Variable positioning with slot in carrier element Note: To reduce wear to the adjusting bolt. 3.Carrier element Order no. A A1 92 125 125 B 32 40 40 B1 46 54 54 C 100 135 135 G1 M14 M16 M16 K 8-43 32-97 32-97 L1 12 16 20 L2 23 25 30 SW 8 8 8 372961 21. load [kN] 16 25 25 M12 M12 M16 17 0 0 51 63 63 G H min. H max. 7500K Power Clamp for injection moulding complete with mounting. for variable clamping heights. Robust clamping element made of alloyed tempered steel.Mechanical clamping technology No. we recommend using AMF screw compound No. Dimensions table: Order no. forged. Components: . Push the base element into the desired position on the carrier table. with sliding base element.Base element .0 373902 32. 10 CLAMPING ELEMENTS FOR INJECTION MOULDING . The very robust design enables quick and easy clamping. 4. Advantage: max.0 injection moulding Subject to technical alterations.5 373894 32. 372961 373894 373902 max. It possesses a synergistic combination of highly-effective solid lubricants and is heatresistant and does not wash out. load 16 kN Two joints for minimal wear Use on tool plates with T-grooves and pitch Low installation height provided by adjusting bolt with hexagon socket . Adjust the height of the clamping arm with the adjusting bolt and clamp the tool. After this is done. Position and fasten carrier element on the tool plate 2. Weight [g] 1240 2943 2922 Application: 1. it is ready for operation. 6339.

of power clamps required on basis of opening force FV = Pre-tensioning force of power clamp [kN] Opening force of injection moulding machines [kN] (see datasheet on injection moulding machine) μ = Friction coefficient (~0. CLAMPING ELEMENTS FOR INJECTION MOULDING 11 .Mechanical clamping technology General calculation of the number of power clamps on injection moulding machines Power clamp Tool FSP1 FV FV FSP1 m FÖFFN FSW FSW FÖFFN FSP1 FV FV FSP1 FG Legend: FG = Weight [kN] g = Acceleration (9. Use the larger figure. of power clamps required on basis of tool weight FSP1 = Difference between FSP and FV [kN] n2 = No. Calculation of weight [kN]: FG = mxg 1000 FG μ FSW FSP1 FÖFFN FSP1 2. No. Result = comparison between n1 and n2. of power clamps required on basis of opening force: injection moulding 5.81 m/s²) FSW = Required tool clamping force on basis of tool weight [kN] m = Tool mass [Kg] FSP = Max. Calculation of tool force [kN]: 3. load of power clamp [kN] (see No. of power clamps required on basis of tool weight: 4. No. 7500K) n1 = No.14) FÖFFN = Calculation formula: 1. FSW = n1 = n2 = Subject to technical alterations.

Order no.8. strength class 8. Order no. The specially developed AMF-studs for clamping purposes are graduated by length according to DIN 323 series R10 figures.9. M12 tempered to strength class 10. M14-M30 tempered to strength class 8. 12 CLAMPING ELEMENTS FOR INJECTION MOULDING .8 Suitable for all lockable clamps. 6314S Support screw Hardened. 84855 81331 84863 81349 84871 85480 81372 84467 81380 84475 81398 86553 84897 84905 81414 84913 81422 84921 84939 85548 84947 84954 86561 81471 81489 84962 84970 84988 85506 81513 81521 84996 85977 85019 81539 86579 81554 86595 85027 85035 85563 81570 85514 81596 86009 85043 85068 81612 81620 81638 DxL M12x 50 M12x 63 M12x 80 M12x100 M12x125 M12x160 M14x 63 M14x80 M14x100 M14x125 M14x160 M14x200 M14x250 M16x 63 M16x 80 M16x100 M16x125 M16x160 M16x250 M16x315 M18x 80 M18x125 M18x160 M18x200 M18x250 M18x315 M20x 80 M20x125 M20x160 M20x200 M20x250 M20x315 M20x400 M22x100 M22x160 M22x200 M22x250 M22x315 M22x400 M24x100 M24x125 M24x160 M24x200 M24x250 M24x315 M24x400 M30x125 M30x200 M30x315 M30x500 B1 15 15 15 15 15 15 17 17 17 17 17 17 17 19 19 19 19 19 19 19 23 23 23 23 23 23 27 27 27 27 27 27 27 31 31 31 31 31 31 35 35 35 35 35 35 35 43 43 43 43 B2 25 32 50 63 75 100 32 50 63 75 100 125 160 32 50 63 75 100 160 180 50 75 100 125 150 180 32 70 100 125 160 200 250 45 100 125 160 180 250 45 70 100 125 160 200 250 56 125 200 315 Weight [g] 37 45 55 70 90 113 80 85 90 120 150 195 240 85 105 130 160 218 325 425 130 200 255 320 400 500 185 255 330 410 510 640 815 270 430 500 670 790 1070 290 380 470 580 730 920 1160 590 950 1490 2360 injection moulding Subject to technical alterations. 73445 74039 73452 74047 73460 74054 73478 74062 D x LS M12x49 M12x94 M16x55 M16x90 M20x69 M20x109 M24x87 M24x137 D1 36 36 42 42 50 50 60 60 K 10 10 13 13 16 16 20 20 Weight [g] 96 145 180 230 320 400 590 820 DIN 6379 Studs Rolled thread.Mechanical clamping technology No.

9.7 11. rolled thread.7 13.7 15.7 17. M12 tempered to strength class 10. T-slot guid-faces milled.8 Order no.7 15.6 B 35 40 55 65 75 100 35 45 55 65 75 100 45 55 65 75 100 120 45 55 65 85 100 45 55 65 85 100 55 65 85 110 55 65 85 110 125 70 85 110 70 85 110 125 150 80 110 135 150 E 18 18 18 18 18 18 22 22 22 22 22 22 25 25 25 25 25 25 25 25 25 25 25 28 28 28 28 28 32 32 32 32 35 35 35 35 35 40 40 40 44 44 44 44 44 54 54 54 54 K 7 7 7 7 7 7 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 12 12 12 12 14 14 14 14 14 16 16 16 18 18 18 18 18 22 22 22 22 Weight [g] 120 128 130 145 170 195 130 145 155 155 180 210 200 220 230 280 310 390 250 275 290 300 380 260 305 315 360 400 520 570 560 680 530 610 670 710 750 910 970 1040 980 1010 1150 1240 1500 1860 1950 2230 2555 ( ) similar to DIN.7 11.7 11.7 23.7 17.7 13.Mechanical clamping technology DIN 787 Bolts for T-slots Forged.7 21.7 23.7 35. CLAMPING ELEMENTS FOR INJECTION MOULDING 13 .7 13.7 19.7 17.7 15.7 21.7 17.7 17.7 27.7 27. AMF-symbol and strength class punched into head.7 21.7 15.7 15. M14-M30 tempered to strength class 8.7 19.7 27. Other sizes on request.7 15. 80853 85746 80861 81448 80879 81505 80895 85753 80903 82974 80911 84376 80937 84442 80945 84459 80952 80960 80978 85761 80986 84392 80994 81018 85787 81026 84418 81034 84301 81547 84319 85803 81059 85837 81067 85811 81075 81216 85860 81224 81091 85886 81109 85894 81117 81133 85902 81141 85910 D x Slot x L M12x12x50 M12x12x63 M12x12x80 M12x12x100 M12x12x125 M12x12x160 M12x14x50 M12x14x63 M12x14x80 M12x14x100 M12x14x125 M12x14x160 M14x16x63 M14x16x80 M14x16x100 M14x16x125 M14x16x160 M14x16x250 (M16x16x63) (M16x16x80) (M16x16x100) (M16x16x125) (M16x16x160) M16x18x63 M16x18x80 M16x18x100 M16x18x125 M16x18x160 (M20x20x80) (M20x20x100) (M20x20x125) (M20x20x160) M20x22x80 M20x22x100 M20x22x125 M20x22x160 M20x22x200 (M24x24x100) (M24x24x125) (M24x24x160) M24x28x100 M24x28x125 M24x28x160 M24x28x200 M24x28x250 M30x36x125 M30x36x160 M30x36x200 M30x36x250 A 11.7 15.7 11.7 11.6 35.7 13.7 27.7 13. injection moulding Subject to technical alterations.7 19.7 15.7 27.7 15.7 13.6 35.6 35.7 23.7 21.7 21.7 15.7 15.7 19.

7 19.7 27.7 23. 14 CLAMPING ELEMENTS FOR INJECTION MOULDING . Special makes on request. 80044 80168 80051 80176 80069 80184 80077 155630 80242 80085 159418 80192 80093 80358 80101 80200 80127 80226 D x Slot M12x14 M12x16* M14x16* M14x18* M16x18 M16x20* M18x20* M16x22* M18x22* M20x22 M16x24* M20x24* M22x24* M22x28* M24x28 M24x30* M30x36 M30x42* A 13.7 21.7 17. injection moulding Subject to technical alterations.7 15.7 17.7 35. Order no.6 39.2 34.5 dia.Mechanical clamping technology DIN 508 Nuts for T-slots (T-nuts) tempered.7 21. The nuts for the T groove can only experience a full load when the screw connection exists over the entire length of the thread.6 41. 82396 82321 82412 82420 82438 82339 82453 82479 Size M12 (M14) M16 (M18) M20 (M22) M24 M30 E 21. With spherical end matching taper face of washers DIN 6319G. tensile strength class 10.6 E 22 25 25 28 28 32 32 35 35 35 40 40 40 44 44 48 54 65 H 16 18 18 20 20 24 24 28 28 28 32 32 32 36 36 38 44 52 K 8 9 9 10 10 12 12 14 14 14 16 16 16 18 18 19 22 26 Weight [g] 35 50 50 70 70 110 110 176 163 155 260 235 220 340 322 440 590 1150 * Former standard 1928 or AMF works standard.7 23.5 53.7 21. Tempered.9 24.7 15.7 23.7 27. 1 3/16 D1 13 15 17 19 21 23 25 31 D2 35 40 45 45 50 50 60 68 S 5 5 6 6 6 8 8 10 Weight [g] 35 40 60 60 73 92 170 230 Sizes to DIN.2 41. Order no. DIN 6330B Hexagon nut height 1. DIN 6340 Washer tempered (350 + 80 HV30) Order no.7 31.1 M 18 21 24 27 30 33 36 45 R 17 20 22 24 27 30 32 41 S *19 21 24 27 30 34 36 46 Weight [g] 28 34 58 83 110 185 195 405 * Old DIN standard. ( ) DIN expanded.2 27.7 29. but are punched and gauged. 82842 82859 82867 82875 82883 82891 82909 82925 Size M12 (M14) M16 (M18) M20 (M22) M24 M30 Size inch 1/2 5/8 3/4 7/8 7/8 1 1/8. ( ) DIN extended. strength class 10.7 19.

Waiblingen injection moulding By kind permission of Robert Bosch GmbH. CLAMPING ELEMENTS FOR INJECTION MOULDING 15 . Waiblingen Subject to technical alterations.Mechanical clamping technology in use By kind permission of Robert Bosch GmbH.

For unclamping.5 24. pressure [bar] [mm] [cm3] [mm] 250 300 6 10 11 26 55 70 effective piston area [cm ] 18.9 2 Spring force min.2 Max. Hydraulic pressure can be released and the power source disconnected. locking screw Dimensions table: Order no.8 24. spring return. Piston and piston rod case-hardened and ground. In this case the cylinders have to be protected against the direct effect of coolant.2 ØD 75 100 E 25 30 F 50 70 G M8 M10 K 13 16 L 85 M M24x1.Hydraulic clamping systems No. Retraction by disc springs. The built in sinter metal breather should be protected. 16 CLAMPING ELEMENTS FOR INJECTION MOULDING .5 25.2 5. [N] 700 1500 Weight [kg] 2. blued. Stroke Piston operating Vol. Order no.4 push-pull force at 250 bar [kN] 45. 6921S Hollow Rod Cylinder with mechanic locking single acting. Wiper to protect against contamination. H dia. Note: For single acting cylinders there is risk of sucking in coolant during the return stroke. Locking enable due external thread on piston rod and hand-locking nut. 69047 69005 push-pull force at 100 bar [kN] 17.5 ØN 55 70 R G1/4 G1/4 118 M38x1. the cylinder has to be pressurised in order to allow a free movement of the hand nut back into its original position. 69047 69005 A 58 85 B 10 10 ØC 16.5 injection moulding Subject to technical alterations.5 63.2 Design: Cylinder housing made of steel. Application: Typical use on injection molding machines and presses to hold the molds and dies. Features: After clamping process the piston will be kept and secured in clamping position by fastening the hand nut.

g.0 49.9 quality a maximum operating force of 400 bar is permitted. hydraulic dual acting.0 37. operating pressure 350 bar (400 bar*) Order no.6 6.5 37.Hydraulic clamping systems No. The clamping force acts vertically on the clamping point which applies very low sliding forces to the tool.0 Design: Wedge clamps are hydraulic clamping elements which are installed in a fixed position. load [kN] 36 36 72 72 145 145 230 230 with position monitoring X X X X without position monitoring X X X X Weight [kg] 2. This makes it possible to securely clamp injection moulding tools with slanted clamping rim. CLAMPING ELEMENTS FOR INJECTION MOULDING 17 . 325134 325142 325159 325167 325175 A 24 24 30 30 38 38 50 50 B 14 14 16 16 20 20 25 25 C ±0.6 2. 6946 Wedge clamp.5 21. * When using fixing screws of 10.0 23.02 48 48 65 65 85 85 106 106 ØD6 H8 18 18 26 26 30 30 35 35 E M12 M12 M16 M16 M20 M20 M24 M24 F 7 7 9 9 11 11 11 11 G 30 30 40 40 45 45 50 50 H 48 48 65 65 80 80 105 105 I 122 122 157 157 190 190 222 222 K 58 58 78 78 100 100 120 120 M 70 70 95 95 120 120 150 150 N 30 30 40 40 56 56 70 70 O 20 20 25 25 25 25 30 30 P 3 3 3 3 3 3 3 3 R 21.0 49. e. Note: The maximum permitted load per clamp must not be exceeded.5 11.5 23. Max.5 28.5 28.1 6.0 S 78 78 103 103 127 127 148 148 T 33 33 43 43 51 51 57 57 U 15 15 18 18 25 25 30 30 V 12 12 6 6 16 16 8 8 W 11 11 11 11 11 11 11 11 injection moulding 325183 325191 325209 Subject to technical alterations. A mounting surface with corresponding thread resistance (at least corresponding to St 50) is required.1 11. on the clamping table of the injection moulding machine. M8x1 on both sides for lubrication / position monitoring (optional) Dimensions table: Order no. 325134 325142 325159 325167 325175 325183 325191 325209 Size 25 25 50 50 100 100 160 160 Clamping force [kN] 25 25 50 50 100 100 160 160 max.

18 CLAMPING ELEMENTS FOR INJECTION MOULDING . Waiblingen Subject to technical alterations.Zero-Point Systems in use By kind permission of Robert Bosch GmbH. Waiblingen By kind permission of Robert Bosch GmbH. Waiblingen injection moulding By kind permission of Robert Bosch GmbH.

round Hydraulic unlocking. 50 bar / max. 303628 305367 302984 302992 303024 303032 Size K10 K10 K20 K20 K40 K40 øD 78 78 112 112 148 148 øDN 22 22 32 32 40 40 øD1 50 50 78 78 102 102 H 30 30 44 44 57 57 HA 7 7 10 10 15 15 øLK 60 60 88 88 118 118 M M5 M5 M6 M6 M8 M8 T 23 23 34 34 42 42 No. 6370EARH Installation clamping module.45 3.45 0. Note: The installation clamping modules have high pull-in and holding forces with compact installation dimensions. 60 bar). 303602 305375 303008 303016 303040 303057 Size K10 K10 K20 K20 K40 K40 øD 78 78 112 112 148 148 øDN 22 22 32 32 40 40 øD1 50 50 78 78 102 102 H 30 30 44 44 57 57 HA 7 7 10 10 15 15 øLK 60 60 88 88 118 118 M M5 M5 M6 M6 M8 M8 T 23 23 34 34 42 42 injection moulding Subject to technical alterations. To unclamp. round Pneumatic unlocking. the unclamp air pressure is released and the cylinder closes under spring force.45 Application: With a small footprint for installation in base plates or directly into the machine table (clamping unit). 303628 305367 302984 302992 303024 303032 Size K10 K10 K20 K20 K40 K40 Pull-in/locking force up to [kN] 10 10 20 20 40 40 Holding force [kN] 25 25 55 55 105 105 X X X Blow out Weight [Kg] 0.Zero-Point Systems No.40 1. Cover and piston hardened.40 1.45 0. The clamping module is mechanically locked in the clamping position and does not require a constant air pressure during operation.45 1. air pressure of min 6 bar / max 12 bar is applied to the ‘unclamp’ port. On request: . Max. Air pressure of max 6 bar is momentary applied to the ‘clamp’ port to achieve the specific pull-in force. Once clamped the air pressure is then removed.45 3. On request: .40 3. 6370EARL Installation clamping module.Installation diagrams . operating temperature 80° Order no. Air pressure is maintained to hold the clamp open.40 3.Installation diagrams . The pneumatic module acts like a spring advance pneumatic cylinder and has two connections: 1 x clamp and 1 x unclamp. Max. Repeatability < 0. The advantages of this are that there are no cumbersome lines and no danger of leakage. CLAMPING ELEMENTS FOR INJECTION MOULDING 19 .45 Application: With a small footprint for installation in base plates or directly into the machine table (clamping unit).005 mm. 303602 305375 303008 303016 303040 303057 Size K10 K10 K20 K20 K40 K40 Pull-in/locking force up to [kN] 8 8 17 17 30 30 Holding force [kN] 25 25 55 55 105 105 Blow out X X X Weight [Kg] 0. Repeatability < 0. To clamp.005 mm. Hydraulic pressure is only needed for unclamping (min. Cover and piston hardened. operating temperature 80° Order no. Note: The installation clamping modules have high holding and pull-in forces with very small installation dimensions.Automation solutions Dimensions table: Order no.Automation solutions Dimensions table: Order no.45 1. The modules are mechanically locked in the clamped position.

Order no. Order no. Order no. Order no. Order no.8 øD1 25 25 25 - øD2 12 12 12 - H 28 28 28 - H1 23 23 23 - M M8 T 5 5 5 - Weight [g] 110 110 110 110 Design: Order no. 6370ZN-40 Clamping nipple for clamping modules K40 hardened. Order no. 303610 303636 304519 304535 Size K10 K10 K10 K10 øDN 22. 303636: Slit nipple. Order no. 303214: Protective nipple No. 6370ZN-20 Clamping nipple for clamping modules K20 hardened.0 31. 303156: Slit nipple. Order no. 303206: Undersized nipple. injection moulding Subject to technical alterations. Order no. 303578 303222 303230 Size K10 K20 K40 M M8 M12 M16 L 37 54 69 L1 6.0 32. 303149 303156 303164 303172 Size K20 K20 K20 K20 øDN 32. 303172: Protective nipple No. for hydraulic and pneumatic clamping modules (size K20).0 40.0 21.0 22. Slit and Undersized nipple Protective nipple No. 304535: Protective nipple Zero-point-. for hydraulic and pneumatic clamping modules (size K40). high-grade stainless steel). 303180: Zero-point nipple.0 9.0 32.0 40.0 Weight [g] 30 70 130 On request: Engagement nipple screws in various lengths and materials (e. 303164: Undersized nipple. for hydraulic and pneumatic clamping modules (size K10).8 øD1 25 25 25 - øD2 16 16 16 - H 34 34 34 - H1 29 29 29 - M M8 T 5 5 5 - Weight [g] 180 180 180 180 Design: Order no. 303610: Zero-point nipple. Order no.g. Order no. 6370ZN-10 Clamping nipple for clamping modules K10 hardened.9. 303198: Slit nipple. 304519: Undersized nipple. 20 CLAMPING ELEMENTS FOR INJECTION MOULDING .0 39.8 øD1 15 15 15 øD2 8 8 8 H 19 19 19 H1 16 16 16 M M8 T 3 3 3 Weight [g] 30 30 30 30 Design: Order no. 6370ZNS-001 Engagement nipple screw Strength class 10. 303180 303198 303206 303214 Size K40 K40 K40 K40 øDN 40.0 10.0 22. 303149: Zero-point nipple. Order no.Zero-Point Systems No. Order no.

It is designed for single acting cylinders. operating pressure 50 bar. Depiction of the principle of using the zero-point system on an injection moulding machine injection moulding Note: We are happy to discuss your specific requirements.] 431 1 : 8. no. 6370ZD Pressure intensifier Max. air manometer. Oil capacity [cm³] 653 Flow rate [cm³/min.1 36 (Typ 20). of clamping cylinders Weight [Kg] 9. Note: The pressure intensifier can be used as the drive element for individual clamping modules or hydraulic clamping stations. oil manometer. CLAMPING ELEMENTS FOR INJECTION MOULDING 21 . We are looking foward to receiving your enquiries Subject to technical alterations. air-pressure operated hydraulic intensification pump for single-acting circuits. 16 (Typ 40) Ratio max.5 Design: Compact. 303354 Order no. Complete with air-pressure regulator.Zero-Point Systems No.

With key switch Cable lengths: .Control unit 230V .Discharge cable to fixed plate: 8 m Mounting bores: . [to] 4.Max.Enables immediate interruption of machine operation from a switching distance of 0. achievable holding force when all poles occupied .Other mounting or ejector bores can be incorporated (see bore plan) injection moulding Subject to technical alterations. 2910S Magnetic clamping plate for injection moulding machines Scope of supply consists of: .In accordance with standards: Euromap. operating temperature 120°C The inductive proximity sensor monitors: . SPI.UCS current control system .Discharge cable to movable plate: 14 m .Separate monitoring of both plates Control unit: .Proximity switch for each side Order no.Max. JIS .6 Force / Poles [daN] 600 600 600 Weight [kg] 55 75 110 Note: . 22 CLAMPING ELEMENTS FOR INJECTION MOULDING .Connector contact (DB9) for machine safety connector . 421651 421677 421693 Size 50 70 100 L 510 560 690 B 460 560 640 H 45 45 45 Holding force max.2 mm .The presence of the tool to activate the magnetisation cycle .Magnetic clamping systems No.2 9.Magnetic clamping plate for fixed and movable side .8 7.

CLAMPING ELEMENTS FOR INJECTION MOULDING 23 .AMF-clamping Hier steht systems die Überschrift in use By kind permission of Robert Bosch GmbH. Waiblingen injection moulding Subject to technical alterations.

69005 69047 70037 70052 70078 70094 70110 70151 70193 70201 70219 70821 70839 70847 70854 71175 71191 71258 73320 73361 73403 73445 73452 73460 73478 73932 73940 73957 73965 73973 74039 74047 74054 74062 74567 74575 74583 80044 80051 80069 80077 80085 80093 80101 80127 80168 80176 80184 80192 80200 80226 80242 80358 80853 Cat. 12 12 12 12 12 12 14 14 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 21 20 19 20 19 20 20 20 19 19 17 17 17 17 17 17 17 17 10 10 10 9 22 22 22 injection moulding 24 CLAMPING ELEMENTS FOR INJECTION MOULDING . P. Order no. P. 7 8 14 14 19 19 Article no. No.. 22 14 6 6 7 12 Article no.. No. 6400M No. 16 16 6 6 6 6 6 7 7 7 7 7 7 7 7 8 8 8 9 9 9 12 12 12 12 6 6 6 6 6 12 12 12 12 7 7 7 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 13 Order no. 6314S Cat. 6370ZN-40 No. P.. 80861 80879 80895 80903 80911 80937 80945 80952 80960 80978 80986 80994 81018 81026 81034 81059 81067 81075 81091 81109 81117 81133 81141 81216 81224 81331 81349 81372 81380 81398 81414 81422 81448 81471 81489 81505 81513 81521 81539 81547 81554 81570 81596 81612 81620 81638 82321 82339 82396 82412 82420 82438 82453 82479 Cat. 9 9 16 17 10 13 . by item no. P. 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 Order no. 6921S No. P. P. 6370ZD No. 85977 860 09 86553 86561 86579 86595 155630 159418 302984 302992 303008 303016 303024 303032 303040 303057 303149 303156 303164 303172 303180 303198 303206 303214 303222 303230 303354 303578 303602 303610 303628 303636 304519 304535 305367 305375 325134 325142 325159 325167 325175 325183 325191 325209 372961 373894 373902 373969 421651 421677 421693 Cat. 6370ZN-10 No. 7500K DIN 787 Cat.. 6314V No.. 6370ZN-20 No.Contents . 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 13 12 12 13 12 12 12 13 12 12 12 12 12 12 14 14 14 14 14 14 14 14 Order no. 6314AV No. 6370ZNS-001 DIN 6379 Cat.. 82842 82859 82867 82875 82883 82891 82909 82925 82974 84301 84319 84376 84392 84418 84442 84459 84467 84475 84855 84863 84871 84897 84905 84913 84921 84939 84947 84954 84962 84970 84988 84996 85019 85027 85035 85043 85068 85480 85506 85514 85548 85563 85746 85753 85761 85787 85803 85811 85837 85860 85886 85894 85902 85910 Cat. 21 20 20 20 20 12 Article no. 6313K DIN 6314 No. 6315V DIN 6330B DIN 6340 No. 6370EARL Cat. Article no. 6501M No. 6946 No. . 6370EARH No. No. by order no. P. P. 2910S DIN 508 No. No.

When you order: send off your order. Register without obligation. and you are 98% certain to recieve your goods on the next working day. in over 60 CAD formats. you will find the various ordering options with which you too can profit from the advantages that AMF e-Business offers. you can check the availability and delivery of the goods you need. If you are a registered customer. In e-mail format: you send us the necessary data for your order. AMF e-Business offers you new possibilities! Many of our customers have been ordering AMF products electronically for several years now. or use the fast-track to put them straight in the trolley. and check the current status of your order at any time. injection moulding Using EDIFACT: you can order direct from your inventory control system and you receive the delivery note and invoice. Go online with us – test our website and register so that you have all these advantages. +49 (0) 711 57 66-0 CLAMPING ELEMENTS FOR INJECTION MOULDING 25 . 4. The entire system is supplemented and extended by its linkage to CAD data for AMF products. Use the “Products” link to go to our Online Shop 2. you have access to the latest products and revisions at all times and immediately. Please ask us how it must be formatted. These are available to our customers free of charge.. your access data will be sent to you automatically by e-mail. for more than 30% of our sales. In this way. Study our range of products and select those you need on the individual product pages. 3. By telephone: just as before.. In the side bar. then your access data lets you see your specific. Its basis today is a medium-neutral database from which our Online Shop and related print media are generated fully automatically. individual prices and order data. orders are placed electronically and processed online. direct from the AMF Shop.. We look forward to your visit.e-business@amf About AMF Products CAD-Data Service News Home Contact Imprint How do I order? In the Online Shop: Register and order at the click of a mouse – simple and uncomplicated. e-commerce at AMF – the AMF Online Shop In our new AMF Online Shop. 5. AMF offers you the best conditions for your Internet buying. 1. all information is available from our service staff. Go to “Prices and availiability” to check when a product can be supplied. Using the direct online connection to the AMF inventory control system. 6. Currently.

Notes injection moulding 26 CLAMPING ELEMENTS FOR INJECTION MOULDING .

Unigraphic. and hydraulic clamping problems. pneumatic.Your Ideas Workshop. the sample functions can be suppressed injection moulding CLAMPING ELEMENTS FOR INJECTION MOULDING 27 . Plus Service Guatantee With AMF you are always a step ahead! AMF CAD data are transmitted to sub-assemblies with active links. with all CAD systems! When parts lists are generated. We are your partner in innovation for solutions to mechanical. LOCKING. sample functions are transmitted which a) increase computer speed and b) simplify the job of the tool designer. This feature can be exploited by the CAD systems Solid Works. Further advantages: Complete transmission of the structure tree. In addition. Reduction of set-up times Advice Automation solutions CAD data in over 60 formats with kinematics and collision functions Just test us! CLAMPING. the article designations from the structure tree are automatically incorporated. including all accessories. SCREWING. Inventor and Catia V5. When they are not needed. Ordering procedures can thus be initiated directly.

KG Waiblinger Straße 116 ∙ D-70734 Fellbach Postfach 1760 ∙ D-70707 Fellbach Phone: +49 (0)711 / 57 66-0 Fa x: +49 (0)711 / 57 57 25 E-mail: export@amf.de UK Sales Office: Tony Fornsworth UK Sales Manager Phone: +44 (0) 1924 242 972 Fa x: +44 (0) 1924 242 981 Mobile: +44 (0) 7976 942 421 E-mail: fornsworth@amf./10/2008 > Printed in Germany . Photo-mechanical or any other reproduction on expressed permission only.amf.amf.de TOGGLE CL AMPS HAND TOOLS MAGNETIC CL AMPING TECHNOLOGY HYDRAULIC CL AMPING SYSTEMS STANDARD CLAMPING ELEMENTS ZERO-POINT-SYSTEMS CL AMPING AND FIX TURE SYSTEM FOR AUTOMATED WELDING LOCKS FOR GATES AND DOORS CLAMPING. SCREWING.de Internet: www. Cat. LOCKING.CLAMPING ELEMENTS FOR INJECTION MOULDING Highlight 2009 Request more catalogues under www. order no.75 ∙ CA -/3. All rights for creation./-/3. photos and text are reserved for editor AMF. ANDRE AS MAIER GmbH & Co.de All sales are subject to our terms of sales and delivery. 341537 ∙ € 1.