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WELDING ELECTRODE / FILLER WIRE CONSUMPTION CALCUALTION

JOINT DESIGN : V - GROOVE

GROOVE ANGLE : 75

Carbon Steel
ER70S2 (GTAW)
Filler Wire Dia.
2.4mm
28.39/31.94gm/No
Sl No:

Material
Thickness

5.50

Weld Metal Deposit


Per Inch Dia in gms

Filler Wire Dia.


2.4mm
28.39/31.94gm/No

QTY

QTY

QTY

GRAMS

NOS

Dia 4.0mm Rod


29.6/34.5gm/No
(Length 350mm)

QTY

GRAMS

QTY

Weld Metal Deposit


GRAMS per Inch Dia in gms

QTY

QTY

NOS

GRAMS

19.906

17.74

0.5554

19.712

5.0mm

26.52

0.95259

30.4256

26.79

0.8303

29.758

26.52

0.8303

29.468

6.0mm

34.29

1.23168

39.3399

0.4713

15.055 1.8025 40.061

34.63

1.0736

38.476

0.4189

15.014 1.8017 24.503

34.29

1.0736

38.101

0.419

14.869 1.8025 24.279

7.0mm

45.96

1.65086

52.7285

0.6318

20.178 2.4159 53.694

46.42

1.4389

51.571

0.5615

20.125 2.4151 32.845

45.96

1.4389

51.068

0.5615

19.929 2.4159 32.542

8.0mm

52.12

1.87213

59.7957

0.4896

15.637 2.4962 55.479 0.4903 17.861

52.64

1.6318

58.483

0.4351

15.595 2.4953 33.936 0.4902 10.932

52.12

1.6318

57.913

0.4351

15.443 2.4962 33.623 0.4903 10.825

9.0mm

62.37

2.2403

71.5552

0.5858

18.712 2.9871 66.389 0.5867 21.373

62.99

1.9527

69.984

0.5207

18.661 2.9859 40.608 0.5866 13.081

62.37

1.9527

69.302

0.5207

18.481 2.9871 40.236 0.5867 12.954

10.0mm

73.49

2.63973

84.3129

0.6903

22.048 3.5196 78.226 0.6913 25.184

74.22

2.3008

82.462

0.6135

21.988 3.5182 47.848 0.6912 15.413

73.49

2.3009

81.658

0.6136

21.775 3.5196 47.409 0.6913 15.263

11.0mm

85.49

3.07076

98.0801

0.4984

15.919 1.2707 28.241 2.9947

109.1

86.34

2.6765

95.927

0.443

15.877 1.2702 17.274 2.9944 66.775

85.49

2.6766

94.992

0.443

15.723 1.2707 17.116 2.9947 66.123

12.0mm

98.37

3.53341

112.857

0.5735

18.318 1.4621 32.496 3.4459 125.54

99.35

3.0798

110.38

0.5097

18.269 1.4615 19.877 3.4456 76.837

98.37

3.0798

109.3

0.5098

18.092 1.4621 19.694 3.4459 76.086

10

13.0mm

112.76

4.05029

129.366

0.6574

20.998

113.89

3.5303

126.53

0.5843

20.943 1.6754 22.786 3.9499 88.082

112.76

3.5304

125.29

0.5843

20.738

3.95 87.216

10

11

14.0mm

126.7

4.55101

145.359

0.7387

23.593 1.8832 41.855 4.4383

161.7

127.97

3.9668

142.17

0.6566

23.532 1.8826 25.603 4.4382 98.972

126.7

3.9668

140.78

0.6566

23.302 1.8832 25.366 4.4383 97.998

11

12

15.0mm

142.28

5.11063

163.234

0.6993

22.336 7.1311 158.49 2.1008 76.538

143.70

4.4545

159.65

0.6215

22.276 7.1285 96.948 2.1007 46.846

142.28

4.4546

158.09

0.6216

22.06 7.1311 96.056 2.1008 46.387

12

13

16.0mm

158.72

5.70115

182.095

0.7801

24.916 7.9551 176.81 2.3436 85.382

160.31

4.9692

178.1

0.6934

24.851 7.9525 108.15 2.3435

52.26

158.72

4.9693

176.36

0.6934

24.609 7.9551 107.16 2.3436 51.747

13

14

18.0mm

182.67

6.56142

209.572

0.8978

28.676 9.1555 203.48 2.6972 98.266

184.50

5.7191

204.97

0.798

28.601 9.1525 124.47 2.6971 60.146

182.67

5.7192

202.97

0.798

28.322 9.1555 123.32 2.6972 59.555

14

15

19.0mm

214.25

7.69576

245.803

1.053

33.634 10.738 238.66 3.1635 115.25

216.39

6.7078

240.41

0.936

33.545 10.734 145.99 3.1633 70.542

214.25

6.7079

238.06

0.936

33.218 10.738 144.64 3.1635 69.851

15

16

20.0mm

233.04

8.37069

267.36

1.1454

36.583

235.37

7.296

261.49

1.0181

36.487 11.676 158.79 3.4408

233.04

7.2962

258.94

1.0181

36.131

16

17

22.0mm

275.51

9.89619

316.084

0.8839

28.232 7.8869 175.29

6.196 225.73 1.4129 80.432

278.27

8.6257

309.15

0.7857

28.158 7.8844 107.23 6.1958 138.17 1.4128 49.235

275.51

8.6259

306.13

0.7857

27.883 7.8869 106.24

6.196 136.81 1.4129 48.747

17

18

24.0mm

321.49

11.5478

368.836

1.0314

32.943 9.2032 204.54 7.2301 263.41 1.6488 93.855

324.70

10.065

360.74

0.9167

32.856 9.1999 125.12 7.2296 161.22 1.6485

57.45

321.49

10.065

357.22

0.9168

32.536 9.2032 123.97 7.2301 159.64 1.6488 56.882

18

19

26.0mm

331.96

11.9239

380.848

1.065

34.016 9.5029 211.21 7.4655 271.98 1.7024 96.912

335.28

10.393

372.49

0.9466

33.927 9.4996

129.2 7.4652 166.47 1.7022 59.322

331.96

10.393

368.86

0.9466

33.596 9.5029

128 7.4655 164.84 1.7024 58.734

19

20

28.0mm

372.42

13.3772

427.266

1.1948

38.162 10.661 236.95 8.3755 305.13 1.9099 108.72

376.14

11.66

417.89

1.062

38.061 10.657 144.94 8.3749 186.76 1.9097 66.552

372.42

11.66

413.81

1.062

37.691 10.661 143.61 8.3755 184.93 1.9099 65.893

20

21

30.0mm

400.89

14.3998

459.929

1.2861

2.056 117.04

404.90

12.551

449.83

1.1432

40.972 11.472 156.02 9.0153 201.04 2.0557 71.641

400.89

12.551

445.45

1.1432

40.572 11.476 154.58 9.0157 199.07

70.93

21

22

32.0mm

456.73

16.4055

523.993

0.9475

30.263 8.4544

187.9 10.437 380.25 4.5438 258.66

461.30

14.299

512.49

0.8422

30.184 8.4515 114.94 10.437 232.74 4.5432 158.33

456.73

14.3

507.49

0.8422

29.889 8.4544 113.88 10.437 230.45 4.5438 156.76

22

23

33.0mm

497.64

17.875

570.928

1.0324

32.974 9.2117 204.73 11.372 414.31 4.9508 281.83

502.62

15.58

558.39

0.9176

32.887 9.2086 125.24 11.372 253.59 4.9502 172.51

497.64

15.58

552.95

0.9176

32.566 9.2117 124.08 11.372 251.09 4.9508

170.8

23

24

34.0mm

500.1

17.9634

573.75

1.0375

33.137 9.2572 205.75 11.428 416.35 4.9753 283.22

505.10

15.657

561.15

0.9221

33.049

500.1

15.657

555.68

0.9222

32.727 9.2572 124.69 11.428 252.34 4.9753 171.65

24

25

36.0mm

544.34

19.5524

624.505

1.1292

36.068 10.076 223.95 12.439 453.19 5.4154 308.27

549.78

17.042

610.79

1.0037

35.973 10.073 136.99 12.439 277.38 5.4147

188.7

544.34

17.043

604.84

1.0037

35.623 10.076 135.73 12.439 274.66 5.4154 186.83

25

26

38.0mm

589.6

21.1782

676.43

1.2231

39.067 10.914 242.57 13.474 490.87 5.8657

333.9

595.50

18.459

661.58

1.0872

38.964

10.91 148.38 13.473 300.45 5.8649 204.39

589.6

18.46

655.13

1.0872

38.584 10.914 147.01 13.474

297.5 5.8657 202.37

26

27

40.0mm

635.61

22.8308

729.216

1.0567

33.751 12.123 269.43 12.698 462.62 7.6012

432.7

641.97

19.9

713.21

0.9392

33.662 12.118 164.81 12.698 283.15 7.6002 264.87

635.61

19.9

706.26

0.9392

33.334 12.123 163.29 12.698 280.37 7.6012 262.24

27

28

42.0mm

682.39

24.5111

782.886

1.1345

36.235 13.015 289.26 13.633 496.67 8.1606 464.54

689.21

21.364

765.69

1.0083

36.139

13.01 176.94 13.632 303.99 8.1595 284.36

682.39

21.365

758.23

1.0084

35.787 13.015 175.31 13.633 301.01 8.1606 281.54

28

29

44.0mm

730.14

26.2263

837.668

1.2138

737.44

22.859

819.28

1.0789

38.668 13.921 189.32 14.586 325.26 8.7305 304.26

730.14

22.86

811.29

1.0789

38.291 13.925 187.58 14.587 322.07 8.7316 301.24

29

30

46.0mm

778.84

27.9756

893.54

1.2948

41.356 14.854 330.14

530.2

786.63

24.384

873.92

1.1509

41.247 14.849 201.95 15.559 346.96 9.3128 324.55

778.84

24.384

865.4

1.1509

40.845 14.854 200.09

9.314 321.33

30

31

48.0mm

829.75

29.8042

951.947

1.3794

44.059 15.825 351.72 16.577 603.92 9.9229 564.86

838.05

25.978

931.05

1.2261

43.943

829.75

25.978

921.97

1.2261

43.515 15.825 213.17 16.577 366.01 9.9229 342.34

31

32

50.0mm

878.82

31.5668

1008.24

1.461

46.665 16.761 372.52 17.557 639.63

10.51 598.26

887.61

27.514

986.11

1.2986

46.542 16.755 227.87 17.556

391.5 10.508 366.21

878.82

27.515

976.5

1.2986

46.088 16.761 225.77 17.557 387.66

10.51 362.58

32

33

55.0mm

1008.75

36.2338

1157.31

1.677

53.564 19.239

427.6 20.153

734.2 12.064 686.71

1018.84

31.582

1131.9

1.4906

53.423 19.233 261.56 20.152 449.38 12.062 420.36

1008.75

31.583

1120.9

1.4906

52.902 19.239 259.15 20.153 444.97 12.064 416.19

33

34

57.0mm

1062.29

38.157

1218.73

1.766

56.407

450.3 21.222 773.17 12.704 723.16

1072.91

33.258

1192

1.5697

56.258 20.253 275.45 21.221 473.23 12.702 442.67

1062.29

33.259

1180.4

1.5697

55.71

NOS

GRAMS

1.676 22.575

11.68 157.33

NOS

GRAMS

GRAMS Sl No:

0.5554

15.82 215.15 16.576 369.64 9.9216 345.77

GRAMS

QTY

17.92

9.254 125.85 11.428 254.84 4.9746 173.37

NOS

QTY

76.73

NOS

QTY

20.26

GRAMS

QTY

9.314

NOS

QTY

15.56 566.87

GRAMS

Weld Metal Deposit


GRAMS per Inch Dia in gms

309.5 14.587 531.42 8.7316 497.05

NOS

QTY

38.77 13.925

GRAMS

QTY

41.08 11.476 255.06 9.0157 328.46

NOS

QTY

3.441 125.36

GRAMS

Dia 4.0mm Rod


29.6/34.5gm/No
(Length 350mm)

19.9583

11.68 259.59

NOS

ER80SB2 + E8018 B2 (GTAW + SMAW)


Filler Wire Dia.
Dia 2.5mm Rod
Dia 3.2mm Rod
2.4mm
11.6/13.47gm/No 18.9/22.08gm/No
31.94/35.49gm/No (Length 350mm) (Length 350mm)

0.62487

3.95 143.91

NOS

ER80SB2 (GTAW)
Filler Wire Dia.
2.4mm
31.94/35.49gm/No

17.74

37.25

GRAMS

Alloy Steel

ER308L/316L + E308L/316L (GTAW + SMAW)


Filler Wire Dia.
Dia 2.5mm Rod
Dia 3.2mm Rod
Dia 4.0mm Rod
2.4mm
11.72/13.6gm/No 19.09/22.3gm/No 29.9/34.85gm/No
32.26/35.84gm/No (Length 350mm) (Length 350mm) (Length 350mm)

GRAMS

1.676

NOS

ER308L/316L
Filler Wire Dia.
2.4mm
32.26/35.84gm/No

NOS

NASSER AL-HAJRI CORPORATION,


QA/QC DEPT.
AL-JUBAIL REGION.

NOS

Stainless Steel

ER70S2 + E7018 (GTAW + SMAW)


Dia 2.5mm Rod
Dia 3.2mm Rod
11.6/13.47gm/No 18.9/22.08gm/No
(Length 350mm) (Length 350mm)

3.441 75.977

15.56 343.55

NOS

2.056

20.26 272.91 21.222 468.59 12.704 438.28

PREPARED BY,
S.AUGUSTIN PONRAJ.

34

WELD LAYER SEQUENCE ACCORDING TO APPROVED WPS & PQR


WELDING PROCESS

Material Thickness

GTAW

GTAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

SMAW

4.0mm

FULL TIG ONLY

5.0mm

FULL TIG ONLY

6.0mm

2.4MM

2.4MM

2.5MM

2.5MM

2.5MM

7.0mm

2.4MM

2.4MM

2.5MM

2.5MM

2.5MM

8.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

9.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

10.0mm

2.4MM

2.4MM

2.5MM

3.2MM

2.5MM

2.5MM

2.5MM

11.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

12.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

13.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

14.0mm

2.4MM

2.4MM

2.5MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

15.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

16.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

18.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

19.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

20.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

22.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

24.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

26.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

28.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

30.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

32.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

33.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

34.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

36.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

38.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

40.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

42.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

44.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

46.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

48.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

50.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

55.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

57.0mm

2.4MM

2.4MM

2.5MM

3.2MM

3.2MM

3.2MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

4.0MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

3.2MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

2.5MM

NASSER AL-HAJRI CORPORATION,


QA/QC DEPT.
AL-JUBAIL REGION.

PREPARED BY,
S.AUGUSTIN PONRAJ.

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