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Pumps

Sizes 45, 60, 80, 112, 140 and 200 Up to 203 kW and 320bar Swash-plate Axial Piston Pump B Series K3VL

Industrial Products
Data Sheet P-1002/02.09 GB

Features ◊ SAE and ISO mount. ◊ Small installation envelope. ◊ Through drive. ◊ SAE and metric ports. ◊ Side and rear porting. ◊ Vertical mount capability. ◊ Multiple drain ports. ◊ CW and CCW rotation. ◊ Opposed stroking pistons. ◊ Rated pressure 320 bar. ◊ Swash plate pillow support. ◊ Maximum displacement stop. ◊ Servo assist springs. ◊ Hydrostatic pillow bearing. ◊ Overcentre bleed. ◊ Pressure compensation. ◊ Integral proportional pressure.

◊ Load sensing. ◊ Integral unload. ◊ Torque limiter. ◊ Rigid construction. ◊ Long life roller bearings. ◊ Various sealing options. ◊ Low pulsation. ◊ Proven rotating group. ◊ Separate swash plate. ◊ Spherical valve plate. ◊ Super-finished bores. ◊ Solid pistons.

Model K3VL

Page 1.

Data Sheet P-1002/02.09

Pumps

Industrial Products

General Description The K3VL Series Swash Plate Type Axial Piston Pumps are designed to specifically satisfy the marine and general industrial machinery market where a high pressure variable displacement pump is required. K3VL Pumps are available in nominal displacements ranging from 45 to 200 cm3/rev with various pressure, torque limiter, and combination load sensing control options. Technical Description The components of the K3VL pump can be divided into three sub-groupings: Rotating Group Swash Plate Group Valving Cover Group – Providing the main rotary pumping action. – To vary the pump’s delivery flow rate. – Providing the switching of oil between suction and delivery ports.

K3VL80 Cross Section

Model K3VL

Page 2.

Data Sheet P-1002/02.09

Pumps
Technical Description (continued) The Rotating Group The Rotating Group comprises: (a) (b) (c) (d) (e) (f) Valve plate 313 Cylinder block, 141 Pistons, 9 x 151 + Shoes, 9 x 152 Setting plate, 153 Spherical bush, 156 Cylinder springs, 9 x 157

Industrial Products

The drive shaft is coupled to the cylinder block through a splined section and supported at both of its ends by bearings. The shoe is swaged over the spherical end of the piston forming a spherical ball joint. Additionally the shoe has a hydrostatic pocket to balance the hydraulic thrust developed by the piston pressure allowing the shoe to lightly slide against the shoe plate. The subgroup consisting of the pistons and shoes are pressed against the shoe plate by the cylinder springs acting through the setting plate and the spherical bush. The force developed by these cylinder springs also press the cylinder block against the valve plate. Only the K3VL45-60 units use a single centralised spring with individual push pins provide the shoe and cylinder block hold down force. Swash Plate Group The Swash Plate Group comprises: (a) (b) (c) (d) (e) (f) Swash plate, 212 Shoe plate, 211 Swash plate support, 251 Tilting bush, 214 Tilting pin, 531 Servo piston, 532

The swash plate on the reverse side to the shoe location is a cylindrical form which is a “pillow” supported by the hydrostatic bearing provided by the swash plate support. The tilting bush is inserted into the swash plate and into this is installed the spherical portion of the tilting pin which is coupled to the servo piston. Any linear movement of the servo piston produced by the regulator pressure applied to either end is translated through the tilting pin into an angular movement of the swash plate which varies the tilting or swash angle of the pump. A screw adjuster and lock nut is available to adjust the maximum tilting angle condition. The servo assist springs are provided to ensure good on stroking response particularly at low operating pressures.

Model K3VL

Page 3.

Data Sheet P-1002/02.09

Pumps
Technical Description (continued) Valve Cover Group The Valve Cover Group comprises: (a) (b) Valve cover, 312 Valve pin, 885

Industrial Products

The valve plate with its two “kidney” shaped ports is installed onto the valve plate located by the valve plate pin. These two ports serve to supply and exhaust oil to and from the cylinder block. The oil passage switched by the valve plate is connected to the externally piped suction and outlet pressure ports through the valve cover. This valve plate is spherical in form for all but the smallest 45-60 unit. Pump Operation When the pump’s drive shaft is driven by a prime mover (Electric motor, Engine etc.), the cylinder block being spline coupled to the shaft will also rotate. If the swash plate has been tilted, the pistons arranged in the cylinder block due to the shoe being retained on the swash plate surface will both rotate with the cylinder block and reciprocate once per revolution. Paying attention to one such piston then it will move away from the valve plate for half a rotation (suction stroke) and move towards the valve plate for the second half of rotation (oil delivery stroke). The larger the tilt angle, the longer the piston stroke and the higher is the pump’s displacement. As the swash plate tilting angle approaches so the piston makes no stroke and thereby delivers no oil. Through Drive Option By suitable use of adaptors and splined couplings a wide variety of through drive mounting capabilities are available. The formation of these kits and their relevant part numbers will be found in the installation section.

Model K3VL

Page 4.

Data Sheet P-1002/02.09

Pumps
Technical Data

Industrial Products

For applications outside the following parameters, please consult Kawasaki Precision Machinery (UK) Ltd. Hydraulic Data Pressure Fluid Mineral oil, polyol ester and water glycol. Use a high quality, anti-wear, mineral based hydraulic fluid when the pressure exceeds 207 bar. In applications where fire resistant fluids are required consult Kawasaki Precision Machinery (UK) Ltd. The following chart illustrates the effects on pump life when non-standard fluids are used: Fluid selection

allowable temperature range 1000

0 10 VG 68 VG 46

VG

VG 22

VG

600 kinematic viscosity (cSt) 200 100 80 60 40

32

20 15 10 -20° 0° 20° 40° 60° 80° 100°

fluid temperature (°C)

Model K3VL

Page 5.

Data Sheet P-1002/02.09

Pumps Technical Data (continued) Filtration & Contamination Control Filtration Industrial Products The most important means to prevent premature damage to the pump and associated equipment and to extend its working life. Flushing should be provided using an off line filtration system and after flushing the filter elements should be replaced. To prevent contaminant ingress from the external environment a 5 to 10 micron filter within the tanks breather is also recommended. paint and metal finishing. Model K3VL Page 6. The following table provides an overview of the precautions and characteristics that can be expected with these types of fluids. Please consult Kawasaki Precision Machinery (UK) Limited and provide details of the particular fluid specification and the working conditions so that any special requirements can be ascertained. For this reason. tanks etc. the circuit should be provided with an adequately sized cooler or forced cooling so that temperatures can be stabilised. This begins by ensuring that at the time of installation that all piping. fire-resistant fluids have a low viscosity index and their viscosity also changes significantly with operating temperature and service life. In general. due to its abrasive nature. Due to the inherent water content of some of these fluids the minimum allowable suction pressure will be higher than that of an equivalent mineral oil and so needs to be fully evaluated by Kawasaki Precision Machinery (UK) Limited. Typical filtration circuits are shown in the K3VL brochure. Fire-resistant Fluids Some kind of fire-resistant fluids require special materials for seals. are rigorously cleaned in a sanitary way. A full flow return line filter of 10 micron nominal should be utilised and in addition a 150 micron mesh suction strainer is recommended. Sand or Silica in particular. is to ensure that hydraulic fluid contamination control of the system is working effectively. Working Fluid Types Anti-Wear Type Hydraulic fluid It is generally recommended to use an anti-wear type hydraulic fluid as the mineral oil type when the operating pressure exceeds 210 bar. does significantly reduce the expected life of a pump. Suggested Acceptable Contamination Level The relationship between contamination level and pump life is very difficult to predict as it depends on the type and nature of the contaminant present in the system. Data Sheet P-1002/02. Based on the precondition that there is no significant presence of Silica type substances then a minimum Cleanliness level of -/18/15 ISO 4406 or SAE AS 4059E Table 1 Class 9 (NAS 9).09 .

Data Sheet P-1002/02.Pumps Technical Data (continued) Fire-resistant Fluids (continued) Industrial Products parameter:- fluid type:- mineral oil 320 20 ~ 60 polyol ester 320 20 ~ 60 water glycol 210 10 ~ 50 Maximum Pressure (bar) Recommended Temperature Range (deg C) Cavitation susceptability Expected life expectancy compared to mineral oil 100% 50% ~ 100% 20% ~ 80% recommended usable (higher density) Model K3VL Page 7.09 .

09 . Data Sheet P-1002/02. that the maximum steady state drain line pressure at the pump casing does not exceed 1 bar. If the pump is left out for more than the suggested time it will require a service inspection. With regard to a pump held in storage then rotating the shaft on a frequent basis is sufficient. Piping & Circuit Checking Check to see that the piping and full hydraulic circuit is completed and that any gate valves etc. The pump contains bearings and high-speed sliding parts including pistons with shoes and spherical bushes that need to be continuously lubricated. Long Term Out of Usage It is undesirable to leave the pump out of use for a long period of a year or more. In such a situation it is recommended that the pump is run for a short period on a more frequent basis even if it is just unloaded. Check for external leakage. abnormal noise and vibrations. A suitable drain line hose and drain line filter when required must be selected to ensure this. Model K3VL Page 8.Pumps Technical Data (continued) Pump Start Up Precautions Pump Case Filling Industrial Products Be sure to fill the pump casing with oil through the drain port filling only the suction line with oil is totally in sufficient. as stated previously. Part seizure or total premature failure will occur very quickly if this procedure is not rigidly followed. are open. Case Drain Pressure Please ensure. Start Up Jog start the motor and check once more for correct rotation. Direction of Rotation Check to ensure that direction of rotation is correct and that the suction and delivery lines are connected correctly. (Maximum peak pressure 4 bar). Run the pump unloaded for a period to ensure that all residual air within the system is released.

09 . boosted minimum operating speed case drain pressure max. continuous peak weight case fill capacity maximum allowable input torque mounting flange bar rpm rpm rpm bar bar Kg L Nm type bolts type input shaft form SAE “A” SAE “B” allowable through drive torque SAE “B-B” SAE “C” SAE “C-C” SAE “D” SAE “E” temperature range viscosity range maximum contamination level C cSt Nm Spline 150 SAE B 2 SAE B-B cc/rev bar 45 45 320 350 2700 3250 60 60 250 280 2400 3000 25 0.Pumps Technical Data (continued) Specifications The following table indicates all of the specifications for the complete K3VLpump range from 45-200cc. Data Sheet P-1002/02. More detailed efficiency curves and other related information will be found in a later section. pump model capacity rated pressure ratings peak self prime speed ratings max.6 225 SAE B-B 2 SAE B-B Spline & Key ISO100 2 ISO 25mm Key 150 SAE B 2 SAE B-B Spline SAE B-B 2 SAE B-B Spline & Key 225 ISO100 2 ISO 25mm Key Model K3VL Page 9.

C-C and D Spline & Key Spline & Key 400 680 699 699 -20 – + 95 10 to 1.4 981* 1 ISO180 4 ISO 45mm Key SAE D 60 1.000 -/18/15 ISO 4406 or SAE AS 4059E Table 1 Class 9 ( NAS 9 ) .4 981* 1 ISO180 4 ISO 45mm Key 1000 SAE E 4 SAE D 100 3 1800 SAE E 4 SAE F Spline 2 and 4 bolt SAE C.Industrial Products 80 80 112 112 320 350 140 140 200 200 350 400 2400 3000 600 1 4 34 0.8 400 SAE C 2 SAE C Spline & Key 61 150 225 ISO125 2 ISO 32mm Key SAE 2200 2700 2100 2500 1900 2200 60 1. C-C and D Spline & Key 2 and 4 bolt SAE C.

or if the inlet pressure is increased the speed may also be increased Maximum Boosted Speed Values stated are the absolute maximum permitted speed for which an increased inlet pressure will be required. *1 In case of reduced torque input shafts SAE C shaft Input Torque reduced to 400 Nm SAE CC shaft Input Torque Reduced to 680 Nm Model K3VL Page 11. Industrial Products Peak Pressure The instant allowable surge pressure as defined by BS ISO 2944:2000. then warming up is necessary before commencing full scale running. Data Sheet P-1002/02. If the flow is reduced.000 cSt. Maximum Self Priming Speed Values are valid for an absolute suction pressure of 1 bar. Life and durability however will be shortened.Pumps Technical Data (continued) Specifications Notes: Rated Pressure Pressure at which life and durability will not be affected.09 . Hydraulic Fluid Mineral anti wear hydraulic fluid – for other fluid types please consult KPM Viscosity Range If viscosity is in range 200 to 1. Weight Approximate dry weights. dependant on exact pump type.

SAE -CC spline & SAE.C 2 bolt mount (*Non standard options) Model K3VL Page 12. SAE-C spline & SAE.C 2 bolt mount W* 112/140 only.09 . side ported Direction of rotation R Clockwise rotation L Counter-clockwise rotation Control device configuration P Remote pressure compensator L Load sensing & pressure control Porting threads M Metric threaded S UNC threaded Mounting flange & shaft S SAE spline & mount (see drawing for detail) M ISO key & mount (see drawing for detail) (not 200) F SAE-D mount with SAE-F spline shaft K SAE key & mount (see drawing for detail) T* SAE-B spline & SAE.CC spline & SAE. side ported E SAE-E (K3VL 200 only) R Single pump.C key & SAE.D 4 bolt mount X* 112/140 only. side ported C SAE-C through drive. side ported D SAE-D through drive.60Hz. DIN 43550 Plug 24D 24V DC.B 2 bolt mount for 45 (not 80) SAE. side ported B SAE-B through drive. side ported A SAE-A through drive./1-H* K3VL Series Pump Maximum displacement 45 45 cm3/rev 60 60 cm3/rev 80 80 cm3/rev 112 112 cm3/rev 140 140 cm3/rev 200 200 cm3/rev Design series B Hydraulic Fluid Type – Mineral oil W Water glycol (not K3VL 200) All other fluids contact Kawasaki Additional control options Blank Without additional limiter Torque limit control /1-S* Special low setting contact Kawasaki /1-L* Low setting range /1-M* Medium setting range /1-H* High setting range Displacement control (Without torque limit) /1-E0 Electrical displacement control (pilot pressure required) /1-Q0 Pilot operated displacement control Unloader solenoid (Type N below) blank For all other options except PN & LN 115A 115V AC.60Hz. SAE-B key & SAE-B 2 bolt mount C* 112/140 only.Pumps Ordering Code – K3VLSeries K3VL 80 / B 1 0 R S S L 0 A Industrial Products 12D . side ported BB SAE-BB through drive.C 2 bolt mount R* 112/140 only. SAE. DIN 43550 Plug 12D 12V DC.D 4 bolt mount for 112/140 (not 200) U* 45 only. DIN 43550 Plug Design Additional pressure control 0 No additional control N With integrated unloading valve V With integrated remote control valve M With integrated unloading control valve 1 Load sensing only (R4 plugged) Circuit Type 1 Open Circuit Through drive & porting 0 Single pump. rear ported S Single pump with plastic cover (Stock Pump) N Single pump with Steel cover. Data Sheet P-1002/02. 50. SAE. DIN 43550 Plug 235A 230V AC. 50.C spline & SAE.

00 0 50 100 150 200 250 Delivery Pressure (bar) 90 89 88 86 83 80 75 70 60 Industrial Products Ratio of displacement 1.Pumps Performance K3VL45 Pump Efficiency (%) Ratio of Displacement 1.90 0. Data Sheet P-1002/02.30 0.1 bar 0 bar 2800 -0.09 .75 0.70 0.50 0.00 0.1 bar Suction Pressure Ps (bar) gauge at the suction pump of the port pump 2600 2400 -0.10 0.25 100 90 80 70 60 50 40 30 20 10 300 0 350 Volumetric Efficiency (%) Self Priming Capability Speed N (rpm) 3200 +0.60 0.2 bar 2200 28 30 32 34 36 38 40 42 44 Displacement q [cc/rev] Bearing Life Bearing Life L10 [hr] 1000000 1000rpm 100000 1200rpm 1500rpm 1800rpm 10000 1000 1 10 100 E/M capacity [kW] Noise Level Noise Level [db(A)] 85 80 75 70 65 60 55 50 1500rpm q = 45cc/rev 1800rpm 0 50 100 150 200 250 300 350 Delivery pressure Pd [kgf/cm2] Model K3VL Page 13.2 bar 3000 +0.20 0.80 0.40 0.00 0.50 0.

50 85 84 82 80 75 70 65 60 50 0.00 0 50 100 150 200 0 250 Delivery Pressure Pd (kgf / cm2 ) 3000 Ps = +0.09 Volumetric Efficiency (%) 0.1bar 2000 Ps = -0.2bar 1800 36 39 42 45 48 51 54 57 60 Displacement q [cc/rev] Bearing Life Bearing Life L10 [hr] 1000000 100000 1000rpm 1200rpm 1500rpm 1800rpm 10000 1000 1 10 100 E/M capacity [kW] Noise Level 85 80 1800rpm 75 Noise Level [db(A)] 70 65 60 55 50 1500rpm q = 60cc/rev 0 50 100 150 200 250 Delivery pressure Pd [kgf/cm2] 300 350 Model K3VL Page 14.00 0.2bar Self Priming Capability Speed N (rpm) 2800 Ps = +0.1bar 2600 Ps = 0bar 2400 2200 Ps = -0.25 25 0.25 100 86 0.Pumps Performance K3VL60 Pump Efficiency (%) 1.75 0. Data Sheet P-1002/02.50 0.75 75 .00 Ratio of Displacement [q/qmax] Industrial Products Ratio of displacement 1.

00 0.80 0.90 0.70 0.3bar 2800 Speed N [min-1] Ps = +0.00 0 50 100 150 200 250 300 0 350 Delivery Pressure Pd [kgf/cm2] Self Priming Capability 3000 Ps = +0.60 0.1bar 2200 Ps = -0.2bar 2000 50 55 60 65 70 75 80 2600 Displacement q [cc/rev] Bearing Life Bearing Life L10 [hr] 1000000 100000 1000rpm 1200rpm 1500rpm 10000 1800rpm 1000 1 10 E/M capacity [kW] 100 Noise Level Noise Level [db(A)] 85 80 1800rpm 75 70 65 1500rpm 60 55 50 0 50 q = 80cc/rev 100 150 200 250 300 350 Delivery pressure Pd [kgf/cm2] Model K3VL Page 15.50 0. Data Sheet P-1002/02.1bar Ps = 0bar 2400 Ps = -0.40 0.30 0.09 .20 70 89 87 85 83 80 75 80 70 60 50 40 30 20 10 Volumetric Efficiency (%) 0.75 0.50 0.25 100 90 92 91 Pump Efficiency (%) Ratio of Displacement 0.2bar Ps = +0.10 0.00 Industrial Products Ratio of displacement 1.Pumps Performance K3VL80 1.

Data Sheet P-1002/02.2bar Ps = +0.1bar 2000 Ps = -0.20 0.75 0.80 0.2bar 1800 70 80 90 Displacement q [cc/rev] 100 110 Bearing Life 1000000 1000rpm 100000 1200rpm 10000 1500rpm 1800rpm 1000 1 10 100 E/M capacity [kW] 85 80 75 Noise Level [db(A)] 70 65 60 55 50 0 50 Noise Level 1800rpm 1500rpm q = 112cc/rev 100 150 200 250 300 350 Delivery pressure Pd [kgf/cm2] Model K3VL Page 16.90 0.Pumps Performance K3VL112 Pump Efficiency (%) Ratio of Displacement 1.1bar 2400 Ps = 0bar 2200 Ps = -0.09 .50 0.00 0 50 100 150 200 250 80 75 70 91 89 87 85 83 92 Industrial Products Ratio of displacement 1.50 0.30 0.00 0.25 100 90 80 70 60 50 40 30 20 10 300 0 350 Volumetric Efficiency (%) Delivery Pressure (bar) Self Priming Capability 2800 Ps = +0.10 0.3bar 2600 Speed N [min-1] Ps = +0.40 0.00 0.70 0.60 0.

25 100 90 80 70 91 0.1bar 2400 Ps = 0bar 2200 Ps = -0.50 0.75 0.Pumps Performance K3VL140 Pump Efficiency (%) Ratio of Displacement [q/qmax] 1.1bar 2000 Ps = -0.3bar Ps = +0.10 0.00 0.90 0.20 0.40 0.00 0 50 100 150 200 250 300 60 89 87 85 83 80 75 70 50 40 30 20 10 0 350 Delivery Pressure Pd [kgf / cm2 ] 2800 Self Priming Capability 2600 Speed N [min-1] Ps = +0.60 0. Data Sheet P-1002/02.2bar Ps = +0.00 0.30 0.09 Volumetric Efficiency (%) .50 0.70 0.80 92 Industrial Products Ratio of displacement 1.2bar 1800 90 100 110 120 130 140 Displacement q [cc/rev] Bearing Life 1000000 Bearing Life L10 [hr] 100000 1000rpm 1200rpm 1500rpm 1800rpm 10000 1000 1 10 100 E/M capacity [kW] 85 Noise Level Noise Level [db(A)] 80 75 70 65 60 55 50 0 1800rpm 1500rpm q = 140cc/rev 50 100 150 200 250 300 350 Delivery pressure Pd [kgf/cm2] Model K3VL Page 17.

2bar 2100 Ps = +0.75 90 75 .25 25 0.09 Volumetric Efficiency (%) 0.2bar 140 160 Displacement q [cc/rev] 180 200 Bearing Life Bearing Life L10 [hr] 1000000 100000 1000rpm 1800rpm 10000 1200rpm 1500rpm 1000 10 100 E/M capacity [kW] 1000 Noise Level Noise Level [db(A)] 85 1800rpm 80 75 70 1500rpm 65 60 55 50 0 50 q = 200cc/rev 100 150 200 250 300 350 Delivery pressure Pd [kgf/cm2] Model K3VL Page 18.25 100 89 87 85 83 80 75 70 0.Pumps Performance K3VL200 Pump Efficiency (%) Ratio of Displacement 1.1bar Speed N (min -1) 2000 Ps = 0bar 1900 1800 Ps = -0.50 50 0. Data Sheet P-1002/02.1bar 1700 1600 120 Ps = -0.00 0.00 91 Industrial Products Ratio of displacement 1.50 0.75 0.00 0 50 100 150 200 250 300 350 0 Delivery Pressure (bar) Self Priming Capability 3000 Ps = +0.

For example as shown above if the bearing life at full displacement from the previous graphs was say 50.000 hours or 130.000 hours. Model K3VL Page 19. The foregoing curve is therefore to be used where duty cycle considerations require one to compute weighted life.09 .Pumps Bearing Life (continued) Bearing Life Correction Factors for Partial Displacement Industrial Products 1200% 1000% Bearing life adjustment factor (%) 800% 600% 400% 260% 200% 0% 50% 60% 70% 75% 80% 85% 90% Displacement % All bearing life curves on the previous pages refer to L10 life at full displacement. then at the same operating condition with only 75% displacement the bearing life would be 260% of 50.000 hours. Data Sheet P-1002/02. which include partial displacement conditions.

09 . Data Sheet P-1002/02. acceptable not acceptable Model K3VL Page 20.Pumps Radial Loading Capacity Industrial Products No axial shaft loading possible Radial loading is achievable but in specific orientation:In addition because of the high bearing capacity of this front bearing. radial shaft loading can be allowed provided that its orientation is such that it is this front bearing that takes the additional load (See diagram below).

Hydraulic circuit diagrams illustrate the attached gear pump. In addition. PL Differential Pressure Spool Q R4 Cut-off R1 Pressure Spool Tair P Dr B Model K3VL Page 21. Data Sheet P-1002/02. there is a pressure cut off function incorporated into the control.the bleed-off orifice R4 is plugged.Pumps Functional Description of Regulator Key to Hydraulic Circuit Annotations Annotations A1 A2 a1 a2 B2 B1 b Dr Pi Pc Pi PL Psv Ps Notes: Description Main pump delivery Auxiliary pump delivery Industrial Products Gauge port main pump delivery Gauge port auxiliary pump delivery Gear pump suction Main pump suction Suction gauge port Drain Pilot pressure Remote pilot port. Pressure compensator Pilot port displacement control Load sense port Pressure assist port Inlet pressure The optional attached gear pump is recommended for all displacement control options. With the L1 option.09 . Regulator Code Control Curves Hydraulic Circuit L0/L1 Load Sense and Pressure Cut-off Pump displacement is controlled to match the flow requirement as a function of the system differential pressure (load pressure vs delivery pressure).

Data Sheet P-1002/02. Regulator Code LV Load Sense and Pressure Cut-off with Integrated Proportional Relief Valve An integrated proportional relief valve is sandwiched between the Load Sense regulator and pump to control the maximum pressure setting by varying an electric signal to the valve. A separate amplifier is required.09 . Regulator Code LM Load Sense and Pressure Cut-off with Integrated Unloading Valve (Normally Open) An integrated unloading valve is sandwiched between the Load Sense regulator and the pump.Pumps Functional Description of Regulator (continued) Regulator Code LN Load Sense and Pressure Cut-off with Integrated Unloading Valve (Normally Closed) An integrated unloading valve is sandwiched between the Load Sense regulator and pump to effectively de-stroke the swashplate when an electric signal is provided. An electrical signal must be provided to prevent the Load Sense line from draining. Q R1 Industrial Products Control Curves PL R3 Hydraulic Circuit Differential Pressure Spool Q Cut-off Pressure Spool R1 Unloading Solenoid Valve A Tair P Dr B Control Curves PL R3 Hydraulic Circuit Differential Pressure Spool Cut-off Pressure Spool P A Tair Dr B Control Curves PL R3 Hydraulic Circuit Differential Pressure Spool Q Cut-off R1 Pressure Spool Proportional Relief Valve P A Tair Dr B Model K3VL Page 22.

09 . variable pump pressure control can be achieved. the appropriate input torque limit can be set. In response to a rise in delivery pressure the swashplate angle is decreased. Data Sheet P-1002/02. By turning an outer and inner spring adjustment screw. restricting the input torque. R2 Q Differential Pressure Spool P R1 Cut-off Pressure Spool A Tair Dr B Model K3VL Page 23. the swashplate de-strokes to prevent the system pressure from exceeding the compensator setting. It is imperative that a safety relief valve be installed in the system. Regulator Code P0 Pressure Cut-off Q Differential Pressure Spool P R4 R1 Cut-off Pressure Spool A Tair Dr B Control Curves Pc Hydraulic Circuit As system pressure rises to the cut-off setting.Pumps Functional Description of Regulator (continued) Regulator Code L0/1 Load Sense and Pressure Cut-off with Torque Limiting PL Industrial Products Control Curves Hydraulic Circuit Torque Limiter Spool L0/L1 control functions as previously noted. The torque limit control module is comprised of two springs that oppose the spool force generated by the system pressure. Note: By connecting the Pc port to a remote pressure control. This regulator prevents excessive load against the prime mover.

Q Control Curves Hydraulic Circuit Pc R2 Differential Pressure Spool R1 Cut-off Pressure Spool P A Tair Dr B Model K3VL Page 24. Data Sheet P-1002/02.09 . An electrical signal must be provided to prevent the Pressure cut-off line from draining. Q Industrial Products Control Curves Hydraulic Circuit Pc R2 Differential Pressure Spool P Cut-off R1 Pressure Spool Solenoid Valve A Tair Dr B Regulator Code PM Pressure Cut-off with Integrated Unloading Valve (Normally Open) An integrated unloading valve is sandwiched between the Pressure Cut-off regulator and the pump.Pumps Functional Description of Regulator (continued) Regulator Code PN Pressure Cut-off with Integrated Unloading Valve (Normally Closed) An integrated unloading valve is sandwiched between the Pressure Cut-off regulator and pump to effectively de-stroke the swashplate when an electric signal is provided.

By turning an outer and inner spring adjustment screw. A separate amplifier is required.Pumps Functional Description of Regulator (continued) Regulator Code PV Pressure Cut-off with Integrated Proportional Relief Valve An integrated proportional relief valve is sandwiched between the Pressure Cutoff regulator and the pump to control the maximum pressure setting by varying an electric signal to the valve. variable pump pressure control can be achieved. This regulator prevents excessive load against the prime mover. Data Sheet P-1002/02. In response to a rise in delivery pressure the swashplate angle is reduced. Q Pump Flow Control Curves Outer Spring Adjustment Outer Plus Inner Spring Adjustment Hydraulic Circuit Torque Spool Limiter PC R2 P Delivery Pressure R1 Differential Pressure Spool Cut-off Pressure Spool A Tair Dr B Model K3VL Page 25.09 . Q Industrial Products Control Curves Hydraulic Circuit Pc R2 Differential Pressure Spool R1 Cut-off Pressure Spool P Proportional Relief Valve A Tair Dr B Regulator Code P0/1 Pressure Cut-off with Torque Limiting P0/1 control functions as previously noted. The torque limit control module is comprised of two springs that oppose the spool force generated by the system pressure. the appropriate input torque limit can be set. restricting the input torque. Note: By connecting the Pc port to a remote pressure control.

Pumps Functional Description of Regulator (continued) Regulator Code /1-E0 Electrical Displacement Control Varying the input current signal to the pump controller’s electronic proportional pressure reducing valve (PPRV) allows the user to control the pump displacement.09 . As the pressure signal to the PSV increases. Regulator Code /1-Q0 Pilot Operated Displacement Control Varying the input pressure signal to the PSV port allows the user to control the pump displacement. the pump displacement increases proportionally. As the current signal to the PPRV increases. Data Sheet P-1002/02. the pump displacement increases proportionally. Pump Flow Rate (Q) Industrial Products Control Curves Hydraulic Circuit Pump Flow Rate (Q) Qmax Psv Pc Qmin 360 600 Input Current (mA) of Proportional Pressure Reading Valve Customer Supplied Control Curves a Hydraulic Circuit Qmax Psv Pc Qmin 0 9 28 A Pilot Pressure (bar) Dr B Customer Supplied Model K3VL Page 26. Note: An external pressure supply of 40 bar is required at the PSV Port (50bar max).

7 5.7 5.5 22 30 37 45 55 75 90 970 K3VL112 1150 1450 1750 S3 L6 L3 L1 M4 H4 H2 H1 S1 L5 L3 L1 M2 H4 H2 H1 S5 S1 L3 M4 M2 H4 H2 S6 S3 L4 L2 M4 M1 H3 H2 S5 S2 L4 L3 M3 M1 H4 H2 S6 S4 S2 L4 L1 M3 M1 H4 H1 K3VL140 KW 3.5 11 15 18.5 22 30 37 45 55 75 90 970 1150 1450 1750 KW 3.5 22 30 37 45 55 75 90 970 S2 L4 M4 M2 H2 K3VL60 1150 S4 S1 L2 M3 M1 H2 1450 1750 S3 L4 L1 M3 M2 H1 S1 L3 L1 M3 H3 H1 K3VL80 KW 3.5 7.5 7.5 22 30 37 45 55 75 90 970 S2 L6 L2 M4 M1 H3 H1 1150 S4 S1 L4 L1 M3 M1 H2 1450 1750 KW 3.5 7.5 11 15 18.5 7.7 5. K3VL45 KW 3. Data Sheet P-1002/02.5 22 30 37 45 55 75 90 110 132 970 K3VL200 1150 1450 1750 S2 L6 L3 L1 M2 H4 H2 S4 S1 L5 L3 M3 M1 H4 H2 S3 S1 L6 L2 M3 M2 H4 H1 S3 S1 L4 L2 M3 M2 H3 H1 S1 L4 L2 M3 M1 H5 H1 S1 L3 L1 M3 M1 H3 H1 L5 L3 L2 M3 H6 H4 H2 S2 L5 L3 L2 M2 H6 H4 H2 S-rating Springs Please contact Kawasaki Model K3VL Page 27.5 11 15 18.7 5.5 11 15 18.Pumps Torque Limiter Settings Industrial Products The following tabulations show the power limitation at various electric motor speeds for a specific pump. When selecting a control setting please ensure that the power limitation of a particularly sized electric motor to your national standard is not exceeded.5 11 15 18.7 5.5 7.5 7.5 22 30 37 45 55 75 90 970 S3 L3 L1 M1 H3 1150 S4 S1 L2 M3 H4 H2 1450 S3 L4 L1 M2 H4 H3 1750 S4 S2 L2 M4 M2 H4 H1 KW 3.09 .5 11 15 18.7 5.

Do not connect the drain line to the suction line. C) The oil in the pump case must be refilled when the pump has not been operated for one month or longer. B) Height from the oil level to the centre of the shaft must be within 1m.) 4 bar (peak) P 0. The pump case pressure should not exceed 1 bar as shown in the illustration below.Pumps Installation Recommended Pump Mounting Industrial Products The pump should be mounted horizontally with the case drain piping initially rising above the level of the pump before continuing to the tank as shown in the illustration below. Must be higher than top of Pump Case 200mm minimum depth Model K3VL Page 28. The uppermost drain port should be used and the drain piping should be equal or larger in size than the drain port to minimise pressure in the pump case. this prevents direct drop of oil level in the pump case. Data Sheet P-1002/02. Cautions A) Suction and drain pipes must be immersed by 200mm minimum from the lowest oil level under operating conditions. (Peak pressure should never exceed 4 bar.09 .1 sec 1 bar (normal) Mounting the Pump Above the Tank Suction line 200mm minimum depth within 1m 200mm minimum depth Drain line “Goose neck” configuration is required.

open the drain port and air bleed port to provide adequate lubrication to the internal components. If the drain or air bleed piping rise above the level of oil (see illustration [b]) fill the lines with oil before operation. Data Sheet P-1002/02.motor to your national standard is not exceeded. Recommended Kawasaki check valves are as follows: (refer to Kawasaki industrial valve information .Pumps Installation (continued) Mounting the Pump Vertically (shaft up) Industrial Products For applications requiring vertical installation (shaft up) please remove the air bleed plug and connect piping as shown in the illustration below. If the oil level in the tank is lower than the pump mounting flange then forced lubrication is required through the air bleed port 1 ~ 2 l/min. When installing the pump in the tank and submerged in the oil. pipe for air bleeding min.data sheet C1001) Model K3VL45/60 K3VL80 K3VL112 K3VL140 K3VL200 Recommended Kawasaki check valve C10G – 10/01-* C15G – 10/01-* C15G – 10/01-* C15G – 10/01-* C15G – 10/01-* Model K3VL Page 29. When installing the pump outside the tank run piping for the drain and air bleed ports to tank (see illustration [c]). The oil level in the tank should be higher than the pump-mounting flange as shown in illustration [a] below.1 bar Dr T Dr A check valve with cracking pressure of 0. oil level oil air bleeder plug port drain port pipe for draining [a] [b] [c] T oil Dr Dr check valve cracking pressure 0.09 .1 bar should be fitted to the case drain line as shown.

For applications where radial or side loads exist please contact Kawasaki Precision Machinery (UK) Ltd.mP3) +……)/102 Model K3VL Page 30.mP1) + (LP1+(LA1/2)).05mm TIR as shown in the illustration below. one must also ensure that to prevent a possible excessive bending moment occurring that the maximum combined bending moment of the combination is not exceeded as determined in the following expression LP2 LP1 LA1 L2 LA2 MPX LPX Lx MAX LAX = = = = = mass of pump [kg] length of pump [mm] distance of CofG from pump mounting face [mm] mass of adaptor kit [kg] width of adaptor kit [mm] MP1 MA1 L1 LA1’ LP2’ LA2’ LP3’ L2 MP2 MP3 MA2 L3 Bending Moment = ((L1. Do not force the coupling on or off the pump shaft. dial gauge (reading a) δ =a/2 0.mA2) +LP3’. Data Sheet P-1002/02.mP1) + (LA1’. Through Drive Limitations Apart from predefined maximum throughput limitations. Use the threaded hole in the end of the pump shaft to fix or remove the coupling. Do not apply any radial or axial loading to the pump shaft.mA1) + (LP2’.09 α .mP3) +…)/102[Nm] ((L1.mA1 + (LP1+LA1+L2).mA2) + (LP1+LA1+LP2+LA2). Alignment should be within 0.mP2 + (LP1+LA1+LP2(LA2/2)).Pumps Drive Shaft Coupling Industrial Products Use a flexible coupling to connect the pump shaft to an engine flywheel or electric motor shaft.mP2) +(LA2’.2° D b δ datums datums For engine drives a split type pinch bolt drive flange and flexible coupling is recommended.025mm dial gauge (reading b) α=SIN-1 (b/D) 0. for recommendations.

Pumps Through Drive Limitations (continued) Pump overall length [mm] (Lp) Single Pump Pump Size Type “0” 45/60 244 80 272 112/140 308 200 359 Stock Pump Type “S” 244 272 308 359 Pump Size 45/60 80 112/140 200 Industrial Products Maximum Permisable Bending Moment (Nm) 137 244 462 930 Adaptor Kits weight (Ma) & Width (La) Pump size 45/60 Adaptor Kit SAE “A” SAE “B” & “BB” SAE “A” SAE “B” & “BB” SAE “C” SAE “A” SAE “B” & “BB” SAE “C” & “CC” SAE “D” SAE “A” SAE “B” & “BB” SAE “C” & “CC” SAE “D” SAE “E” Weight (Max) 0 2 0 3 4 0 3 5 10 1 8 8 10 15 Width (Lax) 0 20 0 20 24. Data Sheet P-1002/02. a minimum pilot pressure for 40 bar must be supplied to the Psv port on the regulator.0% of the maximum pump delivery.5 0 25 30 43 6 25 30 38 38 Pump approximate weight [kg] (Mp) Without torque limiter Single Stock Pump Pump Pump Size Type “0” Type “S” 45/60 25 28 80 35 38 112/140 65 69 200 95 103 With torque limiter Single Stock Pump Pump Type “0” Type “S” 27 30 37 40 67 71 97 105 80 112 & 140 200 Pump CofG from mount [mm] (L) Single Pump Type “0” 120 130 150 190 Stock Pump Type “S” 120 130 150 190 Pump Size 45/60 80 112/140 200 Electrical Displacement Control Application The standard minimum flow setting for the K3VL pump is 0. In order for the electronic displacement control to function. Proportional Pressure Reducing Valve Specification Maximum Pilot Pressure : 50 bar If higher pressure required contact KPM Max Flow : 10 l/min Hydraulic oil : Mineral oil Oil temp range : -20~+90°C Viscosity range : 5~500 cst Allowable contamination : NAS grade 10 and below Electrical specifications. A gear pump attached to the rear of the K3VL pump or an external pressure source can be used to provide the required pilot pressure. Rated current : 700 mA Recommended dither : 80 Hz / 200 mAp-p Coil resistance : 17. The pumps minimum displacement stop can be modified if a greater minimum flow rate is required.09 .5 (at 20°C) Ambient temperature range : -30~+80°C Water resistance : According to JIS D 0203 S2 Model K3VL Page 31.5-3.

Data Sheet P-1002/02.09 .Pumps Unit Dimensions (continued) Electrical Displacement Control Industrial Products G F B C A Psv Pc Psv D E Installation Dimensions (mm) Pump Size K3VL45/60 K3VL80 K3VL112/140 K3VL200 A 21 25 38 57 B 52 59 64 61 C 90 83 78 80 D 187 202 244 258 E 157 172 214 229 F 226 233 247 257 G 210 217 231 249 Model K3VL Page 32.

Model K3VL Page 33.M) A K3VL45-60 K3VL80 K3VL112/140 K3VL200 169 169 202 212 B 155 166 190 205 Proportional pressure module (*V) A K3VL45-60 K3VL80 K3VL112/140 K3VL200 179 179 212 222 B 233 244 280 295 A: Distance between the centre line of the pump and the top of the bolt head for the cut off regulator.Pumps Unit Dimensions (continued) Industrial Products Unloading valve module (Type N. Data Sheet P-1002/02. B: Distance between the centre line of the pump and top of the solenoid valve.09 .

Data Sheet P-1002/02.5 PLPC 154 A 70 PLPC Dr 80 B 73 A 80 70 160 Dr B See Max.Pumps Unit Dimensions K3VL45/60 Installation K3VL45 with Cut-Off / Load Sense Control & Torque Limit Module (Clockwise Rotation) Industrial Products Note for counter clockwise rotation.2 184 91 Dr Dr 13 91 184 218 35. Flow Adjustment Detail Adjustment screw for horsepower setting PLPC PLPC 99 ø38 165 Adjustment screw for cut-off pressure PLPC Adjustment screw for differential pressure 89 55 14 .3 14 .2 ±0.7 ±0.4 ±0.2 See Port Details Model K3VL Page 34.3 40 ø25 52.09 69. the suction port “B” and the delivery port “A” are reversed 119 See Torque Limit Detail and Adjustment 6.8 ±0.2 40 45° 45° .2 A Dr 144 Dr Tair Tair ø90 B See Port Details 26.

7 9 +0. Data Sheet P-1002/02.5 0 38 32 ø24.035 ø100h8 0 -0.6h7 -0.03 63.054 9.5 0 ø1 46 ø1 4 0 46 52 SAE Spline Shaft SAE Straight Shaft 38 28.1 ±0.Pumps Unit Dimensions (continued) K3VL45/60 Mounting Flange and Shaft Options Industrial Products SAE Type ISO Type Flange ISO 3019/2-100A2HW SAE "B" 2 hole SAE J744-101-2 0 ø101.13 33 0 ø25.004 M8 Shaft end ISO 3019/2-G25N 19 25 Model K3VL Page 35.036 42 36 0 ø28 -0.981 M8 SAE "BB" Straight Shaft SAE J744-25-1 19 25 SAE "BB" 30° Involute Spline Shaft SAE J744-25-4 15T 16/32 DP ISO Straight Shaft 0 ø8 -0.09 .4 -0.05 +0.009 -0.3 ø25j6 +0.

50 (89) 144(5.3 (2. Port Name Port Size Tightening Torque (Nm) Flange Threads UNF Threaded Version ("S" in position 9 of model code) A B Delivery Port Suction Port SAE J518C Std pressure (code 61) 1" SAE J518C Std pressure (code 61) 1 1/2" 57 98 3/8-16UNC-2B x 18mm 1/2-13UNC-2B x 22mm Metric Version ("M" in position 9 of model code) A B Delivery Port Suction Port SAE J518C Std pressure (code 61) 1" SAE J518C Std pressure (code 61) 1 1/2" 57 98 M10 x 17 M12 x 20 Auxiliary Ports Des.7±0.87 (73) 9.71) In case of S K3VL45/B-1RR S K 2.75±0.69) PLPC Identificate marking for pump rotating direction Identificate marking (UNC screw) 3.2±0.5 DIN 3852 98 25 25 Model K3VL Page 36.2(0.09 .36) Tair B Dr ø38 (ø1.28) 44(1. "U" or "T" in position 8 of model) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port SAE J1926/1 Straight thread O ring boss 1/2" OD Tube 3/4-16UNF-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B 98 12 12 ISO Version ("M" in position 8 of model code) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port M22 x 1.03±0.5 DIN 3852 M14 x 1.94) 8(0.5 DIN 3852 M14 x 1.3 (1.87) In case of S K3VL45/B-1RR S K 73(2.79) In case of K3VL45/B-1RRSM K 58(2.Pumps Unit Dimensions (continued) K3VL45/60 Rear Port Industrial Products 119 (4.87) 69.012) 35.67) In case of S K3VL45/B-1RR S K 24(0.41±0.012) 52.06±0.98) 4-3/8-16UNC-2B depth 18(0.4±0.15) K3VL45 Porting Details Main SAE Flanged Ports Des.50) 26.54) 80(3.73) 90(3.8±0.012) ø25 (ø0.3 (1.9 (277) 4-1/2-13UNC-2B depth 22(0.31) PLPC 9. "K".67) In case of S K3VL45/B-1RR M K 4-M12 depth 20(0. Data Sheet P-1002/02. Port Name Port Size Tightening Torque (Nm) SAE Version ("S".3 (2.012) 4-M10 depth 17(0.10 (231) 10.

020 B ø82.6 SAE "BB" 2 hole SAE J744-101-2 45° Dr SAE "BB" 30°Involute Spline SAE J744-25-2 15T 16/32 DP 264 11 47 ø1 46 4 .M12 Depth 20 Through Drive "BB" PLPC +0.M12 Depth 20 Model K3VL Page 37.035 0 Tair B ø101.050 +0. Data Sheet P-1002/02.55 Tair SAE "A" 2 hole SAE J744-82-2 45° ø1 Dr SAE "A" 30° Involute Spline SAE J744-16-4 9T 16/32 DP 244 8 30 6 .M10 Depth 17 06 Through Drive "B" PLPC +0.6 SAE "B" 2 hole SAE J744-101-2 45° Dr SAE "B" 30° Involute Spline SAE J744-22-2 13T 16/32 DP 264 11 47 ø1 46 4 .035 0 Tair B ø101.Pumps Unit Dimensions (continued) K3VL45/60 Through Drive Options Industrial Products Through Drive "A" PLPC +0.09 .

Data Sheet P-1002/02. Part Name T/D Kit QTY Cover Kit 29L8TN SAE "A" T/D Kit 29L4TA 00RBG85 SAE "B" T/D Kit 29L4TB 00RBG85 00RBG105 0SBM825 SAE "BB" T/D Kit 29L4T2 00RBG85 00RBG105 0SBM825 2924750-0358 2903150-0266 743 742 415 402 317 314 116 T/D Kit T/D Kit T/D Kit T/D Kit T/D Kit T/D Kit T/D Kit 1 1 4 2 1 1 1 00RBG85 0SBM1020 2924750-0358 2923150-0316 2903150-0264 2903150-0265 Model K3VL Page 38.Pumps Unit Dimensions (continued) K3VL45/60 Adaptor Kits 402 Industrial Products 317 116 314 743 743 116 743 742 415 Cover Kit SAE “A” T/D Kit SAE “B” & “BB” T/D Kit No.09 .

5 45° 45° 17 . Flow Adjustment Detail Adjustment screw for horsepower setting PLPC Adjustment screw for cut-off pressure PLPC Adjustment screw for differential pressure PLPC 91 155 L ø25 52.2 217 95 18 95 42.2 ±0.09 99 17 .8 ±0.3 217 260 Model K3VL Page 39.5 .Pumps Unit Dimensions (continued) K3VL80 Installation K3VL80 with Cut-Off / Load Sense Control & Torque Limit Module (Clockwise Rotation) Industrial Products Note for counter clockwise rotation. the suction port “B” and the delivery port “A” are reversed 119 See Torque Limit Detail and Adjustment 14 PLPC 62 164 79 182 Dr PLPC 98 A 85 B A 85 Dr 181 79 B See Max.4 ±0. Data Sheet P-1002/02.2 A Dr 35 ø50 77.9 ±0.3 See Port Details Tair Tair Dr ø114 35 Dr B Dr See Port Details 26.

7 -0.3 M12 Shaft end – ISO 3019/2-G32N 28 38 Model K3VL Page 40.94 M8 .018 -0.2 +0.05 0 12.75h7 0 -0.036 58 4 50 0 ø35 -0.5 0 68 SAE Spline Shaft SAE Straight Shaft 48 ø35. Data Sheet P-1002/02.002 0 48 43 ø31.002 0 +0.002 0 10h9 -0.063 56 ø1 80 9 +0.09 7.025 44 ø31.5 1 ø1 8 ø125h8 0 -0.224 SAE "C" 30° Involute Spline Shaft SAE J744-32-4 14T 12/24 DP SAE "C" Straight Shaft SAE J744-32-1 19 25 ISO Straight Shaft ø32k6 +0.Pumps Unit Dimensions (continued) K3VL80 Mounting Flange and Shaft Options Industrial Products SAE Type ISO Type SAE "C" 2 hole SAE J744-127-2 Flange ISO 3019/2-125A2HW 0 ø127 -0.

3 (2.012) 280(11.44) 55(2.9±0.09 31.7±0.5(4.012) 62(2. Port Name Port Size Tightening Torque (Nm) SAE Version ("S".87) 50.5 DIN 3852 M14 x 1.02) 88.5 DIN 3852 M14 x 1.012) ø64(ø2.m (Not attached but supply with pump) 152(5. Port Name Port Size Tightening Torque (Nm) Flange Threads UNF Threaded Version ("S" in position 9 of model code) A B Delivery Port Suction Port SAE J518C Std pressure (code 61) 1" SAE J518C Std pressure (code 61) 2" 57 98 3/8-16UNC-2B x 18mm 1/2-13UNC-2B x 22mm Metric Version ("M" in position 9 of model code) A B Delivery Port Suction Port SAE J518C Std pressure (code 61) 1" SAE J518C Std pressure (code 61) 2" 57 98 M10 x 17 M12 x 20 Auxiliary Ports Des.5(7.39) PLPC 197. or "T" in position 8 of model) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port SAE J1926/1 Straight thread O ring boss 1/2" OD Tube 3/4-16UNF-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B 98 12 12 ISO Version ("M" in position 8 of model code) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port M22 x 1.92) Tair Dr 95(3. Data Sheet P-1002/02.3 (1.3 (2.78) Dr 4-M14 depth 19(0.26) 66.012) 125(4.17) 106. "K".98) 124(4.50±0.75) ø32(ø1.07) K3VL80 Porting Details Main SAE Flanged Ports Des.Pumps Unit Dimensions (continued) K3VL80 Rear Port Industrial Products Adapter tightening torque:12N.5 DIN 3852 98 25 25 Model K3VL Page 41.88) 30(1.19) 103.5(4.63±0.74) 4-M12 depth 22(0.3 3.52) 220(8.00±0.66) Identificate marking for pump rotating direction .25±0.18) 10(0.8±0.8±0.

035 0 SAE "BB" 2 hole SAE J744-101-2 292 11 47 4 .5 14 53 4 .6 Tair SAE "B" 2 hole SAE J744-101-2 45° ø1 Dr 46 Through Drive "BB" PLPC +0.035 0 Tair B Dr ø127 SAE "C" 2 hole SAE J744-127-2 45° ø18 1 296.M16 Depth 24.Pumps Unit Dimensions (continued) K3VL80 Through Drive Options Industrial Products Through Drive "A" PLPC SAE "A" 2 hole SAE J744-82-2 +0.035 0 ø101.035 0 45° B ø82.5 SAE "C" 30°Involute Spline SAE J744-33-4 15T 12/24 DP Model K3VL Page 42.M12 Depth 20 PLPC +0.M12 Depth 20 SAE "B" 30° Involute Spline SAE J744-22-2 13T 16/32 DP B ø101. Data Sheet P-1002/02.6 Tair 45° Dr 11 47 292 SAE "BB" 30°Involute Spline SAE J744-25-2 15T 16/32 DP ø14 6 Through Drive "C" 4 .M10 Depth 17 06 Through Drive "B" PLPC +0.09 .55 Tair ø1 Dr 8 272 SAE "A" 30° Involute Spline SAE J744-16-4 9T 16/32 DP 33 6 .

Part Name T/D Kit QTY Cover Kit 29L8TN SAE "A" T/D Kit 29L8TA 00RBG85 SAE "B" T/D Kit 29L8TB 00RBG85 00RBG105 0SBM1025 SAE "BB" T/D Kit 29L8T2 00RBG85 00RBG105 0SBM1025 SAE "C" T/D Kit 29L8TC 00RBG85 00RBG130 0SBM1030 743 742 415 402 317 314 116 O-Ring O-Ring Screw Hex SHC Screw Hex SHC Subplate Cover Coupling 1 1 4 2 1 1 1 00RBG85 0SBM1020 2924750-0354 2924750-0354 2924750-0355 2923150-0316 2903150-0241 2903150-0262 2903150-0267 2903150-0263 Model K3VL Page 43.09 . “BB” & “C” T/D Kit No.Pumps Unit Dimensions (continued) K3VL80 Adaptor Kits Industrial Products 402 317 116 314 743 743 116 743 742 415 Cover Kit SAE “A” T/D Kit SAE “B”. Data Sheet P-1002/02.

3 See Port Details Dr See Port Details 31.7 ±0.09 .3 250 106.5 103 113. the suction port “B” and the delivery port “A” are reversed 152 19 PLPC 152 77 A PLPC 125 100 Tair Dr B See Max.3 124 224 Dr Model K3VL Page 44.3 22 106.5 250 50. Flow Adjustment Detail Adjustment screw for cut-off pressure PLPC Adjustment screw for differential pressure PLPC Adjustment screw for horsepower setting L ø32 66.Pumps Unit Dimensions (continued) K3VL112/140 Installation K3VL112/140 with Cut-Off / Load Sense Control & Torque Limit Module (Clockwise Rotation) Industrial Products Note for counter clockwise rotation.3 98.5 103 113. Data Sheet P-1002/02.8 ±0.8 ±0.9 ±0.3 Dr A 30 Dr 200 Tair ø140 Dr Tair 30 100 ø63 88.

09 0 ø180h8 -0.025 +0.018 ø45k6 +0.015 67 63 ø44.063 161.002 0 +0.Pumps Unit Dimensions (continued) K3VL112/140 (SAE D 4 BOLT) Mounting Flange & Shaft Options Industrial Products SAE “D” Type ISO Type 4-ø20 through SAE "D" 4 hole SAE J744-152-4 Flange ISO 3019/2 0 ø152.447 7/16-14UNC-2B SAE "D" 30° Involute Spline Shaft SAE J744-44-4 13T 8/16 DP SAE "D" Straight Shaft SAE J744-44-1 28 38 ISO Straight Shaft 1.6 45° .6 0 ø12. Data Sheet P-1002/02.3 ±0.4h7 -0.063 ø2 24 9 92 161.45h7 -0.5 +0.030 ø180h8 +0.5 4-ø18 through 75 SAE Spline Shaft 67 49.13 60 SAE Straight Shaft 0 ø44.043 80 ø48.5 M16 Shaft end – ISO 3019/2 36 48 14h9 Model K3VL Page 45.7 -0.

63±0.07) K3VL112/140 Porting Details Main SAE Flanged Ports Des.66) Identificate marking for pump rotating direction . Port Name Port Size Tightening Torque (Nm) SAE Version ("S".3 (2.5 DIN 3852 167 25 25 Model K3VL Page 46.92) Tair Dr 95(3.5(4.012) 280(11.18) 10(0. Data Sheet P-1002/02.00±0.5 DIN 3852 M14 x 1.09 31.39) PLPC 197.50±0.78) Dr 4-M14 depth 19(0.012) 125(4.5(7. "C". Port Name Port Size Tightening Torque (Nm) Flange Threads UNF Threaded Version ("S" in position 9 of model code) A B Delivery Port Suction Port SAE J518C high pressure (code 62) 1 1/4" SAE J518C Std pressure (code 61) 2 1/2" 98 98 1/2-13UNC-2B x 22mm 1/2-13UNC-2B x 22mm Metric Version ("M" in position 9 of model code) A B Delivery Port Suction Port SAE J518C high pressure (code 62) 1 1/4" SAE J518C Std pressure (code 61) 2 1/2" 157 98 M14 x 19 M12 x 17 Auxiliary Ports Des. "U". "K".3 (2.8±0.17) 106.m (Not attached but supply with pump) 152(5.3 3.7±0.44) 55(2.75) ø32(ø1.87) 50.9±0.26) 66. "X" or "T" in position 8 of model) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port SAE J1926/1 Straight thread O ring boss 3/4" OD Tube 1 1/16-12UN-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B SAE J1926/1 Straight thread O ring boss 1/4" OD Tube 7/16-20UNF-2B 167 12 12 ISO Version ("M" in position 8 of model code) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port M27 x 2 DIN 3852 M14 x 1.Pumps Unit Dimensions (continued) K3VL112/140 Rear Port Industrial Products Adapter tightening torque:12N.012) 62(2.74) 4-M12 depth 22(0.3 (1.19) 103. "R".5(4.25±0.012) ø64(ø2.52) 220(8.02) 88.98) 124(4.88) 30(1.8±0.

3 Model K3VL Page 47.8±0.Pumps Unit Dimensions (continued) K3VL112/140 (2 Bolt) Installation Industrial Products 152 124 30 10 218 Dr A 224 B A 197.5 280 326 50.5 181 103 113.5 204 Dr B 100 100 Adjustment screw for cut-off pressure PLPC Adjustment screw for differential pressure PLPC 124 91 157.5 ø3 2 31.5 .5 Dr 30 66.8±0. Data Sheet P-1002/02.3 17.3 280 See Port Details Tair 136.3 L See Max Flow Adjustment Details ø6 3 ø90(ø3.7 ±0.3 Tair 103 113.6 134.09 125 208 81 Dr 17.54) 10 B Dr See Port Details Tair 20 48 136.

75h7 -0.1 62 Shaft Detail – SAE "CC" Spline Model K3VL Page 48.09 .7 -0.5 0 12.025 48 +0. Data Sheet P-1002/02.224 M8 SAE "C" Straight Shaft SAE J744-32-1 19 25 SAE "C" 30° Involute Spline Shaft SAE J744-32-4 14T 12/24 DP 54 43 SAE "CC" 30° Involute Spline Shaft SAE J744-38-4 17T 12/24 DP ø38.Pumps Unit Dimensions (continued) K3VL112/140 Mounting Flange (2 Bolt) and Shaft Options Industrial Products SAE “C” Type SAE "C" 2 hole SAE J744-127-2 ø18 1 0 ø12.94 0 44 ø31.022 7.2 -0.5 56 SAE “C” Spline Shaft SAE “C” Straight Shaft 48 43 0 ø35.3 0 ø31.7 -0.

M10 Depth 17 45° B Tair Dr Through Drive "BB" SAE "BB" 2 hole SAE J744-101-2 ø14 6 11 332.035 0 53 6 .035 0 6 .6±0.55 +0.M12 Depth 25 SAE "C" 2 hole SAE J744-127-2 45° B Tair Dr Through Drive "CC" SAE "CC" 2 hole SAE J744-127-2 45° ø127 ø1 81 14 337.Pumps Unit Dimensions (continued) K3VL112/140 Through Drive Options Industrial Products Through Drive "A" PLPC SAE "A" 2 hole SAE J744-82-2 ø82.035 0 6 .2 ø152.2 SAE "D" 30° Involute Spline SAE J744-47-4 13T 8/16 DP Model K3VL Page 49.5 71 4 .6 +0.5 SAE "BB" 30° Involute Spline SAE J744-25-4 15T 16/32 DP 53 +0.09 161. Data Sheet P-1002/02.5 SAE "A" 30° Involute Spline SAE J744-16-4 9T 16/32 DP 31 ø101.5 45° ø101.4 .M12 Depth 17 SAE "B" 30° Involute Spline SAE J744-22-4 13T 16/32 DP B Tair Dr ø14 Through Drive "C" 6 332.M16 Depth 43 161.6 +0.6 ±0.5 SAE "CC" 30° Involute Spline SAE J744-38-4 17T 12/24 DP 59 +0.5 58 +0.M16 Depth 30 B Tair Dr 15 350.M16 Depth 30 SAE "C" 30° Involute Spline SAE J744-33-4 14T 12/24 DP ø127 B Tair Dr ø1 46 Through Drive "D" SAE "D" 4 hole SAE J744-152-2 14 337.035 0 45° B Tair Dr Through Drive "B" ø1 06 SAE "B" 2 hole SAE J744-101-2 8 307.035 0 6 .035 0 11 6 .

Pumps Unit Dimensions (continued) K3VL112/140 Adaptor Kits 402 116 Industrial Products 317 116 314 743 743 743 742 415 Cover Kit 317 116 SAE "A" T/D Kit 317 116 SAE "B" T/D Kit 317 116 317 116 743 742 415 743 742 415 743 742 415 743 742 415 SAE "BB" T/D Kit SAE "C" T/D Kit SAE "CC" T/D Kit SAE "D" T/D Kit No.09 . Data Sheet P-1002/02. Part Name T/D Kit QTY Cover Kit 29L8TN SAE "A" T/D Kit 29LHTA 00RBG85 SAE "B" T/D Kit 29LHTB 00RBG85 00RBG105 0SBM1230 SAE "BB" T/D Kit 29LHT2 00RBG85 00RBG105 0SBM1230 743 742 415 402 317 314 116 O-Ring O-Ring Screw Hex SHC Screw Hex SHC Subplate Cover Coupling No. 1 1 4 2 1 1 1 00RBG85 0SBM1020 2924750-0360 2924750-0360 2923150-0316 2903150-0268 2903150-0269 2903150-0270 QTY SAE "C" T/D Kit 29LHTC 1 1 4 2 1 1 1 2924750-0361 2924750-0361 2924750-0362 2903150-0271 2903150-0272 2903150-0273 00RBG85 00RBG130 0SBM1235 SAE "CC" T/D Kit 29L8TB 00RBG85 00RBG130 0SBM1235 SAE "D" T/D Kit 29L8T2 00RBG85 00RBG150 0SBM1250 Part Name T/D Kit 743 742 415 317 314 116 O-Ring O-Ring Screw Hex SHC Screw Hex SHC Subplate Cover Coupling Model K3VL Page 50.

4 ±0.3 90 ±0.5 106.4 ±0.3 264.3 106 B A Ø7 6 53 60 Dr X 2-W10 depth 17 61.5 Dr 53 149.5cm3 Lock-nut tightening torque = 235Nm Identificate marking for pump rotating direction PLPC 212.3 Ø3 8 113 113 38. Data Sheet P-1002/02.5 264.5 X 140 67 Ø44.5 123.1 230.5 123.447 106.5 113.3 122 292 224.3 67 8 26 122 131 101 Adjustment screw for cut-off pressure PLPC Adjustment screw for differential pressure PLPC 172.Pumps Unit Dimensions (continued) K3VL200 Installation K3VL with Cut-Off / Load Sense Control & Torque Limit Module (Clockwise Rotation) Industrial Products 162 30 10 PLPC Max.5 ±0. Approx.4 ±0.5 79.3 221 Dr PLPC A Tair Dr B 115 115 134 Model K3VL Page 51. displacement change per revolution of screw: 11.09 224.5 219 . flow adjusting screw.9 ±0.

3 SAE Spline “F” Shaft SAE Straight Shaft Ø44.1 -0.5 123.5 149.5 Ø44.45 11.05 224.3 16 88 Model K3VL Page 52.1 Ø154 SAE D Straight Shaft SAE J744-44-1 63 58 Ø44.5 264.09 .3 264.447 0 Ø154 60 113 113 224.5 Ø165.05 75 67 Ø50.1 0 -0.Pumps Unit Dimensions (continued) K3VL200 Mounting Flange and Shaft Options Industrial Products SAE Type 131 101 PLPC SAE Spline “D” Shaft 67 172.45 Ø49.5 113.5 16 75 123.11 60 Ø165. Data Sheet P-1002/02.

1 Sec 742 O-Ring 84. Devon.D Tube 1.Pumps Unit Dimensions (continued) K3VL200 No.D Tube 7/16-20UNF-2B 167 12 12 KAWASAKI PRECISION MACHINERY (UK) LTD Ernesettle.com The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.09 .4 I/D x 3.co.D Tube 7/16-20UNF-2B SAE J1926 Straight thread O ring boss 1/4" O.kpm-eu. Port Name Port Size Tightening Torque (Nm) SAE Version ("S". SUBJECT TO REVISION Model K3VL Page 53. PL5 2SA. ALL RIGHTS RESERVED. England Tel: +44 1752 364394 Fax: +44 1752 364816 E Mail:info@kpm-uk.1 Sec No. Data Sheet P-1002/02.1/16-12UNF-2B SAE J1926 Straight thread O ring boss 1/4" O. “K” in position 9 of model code) A B Delivery Port Suction Port SAE J518C high pressure (code 62) 1 1/2" SAE J518C Std pressure (code 61) 3" 235 235 5/8-11UNC-2B 5/8-11UNC-2B Metric Version ("M" in position 9 of model code) A B Delivery Port Suction Port SAE J518C high pressure (code 62) 1 1/2" SAE J518C Std pressure (code 61) 3" 235 235 M16 M16 Auxiliary Ports Des. "K" in position 8 of model) Dr PLPC Tair Drain Port (x2) Load Sensing Port Pressure Control Port Air Bleeder Port SAE J1926 Straight thread O ring boss 3/4" O. Part Name T/D Kit 116 Coupling K3VL 200 1 1 8 1 1 317 Sub Plate K3VK 200 407 SHCS 712 742 O-Ring O-Ring QTY SAE "B" 29LKTB SAE "C" 29LKTC SAE "D" LKTD SAE "E" 29LKTE 2903150-0762 2903150-0763 2903150-0764 2903150-0764 2924750-0675 2924750-0667 2924750-0677 2924750-0686 0SBM1230 0SBM1230 0SBM1245 0SBM1245 00RBG120 00RBG105 00RBG125 00RBG130 00RBG125 PCPP155 00RBG125 PCPP170 Main SAE Flanged Ports Des.4 I/D x 3. Port Name Port Size Tightening Torque (Nm) Flange Threads UNC Threaded Version ("S". Part Name T/D Kit 116 317 407 Coupling K3VL 200 Sub Plate K3VK 200 SHCS 1 1 4 1 1 QTY SAE "A" 29LKTA 2903150-0761 2924750-0674 0SBM825 0SBM85 00RBG85 Industrial Products 712 O-Ring 84. Plymouth.uk Web site: http://www.