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Mini Flour Mill Karnal

Mini Flour Mill Karnal

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Flour Mill
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Published by: pradip_kumar on Jun 29, 2013
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04/21/2014

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PROJECT PROFILE ON MINI FLOUR MILL

PRODUCT

: WHEAT FLOUR (Atta), SOOJI/RAWA WHEAT FLOUR (Maida), BRAN

PRODUCT CODE

: 204109000 (Wheat Flour) 204111003 (Sooji /Rawa) 204108004 (Maida)

QUALITY STANDARD.

: The

Product may be manufactured as per ‘AGMARK’ Specification. The BIS have also laid down Specification for the Products : IS :1155 – 1968 (Wheat Atta). IS : 1009 - 1979 (Maida) IS : 1010 – 1968 (Sooji/Rawa)

PRODUCTION CAPACITY (P.A.)

: Item Atta Maida : Sooji : Bran

Qnty. (MT) 1800 4500 1080 1620

Value (Rs.) 2,43,00,000 6,52,50,000 1,56,60,000 1,53,90,000

MONTH & YEAR OF PREPARATION PREPARED BY

: March , 2011

:

MSME-Development Institute, 11-A,IDC,Karnal..

1

Whole wheat flour is used in making Chapaties. Parotha and other roasted cereal based products. Biscuits Cakes and other bakery products. The rate of interest has been taken 14% on an average both for fixed investment and working capital. Flour Mills can be installed with minimum capacity of 30 TPD of raw material crushing capacity per day to maximum 1000 TPD. Bran separated on milling is used as cattle feed. Wheat flour or Maida is a basic raw material for making Bread. INTRODUCTION. 1. 3. The approximate time required for various activities is given below. Nirma etc. B. As per CII mckinsey survey it is estimated that by 2005 the market for branded Atta has grown to Rs. 1200 crores. Puries.A. 5. it may vary from place to place depending upon the local circumstances: 2 . MARKET POTENTIAL. Labour wages have been taken as per market rates. D. However. Different varieties of wheat may be blended for producing desired end product. 15000 crore. 4. The concept for branded cereal flour products is now increasing. The capacity suggested in this report is for mini flour mill i. of milled cereal products worth Rs. BASIS AND PRESUMPTIONS: It is presumed that the unit will run three shift per day and 300 working days per annum. 6. There are 812 roller flour mills in our country producing approximate 25 million tonnes. Sooji / Rava is used in many sweetmeat products.e. 30 tonnes of raw material crushing capacity per day. 2. C. Miller can change according to demand. The products sold under brand names are very few. The rates quoted in respect of Machinery/equipment raw materials are those prevailing at the time of preparation of report and are likely to vary from place to place and supplier to supplier and necessary changes are to be made as and when required. have jumped in to this lucrative industry. NEPC Agro. The following extraction rates are presumed : Maida 50 % Sooji 12 % Atta 20 % Bran 18 % Extraction rates are only suggested. Wheat quality & climatic conditions. The big giants like Hindustan Lever. IMPLEMENTATION SCHEDULE.

for this cyclones may be used to separate dust. 4. F. this process is continued until most of the endosperm has been removed as flour and most of the bran has been separated in the sifters. iii. There are no pollution problems for unit except dust which may damage the plant and machinery and adversely affect the health of workers also. Machinery Procurement. ii. Selection of site. The first break rolls are set relatively far apart to grind the wheat lightly. Erection. 7. @ Rs.000/- 3 . E. mtr. middling and stock.00. 350/. The stock contains pieces of endosperm and bran and the stock from the last break is principally bran. The Miller should be made aware about the energy requirement of the milling system and for this selection of motors should be proper. iv. sifters separate the flour. This process may continue through 5 to 6 breaks. Production Details & Process of Manufacture Wheat is first cleaned thoroughly to remove dust. bran and germ which are then successively classified and some of the bran removed are sent to reduction rollers. but like the break rolls they are graduated so that successive reduction becomes finer and finer. These are smooth rollers. The tempered wheat is crushed between corrugated rollers (Break rolls). 3. etc. mtr. After each reduction.per sq. stone and other foreign matters clean wheat is tempered before grinding by treating with water so that the bran is separated from the endosperm. The middlings contain endosperm. 1. SSI Registration . Land & Building Land – 2000 sq. Power requirement of the unit is 300 HP. intermediate particles (middlings) and coarse particles (stock). 1. The stock is then sent to second break rolls. Availability of Finance 1 Month 7 days 1 Month 2 Month 8th months onward. TECHNICAL ASPECTS. Commissioning & Trial Run. 2.i. FINANCIAL ASPECTS. while successive break yield finer and finer products. Project Report Preparation. The first break is separated by sieving or bolting in to very fine particles (flour). v.

50. Storage binns for wheat conditioning up with 3 stories (ground +2) having 36” height. L.000/- .000/- 2. Roller Mill body Rolls dia 250 * 1000 mm (Indian) Roll Grooving & spindle cutting Plansifter 8 feed /16 sec. Scourer machine with aspiration channel 5. Total cost of Land & Building 2.000/70. @ Rs. mtr. L. Reel machine (3 segment) 3.650/- 3 6 6 set 1 1 1 14 set 120..) 3.000/24.P. L. Rotometer 7. L.000/18. mtrs.500/1.000/2.000/99. 750 sq. Single bucket elevator without belt and bucket 2.000/22.000/54. 4.000/99. 20. Description Of Machines.000/28.70.500/- 3.70. Indent cylinder 9.500/- 2 3 1 1 1 1 4 10 19. Silogate MILLING SECTION 18.92. Fan for Main Cleaning 14.10.000/16. Nos 7 1 2 2 1 1 1 1 Rate 44. 11.000/34.25.000/38.000/2.000/35. 24.000/45.000/70.000/45. Fan for Ist Cleaning 13.25.000/24.000/8. Machinery & Equipments. 23. Magnets 6”*12” 17. Purifier Bran – finisher Pneumatic lifts 4 Price (Rs.sq. 21.200/1.000/34.000/22.5 m 1500/m 10.000/- S. 19.000/1.000/19.000/19.000/22.000/55.000/20.000/40.No. 1.000/17. mtr. @ 1500/.45.000/22. Dust cyclone with airseal dia 960 12.36. mtr. Fan for final Cleaning 16.000/20. other construction for office.000/Rs.Built up area for the plant and Machinery including.P. laboratory etc. Intensive dampner 6. 22.000/55.000/20.000/3200/.60.000/1. 150 sq.08.500/96.000/2.000/28.P. 1500/ sq. Rotory seperator with aspiration channel 4. Fan for DE stoner 15.P. Dust cyclone with airseal dia 1120 11.000/19.000/68. Screw conveyour 7 m 1500/m.set 1. De-Stoner without fan & cyclone 8.

03.000/27. Channel Sheet. 34.P.B capacitors etc. Fevicol etc. 36. CST @ 2% along with C form Office furniture and equipments 3 set 1 1 1 2 set lot 1 1.000/47. Total Rs. Tools and other equipment required during Errection Consumable items such as Nut.000/19. 29. Pulleys. Each L.00.5 00/49. volts and AMP meters.000/66. 37.25.000/- 1. and Welding Rods.000/6. Errection and Consultancy charges. 33.000/19.400/28.500/66. Gas. 39. Fan Supper cyclone Bolting cloth Misc.000/4.800/. cable fittings. cables. accessories such as inspection. 35.000/66.54. Namda.000/68.04. 26. 40. 28. Total Fixed Capital = (1 + 2 + 3 ) = 1.000/55. 27.900 91. Bolt. V-Belts etc. Iron etc.000/- 5. AC.P. Reduction gears standard make V-Groove.00.000 5 .60.000/38.m 28.000/2.000/14. Tripple worm 8 mt.93. 30.000/4.00. Fanpurifier Dust cyclone dia 1120 H.50. Electrical motors Electric pannel board fitted with starter main switches. 40. Errection Material such as angle. 38.500/49. 32.000 3) Pre – Operative Expenses.000/80.000/- Grand Total Rs.954 47.000/45. 31. Couplings. Say Rs. cover & joint range etc.50.254 50. Weighing scale 4 Nos.

000/6000/4000/6000/2500/2500/84. Particulars Wheat blended of different category 750 MT @ Rs.400 10. Accountant Clerk / Store keeper Sales Supervisor Peon Security Personal No.000/5000/12. Utilities (Per Month) . (PM) Total (Rs. 4. (Per Month).M. 5. Total Rs. 2. 8. 6. 7. 10.. 5.) 82. Telephone Charges Consumable Stores Repair & Maintenance.000/2.23.000 iii) 1 2 IV) 1.746 x 24 X 25 x 80% = 107424 KWH @ Rs. Miller–cum-Chemist.000/2.400 92. Personnel: Designation. Postage and Stationery.25 per unit.No. Raw Material.) 1.4) i) S. 1 1 1 3 10 1 2 1 1 1 Salary.000/60. Total : ii) S.50. 6. 15/.000/7.000 8. 7. Plant Foreman Electrician Operator Un-Skilled Workers. 1.000/1. 3. Total 6 .000/3. 5.each.Power : 300 HP x .000 83.000/5. 9.73.63. Advertisement & publicity.) (In Rupees. 4.1100/ton Gunny Bags 8200 No. Water 3000 litres per day (from bore well) Other Contingent Expenses (P. Transport Charges. @ Rs. 2. 1.976 Value (Rs.) 10.000/25. 3. Other Miscellaneous Expenses.000 1. 2. Working Capital ( Per Month).000/1.No.000/7000/5000/4000/2500/6000/4000/6000/2500/2500/Total : Add Pre-requisites @ 10% of salary.000/70.

92.385/11.752/- 68. Net Profit Ratio = Net Profit x 100 Turn over per year = 73.376 Rs.a. = 12. Lac.752 (G) 1. 4. 90.91.797 2.512 67.06. 1. 3.06. Total Capital Investment.11.000 4500 MT @ Rs.56.07. 14.90.32.500 / MT 1800 MT @ Rs.32.98.45.Production Cost.50.00.53. Cost of Production (per year).000/12.77.) Profit = Sale . 2.000/35. Working capital for 2 Months Total Rs.250 2.54. Fixed Capital. 9. (Rupees.000 1.000 .00.500 4.) 6. Depreciation on building @ 5% per annum. 1.77.43.81.12% 12. 14.500 / MT Total Rs.98.22.752.000/1.000 2. 3 Net Profit per year (before Income tax)( Figures in Rs.400 10.81.v.99.203 x 100 = 6. Item Maida Sooji Atta Bran Value (Rs. Depreciation on machinery @ 10% p.52. Working Capital (Per Month): Working capital for 2 months. 13.06.00.00. Total recurring cost per year. Rate of return = Net Profit x 100 7 .) 10.000 1.203 4.797 = 73. FINANCIAL ANALYSIS.500 / MT 1620 MT @ Rs.000 5. Rs. Turnover (per year).52.500 / MT 1080 MT @ Rs.) vi) 5) i. Depreciation on furniture and others fixed asset @ 20% 5.60. Interest on total investment @ 14% per annum Total Rs.22. Ii.50.

752 = 29.08.Total Investment = 73.77. 40 % of utilities. Break Even Point.000 35.85% (RUPEES.520 3. 6. 5. Depreciation on machinery @ 10% p.02.52.000 9. 2.36. BEP = Fixed Cost x 100 Fixed cost + Profit = 5308667 x 100 53.77.203 = 41.400 10.43.667 + 73.50.a Depreciation on furniture & other fixed assets. 3. 40% of salary & wages.203 X 100 2.08.45 % 6. 4.362 53.45. 40% of other expenses. Interest on total investment.07.667 8 . Fixed Cost (per year).385 4. 1. Total Fixed Cost.) 4.

M/s Northern India Flour Millers Corporation. ADDRESSES OF RAW MATERIAL SUPPLIERS. Fax : 0129-5291556. 7. Mathura Road. ADDRESSES OF MACHINERY & EQUIPMENT SUPPLIERS:M/s Flour Tech. Meerut – 250002( UP). 16/5. P. 3. 325. (I) 9 . Kisan Flour Mill Compound.. Box. Faridabad –2.: 0129. Maqbool Road. 2.O. No. Engineers (P) Ltd. Raw materials are easily available in the local market.(H).5263017. Tirthankar Mahavir Marg. Amritsar – 143001(Pb). M/s Mukul Brothers Engineering Works. 1. Ph.

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