You are on page 1of 1

CVINNSPAC6

VARIABLE GAGE STUDY - GAGE REPEATABILITY AND REPRODUCABILITY REPORT

Long Method

Example copy
Characteristic :

Dia 20 bore position

Gage Name :

Part No. & Name : HSL-ML


Specification :

0.2 A B

Tolerance :

Special Gauge to check Dia 20 bore Position

Gage No :
Gage Type :

200

No of parts n :

Date : 20.03.03

HS1 02 00
Indicative

10 No of trials r :

No of optrs :

OPERATOR/
TRIAL#

PART
1

AVERAGE

10

1. A

-5

120

-5

10

-5

105

15

95

2.

120

-5

95

15

85

3.

-10

110

-15

10

-5

95

-5

10

90

-5

-5.0000

116.6667

-8.3333

8.3333

-1.6667

98.3333

0.0000

13.3333

90.0000

0.0000 Xa =

31.16667

10

10

10

10

10

10

10

10 Ra =

100

-5

15

90

-10
-10

4. AVG
5. RANGE

6. B

110

-10

7.

-5

115

-10

10

95

-5

15

90

8.

115

-10

15

-5

100

15

90

-1.6667

113.3333

-10.0000

8.3333

-1.6667

98.3333

-3.333

15.0000

90.0000

-10.0000 Xb =

29.83333

15

0 Rb =

9. AVG
10. RANGE

-10

11. C

120

-10

20

100

10

100

-5

12.

-10

110

-10

10

-10

100

20

90

-10

13.

110

-10

15

-5

100

10

95

-5

-3.333333

113.3333

-10

15

-5

100

13.33333

10

10

10

10

10

14. AVG
15. RANGE

95 -6.666667 Xc =
10

5 Rc =

31.16667
6.5

16. PART
AVG ( Xp )

Xp

17.(Ra+Rb+Rc) / # OF OPERATORS =

18. (Max X - Min X) = Xdiff

Xdiff

19. (R x D4) = UCLr

D4=

2.58

3.27

20. (R x D3) = LCLr

D3=

for 2 trials and

2.58

for 3 trials)

R=

Measurement Unit Analysis

6.5

Xdiff=

1.333333

% Tolerance Analysis

REPEATIBILITY - EQUIPMENT VARIATION (E.V.)


E.V.= RxK1
19.825

TRIALS
K1

4.56

3.05

K1 applicable =

%E.V.=

100((E.V.)/(TOLERANCE)
9.9%

3.05

REPRODUCIBILITY - APPRAISER VARIATION (A.P.)


A.V.= ((XDIFFxK2)sq-((E.V.)sq/nxr))
0

OPERATORS

Observed value for

K2

A.V. defaulted to zero

K2 applicable =

%A.V.=
2

3.65

2.7

100((A.V.)/(TOLERANCE)
0.0%

2.7

REPEATABILITY AND REPRODUCIBILITY


R&R =

(E.V.)sq+(A.V.)sq

%R&R=

19.825

100((R&R)/(TOLERANCE)
9.9%

KTTM
Name
:
Signature :
Date
:

METROLOGY
Name
:
Signature :
Date
:

Page 1

6.5
1.333333
16.77

for upto 7 trials)

From Data Sheet

30.72222