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: WHEAT FLOUR (Atta), SOOJI/RAWA WHEAT FLOUR (Maida), BRAN
: 204109000 (Wheat Flour) 204111003 (Sooji /Rawa) 204108004 (Maida)
Product may be manufactured as per ‘AGMARK’ Specification. The BIS have also laid down Specification for the Products : IS :1155 – 1968 (Wheat Atta). IS : 1009 - 1979 (Maida) IS : 1010 – 1968 (Sooji/Rawa)
PRODUCTION CAPACITY (P.A.)
: Item Atta Maida : Sooji : Bran
Qnty. (MT) 1800 4500 1080 1620
Value (Rs.) 2,43,00,000 6,52,50,000 1,56,60,000 1,53,90,000
MONTH & YEAR OF PREPARATION PREPARED BY
: March , 2011
MSME-Development Institute, 11-A,IDC,Karnal..
C. However. Wheat quality & climatic conditions. Nirma etc. 5. Whole wheat flour is used in making Chapaties. Labour wages have been taken as per market rates. 30 tonnes of raw material crushing capacity per day. The approximate time required for various activities is given below. 6. 3. There are 812 roller flour mills in our country producing approximate 25 million tonnes. The big giants like Hindustan Lever.e. 4. Biscuits Cakes and other bakery products. NEPC Agro. Wheat flour or Maida is a basic raw material for making Bread. D. The rate of interest has been taken 14% on an average both for fixed investment and working capital.A. 1200 crores. Sooji / Rava is used in many sweetmeat products. have jumped in to this lucrative industry. The capacity suggested in this report is for mini flour mill i. The concept for branded cereal flour products is now increasing. BASIS AND PRESUMPTIONS: It is presumed that the unit will run three shift per day and 300 working days per annum. 15000 crore. Puries. 1. The following extraction rates are presumed : Maida 50 % Sooji 12 % Atta 20 % Bran 18 % Extraction rates are only suggested. 2. INTRODUCTION. of milled cereal products worth Rs. Different varieties of wheat may be blended for producing desired end product. IMPLEMENTATION SCHEDULE. The rates quoted in respect of Machinery/equipment raw materials are those prevailing at the time of preparation of report and are likely to vary from place to place and supplier to supplier and necessary changes are to be made as and when required. Flour Mills can be installed with minimum capacity of 30 TPD of raw material crushing capacity per day to maximum 1000 TPD. Miller can change according to demand. The products sold under brand names are very few. B. Bran separated on milling is used as cattle feed. MARKET POTENTIAL. it may vary from place to place depending upon the local circumstances: 2 . Parotha and other roasted cereal based products. As per CII mckinsey survey it is estimated that by 2005 the market for branded Atta has grown to Rs.
The stock is then sent to second break rolls. Availability of Finance 1 Month 7 days 1 Month 2 Month 8th months onward. Production Details & Process of Manufacture Wheat is first cleaned thoroughly to remove dust. iii. v. 4. The middlings contain endosperm. sifters separate the flour. TECHNICAL ASPECTS.per sq. These are smooth rollers. 1. mtr. The tempered wheat is crushed between corrugated rollers (Break rolls).00. The first break is separated by sieving or bolting in to very fine particles (flour). but like the break rolls they are graduated so that successive reduction becomes finer and finer. Power requirement of the unit is 300 HP.i. this process is continued until most of the endosperm has been removed as flour and most of the bran has been separated in the sifters. The Miller should be made aware about the energy requirement of the milling system and for this selection of motors should be proper. E. 3. middling and stock. The first break rolls are set relatively far apart to grind the wheat lightly. for this cyclones may be used to separate dust. There are no pollution problems for unit except dust which may damage the plant and machinery and adversely affect the health of workers also. iv. stone and other foreign matters clean wheat is tempered before grinding by treating with water so that the bran is separated from the endosperm. @ Rs. Commissioning & Trial Run. ii. etc. intermediate particles (middlings) and coarse particles (stock). F. while successive break yield finer and finer products. The stock contains pieces of endosperm and bran and the stock from the last break is principally bran. Land & Building Land – 2000 sq. After each reduction. SSI Registration . mtr. This process may continue through 5 to 6 breaks. 7. bran and germ which are then successively classified and some of the bran removed are sent to reduction rollers. Project Report Preparation. 2. FINANCIAL ASPECTS. Erection.000/- 3 . 1. Selection of site. 350/. Machinery Procurement.
000/1.000/22. Reel machine (3 segment) 3.000/28. L.000/18.000/38.000/28.000/24. L. L. 750 sq.. 22. Intensive dampner 6.000/20. other construction for office.000/- S. Indent cylinder 9.000/34. laboratory etc.25.000/22.5 m 1500/m 10. Scourer machine with aspiration channel 5.P.000/70.000/99.000/24.P. Fan for Ist Cleaning 13.) 3.000/2.000/45. Fan for Main Cleaning 14.000/55. 20.No.000/99.000/54. Total cost of Land & Building 2. 24.P. Screw conveyour 7 m 1500/m.000/Rs. Single bucket elevator without belt and bucket 2.000/3200/. Nos 7 1 2 2 1 1 1 1 Rate 44. De-Stoner without fan & cyclone 8.000/20.sq. Dust cyclone with airseal dia 960 12.25. Fan for final Cleaning 16. Rotory seperator with aspiration channel 4. mtr. 1500/ sq.000/- . L. Silogate MILLING SECTION 18.000/40.000/45.200/1.000/22.36.08.000/35.P.500/- 3. Magnets 6”*12” 17.500/1. 11.Built up area for the plant and Machinery including.000/22.000/55.000/19. @ 1500/.10.000/70. 4.70. 23. 1. Machinery & Equipments.000/17.000/19.000/68. mtr.000/20. Description Of Machines. Roller Mill body Rolls dia 250 * 1000 mm (Indian) Roll Grooving & spindle cutting Plansifter 8 feed /16 sec. 150 sq.000/1.000/2.000/19.000/8.500/96.50.set 1. Rotometer 7.650/- 3 6 6 set 1 1 1 14 set 120.000/- 2. 19.500/- 2 3 1 1 1 1 4 10 19.000/2.000/34. Storage binns for wheat conditioning up with 3 stories (ground +2) having 36” height. @ Rs. mtr. Dust cyclone with airseal dia 1120 11.70.92. Fan for DE stoner 15.45.000/16. mtrs. 21. Purifier Bran – finisher Pneumatic lifts 4 Price (Rs.60.
800/. 37.400/28. Gas. Fevicol etc.000/47.900 91.000/55. cables. Total Fixed Capital = (1 + 2 + 3 ) = 1. Weighing scale 4 Nos. 34. Say Rs. Each L.25.50. Fanpurifier Dust cyclone dia 1120 H.000/4. Namda. Errection Material such as angle.500/49.03. cable fittings. 28. 39. 29. 40.93.000/- 1.000/66.50.000/38. Reduction gears standard make V-Groove. Pulleys.000/2.00.P.04.B capacitors etc.000/4.000/80.000/66. 26. Electrical motors Electric pannel board fitted with starter main switches. 40. Channel Sheet. volts and AMP meters.000/45.000/19. V-Belts etc. Iron etc.254 50.P. CST @ 2% along with C form Office furniture and equipments 3 set 1 1 1 2 set lot 1 1.m 28. Couplings.000/14.954 47.000/27.00. 35. Bolt. 27.500/66. and Welding Rods. Tools and other equipment required during Errection Consumable items such as Nut.000/68.000/6.00.000/- 5. cover & joint range etc. 32. Fan Supper cyclone Bolting cloth Misc. accessories such as inspection.000 5 .000/19. 33.000/- Grand Total Rs.54.000 3) Pre – Operative Expenses. AC. 30. 36. 31. Total Rs. Tripple worm 8 mt. Errection and Consultancy charges.60. 38.5 00/49.
25 per unit. Plant Foreman Electrician Operator Un-Skilled Workers. 3. Utilities (Per Month) . 7.000/5. Other Miscellaneous Expenses.400 92.) 10.000 1. (PM) Total (Rs.No. 10.1100/ton Gunny Bags 8200 No.976 Value (Rs. (Per Month). Total 6 .63. 9. Total : ii) S. 2.4) i) S. 8. 2.. Telephone Charges Consumable Stores Repair & Maintenance. Particulars Wheat blended of different category 750 MT @ Rs. 5. Postage and Stationery. 4.000 iii) 1 2 IV) 1.746 x 24 X 25 x 80% = 107424 KWH @ Rs.) (In Rupees. 1 1 1 3 10 1 2 1 1 1 Salary.000/2.) 82.000/7000/5000/4000/2500/6000/4000/6000/2500/2500/Total : Add Pre-requisites @ 10% of salary.73.000/5000/12. Advertisement & publicity. Personnel: Designation. Transport Charges.000/25.000 8. 1. 6.000/1.000/6000/4000/6000/2500/2500/84. Water 3000 litres per day (from bore well) Other Contingent Expenses (P. Total Rs. 1. 5.000/1.000/3.Power : 300 HP x . 4.23. Raw Material.000/60. 6.000/70.50.000/2. 15/.each. 5.400 10. Miller–cum-Chemist.) 1.No. 2. @ Rs.M. 7. Accountant Clerk / Store keeper Sales Supervisor Peon Security Personal No.000 83. 3. Working Capital ( Per Month).000/7.
376 Rs.250 2. 1.52.43.000 5. 3 Net Profit per year (before Income tax)( Figures in Rs.32.98.50.Production Cost.400 10.797 2. Interest on total investment @ 14% per annum Total Rs. Fixed Capital. 2.06.) 6. Depreciation on furniture and others fixed asset @ 20% 5.77.500 / MT 1800 MT @ Rs.60. 14.00.52. Total Capital Investment.81.12% 12.45. Cost of Production (per year).000/12.000 1.385/11.11.000 1.00.53.) 10. = 12.07. Depreciation on machinery @ 10% p. Rate of return = Net Profit x 100 7 .00.a.92. 9.000/1. Depreciation on building @ 5% per annum.000/35.000 2.32. (Rupees.000 4500 MT @ Rs. 4.500 4.) vi) 5) i. Ii.v.203 4.797 = 73. 13. 1.06.752.22.500 / MT 1620 MT @ Rs.56.00. Working capital for 2 Months Total Rs. Rs.54.91.50. Item Maida Sooji Atta Bran Value (Rs.81. Total recurring cost per year. Lac.500 / MT Total Rs. Turnover (per year).98.203 x 100 = 6.752 (G) 1. Working Capital (Per Month): Working capital for 2 months.90. 14.000 .) Profit = Sale .22.500 / MT 1080 MT @ Rs. FINANCIAL ANALYSIS. 90.77.512 67. 3.752/- 68.99.06. Net Profit Ratio = Net Profit x 100 Turn over per year = 73.
667 8 .45 % 6. Fixed Cost (per year).000 35. BEP = Fixed Cost x 100 Fixed cost + Profit = 5308667 x 100 53.02.36. 1. 40% of other expenses.520 3.752 = 29.50. 5.Total Investment = 73. 40% of salary & wages. Interest on total investment.52.77.203 X 100 2.85% (RUPEES.08.362 53.45. 40 % of utilities.400 10. 4.a Depreciation on furniture & other fixed assets.000 9. Depreciation on machinery @ 10% p. Total Fixed Cost.08. 2. 3.203 = 41.77.385 4.43. 6. Break Even Point.07.667 + 73.) 4.
Maqbool Road. Meerut – 250002( UP). M/s Northern India Flour Millers Corporation. ADDRESSES OF MACHINERY & EQUIPMENT SUPPLIERS:M/s Flour Tech.(H). 2. 16/5. Amritsar – 143001(Pb). Box. 1. M/s Mukul Brothers Engineering Works. Engineers (P) Ltd. 325..5263017. Fax : 0129-5291556. 3. Ph. Faridabad –2. (I) 9 . No. Raw materials are easily available in the local market. ADDRESSES OF RAW MATERIAL SUPPLIERS.O. Kisan Flour Mill Compound. Mathura Road.: 0129. P. Tirthankar Mahavir Marg. 7.
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