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Presentation on

Tool Management System

OBJECTIVES • Tool Changeover Time Reduction • Rejection due to tools/setting Reduction • Tool Cost Reduction • Eliminate Line Stoppage due to want of Tools • Tool Inventory Reduction .

Trend 170 150 142 Tool Presetting Introduced 112 Time in Minutes 130 120 100 70 60 65 50 41 45 35 30 45 28 Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun 2004 Jul Aug Sep Oct Nov 2003 .Line Changeover Time .

Tool Presetting ToolPresetting Presetting area Presetting Colour Tool codes Fixtures for Machine different tools .

Tool Presetting Old Tool Removed Tool Changed Mounted on Presetter Tool mounted on M/c Fine adjustments Height Adjusted .

Tool Changeover Time Reduction Quick Change Type Spindles BEFORE AFTER Ready To Mount Preset Tools Time taken – 10 mins Time taken – 2 mins .

Tool Changeover Time Reduction Drill Chuck Type Spindles BEFORE AFTER Time taken – 10 mins Time taken – 3 mins .

Tool Changeover Time Reduction Multi Head Spindles BEFORE AFTER 70 90 70 70 Multi head thickness different Time taken – 15 mins Multi head thickness standardized Time taken – 3 mins .

Tool Changeover Time Reduction Boring Spindles BEFORE AFTER Non adjustable adaptors used Time taken – 15 mins Adjustable Hydro grip adaptors used Time taken – 5 mins .

Tool Preset Status 286 Total Preset 191 93 277 159 68 Drilling Tapping 93 CNC Boring 12 .

09 Sep Aug Oct Jul 01-02 02-03 03-04 May Apr Jun .Machining Rejection .25 0.09 0.32 0.35 1.90 Rejection in % 1.Trend Tool Presetting Introduced 1.14 0.33 0.16 0.51 0.

Tool Cost .4 May Apr Aug 01-02 02-03 03-04 Sep Jun Oct Jul .2 3.5 2.5 Rs per Piece 4.7 Tool Presetting Introduced 1.6 1.6 1.9 2.8 1.Trend 4.5 1.

7 Spiral Tap Pre drilling operation eliminated by improving casting and by using Spiral Tap .Tool Cost Reduction BEFORE AFTER Casting improved M4 X 0.7 St Flute Tap Pre drill M4 X 0.

Tool Cost Reduction BEFORE AFTER Two Spindle operations combined using a Step Drill .

Tool Cost Reduction BEFORE AFTER Long Series Jobber Series Jobber series tools used instead of Long Series through Fixture Modifications .

No of Stoppages 13 01-02 02-03 03-04 Apr May Jun Jul Aug Sep Oct Line Stoppages due to ‘want of Tools’ 10 11 8 5 2 0 0 0 0 .

Tool Inventory Reduction BEFORE AFTER Tool storage controlled using containers .